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ALERT
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ALERT
NUMBER: AP737C-57-003
PROPRIETARY NOTICE
The data contained hereon and herein is proprietary to Aviation Partners Boeing. Neither this data nor the data
contained herein shall be reproduced, used or disclosed to others without the written authorization of Aviation
Partners Boeing.
Table of Contents
1. PLANNING INFORMATION .......................................................................................................................5
A. Effectivity ....................................................................................................................................................5
1. Airplanes .....................................................................................................................................................5
2. Spares Affected ..........................................................................................................................................5
B. Concurrent Requirements...........................................................................................................................5
C. Reason........................................................................................................................................................5
D. Description ..................................................................................................................................................6
E. Compliance .................................................................................................................................................6
F. Approval ................................................................................................................................................... 10
G. Manpower ................................................................................................................................................ 10
H. Weight and Balance Changes ................................................................................................................. 10
I. Electrical Load Data ................................................................................................................................. 10
J. References .............................................................................................................................................. 11
1. Existing Data: ........................................................................................................................................... 11
2. Data Supplied with this Service Bulletin: ................................................................................................. 11
3. Installation Drawings Used in the Preparation of this Service Bulletin: ................................................... 11
K. Publications Affected ............................................................................................................................... 11
1. Publications ............................................................................................................................................. 11
2. Damage Tolerance Based Structural Inspections: .................................................................................. 11
L. Interchangeability and Intermixability of Parts ......................................................................................... 11
M. Software Accomplishment Summary....................................................................................................... 11
2. MATERIAL INFORMATION..................................................................................................................... 11
A. Material - Price and Availability ............................................................................................................... 11
B. Industry Support Information ................................................................................................................... 11
C. Parts Necessary for Each Airplane .......................................................................................................... 11
1. Kits/Parts ................................................................................................................................................. 11
2. Parts and Materials Supplied by the Operator: ....................................................................................... 11
3. Parts Modified and Re-identified ............................................................................................................. 11
4. Parts Removed and Not Replaced .......................................................................................................... 11
D. Parts Necessary to Change Spares ........................................................................................................ 11
E. Special Tooling – Price Availability .......................................................................................................... 12
F. Special Tooling Necessary to do this Service Bulletin ............................................................................ 12
3. ACCOMPLISHMENT INSTRUCTIONS ................................................................................................... 12
A. GENERAL INFORMATION ..................................................................................................................... 12
B. WORK INSTRUCTIONS.......................................................................................................................... 12
1. PLANNING INFORMATION
A. Effectivity
RC: Start
1. Airplanes
This service bulletin is applicable to 737-300 Airplanes with Blended Winglets, and 737-500 Airplanes
with Blended Winglets (Refer to STC ST01219SE).
Note: This service bulletin does not contain Group 1, Group 2, 737-400 (Group 3), or Group 4 airplanes.
Group and Table designation in this service bulletin aligns with Boeing Service Bulletin 737-57A1349,
Original Issue, dated April 14, 2020.
RC: End
RC: Start
2. Spares Affected
None
RC: End
RC: Start
B. Concurrent Requirements
The service bulletin listed below must be done at the same time as this service bulletin:
The Boeing Company 737-57A1349, Original Issue, Do a high frequency eddy current (HFEC)
dated April 14, 2020 inspection of the left and right lower aft wing
skin aft edge where the flap tracks attach to
the track support fittings at flap track numbers
1 (WBL 355), 2 (WBL 254), and 3 (WBL 191),
and flap track numbers 6 (WBL 191), 7 (WBL
254) and 8 (WBL 355), for any crack. If any
crack is found, contact the Boeing Company
for repair instructions, and do the repair.
If no crack is found do a repeat HFEC
inspection of the left and right wing, lower aft
wing skin aft edge at flap track numbers 1
(WBL 355), 2 (WBL 254), and 3 (WBL 191),
and flap track numbers 6 (WBL 191), 7 (WBL
254) and 8 (WBL 355), for any crack.
RC: End
C. Reason
Accomplishment of this service bulletin will make sure any crack in the left and right wing, lower aft wing
skin aft edge, where the flap tracks attach to the track support fittings, at flap track numbers 1 (WBL 355),
2 (WBL 254), and 3 (WBL 191), and flap track numbers 6 (WBL 191), 7 (WBL 254) and 8 (WBL 355), is
found. If this bulletin is not done, an undetected crack in the lower aft wing skin could result in the inability
of the structure to carry limit load and could adversely affect the structural integrity of the airplane.
