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IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 67, NO.

2, FEBRUARY 2020 1103

A Novel Boost Active Bridge-Based Inductive


Power Transfer System
Gaurav R. Kalra , Student Member, IEEE, Duleepa J. Thrimawithana, Senior Member, IEEE,
Baljit S. Riar , Chang-Yu Huang, Member, IEEE, and Martin Neuburger

Abstract—In recent years, a number of bidirectional


inductive power transfer systems (BD-IPT) suitable for
wireless grid integration of electric vehicles have been
developed. These developments have been fueled by the
enhanced efficiency and spatial tolerance offered by BD-IPT
systems. A typical BD-IPT system utilizes two synchronized
full-bridge converters operating at fixed duty cycles to drive
Fig. 1. Conceptual block diagram of a typical BD-IPT system employed
the primary and secondary magnetic couplers. However, in V2G/G2V applications.
in order to cater for a wide range of loading conditions,
additional circuitry is employed at the expense of cost
and power density. As an alternative solution, this paper
proposes a novel power converter, named a boost active especially at higher power levels and during harsh weather con-
bridge (BAB), to replace the full-bridge converters. The BAB ditions. Consequently, there has been a shift toward wireless
topology caters to a wide range of loading conditions chargers, which are inherently safer, more convenient, and lack
without the need for any extra switching devices. A com-
prehensive mathematical model that predicts steady-state any physical contacts. Inductive power transfer (IPT), which has
currents, voltages, and power transfer is presented to been used in a wide variety of applications [4]–[6], is currently
highlight the operating principles of the BAB technology. the preferred technology for implementing wireless EV charg-
Experimental results obtained from a 3.5-kW prototype ers [7]–[9]. This preference is mainly due to the high galvanic
show a nearly constant efficiency under all loading condi- isolation and flexibility offered by IPT-based wireless chargers,
tions, validating the viability of the proposed BAB topology.
while still being able to achieve efficiencies comparable to wired
Index Terms—Electric vehicle (EV) charger, inductive chargers. This trend is further highlighted by the introduction
power transfer, wireless power transfer. of specifications and guidelines for IPT-based EV chargers to
ensure interoperability between various systems, such as SAE
I. INTRODUCTION
J2954 [10].
S THE population of electric vehicles (EVs) continues to
A grow around the world, there is an ever greater need for
safe, convenient, and reliable EV charging solutions. To date,
The majority of IPT-based EV chargers reported to date only
allow unidirectional power flow, typically from the utility grid
to the EV battery [11]–[13]. However, the recent introduction of
charging solutions mainly consist of hard-wired chargers where bidirectional IPT (BD-IPT) technologies not only improve sys-
a physical connection between the EV battery and an external tem efficiency and flexibility, but also enable vehicle to grid/grid
energy source such as the utility grid is required [1]–[3]. Often, to vehicle (V2G/G2V) services [14]–[17]. These services are
such chargers raise concerns over user safety and reliability, expected to become an integral part of the future EV charging
infrastructure and include the absorption of power variances
produced by renewable energy sources, reactive power injec-
Manuscript received June 8, 2018; revised October 4, 2018 and De-
cember 10, 2018; accepted January 20, 2019. Date of publication Febru- tion for grid voltage regulation, and harmonics absorption for
ary 20, 2019; date of current version September 30, 2019. (Correspond- improved power quality [18]–[20]. Overall, such services can
ing author: Gaurav R. Kalra.) further enhance the use of renewable energy sources and also
G. R. Kalra and D. J. Thrimawithana are with the Department
of Electrical and Computer Engineering, The University of Auckland, provide an additional revenue stream for EV owners [21]. How-
Auckland 1010, New Zealand (e-mail:, gkal280@aucklanduni.ac.nz; ever, in order to realize effective V2G/G2V services, a BD-IPT
d.thrimawithana@auckland.ac.nz). system that can operate under different loading and operating
B. S. Riar is with the Power Electronics Laboratory, Department of
Electrical and Computer Engineering, Utah State University, Logan, UT conditions is an essential requirement.
84341 USA (e-mail:, baljit.riar@usu.edu). A conceptual block diagram of a typical BD-IPT system that
C.-Y. Huang is with the Qualcomm New Zealand, Auckland 1010, New can be employed in V2G/G2V applications is shown in Fig. 1,
Zealand (e-mail:, changyu.huang@gmail.com).
M. Neuburger is with the Department of Electrical Drives, University where Vs represents an EV battery voltage and Vp represents a
of Applied Sciences Esslingen, 73728 Esslingen am Neckar, Germany dc-link voltage generated from the single-phase grid through a
(e-mail:, Martin.Neuburger@hs-esslingen.de). full-bridge inverter, also known as a grid-tied inverter or a re-
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. versible rectifier [22]. To drive the magnetic couplers Lpt and Lst ,
Digital Object Identifier 10.1109/TIE.2019.2898615 and their respective compensation networks, full-bridge voltage

0278-0046 © 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.

