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Pressure/Temperature/CCL

Logging Tool PTC43C-A


Operation Manual
DCN: OPS-00029-OP-01
REVISION: 1.1

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without written permission of GOWell International is prohibited.
DCN: OPS-00029-OP-01
PTC43C-A Operation Manual Rev: 1.1

Table of Contents
1 Revision History .............................................................................................................................................................. 2
2 General Information ....................................................................................................................................................... 3
2.1 Documentation Notice ........................................................................................................................................... 3
2.2 Safety ...................................................................................................................................................................... 4
2.3 Introduction ............................................................................................................................................................ 4
2.4 Specifications .......................................................................................................................................................... 5
2.5 Tool Combination ................................................................................................................................................... 6
2.6 Tools & Materials .................................................................................................................................................... 7
3 Calibration....................................................................................................................................................................... 8
4 Operation ...................................................................................................................................................................... 12
4.1 Well Site Operation .............................................................................................................................................. 12
4.2 Tool Status Check.................................................................................................................................................. 12
4.3 Logging .................................................................................................................................................................. 12
4.4 Post-logging Check and Maintenance .................................................................................................................. 13
4.5 Log Quality Control ............................................................................................................................................... 15
5 Well Site Preventive Maintenance ............................................................................................................................... 15
6 Bench Test Operation ................................................................................................................................................... 17
6.1 GOWell CH Software Installation.......................................................................................................................... 17
6.2 System Connection ............................................................................................................................................... 17
6.3 Verify Driver Installation ....................................................................................................................................... 18
6.4 Acquisition and Calibration................................................................................................................................... 18

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PTC43C-A Operation Manual Rev: 1.1

1 Revision History
Revision Change Description Edited By Reviewed By Date ECN #
1.0 Initial Release. Milly Liu TBD

1.1 Updated all P/N in B-0 BOM. Milly Liu Longlong.Zhai March 14, 2023

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2 General Information
2.1 Documentation Notice

The information included within this manual is the latest available at the time of production. Updated
information will be provided to our customers when it becomes available.

This Technical Reference Manual (“TRM”) in any form, software or printed matter, contains proprietary
information of GOWell Petroleum Equipment Co., LTD (“GOWell”); it is provided under a GOWell
agreement or any of its subsidiaries containing restrictions on use and disclosure and is also protected by
copyright, patent, and other intellectual property law. Restrictions applicable to this TRM include, but are
not limited to: (i) exercising either the same degree of care to safeguard the confidentiality of this TRM as
you exercise to safeguard the confidentiality of your own most important confidential information or a
reasonable degree of care, whichever is greater; (ii) maintaining agreements with your employees and
agents of these requirements that protect the confidential information of third parties, such as GOWell
and instructing such employees and agents of these requirements for this TRM; (iii) restricting disclosure
of this TRM to those of your employees who have a “need to know” consistent with the purposes for
which this TRM was disclosed to you; (iv) maintaining this TRM at all times on your premises; (v) not
removing or destroying any proprietary or confidential legends or markings placed upon this TRM in
whatever form, software or printed matter; and (vi) not reproducing or transmitting this TRM in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of
GOWell. You should not use this TRM in any form, software or printed matter, to create software that
performs the same or similar functions as any GOWell products.

The information in this TRM is subject to change without notice. If you find any problems in the TRM in
any form, software or printed matter, please report them to us in writing. GOWell does not warrant that
this TRM is error-free. This TRM is provide to customer “as-is” with no warranty of any kind.

Reverse engineering of the programs and equipment associated with this TRM are prohibited.

For any errors or suggestions for improving this documentation, please use the contact information below:

E-mail: support@gowellpetro.com

Tel: +1 713-909-2555

Fax: +1 713-983-8949

Address: 5440 Brittmoore Rd.

Houston, TX 77041

USA

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PTC43C-A Operation Manual Rev: 1.1

2.2 Safety

2.2.1 Material Safety

Some lubricants are harmful to skin. Make sure to wear PPE at all times when dealing with
lubricants.

2.2.2 Operation Safety

The magnets in this tool produce a magnetic field which extends for a considerable distance.
When the tool is dismantled, the magnets should be kept at least 1 foot from any watches, analogue
meters or cathode ray tubes to avoid any ill effects from the field.

The magnets are relatively fragile and can be cracked by small mechanical shocks. Care must be
taken not to drop them. They must be carefully wiped free of any swarf before re-assembly. This is
easily accomplished with a steel brush.

