Tooling Skid Check Valve Manifold Installation Procedure

Tooling Skid
Check Valve Manifold

Installation Procedure
Engineering Technical Notice
TMT-NTN-008 Revision Number: 1

Document Control Details:
Document Control Details:

Job Code: ENG1547
Project Title: Tooling Skid Check Valve Manifold Installation Procedure
Subject: Engineering Technical Notice
Client: TMT
Doc No: TMT-NTN-008
Date: 26 March 2015
Revision History:
Rev. Date Description Created / Updated By Checked By Approved By
1 26/03/15 First Release Garland Freijser L. Licsik
Total Marine Technology Pty Ltd

Disclaimer:
The information contained in this document is provided for the sole use and benefit of the
recipient. No reliance should be placed on such information by any other person and any
other person acting or relying on such information does so at his own risk. In the event such
information is disclosed to and used or relied upon by any other person then Total Marine
Technology Pty Ltd accepts no liability or responsibility whatsoever, including in contract or
in tort, to that person.
Confidential Information:
The information contained in this document is made available to the recipient on the
express acknowledgment and understanding that such information is to be regarded and
treated by the recipient as strictly confidential. The information contained in this document
is provided for the sole use and benefit of the recipient and should not be disclosed to any
other person.
Copyright:
All rights reserved. No part of the content of this document may be reproduced, published,
transmitted or adapted in any form by any means without the written permission of
Total Marine Technology Pty Ltd.
Requests for technical information or other TMT publications should be made to:
Total Marine Technology

1 Ambitious Link
Bibra Lake WA 6163
PO Box 3054
Success WA 6964
Tel: +61 8 9411 6500
Fax: +61 8 9411 6522
Mail@tmtrov.com.au
Page 2 of 22 TMT-NTN-008 Revision Number: 1 Total Marine Technology Pty Ltd

Table of Contents
Table of Contents
Document Control Details: .................................................................................................... 2

Table of Contents ................................................................................................................. 3
1 Associated Documentation and Terminology ................................................................ 5
1.1 Terminology ............................................................................................................. 5
1.2 Document Conventions ........................................................................................... 6
2 Overview ....................................................................................................................... 7
2.1 Design Intent ........................................................................................................... 7
2.2 Modification ............................................................................................................. 7
3 Procedure ...................................................................................................................... 9
3.1 Risks and Mitigations............................................................................................... 9
3.2 Required Tools & Equipment ..................................................................................10
3.3 Setup ......................................................................................................................11
3.4 Installation Procedure .............................................................................................12
3.5 Test Procedure .......................................................................................................19
4 Test Issues ...................................................................................................................21
5 Post Test ......................................................................................................................22
5.1 Post Test Required Tasks ......................................................................................22
Table of Figures
Figure 1: Tooling Skid without Check Valve Manifold ........................................................... 7
Figure 2: Tooling Skid with Installed Check Valve Manifold.................................................. 8
Table of Tables
Table 1: Standards Referenced ............................................................................................ 5
Table 2: Document Conventions .......................................................................................... 6
Table 3: Risks and Mitigations .............................................................................................. 9
Table 4: Required Equipment ..............................................................................................10
Table 5: Setup .....................................................................................................................11
Table 6: Section 3.3 Sign Off ...............................................................................................11
Table 7: Installation Steps ...................................................................................................12
Table 8: Section 3.4 Sign Off ...............................................................................................18
Table 9: Test Procedure ......................................................................................................19
Total Marine Technology Pty Ltd TMT-NTN-008 Revision Number: 1 Page 3 of 22

Table of Contents
Table 10: Section 3.5 Sign Off .............................................................................................20

Table 11: Test Issues ..........................................................................................................21
Table 12: Section 4 Sign Off ................................................................................................21
Table 13 Post-Test Required Tasks ....................................................................................22
Table 14: Section 5 Sign Off ................................................................................................22

Associated Documentation and Terminology
1 Associated Documentation and Terminology

Table 1: Standards Referenced
Document No. Rev. Date Description / Title Company

Documents
Drawings
0011-1709 C 26/03/15 Check Valve Bracket Assembly TMT
0009-6710 D 11/02/15 200 Bar Jetting System Assembly TMT
0009-3183 G 26/03/15 TMT Tooling Skid Hose Register TMT
0005-3479 E 26/03/15 Hydraulic Schematic TMT
Manuals and Data Sheets
Industry Standards
1.1 Terminology
JSA Job Safety Analysis
PPE Personal Protective Equipment
ROV Remotely Operated Vehicle
TMT Total Marine Technology