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1104 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 67, NO. 2, FEBRUARY 2020

source inverters (VSI) are commonly used on both the primary and the dc inductors also form a bidirectional buck–boost con-
and secondary side [8], [23], [24]. The selection of compensa- verter, thus generating a significantly larger ac voltage to drive
tion networks as well as the design of the magnetic couplers the compensation network. The larger ac voltage increases the
plays a vital role in the performance of the overall system and power transfer capability and eliminates the need for a trans-
have been analyzed extensively in [25]–[27]. Nonetheless, re- former or series compensation. The BD-IPT system presented
gardless of the compensation networks and/or coupler design in the paper employs a BAB converter as both the primary and
employed, the limitations imposed on Vp and Vs by the grid and the secondary converters, which are individually controlled to
EV battery voltages, respectively, significantly impact system operate the system at the maximum efficiency point under all
performance. For example, in a typical BD-IPT system inter- loading conditions. As such, the proposed BAB-based BD-IPT
faced with the single-phase utility grid, Vp is regulated by the system together with the presented control scheme is expected
grid-tied inverter to a fixed voltage between 250 and 350 V to offer significant performance and cost improvements over the
(120 Vac grid connection) or 400 and 500 V (230 Vac grid con- solutions discussed earlier.
nection). Similarly, Vs depends on the state of charge (SOC) The focus and contribution of this paper is to introduce and
of the battery and its nominal voltage, which typically is in the highlight the operating principles of a novel BAB-based LCL
range of 250–450 V or 700–800 V. Since the power transfer tuned BD-IPT system. A detailed description of the circuit con-
capability is proportional to Vp and Vs , the lack of control over figuration and its operation, including a switching scheme, is
these voltages constrains the ability of a BD-IPT system to oper- provided in Section II. This is followed by the development of a
ate under optimum parameters over a wide range of loading and mathematical model to describe key voltage and current wave-
operating conditions [28], [29]. Additionally, the lower dc-link forms as well as the power transfer capability in Section III.
voltages result in high current stresses throughout the system, Also provided in Section III are equations for sizing passive
especially at high power levels (≥3.3 kW) and lead to poor components and predicting switch current stresses. Experimen-
efficiency. tal results of a 3.5-kW “proof of concept” prototype system are
Among the solutions proposed to address these issues, the provided in Section IV to highlight the benefits of a BAB-based
simplest one involves using a high frequency transformer as a BD-IPT system and to validate the accuracy of the mathemati-
part of the compensation network that also steps-up the voltage cal model. To quantify the advantages of a BAB-based system
across the magnetic coupler [10]. Another commonly used solu- over a full-bridge-based traditional BD-IPT system, Section IV
tion involves partial series compensating the magnetic coupler also provides a detailed comparison between the two systems.
to increase its VA rating [14]–[16]. Although these solutions in- Finally, conclusions based on the validity and effectiveness of
crease the power transfer capability, the additional components the proposed converter are drawn in Section V.
operate under high VA stress, leading to lower power transfer
efficiency and increased system cost. Furthermore, these so- II. PROPOSED BAB CONVERTER
lutions fail to maintain an acceptable efficiency over a wide
range of loading conditions. As an alternative, in some applica- A. Converter Configuration Description
tions, preregulation and postregulation stages are employed to The proposed BAB technology can replace the VSI found in
boost the dc-link voltages, while also facilitating maximum ef- commonly used unidirectional or bidirectional IPT systems re-
ficiency tracking over a wide range of loading conditions. How- gardless of the compensation topology and the type of magnetic
ever, this requires two additional bidirectional power conversion coupler employed. However, to highlight all the benefits of the
stages, for example, bidirectional buck–boost converters. A cur- BAB technology, including its ability to inherently eliminate cir-
rent source inverter (CSI), such as a push–pull parallel-resonant culating currents, an LCL tuned BD-IPT system utilizing BABs
converter [17], can also be employed to drive the magnetic cou- as both the primary and secondary converters is considered as an
plers with a boosted voltage. Despite that, this solution requires example in this paper. A schematic of this BAB-based BD-IPT
additional dc inductors, while no improvement is offered in system is shown in Fig. 2. The primary BAB converter drives
terms of switch current stress. Similar to a VSI, a CSI also lacks the primary magnetic coupler Lpt , through Lpi and Cp , which
the ability to track the maximum efficiency under all loading together form an LCL compensation network. Similarly, the
conditions, as the modulation of the inverter leads to loss of secondary is composed of a BAB and an LCL network formed
zero voltage switching (ZVS) [30]. by Lst , Cs , and Lsi . The mutual inductance between Lpt and
In order to overcome the challenges discussed above, this pa- Lst is referred to as M , and is defined as M = k Lpt Lst ,
per proposes a BD-IPT system that utilizes a novel multi-port where k is the coupling coefficient. In a typical application,
power converter, termed the Boost Active Bridge (BAB). Un- the supply to the primary BAB is derived through a grid-tied
like multiport converters that have been previously reported and inverter. For simplicity, the dc-link voltage generated by this
used in renewable energy applications [31]–[33], the proposed grid-tied inverter is modeled by a dc voltage source, Vp . The
BAB converter is unique as it has a split dc link. This split dc secondary BAB will be directly connected to the EV battery,
link is fed by two half-bridges that are connected with a dc which is modeled by Vs .
source/load through two dc inductors. As a result, the split dc Since the electronics on the primary and secondary sides are
link enables the generation of a pure ac voltage to drive the identical, the operating principles discussed below pertain to
compensation network, eliminating the dc-blocking capacitor both sides. In order to ensure generality, subscript x is used,
that is needed to avoid circulating currents. The two half-bridges x ∈ {p, s}, where subscripts p and s represent the primary and