2.2.3 Storage Safety

Place the tool horizontally on the tool stands for safe storage purpose.

When there is more than one logging tools stored together, place them on the tool stands to the same
direction either side by side or in a line.

Do not store the tool with any Gamma-ray tool together. Keep this tool at least one foot from any
Gamma-ray tool. Magnetic field may magnetise pressure housing and seriously reduce tool sensitivity.

2.3 Introduction

PTC43C-A tool is applied in depth correction logging and leakage detection logging. Pressure section
adopts strain press gauge as its sensor, which responds to different pressure by different resistance value,
hence generate different output current. By measuring the current, the tool calculates the pressure value.
Temperature section would read and calculate the temperature index value produced by the Platinum
resistance thermometer, which gives indications to the temperature value. CCL section would process the
induced current when the magnetic field is disturbed by the movement of the tool.

This tool can be used for:

➢ Survey borehole flowing pressure and its fluctuation along the production formation.

➢ Lineate formation by temperature curve, check cement channeling, and evaluate the acidizing and
fracturing of cementing.

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PTC43C-A Operation Manual Rev: 1.1

➢ Depth Correction.

This tool is made up by three sections: CCL sensor section, pressure/temperature sensor section, and
electronic section. Refer to the following figure for details.

Figure 2-1 General Assembly of PTC43C –A Tool

2.4 Specifications

Table 2-1 Specifications


Dimensions and Ratings

Operating Temperature -20℃~175℃ (-4℉~347℉)/2hr

Max Pressure ≤100MPa (14,503 psi)

Operating Voltage 18V-36V

Operating Current 20±5mA@18V

OD (outer diameter) φ43mm (1.69″)

Tool Length 922mm (36.3″)

Makeup Length 839mm (33.03″)

Tool Weight 5.0Kg (11.02lbs)

Borehole Temperature Section


Probe type PT100

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Measurement range -25℃~175℃ (-13℉~347℉)

Precision ±1℃ (±1.8℉)

Resolution 0.05℃ (0.09℉)

Response Time ≤1S

Offset (from bottom) 124mm (4.88″)

Internal Temperature Section


Probe type PT100

Measurement range -25℃~175℃ (-13℉~347℉)

Precision ±1℃ (±1.8℉)

Resolution 0.05℃ (0.09℉)

Response Time ≤1S

CCL Section

Measurement Range 0 to 3.3V(24-digit ADC Data)

Resolution + /- 2uV

SNR (Signal to Noise Ratio) 14dB

Offset (from bottom) 546mm (21.50″)

Pressure Section
Precision +/- 0.2% FS

Range 0-100MPa (0-14,503 psi)

Resolution 1KPa (0.145psi)

Sensor Type Stain Pressure Gauge

Offset (from bottom) 106mm (4.17″)

Signal Transmission
Signal transmission method CAN communication port

Signal transmission baud rate 1Mbit/s

2.5 Tool Combination

There are two logging combinations for PTC43C-A, the tool can be used in memory logging mode and
SRO logging mode.

In memory logging mode, the tool should combine with memory controller sub and battery package sub.
Main tool combination is shown as below:

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PTC43C-A Operation Manual Rev: 1.1

Slickline Socket Battery Sub Memory Sub PTC43C-A Other Tools Bull Nose

Figure 2-2 Memory Mode Combination

Table 2-2 Recommended Tool Configuration (Memory Mode)


Item Description Specification
Battery Sub Battery package sub BPU43C-K/J (GOWell Pegasus Series)

Memory Sub Memory controller sub MRL43C-E (GOWell Pegasus Series)

PTC43C-A Pressure/Temperature/CCL logging tool PTC43C-A (GOWell Pegasus Series)

Other Tools GOWell Pegasus Series MFC24C-J/MF40C-G/MTD43C-G/etc

Bull Nose CAN bus terminator BNT43C-B (GOWell Pegasus Series)

In SRO mode, the tool should combine with telemetry sub and other logging tools. Main tool combination
is shown as below:

Cable Head Telemetry Sub PTC43C-A Other Tools Bull Nose

Figure 2-3 SRO Mode Combination

Table 2-3 Recommended Tool Configuration (SRO Mode)


Item Description Specification
Telemetry Sub Telemetry Sub WTS43C-C (GOWell Pegasus Series)