Associated Documentation and Terminology
1.2 Document Conventions

It is important that you understand the conventions used in this manual in order to use it,
and the system, efficiently.
In addition to general formatting that emphasises a word, some text in this manual has
special formatting so that you can identify it easily as having special meaning. Examples of
these formats are given in Table 2.
Table 2: Document Conventions
Term Meaning
Warnings are operating instructions or practices which, if not correctly followed, can
Warning: result in personnel injury or loss of life.
Cautions are operating instructions or practices which, if not strictly observed, can
Caution: result in damage, destruction of equipment or corruption of data.
Bold text is used to identify text that is important or requires highlighting. For example,
Bold procedures or telephone numbers.
Blue text is used to identify text that is linked to internal or external documents.
Blue To return to previously opened location, press Alt + Left Arrow key simultaneously.
An explanation or condition which it is essential to highlight and deemed necessary for

Notes the understanding of the process.
Note: An absence of Warnings or Cautions does not indicate that risks are not present.
When operating and servicing equipment always use the appropriate:
 Equipment
 Personal Protective Equipment (PPE)
 Safety Procedures
Note: Images may vary slightly from actual equipment due to ongoing enhancements and
additions.

Overview
2 Overview
2.1 Design Intent
When the front tray or water jetter on the TMT Tooling Skid is actuated, back-pressure is
generated in the hydraulic system. This back pressure acts on the check valve’s pilot piston
in the Hot Stab Manifold and triggers them to open, causing the hot stabs to leak fluid.
The new Check Valve Manifold installation prevents this by only allowing glycol at a greater
pressure than 25psi to flow out of the hot stabs.
As the glycol tank pressure is always less than 10psi, flow through the hot stabs will only
occur when the pump is active.
2.2 Modification
The Installation of the new Check Valve Manifold requires some modifications to the
Tooling Skid. The Check Valve Manifold is connected between the Hot Stab Manifold and
the hot stabs.
A custom mount has been designed to mount the new Check Valve Manifold on top of the
Dynaset High Pressure Jetting Pump. Some additional hoses have also been supplied to
connect the Check Valve Manifold to the Hot Stab Manifold, while the original Hotstab
hoses can be reconnected to the Check Valve Manifold.
0-200 Bar
High Pressure
Jetter
Hot Stab
Manifold
Figure 1: Tooling Skid without Check Valve Manifold

Overview
NEW Check Valve

Check Valve Bracket Top
Manifold Plate
(0011-2846)
Stand-off
(0011-2847)
Hot Stab
Manifold
0-200 Bar
High Pressure
Jetter
Figure 2: Tooling Skid with Installed Check Valve Manifold
Note: Spacer (0011-2848) is below Jetter Pump.

Procedure
3 Procedure
Note: Before commencing, fully read, understand all steps and have all parts and tools
available.
3.1 Risks and Mitigations

The following are risks and mitigations, to be used in Job Safety Analysis (JSA).
Table 3: Risks and Mitigations
Risk Mitigations
 Check all fittings for correct tightness.
Heavy Objects:
 Have additional personnel to assist with
 Potential for crushing - smashing. placement.
 Ensure correct PPE is worn as dictated by
onsite requirements.
 Check all fittings for correct tightness and
High Pressure Hydraulic lines:
hoses for damage.
 Potential for high pressure fluid release.  Never check tightness of a hydraulic hose or
fitting while under pressure.
 Barrier off the test area with a 2m exclusion
zone for initial hydraulic testing.
 Ensure correct PPE is worn.
 Do not check for leaks with hands or fingers
 Wear correct PPE when handling equipment:
Moving Mechanical Parts:
o Gloves
 Potential for dynamic pinch points  Ensure familiarity with equipment operation,
during tool operation. review manual prior to handling.
Warning: High-pressure fluids can cause physical injury or death.

Verify that all hydraulic systems are properly maintained before applying
pressure. Verify that all pressure is removed from the entire system before
performing any maintenance.
High-pressure safety practices Must always be adhered to.