Original Issue: July 28, 2020 AP737C-57-003
Page 5 of 22
Aviation Partners Boeing Proprietary
AVIATION PARTNERS BOEING SERVICE BULLETIN AP737C-57-003
During teardown of a 737-300, crack indications were found in the lower aft wing skin bolt holes where
the flap tracks attach to the track support fitting at flap track number 1, flap track number 2, and flap track
number 3. Crack indications at flap track number 2 and flap track number 3 were confirmed by a
metallurgical lab to have cracks. The indication at flap track number 1 was confirmed by the metallurgical
lab to have some corrosion in the hole of the fitting, but no crack in the skin. This damage is the result of
local stresses being higher than expected. The left and right wing, lower aft wing skin pad up length is
insufficient to reduce stress. The crack finding occurred at 67,695 flight cycles / 80,269 flight hours.
This service bulletin gives instructions to do a High Frequency Eddy Current (HFEC) inspection of the left
and right wing, lower aft wing skin aft edge where the flap tracks attach to the track support fittings at flap
track numbers 1 (WBL 355), 2 (WBL 254), and 3 (WBL 191), and flap track numbers 6 (WBL 191), 7
(WBL 254) and 8 (WBL 355), for any crack.
Boeing Service Related Problem (SRP) 737-SRP-57-0341 is related to this service bulletin.
Boeing Fleet Team Digest (FTD) 737-FTD-57-18003 is related to this service bulletin.
D. Description
Do a high frequency eddy current (HFEC) inspection of the left and right lower aft wing skin aft edge
where the flap tracks attach to the track support fittings at flap track numbers 1 (WBL 355), 2 (WBL 254),
and 3 (WBL 191), and flap track numbers 6 (WBL 191), 7 (WBL 254) and 8 (WBL 355), for any crack. If
any crack is found, contact the Boeing Company for repair instructions, and do the repair.
If no crack is found do a repeat HFEC inspection of the left and right wing, lower aft wing skin aft edge
where the flap tracks attach to the track support fittings at flap track numbers 1 (WBL 355), 2 (WBL 254),
and 3 (WBL 191), and flap track numbers 6 (WBL 191), 7 (WBL 254) and 8 (WBL 355), for any crack.
The work in this service bulletin is done in the maintenance zone(s) given below.
Group 3:
RC: Start
E. Compliance
The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive (AD) related to
this service bulletin. The Airworthiness Directive will make the compliance tasks and times given in this
service bulletin mandatory.
Accomplish the required action(s), based on the applicable condition(s) in Table 2, in accordance with the
Accomplishment Instructions.
When more than one OPTION is given for a CONDITION, do only one of the OPTION numbers. When
more than one ACTION is given for a CONDITION number or an OPTION number, do all of the ACTION
numbers for that CONDITION number or OPTION number.
Group 3:
Table 2: High Frequency Eddy Current (HFEC) inspection of the left and right wing, lower aft wing skin aft
edge at attachment locations for flap track numbers 1, 2, 3, 6, 7, and 8
Group 3:
Table 2: High Frequency Eddy Current (HFEC) inspection of the left and right wing, lower aft wing skin aft
edge at attachment locations for flap track numbers 1, 2, 3, 6, 7, and 8
CONDITION 1: NO Do a repeat HFEC inspection of the lower aft - 4,000 flight cycles
CRACK FOUND AT FLAP wing skin, aft edge, flap track number 1 (WBL
TRACK NUMBER 1 (WBL 355) attachment location for any crack.
355) ATTACHMENT
LOCATION. (a)
CONDITION 2: ANY Contact The Boeing Company for repair Before further -
CRACK FOUND AT FLAP instructions and do the repair. flight
TRACK NUMBER 1 (WBL
355) ATTACHMENT
LOCATION. (a)
CONDITION 3: NO Do a repeat HFEC inspection of the lower aft - 6,000 flight cycles
CRACK FOUND AT FLAP wing skin, aft edge, flap track number 2 (WBL
TRACK NUMBER 2 (WBL 254) attachment location for any crack.
254) ATTACHMENT
LOCATION. (a)
CONDITION 4: ANY Contact The Boeing Company for repair Before further -
CRACK FOUND AT FLAP instructions and do the repair. flight
TRACK NUMBER 2 (WBL
254) ATTACHMENT
LOCATION. (a)
CONDITION 5: NO Do a repeat HFEC inspection of the lower aft - 5,500 flight cycles
CRACK FOUND AT FLAP wing skin, aft edge, flap track number 3 (WBL
TRACK NUMBER 3 (WBL 191) attachment location for any crack.