PTC43C-A Pressure/Temperature/CCL logging tool PTC43C-A (GOWell Pegasus Series)

Other Tools GOWell Pegasus Series MFC24C-J/MF40C-G/MTD43C-G/etc

Bull Nose CAN bus terminator BTN43C-B (GOWell Pegasus Series)

2.6 Tools & Materials

Table 2-4 Tool & Materials

Part Number Name Description Unit Qty. Notes


3.01.02.100503963 Too Box 142*210*2400 EA 1

2.01.02.100505576 Spanner for Temperature Sensor CHL.GJ27 EA 1

3.03.01.100506892 Φ43mm Parmelee Wrench GJ54 EA 1

2.01.02.100500017 C Spanner Φ43mm 43-50 GOWELL EA 2

2.01.02.100507410 13-Pin Connector Spanner TY510.GJ1 EA 1

2.01.02.100501621 Special Spanner PGC43C-A. ZG1 EA 1

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PTC43C-A Operation Manual Rev: 1.1

3.03.01.100510351 Double-end Open Spanner GB/T4388 34×36 EA 1

3.03.01.100242010 20ml Oil Filling Injector N/A EA 1

3.01.99.100506312 Oil Seal Connector GB-041a EA 1

3 Calibration
The calibration operation required by PTC43C-A is listed below:

Measurement Calibration Type Tools required


Pressure Master Calibration Dead Weight Tester

Note that GOWell is going to provide pressure master calibration file, calibration report along with the
product.

Normally the pressure calibration remains accurate for one year. After each year, the tool will require
workshop pressure verification with Dead Weight Tester (hereinafter referred as DWT). The verification
result should be within tolerance. Otherwise, the tool needs to redo pressure calibration.

Refer to the following text on how to create new S/N record of PTC43C-A tool and how to load master
calibration file in Warrior 8 software.

1. Copy relevant Pressure Master Calibration file (*.hpp file) into Warrior Config folder.

Figure 3-1

2. Open “Warrior Utilities” (see Figure 3-2, 3-3) and then click “Edit Logging Tool Details”. Then “Tools
Editor” window popup as below.

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PTC43C-A Operation Manual Rev: 1.1

Figure 3-2

Figure 3-3

3. Select tool type that needs to create, (refer to figure below) and then click Tools Editor/Create/Tool.

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PTC43C-A Operation Manual Rev: 1.1

Figure 3-4

The “New Tool” window will pop up, then input new S/N in “New Serial Number” textbox, and then click
“OK” button to save tool.

Figure 3-5

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PTC43C-A Operation Manual Rev: 1.1

4. Tools Editor ->PTC ->43C-A> S/N ->software -> software in this tool-string ->PRESTEMP.

Figure 3-6

5. Double click Sensor PRES, the Edit Pressure Sensor window will pop up as below:

Figure 3-7

Input Gauge Serial No. according to tool.

6. Save and exit Tools Editor.

7. Open Warrior Acquisition software and select appropriate service with PTC43C-A that created, the
master pressure calibration file will be loaded into Warrior software automatically.

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PTC43C-A Operation Manual Rev: 1.1

4 Operation
4.1 Well Site Operation

4.1.1 Preparation

1) Check pressure housing to ensure there are no cracks, damage, or flaws; check 13-pin
connections are clean and dry, and all parts are connected tightly.

2) Check the sealing surface and O-rings on upper/lower connection; replace O-rings if necessary.
Lightly grease the O-ring with O-ring grease.

3) Remove transport screw from Port B, check Pressure gauge silicone oil filling status, and inject
silicone oil if needed.

4.1.2 Tool Calibration

Before logging, the pressure master calibration file must be loaded into Warrior software. Refer to
Section 3 Calibration for details.

4.1.3 Tool String Connection

For tool string connection, refer to Section 2.5 Tool Combination for details.

4.2 Tool Status Check

1. Power on the tool by +18V DC voltage, the normal work current should be 20±5mA.

2. The indicated pressure value should be local barometer pressure on surface.

3. The borehole temperature value should be around surface temperature.

4. The CCL baseline value should be 16500 (with Warrior system).

4.3 Logging

The following instructions are guidelines only and must be used in conjunction with local policy and
specific well site conditions both downhole and at surface.

WARNING: Winch operator should have well sketch and logging procedures for the specific
well site.

For the logging speed, please refer to Table 4-1.