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KALRA et al.: NOVEL BOOST ACTIVE BRIDGE-BASED INDUCTIVE POWER TRANSFER SYSTEM 1105

Fig. 2. Schematic of the proposed BAB-based BD-IPT system.

secondary side, respectively. Each side consists of two half-


bridges; half-bridge “a”, Bxa , which is made up from switch
pair SxaT and SxaB ; and half-bridge “b”, Bxb , which is made
up from switch pair SxbT and SxbB . Vx is connected to both Bxa
and Bxb through dc inductors Lxa and Lxb , respectively. The
capacitors Cxa and Cxb are connected across the dc sides of Bxa
and Bxb , respectively. This arrangement forms an interleaved,
bidirectional buck–boost converter between Vx and Cxa ; as well
as Vx and Cxb . Although a BAB requires two dc inductors and
capacitors, in comparison to the passive components required
to implement a bidirectional pre/postregulator, these devices are
significantly smaller due to the interleaved operation of Bxa and
Bxb . Lxa and Lxb can also be designed as a single coupled in-
ductor, further reducing the cost of the system. The combination
of Bxa and Bxb also form a quasi full-bridge inverter, whose
output vxi drives the corresponding LCL network.
Bxa and Bxb are switched in a complementary manner at fs ,
which is equal to, or in proximity to the resonant frequency of
the two LCL networks, fT . As a result, the output voltage vxa ,
Fig. 3. Voltages produced by the BAB utilizing the proposed switching
produced by Bxa , and vxb , produced by Bxb , are 180° out of scheme at (a) 50%, (b) 60%, and (c) 40% duty cycles.
phase. The duty cycles of vxa and vxb are defined as Dxa and
Dxb , respectively. Since the average of vxa and vxb should be duty-cycle control scheme employed by the BAB will reduce
equal to Vx at steady state, the voltages VC xa and VC xb are a the control effort required and minimize switching losses over
function of Dxa and Dxb , respectively, as given by a wide load range, as validated in Section IV. Furthermore, the
magnitude of vxi can be increased by operating at a Dx below
VC xa Dxa = VC xb Dxb = Vx . (1)
50% in order to compensate for reduced power transfer under
Equation (1) shows that a nominal duty cycle of 50% dou- misaligned conditions or a drop in dc-link voltages. Although
bles Vx , and reducing/increasing the duty cycle results in a decreasing Dx below 50% increases αx , as per (1) the amplitude
higher/lower voltage across each half-bridge, as shown in Fig. 3. of vxi increases, resulting in a net increase in the rms value of
The output of the quasi-full-bridge converter vxi is the differ- vxi . As shown in Fig. 3, αx is a function of Dx as given by

ence between voltages vxa and vxb , and is also shown in Fig. 3. π − 2πDx Dx ≤ 0.5
Bxa and Bxb are normally operated with equal duty cycles to αx = . (2)
π − 2π(1 − Dx ) Dx > 0.5
produce a symmetric vxi , and the duty cycle of each side can be
referred to as simply Dx , i.e., Dxa = Dxb = Dx . The rms value Due to nonideal conditions, such as component tolerances
of vxi can be controlled using phase-shift modulation while Dx and delays introduced by the driver circuitry, a conventional
is set to 50% [14]. Alternatively, the proposed BAB can also full-bridge converter that is controlled using phase-shift mod-
be controlled by modulating Dx while Bxa and Bxb are driven ulation, may generate an output voltage with a dc offset. As
180° out of phase [31]. Fig. 3 shows that increasing Dx beyond mentioned previously, this dc offset will lead to a large circulat-
50% lowers the rms value of vxi by increasing the duration of ing dc current through the inductors of an LCL tuned BD-IPT
the 0 V level αx , and reducing the amplitude of vxi . Therefore, system. To resolve this issue, a dc-blocking capacitor is normally
in contrast to the traditional phase-shift modulation scheme, the placed in series with one of the inductors, adding to system cost