191) ATTACHMENT
LOCATION. (a)
CONDITION 6: ANY Contact The Boeing Company for repair Before further -
CRACK FOUND AT FLAP instructions and do the repair. flight
TRACK NUMBER 3 (WBL
191) ATTACHMENT
LOCATION. (a)
Group 3:
Table 2: High Frequency Eddy Current (HFEC) inspection of the left and right wing, lower aft wing skin aft
edge at attachment locations for flap track numbers 1, 2, 3, 6, 7, and 8
CONDITION 7: NO Do a repeat HFEC inspection of the lower aft - 5,500 flight cycles
CRACK FOUND AT FLAP wing skin, aft edge, flap track number 6 (WBL
TRACK NUMBER 6 (WBL 191) attachment location for any crack.
191) ATTACHMENT
LOCATION. (a)
CONDITION 8: ANY Contact The Boeing Company for repair Before further -
CRACK FOUND AT FLAP instructions and do the repair. flight
TRACK NUMBER 6 (WBL
191) ATTACHMENT
LOCATION. (a)
CONDITION 9: NO Do a repeat HFEC inspection of the lower aft - 6,000 flight cycles
CRACK FOUND AT FLAP wing skin, aft edge, flap track number 7 (WBL
TRACK NUMBER 7 (WBL 254) attachment location for any crack.
254) ATTACHMENT
LOCATION. (a)
CONDITION 10: ANY Contact The Boeing Company for repair Before further -
CRACK FOUND AT FLAP instructions and do the repair. flight
TRACK NUMBER 7 (WBL
254) ATTACHMENT
LOCATION. (a)
CONDITION 11: NO Do a repeat HFEC inspection of the lower aft - 4,000 flight cycles
CRACK FOUND AT FLAP wing skin, aft edge, flap track number 8 (WBL
TRACK NUMBER 8 (WBL 355) attachment location for any crack.
355) ATTACHMENT
LOCATION. (a)
CONDITION 12: ANY Contact The Boeing Company for repair Before further -
CRACK FOUND AT FLAP instructions and do the repair. flight
TRACK NUMBER 8 (WBL
355) ATTACHMENT
LOCATION. (a)
(a) More than one CONDITION can be applicable on each airplane.
RC: End
F. Approval
This service bulletin was examined by the Federal Aviation Administration (FAA). The changes specified in
this service bulletin comply with the applicable regulations and are FAA approved. This service bulletin and
its approval were based on the installation of APB STC ST01219SE.
If an airplane has a non-Boeing modification, non-APB modification, or repair that affects a component or
system also affected by this service bulletin, the operator is responsible for obtaining appropriate regulatory
agency approval before incorporating this service bulletin.
G. Manpower
The table below shows an estimate of the task hours necessary to do this inspection for each airplane. This
estimate is for direct labor only, done by an experienced crew. Adjust the estimate with operator task hour
data if necessary. The estimate does not include lost time. These are some examples of lost time:
Time to adjust to the workplace
Time to schedule the work
Time to inspect the work
Time to cure the materials
Time to make the parts
Time to find the tools
J. References
1. Existing Data:
a. Boeing Service Bulletin 737-57A1349
b. Boeing Service Related Problem (SRP) 737-SRP-57-0341
c. 737 Fleet Team Digest (FTD) 57-18003
d. Boeing 737 Non-Destructive Testing (NDT) Manual Part 6, 51-00-00
e. Boeing 737-300/400/500 Aircraft Maintenance Manual (AMM) 27-51-00, 27-51-71
2. Data Supplied with this Service Bulletin:
None.
3. Installation Drawings Used in the Preparation of this Service Bulletin:
Refer to Boeing Service Bulletin 737-57A1349.
K. Publications Affected
1. Publications
None.
2. Damage Tolerance Based Structural Inspections:
This service bulletin affects Fatigue Critical Structure (FCS) but does not contain repairs or changes.
L. Interchangeability and Intermixability of Parts
Accomplishment of this service bulletin does not affect interchangeability or intermixability of parts.
M. Software Accomplishment Summary
Not affected.
2. MATERIAL INFORMATION
A. Material - Price and Availability
None.
B. Industry Support Information
APB warranty remedies are not available for the inspection procedures given in this service bulletin.
C. Parts Necessary for Each Airplane
1. Kits/Parts
None.
2. Parts and Materials Supplied by the Operator:
None.
3. Parts Modified and Re-identified
None.
4. Parts Removed and Not Replaced
None.
D. Parts Necessary to Change Spares
None
3. ACCOMPLISHMENT INSTRUCTIONS
A. GENERAL INFORMATION
Refer to Boeing Service Bulletin 737-57A1349.