Procedure
3.2 Required Tools & Equipment

The following are the tools and equipment required to complete this procedure.
Note: Verify all the measuring devices are in calibration and documents are available if
required.
Table 4: Required Equipment
Required Equipment
Item # Description Comments Initial
1. Socket Set/ Spanners
2. Hex Allen Keys
3. TMT Tooling Skid
4. Check Valve Manifold
5. Digital Pressure Gauge
6. Molybond GA50

Procedure
3.3 Setup
Setup the equipment as describe below:
Table 5: Setup
Setup
Item # Description Initials
3.3.1 Extend the rear tray on the TMT Tooling Skid.
Ensure that the tooling skid components are easily accessible for
3.3.2 alterations.
Verify that the hydraulic system is shut down and no residual

3.3.3 pressure is in the hydraulic lines.
Table 6: Section 3.3 Sign Off
Setup Completed
Technician Technician
Date
Name Signature

Procedure
3.4 Installation Procedure

The following procedure outlines the steps required to install the Check Valve Manifold.
Throughout the following Installation Procedure, documents such as Hose Registers,
Hydraulic Schematics and Assembly Drawings may need to be consulted. These
documents are included in the Appendix.
Table 7: Installation Steps
Installation Steps
Step # Description Initials Time/Date
High Pressure Jetter Removal
Before removing any hoses, ensure hoses are labelled as

follows
 H11 – Hose connected to Port A1
 H12 – Hose connected to Port B1
 H13 – Hose connected to Port A2
 H14 – Hose connected to Port B2
3.4.1
Disconnect Hoses H11 – H14 from the Hot Stab Manifold.
H14
Port B2
H12
Port B1
3.4.2
H11
Port A1
H13
Port A2

Procedure
Installation Steps
Remove all required hydraulic connections from the 200

bar Dynaset High Pressure Water Pump.
Remove the 200 Bar High Pressure Jetter.
3.4.3
Remove the Spacers (0009-8035 and 0010-8632) from

the High Pressure Jetter.
0010-8632
0009-8035
Ensure that all fasteners are kept for installation of the

new parts.

Procedure
Installation Steps
Check Valve Assembly and Mount Installation
New Components
 4x Hydraulic Hoses (H59 – H62 on Hose Register)
– 450mm length. Hoses are identical. Label Hoses
H59-H62 before assembling.
 4x M8 x 1.25 x 20 – 20 SHCS
 4x M8 x 1.25 x 25 – 25 SHCS
 4x M8 Mudguard Washer
 4x M8 Flat Washer
 6x M8 x 1.25 x30 – 30 SFCSHS
 Check Valve Manifold
 Top Plate (0011-2846)
3.4.4
 Spacer (0011-2848)
 4x Check Valve Bracket Stand-offs (0011-2847)

Procedure
Installation Steps
Fasten the Spacer (with attached High Pressure Jetter

and Stand-offs) to the Base Plate (0009-8037) on the
TMT Tooling Skid.
Note: The Stand-offs and High Pressure Jetter must be
attached to the Spacer before fastening the
assembly to the Tooling Skid Base Plate.
3.4.5
Reconnect all hydraulic connections to the High Pressure

3.4.6 Jetter.
Fasten the Check Valve Bracket Top Plate (0011-2846)

to the Stand-offs. Note the orientation of the holes.
3.4.7

Procedure
Installation Steps
Install the Check Valve Bracket Assembly (0011-1709) as

far to the Port side as possible.
The “IN” engraving must be showing on the top of the
check valves, facing towards the rear of the tooling skid.
3.4.8

Procedure
Installation Steps
Hose Installation
H62 H60
Port B2 Port B1
H61 H59
Port A2 Port A1
H12 H61
H62
H11
H14 H59
H60
H13
Connect Hose H59 from port A1 on the Hot Stab Manifold

3.4.9 to the “IN” port on the Mid Starboard Check Valve.
Connect Hose H60 from port B1 on the Hot Stab Manifold

3.4.10 to the “IN” port on the Far Starboard Check Valve.

Procedure
Installation Steps
Connect Hose H61 from port A2 on the Hot Stab Manifold

3.4.11 to the “IN” port on the Far Port Check Valve.
Connect Hose H62 from port B2 on the Hot Stab Manifold

to the “IN” port on the Mid Port Check Valve.
3.4.12 Before the next step carry out the test specified in section
3.5.
Connect the free end of Hose H11 to the “OUT” port on

3.4.13 the Mid Starboard Check Valve.

3.4.14 the Far Starboard Check Valve.

3.4.15 the Far Port Check Valve.