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Table 4-1 Logging Speed


Running in Hole Speed Pulling out of Hole
Depth
(RIH) (POOH)
< 10m (30ft) < 6m/min (20ft/min)

10m to 50m (30ft to 150ft) 10m/min (30ft/min)

50m to 120m (150ft to 400ft) 20m/min (60ft/min)

Surface tension ≤ 80% of tension when Surface tension ≤ 120% of tension when
> 120m (400ft) Cased-Hole tool is stationary. tool is stationary.
Speed ≤ 50m/min (150ft/min) Speed ≤ 50m/min (150ft/min)

Surface tension ≤ 70% of tension when Surface tension ≤ 130% of tension when
> 120m (400ft) Open-Hole tool is stationary. tool is stationary.
Speed ≤ 50m/min (150ft/min) Speed ≤ 50m/min (150ft/min)

Approaching Potential Obstacles 10m/min (30ft/min)

Logging Data 10m/min (30ft/min)

4.4 Post-logging Check and Maintenance

1. Clean the tool surface and inspect for any visible damage.

2. Check all connection O-rings. Replace if necessary. Replacement of O-rings will depend on field
experience and well conditions. It is suggested that external O-rings should be replaced every 2-3
jobs.

3. Fit thread protectors as soon as possible after disassembling the tool string to prevent damage to
the O-rings and sealing surfaces.

4. Pressure gauge cavity cleaning and oil filling

1) Place the tool vertically, and upper connection upwards as Figure 4-1.

Figure 4-1 PTC43C-A Oil Filling Cavity

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Remove the plug 2 (item 22, Figure 4-1) from port B and the plug 1 (item 21, Figure 4-1) from
port A.

2) Pump the oil out of the tool with the help of a hand pump adding pressure to port A. Ensure the
oil inside the tool is fully purged.

NOTE:

➢ It is recommended to use PMX-200 silicone fluid 100CS for this step.

➢ It is recommended to use a hand pump of common purpose. Please refer to the following
figure for your reference.

Figure 4-2 Recommended Hand Pump for PTC43C-A Oil Purge Procedure

3) Place the tool horizontally on tool stands, and Port A and Port B upwards.

4) Inject silicon oil into port B (figure 4-1) until silicon oil is ejected from port A (figure 4-1).

NOTE: 20ml injector which fits the tool specification mentioned above is recommended in this
case. Refer to the following figure for reference.

Figure 4-3 Injector Recommended for PTC43C-A Oil Filling Procedure

NOTE: It is recommended to use PMX-200 silicone fluid 100CS for this step.

5) Screw back the plug 1 (item 21, figure 4-1) without sealing, inject a little bit more oil, and then
tighten plug 1.

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6) Screw back the plug 2 (item 22, figure 4-1) to make sure oil filled cavity is full.

7) Fit the transport screw.

4.5 Log Quality Control

1. The operation engineer should gather the well information in advance, especially well deviation.

2. Logging speed: during logging, the speed should be under strict control to assure good logging data
is acquired. A recommended logging speed is given for each tool, which is the maximum value in
most cases.

3. The pressure gauge and temperature probe work equally well centered or decentered. The CCL will
work much better if decentered.

5 Well Site Preventive Maintenance


This section provides a brief introduction to the preventive maintenance measures that can be conducted
on a well site. For workshop preventive maintenance measures, refer to PTC43C-A Maintenance Manual
for details.

Follow the procedures below to do well site preventive maintenance:

1. Clean the tool surface and let it dry.

2. Inspect O-rings on upper/lower connections for damage, ageing, or hardening and replace if
necessary. Lightly grease the O-ring with O-ring grease.

3. Inspect pressure housing, especially its threaded section. Make sure the threaded section of the
pressure housing is clean and free of dirt.

4. Check the 13-pin upper and lower connectors. Make sure the connectors are clean and dry.

5. Follow Section 4.4 Step 3-6 to clean the pressure gauge cavity. Make sure the oil filling cavity is
clean and free of dirt.

6. Follow Section 4.1.1 Step 3-9 to fill the pressure gauge cavity with oil for the next logging job if any.
Make sure the oil filling cavity is full.