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1106 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 67, NO. 2, FEBRUARY 2020

of the following analysis, it is assumed that the power transfer


occurs only at the fundamental components of vpi and vsi . The
phasors of these fundamental components can be expressed as
√ α 
2 2 p
Vpi = V p cos , (7)
Fig. 4. Equivalent phasor domain representation of the LCL networks. Dp π 2
√ α 
2 2 s
and size. However, due to the split dc-link configuration, the Vsi = Vs cos . (8)
Ds π 2
BAB converter achieves self-voltage balancing, thus avoiding
the need for dc-blocking capacitors. Self-voltage balancing en- The current flowing in the primary and secondary magnetic
sures that at steady state, the average of vxi is always 0, allowing couplers, Ipt and Ist , respectively, can be expressed as
the converter to drive a purely inductive load. Since vxi is the  Z 
difference between vxa and vxb , its average can be expressed as 1 Iin Z p +j ω s Lp p t +r p t
Ipt = , (9)
K +Iout (Z +j ω L +rj ω s )(Z M Zs
Vxi Avg = VC xa Dxa − VC xb Dxb . (3) p s pt pt s +j ω s L s t +r s t )
 
Therefore, according to (1), Vxi Avg must always be equal to 1 Iout Z s +j ωZs Ls s t +r s t
Ist = jωs M Zp , (10)
zero during steady-state operation. K +Iin (Z +j ω L +r
p s pt p t )(Z s +j ω s L s t +r s t )

III. GENERALIZED MATHEMATICAL MODEL where


jωs Lpi + rpi
A. Generalized Model for Power Transfer Zp = , (11)
1 − ωs2 Lpi Cp + jωs Cp rpi
In order to develop a deeper understanding of the proposed
system, the LCL networks and the switching scheme are mathe- jωs Lsi + rsi
Zs = 2
, (12)
matically modeled and presented in this section. The following 1− ωs Lsi Cs + jωs Cs rsi
analysis is based on the extensive work already presented in ωs2 M 2
[14] and [23] on a traditional LCL tuned BD-IPT system, and K =1+ , (13)
(Zp + jωs Lpt + rpi )(Zs + jωs Lst + rsi )
extends to model the power transfer characteristics, component
stresses, and efficiency, of the proposed system. As discussed in and Iin and Iout refer to conceptual currents given by
[14] and [23], the LCL networks can be simplified and repre-
Vpi Vsi
sented by an equivalent phasor domain model shown in Fig. 4. Iin = and Iout = . (14)
Typically, to minimize the VA rating of the converters and to rpi + jωs Lpi rsi + jωs Lst
maximize the power transfer, both LCL networks are intended Ipt and Ist induce voltages Vsr and Vpr , respectively, across
to operate at their designed resonant frequency, fT . Therefore, the magnetic couplers, as given by
1 1 1 1 Vpr = jωs M Ist and Vsr = jωs M Ipt .
(2πfT )2 = ωT2 = = = = . (4) (15)
Lpi Cp Lpt Cp Lsi Cs Lst Cs
Following the same procedure, the current flowing into the
In most EV charging applications, misalignment between
primary LCL network Ipi , and the current flowing out of the
magnetic couplers invariably results in changes to the self-
secondary LCL network Isi , can be expressed as
inductances Lpt and Lst , detuning the LCL networks. In some
cases, at the cost of converter VA rating, the networks are inten- −Ipr Zpr + Vpi
Ipi = , (16)
tionally de-tuned to present a slightly inductive input impedance Zpr + jωs Lpi + rpi
at the switching frequency fs (ωs ), to ensure a wide ZVS range.
−Isr Zsr + Vsi
Thus, the following analysis is generalized assuming the LCL Isi = , (17)
networks are not ideally tuned. As discussed in the previous Zsr + jωs Lsi + rsi
section, vpi and vsi represent the outputs of the primary and sec- where
ondary BAB converters, respectively. They can be represented jωs Lpt + rpt
by their Fourier series, as given in the following: Zpr = , (18)
1 − ωs2 Lpt Cp + jωs Cp rpt
4Vp

 1  nα 
vpi = cos
p
sin (nωs t) (5) jωs Lst + rst
πDp n 2 Zsr = , (19)
n =1,3... 1 − ωs2 Lst Cs + jωs Cs rst

4Vs

 1  nα  and Ipr and Isr refer to conceptual currents given by
s
vsi = cos sin (nωs t + nθ) (6)
πDs n =1,3...
n 2 Vpr Vsr
Ipr = and Isr = . (20)
rpt + jωs Lpt rst + jωs Lst
where θ represents the phase difference between vpi and vsi .
The LCL networks significantly attenuate the higher order The resistive losses of the magnetic couplers and other passive
harmonics generated by the converters. Thus, for the purpose components are typically negligible in comparison to the overall