Some steps in the Work Instructions are labeled as Required for Compliance (RC). If this service bulletin is
mandated by an Airworthiness Directive (AD), then the steps labeled as RC, including sub-steps under an
RC step and any figures identified in an RC step, must be done to comply with the AD. If a step or sub-step
is labeled “RC Exempt”, then the RC requirement is removed from that step or sub-step. An Alternative
Method of Compliance (AMOC) is required for any deviations to RC steps, including sub-steps and
identified figures. Steps not labeled as RC may be deviated from using accepted methods in accordance
with the operator’s maintenance or inspection program without obtaining approval of an AMOC. This is
provided that the RC steps, including sub-steps and identified figures, can still be done as specified, and
the airplane can be put back in an airworthy condition.
B. WORK INSTRUCTIONS
RC: Start
Actions Required for Compliance:
1. Requirements
Group 3:
Table 1: High Frequency Eddy Current (HFEC) inspection of the left and right wing, lower aft wing skin aft
edge at attachment locations for flap track numbers 1, 2, 3, 6, 7, and 8
Group 3:
Table 1: High Frequency Eddy Current (HFEC) inspection of the left and right wing, lower aft wing skin aft
edge at attachment locations for flap track numbers 1, 2, 3, 6, 7, and 8
Group 3:
Table 1: High Frequency Eddy Current (HFEC) inspection of the left and right wing, lower aft wing skin aft
edge at attachment locations for flap track numbers 1, 2, 3, 6, 7, and 8
Group 3:
Table 1: High Frequency Eddy Current (HFEC) inspection of the left and right wing, lower aft wing skin aft
edge at attachment locations for flap track numbers 1, 2, 3, 6, 7, and 8
RC: End
Procedures
Group 3:
1. Refer to Boeing Service Bulletin 737-57A1349 PART 1 for open access.
2. Refer to Boeing Service Bulletin 737-57A1349 PART 2 for close access.
3. Put the airplane back to a serviceable condition.
This Appendix applies only to: Group 3 airplanes with STC ST01219SE installed.
Compliance Time Calculation
Flap Track # B T Q Y
(Airplane flight Basic Threshold Usage Ratio (Compliance
cycles at time of (flight cycles) threshold in
winglet STC flight cycles)
initial
installation
#1 / #8 B 15,000
(25,000 - B) /
=B+TxQ
25,000
#2 / #7 B 23,000
EXAMPLE CALCULATION
This Appendix applies only to: Group 3 airplanes with STC ST01219SE installed.
Logic diagrams are provided as an aid only. Information contained in Paragraph 1.E., Compliance is the primary
source for compliance times. Information contained in Paragraph 3.B., Work Instructions is the primary source for
tasks required for compliance.
1. The table below gives the description for the parts and conditions called out in the logic diagrams.
Title Description
ACTION 1 DO A HFEC INSPECTION OF THE LOWER AFT WING SKIN, AFT EDGE, FLAP
TRACK NUMBER 1 (WBL 355) ATTACHMENT LOCATION FOR ANY CRACK.
ACTION 2 DO A HFEC INSPECTION OF THE LOWER AFT WING SKIN, AFT EDGE, FLAP
TRACK NUMBER 2 (WBL 254) ATTACHMENT LOCATION FOR ANY CRACK.
ACTION 3 DO A HFEC INSPECTION OF THE LOWER AFT WING SKIN, AFT EDGE, FLAP
TRACK NUMBER 3 (WBL 191) ATTACHMENT LOCATION FOR ANY CRACK.
ACTION 4 DO A HFEC INSPECTION OF THE LOWER AFT WING SKIN, AFT EDGE, FLAP
TRACK NUMBER 6 (WBL 191) ATTACHMENT LOCATION FOR ANY CRACK.
ACTION 5 DO A HFEC INSPECTION OF THE LOWER AFT WING SKIN, AFT EDGE, FLAP
TRACK NUMBER 7 (WBL 254) ATTACHMENT LOCATION FOR ANY CRACK.
ACTION 6 DO A HFEC INSPECTION OF THE LOWER AFT WING SKIN, AFT EDGE, FLAP
TRACK NUMBER 8 (WBL 355) ATTACHMENT LOCATION FOR ANY CRACK.
CONDITION 2 ANY CRACK FOUND AT FLAP TRACK NUMBER 1 (WBL 355) ATTACHMENT
LOCATION.
CONDITION 4 ANY CRACK FOUND AT FLAP TRACK NUMBER 2 (WBL 254) ATTACHMENT
LOCATION.
CONDITION 6 ANY CRACK FOUND AT FLAP TRACK NUMBER 3 (WBL 191) ATTACHMENT
LOCATION.