7. Tighten all screws on mechanical assembly.

8. Use multi-meter to check the tool for its continuity and insulation. Refer to the following table for
reference.

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Table 5-1 Continuity Check


No. Measurement Points Requirements Results
1 Top Pin_1 Bottom Pin_1 <1 Ω

2 Top Pin_2 Bottom Pin_2 <1 Ω

3 Top Pin_3 Bottom Pin_3 <1 Ω

4 Top Pin_4 Bottom Pin_4 <1 Ω

5 Top Pin_5 Bottom Pin_5 <1 Ω

6 Top Pin_6 Bottom Pin_6 <1 Ω

7 Top Pin_7 Bottom Pin_7 <1 Ω

8 Top Pin_8 Bottom Pin_8 <1 Ω

9 Top Pin_9 Bottom Pin_9 <1 Ω

10 Top Pin_10 Bottom Pin_10 <1 Ω

11 Top Pin_11 Bottom Pin_11 <1 Ω

12 Top Pin_12 Bottom Pin_12 <1 Ω

13 Top Pin_13 Bottom Pin_13 <1 Ω

Table 5-2 Insulation Check


No. Measurement Points Requirements Results
1 Pin_1 Housing >10 MΩ

2 Pin_2 Housing >10 MΩ

3 Pin_3 Housing >10 MΩ

4 Pin_4 Housing >10 MΩ

5 Pin_5 Housing >10 MΩ

6 Pin_6 Housing >10 MΩ

7 Pin_7 Housing >10 MΩ

8 Pin_8 Housing >10 MΩ

9 Pin_9 Housing >10 MΩ

10 Pin_10 Housing >10 MΩ

11 Pin_11 Housing >10 MΩ

12 Pin_12 Housing >10 MΩ

13 Pin_13 Housing >10 MΩ

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6 Bench Test Operation


Live mode is special SRO mode that is SDS base on Warrior 8 software to develop for GOWell Pegasus
tools. When start live mode with USBCAN test box, the software can acquire downhole tools data on real
time without surface panel. It’s used for bench test of GOWell Pegasus tools.

6.1 GOWell CH Software Installation

6.1.1 Install Warrior 8 software

6.1.2 Install GOWell PegasusStar Installer

ATTENTION: GOWell PegasusStar Installer has been designed to install GOWell CH SRO and Memory
system files and drivers for Warrior 8 Acquisition System.

Please refer to Release Note inside GOWell PegasusStar installer.

6.2 System Connection

Refer to the figure below for system connection.

Figure 6-1 PTC43C-A Bench Test Deployment

WARINING: Don’t connect telemetry sub (WTS43C-C) in the tool string.

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6.3 Verify Driver Installation

Verify the Driver has being successfully installed.

Figure 6-2

6.4 Acquisition and Calibration

6.4.1 Open Warrior Acquisition software.

Figure 6-3

An error dialog box (see Figure 6-4) will be shown. Whereas the tool doesn’t connect to the
acquisition panel, just click OK button.

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Figure 6-4

6.4.2 Select service “GOWell PegasusStar - SRO”. (See Figure 6-5)

Figure 6-5

The “CySTD device not communicating” error dialog box will show again. Click OK. (See Figure 6-6)

Figure 6-6

The Tool String Editor window will display. (See Figure 6-7)

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Figure 6-7

Edit tool string and click “Save” button, then exit Tool String Editor Window.

ATTENTION: Telemetry mode and Live mode switch:

1) Add telemetry sub (WTS43C-C) in the tool string, the acquisition software automatically switches
to Telemetry mode after saving tool string.

2) Remove telemetry sub (WTS43C-C) from tool string, the acquisition software automatically
switches to Live mode after saving tool string.

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6.4.3 Check communication status through PegasusStar interface. (See Figure 6-8)

Figure 6-8

PegasusStar interface:

USBCAN Connection checkbox: The communication indicator for USBCAN test box and acquisition
software.

Warrior Connection checkbox: The communication indicator for PegasusStar interface and Warrior
acquisition software.

Valid data checkbox: Uplink data Indicator.

Error checkbox: Communication error indicator.

If communication between USBCAN test box and acquisition software is good, the USBCAN

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Connection checkbox will turn green, otherwise will be red.

If communication between PegasusStar interface and Warrior acquisition software is good, the
Warrior Connection checkbox will turn green, otherwise will be red.

If the surface system sets up communication with GTC43C-E successfully, the Valid Data checkbox
will turn green, the red in “Error” checkbox would grey out.

If any problem occurs in the system data transmission, the software Error check box will turn to red;
The Error indicator will flash each time a communication error occurs.

6.4.4 Monitor or record data.

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