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KALRA et al.: NOVEL BOOST ACTIVE BRIDGE-BASED INDUCTIVE POWER TRANSFER SYSTEM 1107

power transfer. Therefore,


8Vp Vs ΓΛ α  α 
p s
Pout = cos cos sin (θ) , (21)
π 2 Dp Ds 2 2
where
1 ωs M
Γ= × , (22)
ωs Lpt /(1 − ωs2 Lpt Cp ) + ωs Lpi 1 − ωs2 Lpt Cp
1 1/(1 − ωs2 Lsi Cs )
Λ=  × , (23)
K ωs Lsi /(1 − ωs2 Lsi Cst ) + ωs Lst
 ωs2 M 2
K =1+   .
jωs Lp i
1−ω s2 L p i C p + jωs Lpt jωs Ls i
1−ω s2 L s i C s + jωs Lst
(24) Fig. 5. Normalized output power plotted as a function of D p and D s .

As evident from (21), in contrast to a traditional full-bridge-


based BD-IPT system, the output power of the proposed BAB- ratio between Vpi and Vsi for maximum ac–ac efficiency as
based system is a function of the control variables, Dp and Ds , as Vpi Lpt rst
well as αp and αs . Nominally, the converters are operated with = . (27)
Vsi P Loss =P Loss MIN Lst rpt
Dp = Ds = 50%, when delivering rated power. Under these
conditions, accordingly with (2), being a function of Dp and Ds , This implies that the maximum ac–ac power transfer effi-
both αp and αs are zero. As discussed in the previous section, ciency is achieved when the power loss in the primary and
2 2
the output power can be regulated by controlling Dp and Ds . secondary magnetic couplers is matched (i.e., Ipt rpt = Ist rst ).
Increasing one or both of the duty cycles above 50% results Furthermore, the maximum ac–ac efficiency when employing
in reduced output power. However, increasing Dp and/or Ds this impedance matching scheme is given by
also leads to an increase in αp and/or αs . Thus, as clear from √
2 rpt rst
(21), a small increase in the duty cycles translates to a much ηMax = 1 − . (28)
larger reduction in the output power, enabling the converter to ωs M
minimize switching losses over a wide load range as shown in A BAB-based BD-IPT system can facilitate this impedance
Section IV. Unlike in traditional BD-IPT systems, the output matching scheme without the aid of any additional circuitry over
power of the proposed BAB-based system can be increased a wide range of loading and operating conditions. For example,
by decreasing one or both of the duty cycles below 50% to consider a symmetric BAB-based BD-IPT system, where pri-
compensate for variations in system parameters. The following mary and secondary circuits are identical. Normalized output
subsections discuss some of the favorable properties offered by power of this system, as a function of Dp and Ds , is shown in
the BAB technology in detail. Fig. 5 . In this example, when delivering rated power, efficiency
would be maximized by operating at point A. On the other hand,
B. Maximum Efficiency Tracking consider an asymmetric case where Lst is physically smaller but
has the same self-inductance as Lpt , which is often the case for
In an LCL-based BD-IPT system, the current stress on Lpt EV charging applications [10]. Typically, a smaller coupler im-
and Lst is significantly greater than the current stress on Lpi plies higher resistive losses due to the reduced winding area. As
and Lsi . As a result, the power dissipated in the LCL networks such, to maximize ac–ac efficiency while still delivering rated
is dominated by the loss attributed to the magnetic couplers. power, the operating point of the BAB can be shifted toward B
Based on this assumption and simplifying (21) using ωs = ωT , to increase ipt and reduce ist . Similarly, consider another ex-
the power dissipated in the LCL networks can be approximated ample where the EV battery voltage is increasing as it charges
as at a constant power level. The operating point, which is close
2 2 to point C when the battery is depleted, can be shifted toward
Vpi Pin Lpt
PLoss ≈ rpt + rst . (25) point B during the charge process in order to maximize ac–ac
ωs Lpt M Vpi
efficiency. In contrast, a traditional full-bridge converter-based
Taking the derivative of (25) with respect to Vpi and equating BD-IPT system achieves impedance matching at the expense of
it to 0, the value of Vpi at which the ac–ac loss is a minimum efficiency and power transfer capability [29].
can be obtained as given by
C. Reduced Conduction Losses
ωs Pin L2st rpt
Vpi2 P =P = . (26) The conduction losses associated with the BAB-based sys-
Loss Loss MIN M rst
tem can be divided into conduction losses in the switches, LCL
Applying the same procedure to derive the value of Vsi , which networks, and the dc inductors. In comparison to a traditional
minimizes PLoss , and combining it with (26) gives the optimal full-bridge-based BD-IPT system, under nominal operating