CONDITION 8 ANY CRACK FOUND AT FLAP TRACK NUMBER 6 (WBL 191) ATTACHMENT
LOCATION.
APPENDIX B: HIGH FREQUENCY EDDY CURRENT (HFEC INSPECTION OF THE LOWER AFT WING SKIN,
AFT EDGE AT FLAP TRACK NUMBER 1, 2, 3, 6, 7, AND 8 ATTACHMENT LOCATIONS
(SHEET 1 OF 5)
Title Description
CONDITION 10 ANY CRACK FOUND AT FLAP TRACK NUMBER 7 (WBL 254) ATTACHMENT
LOCATION.
CONDITION 12 ANY CRACK FOUND AT FLAP TRACK NUMBER 8 (WBL 355) ATTACHMENT
LOCATION.
2. The table below gives the description for the flag notes called out in the logic diagram.
APPENDIX B: HIGH FREQUENCY EDDY CURRENT (HFEC INSPECTION OF THE LOWER AFT WING
SKIN, AFT EDGE AT FLAP TRACK NUMBER 1, 2, 3, 6, 7, AND 8 ATTACHMENT LOCATIONS
(SHEET 2 OF 5)
(25,000−𝐵) (25,000−𝐵)
Before 𝑌 = 𝐵 + 15,000 ∗ WHICHEVER OCCURS LATER Before 𝑌 = 𝐵 + 23,000 ∗ WHICHEVER OCCURS LATER
25,000 25,000
WITHIN 4,500 FLIGHT CYCLES WITHIN 4,500 FLIGHT CYCLES
B = Flight Cycles at STC Installation AFTER THE ORIGINAL ISSUE DATE B = Flight Cycles at STC Installation AFTER THE ORIGINAL ISSUE DATE
WHICHEVER OCCURS LATER
OF THIS SERVICE BULLETIN WHICHEVER OCCURS LATER
OF THIS SERVICE BULLETIN
Y = Compliance Threshold with STC Y = Compliance Threshold with STC
installed (Total Flight Cycles) installed (Total Flight Cycles)
ACTION 1 ACTION 2
NOT TO NOT TO
BEFORE BEFORE
EXCEED 4,000 EXCEED 6,000
FURTHER FURTHER
FLIGHT CYCLES FLIGHT CYCLES
FLIGHT FLIGHT
APPENDIX B: HIGH FREQUENCY EDDY CURRENT (HFEC INSPECTION OF THE LOWER AFT WING SKIN, AFT EDGE AT
FLAP TRACK NUMBER 1, 2, 3, 6, 7, AND 8 ATTACHMENT LOCATIONS
(SHEET 3 OF 5)
ACTION 3 ACTION 4
NOT TO NOT TO
BEFORE BEFORE
EXCEED 5,500 EXCEED 5,500
FURTHER FURTHER
FLIGHT CYCLES FLIGHT CYCLES
FLIGHT FLIGHT
APPENDIX B: HIGH FREQUENCY EDDY CURRENT (HFEC INSPECTION OF THE LOWER AFT WING SKIN, AFT EDGE AT
FLAP TRACK NUMBER 1, 2, 3, 6, 7, AND 8 ATTACHMENT LOCATIONS
(SHEET 4 OF 5)
(25,000−𝐵) (25,000−𝐵)
Before 𝑌 = 𝐵 + 23,000 ∗ WHICHEVER OCCURS LATER Before 𝑌 = 𝐵 + 15,000 ∗ WHICHEVER OCCURS LATER
25,000 25,000
WITHIN 4,500 FLIGHT CYCLES WITHIN 4,500 FLIGHT CYCLES
B = Flight Cycles at STC Installation AFTER THE ORIGINAL ISSUE DATE B = Flight Cycles at STC Installation AFTER THE ORIGINAL ISSUE DATE
WHICHEVER OCCURS LATER
OF THIS SERVICE BULLETIN WHICHEVER OCCURS LATER
OF THIS SERVICE BULLETIN
Y = Compliance Threshold with STC Y = Compliance Threshold with STC
installed (Total Flight Cycles) installed (Total Flight Cycles)
ACTION 5 ACTION 6
NOT TO NOT TO
BEFORE BEFORE
EXCEED 6,000 EXCEED 4,000
FURTHER FURTHER
FLIGHT CYCLES FLIGHT CYCLES
FLIGHT FLIGHT
APPENDIX B: HIGH FREQUENCY EDDY CURRENT (HFEC INSPECTION OF THE LOWER AFT WING SKIN, AFT EDGE AT
FLAP TRACK NUMBER 1, 2, 3, 6, 7, AND 8 ATTACHMENT LOCATIONS
(SHEET 5 OF 5)