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MSA Explained - 2021 Guide
MSA Explained - 2021 Guide
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MSA looks for the classic case of garbage in, garbage out.
Accurate measurements lead to accurate data lead to the best possible decisions for
designing and manufacturing a product.
However, faulty measurements lead to faulty data lead to poor decisions for
designing and manufacturing a product.
The results?
Expensive scrap, rework, defects, retesting, and recalls, which is known to be 29X
more expensive for corrective action in the operations phase compared to planning
phase.
Quality decisions come from quality data.
MSA confirms the integrity of your measurement systems.
5 Benefits of MSA:
1. Prevents For Want of a Nail or GIGO situation.
2. Identifies and reduces measurement errors.
https://www.capvidia.com/blog/msa-guide 3/15
23/10/21 12:07 MSA Explained: 2021 Guide
Accuracy
Accuracy is the average measurement close to a reference value (master sample).
Accuracy includes:
1. Stability: accuracy over time.
2. Linearity: accuracy throughout the measurement range.
3. Resolution/Discrimination: accuracy with varying levels of detail.
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Stability: Assuming your body weight remains the same, will the reading be the same
today as it will be tomorrow or a week from now?
Linearity: Assuming heavier or lighter family members weighed themselves, would
the measurement scale appropriately?
Resolution: How detailed is the measurement from a mechanical scale vs a digital
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scale?
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Bias: What if the scale’s resting point starts
Design out at 5 pounds[On-
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Precision
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Precision is a consistent measurement each time or the closeness of two or more
measurements to each other.
Precision includes:
1. Repeatability: Getting the same measurements using the same tool, same
part, and same person.
2. Reproducibility: Getting the same measurements using the same tool, same
part, but different person.
Let’s use a cooking recipe in this example.
Repeatability: Could the same person use the same recipe and the same equipment
produce a consistent dish repeatedly?
Reproducibility: Could a different person take that the same recipe and same
equipment and produce that same dish repeatedly?
Gage Studies
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Gage studies are MSA tools used to understand measurement uncertainty due to
possible errors in measuring accuracy and precision.
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Acceptable ≥90% ≤ 2% ≤ 5%
Minimally acceptable but needs
≥80% ≤5% ≤10%
improvement
Unacceptable ≤80% ≥5% ≥10%
Kappa Value ≥75%
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Typically, if a repeatability value is more considerable compared to the reproducibility
value, then it’s possibly a gage error.
Ask TheIf the
MBD reproducibility
Experts Q&A: value is more substantial
From
compared to the repeatabilityDesign to Manufacturing
value, then [On- error.
it’s most likely operator
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A model-based definition (MBD) introduces data back into the ecosystem for
improved designs, improved parts, and improved operations done quicker, cheaper,
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and more efficiently.
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MBD is a growing industry practice of having the 3D CAD model be the “single
source of truth.”
This means the CAD model along with semantic product and manufacturing
information (PMI) can drive the MSA, APQP, PPAP, and SPC reports along with
containing GD&T, bill of materials, notes, engineering change orders etc. for an
improved method of inspection generation and other manual processes that can be
automated.
The power of MBD-based approach is the human and machine readability
factor allowing for interoperability between machines and software with less
reliance on human process and interpretation.
MBD Benefits:
1. Automated: No need for human transcription or interpretation.
2. Build and optimize a reliable and repeatable process.
3. Data mapped back to the single source of truth.
4. Start of the digital transformation from design to manufacturing.
5. Valuable data to mined for analytics and business insights.
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Gage R&R alone isn't enough for a complete MSA, because it is possible to have
results that are repeatedly and reproducibly incorrect aka the data looks "good."
Measurement bias must also be included to ensure the accuracy of the
measurement system.
Pundit captures both repeatability and bias measurements to limit the risks and also
the financial impact of parts that meet spec but do not work of fit.
What Pundit does:
1. Reduce measurement uncertainty and improve process control.
2. Calculate task-specific measurement uncertainties for CMM measurements.
3. Capture measurement repeatbility and bias.
4. Not reliant on any physical part, provides quick insights before cutting metal.
5. Pay with different measurement strategies in order to achieve lower
measurement uncertainties.
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Contact us and we'll glad to help answer questions about MSA and preventing
measurement errors.
Additional Reading
APQP Guide
PPAP Guide
FMEA Guide
MBD Guide
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