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1108 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 67, NO. 2, FEBRUARY 2020

given as
2
Pout
PLoss BAB = (0.74) Rds , (32)
Vp2
where Rds is the ON resistance of each switch. In the case of a
full-bridge-based system operating under equivalent conditions,
the conduction losses of the primary full bridge are simply a
function of ipi , which can be given as
πPout
Ipi F B = √ . (33)
2 2Vp
Therefore, the total conduction loss in the primary full bridge
can be given by
2
πPout
PLoss FB = √ 2Rds (34)
2 2Vp
2
Pout
= (2.47) Rds . (35)
Vp2
As evident from (32) and (35), the switch conduction losses of
the BABs are lowered by approximately 70%. The additional
Fig. 6. Theoretical and approximate current and voltage waveforms of
the primary BAB at 50% duty cycle.
losses associated with the dc inductors used by the BABs of
the proposed system are significantly lower in comparison to
the reduction in conduction losses of the switches and LCL
conditions, the primary and secondary LCL networks are driven networks. As a result, the overall efficiency is improved.
at twice Vp and Vs , respectively, halving the currents in the LCL
networks. Although a higher magnetic coupler inductance is re- D. Reduced Current Ripple
quired to achieve the same level of power transfer, the winding
losses are effectively halved. However, since the magnetic cou- As the two half-bridges together with the two dc inductors
plers in each system are operated at the same VA, the core losses of each BAB form two interleaved buck–boost converters, the
in each system remain the same. switching frequency current ripple present in Ip and Is is greatly
Due to the addition of the currents flowing through the dc reduced. For example, the individual peak ripple current present
inductors, the currents through the top and bottom switches in Lpa can be given as
of each half-bridge are asymmetric, leading to unevenly dis- Vp (1 − Dp )
tributed switch conduction losses. As shown in Fig. 6, the top ΔIL pa pk = . (36)
2fT Lpa
switch of Bpa conducts during the negative half-cycle of ipi and
the bottom switch conducts for the positive half-cycle. How- Since vpa and vpb are 180° out of phase, so are the currents
ever, since the dc current iL pa always flows into Bpa during through Lpa and Lpb . Thus, the peak ripple present in Ip can be
their respective ON durations, the top switch current is given derived as
by iS paT = |ipi | − iL pa and the bottom switch current is given ⎧ Vp αp

⎨ 2π f T L p a Dp ≤ 0.5
by iS paB = |ipi | + iL pa . Ignoring the contribution of switching
ΔIp pk = . (37)
harmonics as shown in Fig. 6, the rms of ipi and iL pa can be ⎪
⎩ V p (1−D p )α p
given by D p 2π f T L p a Dp > 0.5
Pout πPout Under nominal operating conditions, according to (37), ΔIp pk
IL pa = and Ipi = √ . (29)
2Vp 4 2Vp is zero. As the duty cycle deviates from 50%, ΔIp pk increases
and Ip appears to be at twice the switching frequency. Nonethe-
Therefore, the rms of iS paT and iS paB are approximated as less, it is still comparatively lower in amplitude than ΔIL pa pk
√ under all operating conditions. Similarly, the ripple current
Pout π 2 − 6
IS paT = , (30) present in Is on the secondary BAB is also reduced.
8Vp

Pout π 2 + 10 IV. EXPERIMENTAL RESULTS
IS paB = . (31)
8Vp A. Experimental Validation
As per the proposed switching scheme, at least two switching In order to illustrate the viability of the proposed BAB tech-
devices are conducting at any given instance. Therefore, the total nology and to validate the accuracy of the mathematical models
conduction loss of the primary BAB converter switches can be developed, a 3.5-kW “proof of concept” prototype shown in

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KALRA et al.: NOVEL BOOST ACTIVE BRIDGE-BASED INDUCTIVE POWER TRANSFER SYSTEM 1109

Fig. 7. Bipolar magnetic couplers employed by the prototype system.

Fig. 8. Bipolar magnetic couplers employed by the prototype system.

TABLE I
CIRCUIT PARAMETERS

Fig. 9. Experimental voltage and current waveforms produced by the


primary (left) and secondary (right) BAB at (a) 50%, (b) 60%, and
(c) 80% duty cycles.

of Bxa (i.e., ixi + iL xa ). In order to verify the accuracy of the


mathematical model developed in Section III, the experimental
currents and voltages are overlaid with their theoretical values.
As evident, the experimental and theoretical waveforms present
an excellent correlation. In accordance with (1) and as shown in
Fig. 9(a), when operating at Dp = Ds = 50% and on an input
supply voltage of 280 V, the output power is approximately
3.5 kW, while VC xa and VC xb are approximately 560 V. The
output power is reduced to approximately 2.2 kW by increasing
both Dp and Ds to 60%, resulting in a reduction of VC xa and
VC xb to 467 V. Simultaneously, αp and αs have increased from 0
Figs. 7 and 8 was designed and built. Circuit parameters of this to 0.2π rad (1.176 μs) as predicted by (2). Accordingly with (5)
prototype system are listed in Table I. Although the prototype and (6), the fundamental components of vpi and vsi have reduced
can be operated as a bidirectional IPT system, the results pre- significantly from 504 to 400 V. Similarly, as shown in Fig. 9(c),
sented below only illustrate the forward power transfer (i.e., the output power is further reduced to 0.5 kW by increasing
from the primary to the secondary). When the power transfer is Dp and Ds to 80%. Accordingly, at 0.5 kW, αp and αs have
reversed, the waveforms presented in the paper would simply increased to 0.6π rad (3.53 μs) and the fundamental components
appear to mirror each other since the primary and secondary of vpi and vsi have further reduced to approximately 185 V. As
circuitry employed are identical. such, Fig. 9 verifies the ability of the presented switching scheme
The experimental voltage and current waveforms are shown in to regulate the power flow.
Fig. 9 for 50, 60, and 80%, primary and secondary, duty cycles. The converter’s ability to minimize switching losses for the
The captured waveforms include vpi , vsi , and the output current entire load range is also evident from the experimental switching

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1110 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 67, NO. 2, FEBRUARY 2020

Fig. 11. Experimental efficiency versus input power for various different
IPT systems.
Fig. 10. Experimental waveforms of the primary dc inductor currents
(top) and the primary supply current (bottom) at (a) 50% and (b) 60%
duty cycles.
tem. To ensure that these two full-bridge-based BD-IPT systems
waveforms shown in Fig. 9. Due to the symmetry of the primary could deliver 3.5 kW, in one of the implementations (FB-280V)
BAB circuitry, if Bpa achieves ZVS for both switches, so will the primary and secondary magnetic couplers were partially se-
Bpb . The same relationship applies to Bsa and Bsb . Therefore, ries compensated using capacitors Cpt and Cst , respectively.
it is clear from Fig. 9(a) that when operating under nominal In contrast, the second system (FB-BB) utilized bidirectional
conditions, ZVS is achieved for all switches (i.e., vxa transi- buck–boost converters as preregulators and postregulators that
tion is during dead-time between SxaT and SxaB ). At 2.2 kW, generated 560 V to feed the full bridges. The two buck–boost
as evident from Fig. 9(b), two switches of each BAB are hard converters employed identical dc inductors as the BAB. For
switched. However, due to the dc offset present in the output completeness, a full-bridge system fed directly by 560 V dc
current of Bxa , the current through these switches at the switch- sources (FB-560V) was also tested. The two full bridges that
ing instance remains close to zero, leading to minimal switching operated at 560 V (i.e., FB-BB and FB-560V) used 170 nF ca-
losses. Similarly, as illustrated by Fig. 9(c), only a single switch pacitors as Cpi and Csi to eliminate circulating currents. In order
of each BAB is hard switched when delivering 0.5 kW. As in the to maintain the same resonant frequency, Lpi and Lsi were in-
previous case, the current through these switches at the switch- creased to 62 and 67 μH, respectively. The output power of
ing instance is almost zero, thus maintaining switching losses full-bridge-based systems were regulated by equally modulat-
to a minimum. ing the phase angle of both primary and secondary full bridges
According to (24) and (27), the theoretical peak dc induc- [14]. While in the case of the FB-BB implementation, the phase
tor currents can be calculated as 8 and 5.6 A, under 50% and angles of the full bridges were fixed to 100% and the duty cy-
60% duty-cycle operation, respectively. The experimental re- cles of the buck–boost converters were controlled equally to
sults shown in Fig. 10 closely match these theoretical values. regulate the power from 3.5 to 1 kW. This ensured that the
Moreover, as evident from Fig. 10(a) and predicted by (31), full bridges of the FB-BB implementation operated with ZVS.
ΔIp pk is nearly zero when operated at 50% duty cycle. ΔIp pk For power demands less than 1 kW, the full bridges of the
can be calculated as 0.5 A when operated at a duty cycle of 60%, FB-BB implementation were controlled using phase modula-
which is also experimentally verified in Fig. 10(b). tion, while operating the buck–boost converters at 100% duty
cycle. The circuit parameters of these systems are listed in
Table I for reference. As evident from Fig. 11, the proposed
B. Efficiency Comparison
BAB technology offers a better balance between efficiency,
Fig. 11 depicts the dc–dc efficiency of the prototype BAB- power transfer, and cost in comparison to traditional full-bridge-
based BD-IPT system as a function of input power, which was based implementations. The efficiency of both the FB-280V and
varied from 3.5 to 0.5 kW by adjusting both Dp and Ds equally FB-560V implementations deteriorates sharply as the output
from 50% to 80%, respectively. The efficiency of the BAB-based power is reduced due to the loss of ZVS. Although the FB-
system is approximately constant throughout the entire load BB implementation offers an improvement under light loads,
range with a minimum of 94.9% at 1.2 kW and a maximum overall efficiency suffers due to the additional power conversion
of 95.4% at 2.2 kW. To highlight the improved performance, stages.
the efficiency of the prototype BAB-based system is compared To help better understand and compare the loss mechanisms
with conventional full-bridge implementations in Fig. 11. All of the BAB and full-bridge-based systems, detailed simulation
full-bridge-based systems tested employed the same magnetic program with integrated circuit emphasis (SPICE) models were
couplers. Two of these full-bridge implementations derived developed. In a practical application, it is realistic to assume
power from the same 280 V dc sources as the BAB-based sys- that Vp and Vs will be constrained within a specified volt-

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KALRA et al.: NOVEL BOOST ACTIVE BRIDGE-BASED INDUCTIVE POWER TRANSFER SYSTEM 1111

V. CONCLUSION
In this paper, the operating principles of a novel BAB-based
BD-IPT system were presented. The viability of the proposed
system and the accuracy of the presented mathematical model
were verified through the development of a 3.5-kW “proof of
concept” prototype system. The experimental results proved
that the proposed system offered a higher power transfer ef-
ficiency throughout the entire load range in comparison to a
traditional full-bridge-based system. The experimental results
also validated further advantageous properties of the proposed
Fig. 12. Simulated and experimental efficiency over varying loads. system such as lower switching losses, elimination of the dc-
blocking capacitor, ability to track maximum efficiency over a
wide range of operating conditions, and reduced current stresses
in the components.

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tegrated magnetics,” IEEE Trans. Power Electron., vol. 34, no. 2, pp. 1276– engineering from The University of Auckland,
1285, Feb. 2019. Auckland, New Zealand, in 2010 and 2015,
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uation of rectangular and Double-D coil geometry for 50 kW/85 kHz He is currently a Postdoctoral Fellow at Utah
IPT system,” IEEE J. Emerg. Sel. Topics Power Electron., vol. 4, no. 4, State University, Logan, UT, USA. From 2015 to
pp. 1406–1415, Dec. 2016. 2016, he worked as a Postdoctoral Researcher
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of a single-sided flux magnetic coupler for electric vehicle IPT charging search interests include power electronics, bat-
systems,” IEEE Trans. Ind. Electron., vol. 60, no. 1, pp. 318–328, Jan. tery management systems, microgrid systems,
2013. control and modulation schemes for power converters, and wireless
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no. 11, pp. 6310–6319, Nov. 2015. cal engineering from The University of Auck-
[30] A. Kamineni, G. A. Covic, and J. T. Boys, “Self-tuning power supply for land, Auckland, New Zealand, in 2004 and 2012,
inductive charging,” vol. 32, no. 5, pp. 3467–3479, May 2016. respectively.
[31] X. Sun, Y. Shen, Y. Zhu, and X. Guo, “Interleaved boost-integrated LLC He joined Qualcomm, New Zealand, in 2013,
resonant converter with fixed-frequency PWM control for renewable en- where he is currently working in the field of wire-
ergy generation applications,” IEEE Trans. Power Electron., vol. 30, no. 8, less electric vehicle charging (WEVC), special-
pp. 4312–4326, Aug. 2015. ized in WEVC system design roadway charg-
[32] Z. Ding, C. Yang, Z. Zhang, C. Wang, and S. Xie, “A novel soft-switching ing application. He has over ten peer-reviewed
multiport bidirectional DC-DC converter for hybrid energy storage sys- IEEE, international journal, and conference pub-
tem,” IEEE Trans. Power Electron., vol. 29, no. 4, pp. 1595–1609, Apr. lications. He was granted 25 patents and has 19 pending patents. His
2014. research interests include EV battery charging, resonant converters, and
[33] Y. Shi, R. Li, Y. Xue, and H. Li, “Optimized operation of current-fed dual inductive power transfer.
active bridge DC-DC converter for PV applications,” IEEE Trans. Ind.
Electron., vol. 62, no. 11, pp. 6986–6995, Nov. 2015.

Martin Neuburger received the B.S., M.S., and


Gaurav R. Kalra (S’17) received the B.E. Ph.D. degrees in electrical engineering from Ulm
(Hons.) degree in electrical and electronic en- University, Ulm, Germany, in 1998, 2000, and
gineering, in 2016, from The University of Auck- 2004, respectively.
land, Auckland, New Zealand, where he is cur- After working for the Robert Bosch GmbH, he
rently working toward the Ph.D. degree in elec- joined the University of Applied Sciences, Esslin-
trical engineering. gen, Germany, in 2011, where he is currently a
His research interests include power elec- Professor and Head of the Department of Elec-
tronics, inductive power transfer, and renewable trical Drives.
energy technology. Dr. Neuburger is a member of Engineering
Centre for Power Electronics (ECPE), WindFors,
and the SolarCluster eV.

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