3.4.16 the Mid Port Check Valve.
3.4.17 Verify that all hoses and fittings are correctly tightened.
3.4.18 Spiral Wrap Hoses H59 – H63.
Test 1 Completed
Date
Name Signature

Procedure
3.5 Test Procedure

Table 9: Test Procedure
Test Procedure
Remove hoses H11 – H14 from the Check Valve

Manifold. Place a rag underneath ports to absorb any
leakage.
3.5.1
3.5.2 Extend and Retract the front tray.
Visually inspect the Check Valve Manifold and ensure no

3.5.3 leakage after extending and retracting the tray three (3)
times.
Re-connect Hoses H11 – H14 to the Check Valve

3.5.4 Manifold.
3.5.5 Run the Jetting Pump and check for leaks.
If there are no leaks, install fluid skid software version

5.5.7 or later.
3.5.6 The version will no longer switch to sea water when the
Jetter is activated.

Procedure
Sign Off
Date
Name Signature

Test Issues
4 Test Issues
Table 11 contains issues raised in assembly or testing and their resolution.
Table 11: Test Issues
Test Issues
Issues Action Taken Fixed (Y/N) Initials Time/Date
Table 12: Section 4 Sign Off
Section Completed
Date
Name Signature

Post Test
5 Post Test
Once the test is completed, a thorough examination will be conducted to ensure that the
equipment has satisfactorily withstood the Assembly and Test process.
5.1 Post Test Required Tasks

Table 13 details all of the post-test requirements.
Table 13 Post-Test Required Tasks
Required Task
Item # Description Initials Time/Date
Check all components for structural damage
5.1.1 including cracks, weld separation, permanent
deformation, paint flaking or loose fasteners.
Verify that there are no leaks in the hydraulic
5.1.2 system.
5.1.3
5.1.4
5.1.5
Table 14: Section 5 Sign Off
Test Completed
Date
Name Signature

1 2 3 4 5 6
BILL OF MATERIALS REVISION TABLE
ITEM NO. PART NUMBER DESCRIPTION MATERIAL _01/QTY. _02/QTY. _03/QTY. _04/QTY. _05/QTY. _06/QTY. REV. DESCRIPTION DATE DRAWN CHECKED APPROVED
1 0011-1191 HOTSTAB CHECK VALVE ASSEMBLY SEE ITEMS LIST 1 2 3 4 5 6 A ALL "A" REVISIONS ARE "IN-DESIGN" - - - -
2 0011-1710 CHECK VALVE BRACKET END PLATE ACETAL (BLACK) x 20.0mm 1 1 2 2 2 2 B INITIAL RELEASE FOR PRODUCTION 6/01/2015 J.M. J.S. J.K.
3 0011-1718_01 CHECK VALVE BRACKET ALL-THREAD SEE ITEMS LIST - - - 2 - - C VALVE POSITIONS CHANGED TO IMPROVE HOSE MANAGEMENT ALL 25/03/2015 M.G.
"IN" PORTS ARE NOW IN-LINE AND ON TOP.
4 0011-1718_02 CHECK VALVE BRACKET ALL-THREAD SEE ITEMS LIST - - - - 2 -
A 5 0011-1718_03 CHECK VALVE BRACKET ALL-THREAD SEE ITEMS LIST - - - - - 2 A
6 0001-6618 SOCKET HEAD CAP SCREW, M8 x 1.25 x 80 - 28 A4-70 STAINLESS STEEL 2 2 4 4 4 4
7 0001-6594 SOCKET HEAD CAP SCREW, M6 x 1 x 110 - 24 A4-70 STAINLESS STEEL - - 2 - - -
8 0001-6586 SOCKET HEAD CAP SCREW, M6 x 1 x 70 - 24 A4-70 STAINLESS STEEL - 2 - - - -
9 0001-6576 SOCKET HEAD CAP SCREW, M6 x 1 x 45 - 24 A4-70 STAINLESS STEEL 2 - - - - -
10 0001-7868 FLAT WASHER, 8 mm 316 STAINLESS STEEL 2 2 4 4 4 4
11 0001-7867 FLAT WASHER, 6 mm 316 STAINLESS STEEL 4 4 4 4 4 4
12 0001-9322 HEX NYLOC NUT, M6 x 1 A4-70 STAINLESS STEEL 2 2 2 4 4 4
13 0001-9323 HEX NYLOC NUT, M8 x 1.25 A4-70 STAINLESS STEEL 2 2 4 4 4 4 9 11 2 1 12 11
123 55
B B
A 25 B
50
C C
89
A B
D D
50
SECTION A-A
10
E E
13
SECTION B-B
NOTES:
1. APPLY MOLYBOND GA50 TO ALL PARALLEL THREADS
F
GENERAL TOLERANCES OF WELDMENTS BASED ON ISO 13920-B
LINEAR DIMENSIONS ANG.DIM.S- SHORTER LEG
COPYRIGHT © DESC.:
CHECK VALVE BRACKET ASM QA BY:
BATCH #:
QA DATE:
PASS/FAIL:
F
OVER
3
OVER OVER
30 120
OVER OVER OVER OVER OVER OVER
400 1000 2000 4000 8000 12000
OVER
16000 OVER UP TO
OVER
400 OVER
THIS DRAWING AND ALL INFORMATION SHOWN HERE ON IS THE EXCLUSIVE PROPERTY OF TOTAL MARINE TECHNOLOGY
PTY. LTD. AND PROTECTED BY AUSTRALIAN AND INTERNATIONAL COPYRIGHT LAWS.
THE RECIPIENT AGREES NOT TO REPRODUCE THE DRAWING, TO RETURN IT ON REQUEST, AND THE DISCLOSURE OF THE
HYDRAULIC VALVES
AS BUILT & QA
DRAWING OR THE INFORMATION SHOWN HERE ON TO A THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF TOTAL
UP TO UP TO UP TO UP TO UP TO UP TO UP TO UP TO UP TO UP TO 20000 400 UP TO 1000
30 120 400 1000 2000 4000 8000 12000 16000 20000 1000
MARINE TECHNOLOGY PTY. LTD., REGARDLESS OF THE INTENDED USE, IS STRICTLY PROHIBITED.
STORAGE #: TMT STOCK:
1 2 2 3 4 6 8 10 12 14 16 0 45' 0 30' 0 20' MATERIAL: SEE ITEMS LIST
GENERAL TOLERANCES OF MACHINED PARTS BASED ON ISO 2768-mK
OBJECT REPRESENTATION IS BASED ON: ISO 128
ALL DIMENSIONS THIRD ANGLE PROJECTION AUSTRALIA
JOB #: TMT HRS:

PROCESS: ASSEMBLE
LINEAR DIMENSIONS ANGULAR DIMENSIONS - SHORTER LEG SYMBOLIC REPRESENTATION OF WELDING: ISO 2553:1992 IN mm UON DO NOT SCALE
OVER OVER OVER OVER OVER OVER OVER OVER OVER OVER Total Marine Technology Pty Ltd FINISH: READY FOR NEXT ASSEMBLY
0.5 ISO 1101:2004 SHEET: SCALE: SIZE:
UP TO 3 6 30 120 400 1000 2000 UP TO 10 50 120 OVER THE FOLLOWING TOLERANCING IN SEAWATER WEIGHT: (KG) DWG NO.: DWG REV.: 3D MODEL REV.: CERT. #: CONFIG. / QTY.:
ISO 2768:1989-mK 1 Ambitious Link, Bibra Lake. W.A. 6163
1 of 4 1:1 A2
UP TO UP TO UP TO UP TO UP TO UP TO UP TO 10 UP TO UP TO UP TO 400 STANDARDS APPLIED:
1.2 0011-1709 C
3 PHONE (618) 9411 6500 FAX (618) 9411 6522 WEIGHT: (KG)
6 30 120 400 1000 2000 4000 50 120 400 ISO 13920:1996-B
0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 1 0 30' 0 20' 0 10' 0 5' ISO 8015:1985 E-MAIL mail@tmtrov.com.au 0.96 C
1 2 3 4 5 6
INTERPRETED AS PER TMT-NMA-012 TMT ISO 2D DRAWING TEMPLATE - A2 - LANDSCAPE
1 2 3 4 5 6
123 80 123 120

115
25
C D 75
A A
89
89
6
6
C D
50 50 95
B B
SECTION C-C
SECTION D-D
OUT 8 11 2 1 12 11
ENSURE IN/OUT DIRECTIONS ARE OUT 7 11 2 1 12 11

C GROUPED TO ONE SIDE
ENSURE IN/OUT DIRECTIONS ARE
C IN C
IN
D D
E E
F
COPYRIGHT © DESC.:
BATCH #:
QA DATE:
PASS/FAIL:
F
OVER
3
OVER OVER
30 120
400 1000 2000 4000 8000 12000
OVER
16000 OVER UP TO
OVER
400 OVER
HYDRAULIC VALVES
AS BUILT & QA
30 120 400 1000 2000 4000 8000 12000 16000 20000 1000
JOB #: TMT HRS:

PROCESS: ASSEMBLE
2 of 4 1:2 A2
1.2 0011-1709 C
6 30 120 400 1000 2000 4000 50 120 400 ISO 13920:1996-B
1 2 3 4 5 6
1 2 3 4 5 6
123 140
123 165
E 100 125
F
A A
89
89
6
E
6
F
145
50 120 50
B B
SECTION E-E SECTION F-F
OUT 2 1 12 11 4
ENSURE IN/OUT DIRECTIONS ARE OUT
C 2 1 12 11 3 ENSURE IN/OUT DIRECTIONS ARE
GROUPED TO ONE SIDE C GROUPED TO ONE SIDE
IN
IN
C C
D D
E E
F
COPYRIGHT © DESC.:
BATCH #:
QA DATE:
PASS/FAIL:
F
OVER
3
OVER OVER
30 120
400 1000 2000 4000 8000 12000
OVER
16000 OVER UP TO
OVER
400 OVER
HYDRAULIC VALVES
AS BUILT & QA
30 120 400 1000 2000 4000 8000 12000 16000 20000 1000
JOB #: TMT HRS:

PROCESS: ASSEMBLE
3 of 4 1:2 A2
1.2 0011-1709 C
6 30 120 400 1000 2000 4000 50 120 400 ISO 13920:1996-B
1 2 3 4 5 6
1 2 3 4 5 6
123 190
G 150
A A
89
B B
6
G
2 1 12 11 5
50 170 OUT
C SECTION G-G ENSURE IN/OUT DIRECTIONS ARE

C
IN
D D
E E
F
COPYRIGHT © DESC.:
BATCH #:
QA DATE:
PASS/FAIL:
F
OVER
3
OVER OVER
30 120
400 1000 2000 4000 8000 12000
OVER
16000 OVER UP TO
OVER
400 OVER
HYDRAULIC VALVES
AS BUILT & QA
30 120 400 1000 2000 4000 8000 12000 16000 20000 1000
JOB #: TMT HRS:

PROCESS: ASSEMBLE
4 of 4 1:1 A2
1.2 0011-1709 C
6 30 120 400 1000 2000 4000 50 120 400 ISO 13920:1996-B
1 2 3 4 5 6
1 2 3 4 5 6
BILL OF MATERIALS REVISION TABLE
ITEM NO. PART NUMBER DESCRIPTION MATERIAL _01/QTY. _02/QTY. _03/QTY. REV. DESCRIPTION DATE DRAWN CHECKED APPROVED
1 0009-0870 HPW 200/30-45 OEM 1 1 1 B FITTINGS UPDATED PER AS BUILT DRAWINGS, BOLT GRADE NOTE ADDED 22/05/2014 J.M. J.S. L.L.
2 0009-6704 EATON B7418 HOUSING WITH FLOW REGULATOR VALVE AL - 6061-T6 1 1 1 C CONFIGURATION _02 ADDED (SEE SHEET 2) 5/09/2014 J.M. S.F. L.L.
3 0009-6709 EATON B13625 MANIFOLD WITH PILOT CHECK VALVE AL - 6061-T6 1 1 1 D CONFIGURATION _03 ADDED (SEE SHEET 3) 11/02/2015 J.M. S.F. L.L.
4 0009-6707 MANIFOLD SUPPORT BRACKET AL - 5005-H34 x 4.0mm 1 1 1
A 5 0009-6708 DYNASET TO MANIFOLD PRESSURE TUBE 316L ASTM A269/213 1 - - A
6 0009-8035 SPACER AL - 5083-H321/H116 x 12.0mm 1 1 -
7 0009-8037 BASE PLATE AL - 5083-H321/H116 x 4.0mm 1 1 1
8 0000-1736 SS INSERT M12x1.25 OD - M8x1.25 ID 316 STAINLESS STEEL 2 2 10
HYDRAULIC SIDE 5 9 9 10 11 31 2 23 16 31 23 3 24 19
9 0001-7869 FLAT WASHER, 10 mm 316 STAINLESS STEEL 4 4 4 TANK 22-L
10 0001-9324 HEX NYLOC NUT, M10 x 1.5 A4-70 STAINLESS STEEL 2 2 2 COMPRESSION
11 0001-6648 SOCKET HEAD CAP SCREW, M10 x 1.5 x 60 - 32 A4-70 STAINLESS STEEL 2 2 2 FITTING
12 0001-6600 SOCKET HEAD CAP SCREW, M8 x 1.25 x 25 - 25 A4-70 STAINLESS STEEL 2 6 6
13 0001-6604 SOCKET HEAD CAP SCREW, M8 x 1.25 x 40 - 28 A4-70 STAINLESS STEEL 2 2 2
14 0002-1895 COUNTERSUNK SOCKET HEAD CAP SCREW, M8 x 1.25 x 30 - 30 A4-70 STAINLESS STEEL 2 2 6
15 0009-1268 METRIC MUDGUARD WASHER, DIN 9021/ISO 7093 - 8 mm 316 STAINLESS STEEL 4 4 4 11
16 0009-6701 1/2" BSPP M TO 1/2" SWAGELOK STANDPIPE 316 STAINLESS STEEL 1 1 1 10
17 0002-2280 HYDRAULIC FITTING, NIPPLE, BSPP 1/4" TO JIC 7/16 316 STAINLESS STEEL 1 1 1
9
18 0010-0830 HYDR FITTING, STRAIGHT, 3/4" BSPP TO 22-L 316 STAINLESS STEEL 1 1 1
19 0004-9837 HYD.FIT. STRAIGHT, BSPP 1/2" M, JIC 9/16" M 316 STAINLESS STEEL 1 1 1 HYDRAULIC SIDE 9
PRESSURE INLET
B 20 0009-6444 HYDR FITTING, 1-1/16" JIC TO 3/4" HOSE BARB 316 STAINLESS STEEL 1 1 1 9/16" JIC M B
21 0005-5668 HYDRAULIC FITTING, NIPPLE, BSPP 3/8, JIC 9/16 316 STAINLESS STEEL 1 1 1 17
22 0004-5365 ADAPTER, 3/4" BSPP MALE TO 1-1/16" JIC MALE 316 STAINLESS STEEL 1 1 1
23 0009-6702 1/2" BSPP GASKET, SS OUTER RING WITH FKM INNER RING 316 STAINLESS STEEL 4 4 4 4
24 0004-4799 HYDRAULIC FITTING, 90 DEG ELBOW, 9/16" JIC M, 9/16" JIC F ZINC PLATED MILD STEEL 2 1 1
25 0002-1496 TMT COMPLIANCE PLATE TYPE 1 316 STAINLESS STEEL X 0.9 MM 1 1 1
26 0005-1113 HYD.FIT. 90 DEG. JIC 1.1/16" M, JIC 1.1/16" FSW 316 STAINLESS STEEL 1 - - 31
27 0010-8632 SPACER AL - 5083-H321/H116 x 4.0mm 1 1 -
28 0010-7074 DYNASET TO MANIFOLD PRESSURE TUBE 316L ASTM A269/213 - 1 1
29 0001-7868 FLAT WASHER, 8 mm 316 STAINLESS STEEL - 8 12
30 0001-9323 HEX NYLOC NUT, M8 x 1.25 A4-70 STAINLESS STEEL - 4 4 23
31 0008-8024 SS SWAGELOK TUBE FITTING, MALE CONNECTOR, 1/2 IN. TUBE 316 STAINLESS STEEL 3 3 3
OD X 1/2 IN. MALE BSPP
32 0011-2848 SPACER AL - 5083-H321/H116 x 16.0mm - - 1
33 0011-2846 CHECK VALVE BRACKET TOP PLATE AL - 5083-H321/H116 x 6.0mm - - 1
C 34 0011-2847 CHECK VALVE BRACKET STAND-OFF AL - 6061-T6 - - 4 C
35 0001-6599 SOCKET HEAD CAP SCREW, M8 x 1.25 x 20 - 20 A4-70 STAINLESS STEEL - - 4
297 267
WATER SIDE
HIGH PRESSURE OUTLET
9/16" JIC M
18 22 26 24 20 21 1
218
A
D D
WATER SIDE HYDRAULIC SIDE
SUCTION PILOT
3/4" HOSE BARB 7/16" JIC M
25
25
E 8 E
15
12 14 7 4 6 15 13 0009-6710_01
SECTION A-A T12-13 LAYOUT
NOTES:
1. APPLY MOLYBOND GA50 TO ALL PARALLEL THREADS
2. APPLY LOCTITE 263 TO EXTERNAL THREADS OF INSERTS (ITEMS 8) A
3. DYNASET PUMP (ITEM 1) HIDDEN FROM SECTION A-A FOR CLARITY
4. ENSURE ALL BOLTS ARE A4-70 SS316 GRADE
F
COPYRIGHT © DESC.:
200 BAR JETTING SYSTEM ASM QA BY:
BATCH #:
QA DATE:
PASS/FAIL:
F
OVER
3
OVER OVER
30 120
400 1000 2000 4000 8000 12000
OVER
16000 OVER UP TO
OVER
400 OVER
TOOLING SKID WITH HYDRAULICS
AS BUILT & QA
30 120 400 1000 2000 4000 8000 12000 16000 20000 1000
JOB #: TMT HRS:

PROCESS: ASSEMBLE
1 of 3 1:2 A2
11.76 0009-6710 D
6 30 120 400 1000 2000 4000 50 120 400 ISO 13920:1996-B
0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 1 0 30' 0 20' 0 10' 0 5' ISO 8015:1985 E-MAIL mail@tmtrov.com.au 10.77 D
1 2 3 4 5 6
1 2 3 4 5 6
498
A A
255
B B
28
C C
215
27
12 29 29 30
D D
15
60
90
E E
115 127 115
0009-6710_02
T14-17 LAYOUT
F
COPYRIGHT © DESC.:
BATCH #:
QA DATE:
PASS/FAIL:
F
OVER
3
OVER OVER
30 120
400 1000 2000 4000 8000 12000
OVER
16000 OVER UP TO
OVER
400 OVER
AS BUILT & QA
30 120 400 1000 2000 4000 8000 12000 16000 20000 1000
JOB #: TMT HRS:

PROCESS: ASSEMBLE
2 of 3 1:3 A2
11.76 0009-6710 D
6 30 120 400 1000 2000 4000 50 120 400 ISO 13920:1996-B
1 2 3 4 5 6
1 2 3 4 5 6
498
50
A A
45
255
5x 25
B B
33
B 29
28 35
LOCTITE 263
EXTERNAL THREADS 8
34
C C
215
LOCTITE 263
EXTERNAL THREADS 8
14
B
12 29 29 30
D 32 SECTION B-B D
15
60
90
E E
115 127 115
0009-6710_03
WITH HOTSTAB CHECK D
VALVE MOUNT
F
COPYRIGHT © DESC.:
BATCH #:
QA DATE:
PASS/FAIL:
F
OVER
3
OVER OVER
30 120
400 1000 2000 4000 8000 12000
OVER
16000 OVER UP TO
OVER
400 OVER
AS BUILT & QA
30 120 400 1000 2000 4000 8000 12000 16000 20000 1000
JOB #: TMT HRS:

PROCESS: ASSEMBLE
3 of 3 1:3 A2
11.76 0009-6710 D
6 30 120 400 1000 2000 4000 50 120 400 ISO 13920:1996-B
1 2 3 4 5 6
1 2 3 4 5 6
REVISION TABLE
REV. DESCRIPTION DATE DRAWN CHECKED APPROVED
E ADDED H57 & H58. MODIFIED H15-22, H48. REMOVED H52 & H53 4/12/2014 J.S. S.F. L.L.
F ADDED H59-H63. MODIFIED H11-H14 19/02/2015 M.G. S.F. L.L.
G REVISED END DESCRIPTIONS ON H7, H11-H14 AND H59 - H62. H63 END 25/02/2015 M.G. S.F. L.L.
DESITNATION AND LENGTH CHANGED. H64-H66 ADDED
A NOTES: A
80 1. EACH HOSE WILL BE PHYSICALLY TAGGED AT BOTH ENDS WITH A UNIQUE SERIAL NUMBER. PRODUCTION
TO ISSUE SERIAL ID NUMBERS
2. PROOF PRESSURE TEST EACH HOSE AND FITTING ASSEMBLY ACCORDING TO SAEJ343. THIS IS 2.0 x
WORKING PRESSURE FOR 30 - 60 SECONDS WITH NO INDICATION OF FAILURE OR LEAKAGE
9
3. PRESSURE TEST CERTIFICATE MUST SHOW THE HOSE'S UNIQUE SERIAL NUMBER AND THE TEST RESULT
4. FOR HOSE LOCATION REFER TO 0005-3479 'TMT TYPHOON MK2 TOOLING SKID HYDRAULIC SCHEMATIC'
5. ALL FITTINGS TO BE 316 STAINLESS STEEL AND OF A SUITABLE PRESSURE RATING HAVING CERTIFICATION
EXAMPLE SERIAL PLATE TO A RECOGNISED STANDARD
6. TANK & RETURN HOSES ARE EXEMPT FROM PRESSURE TEST
7. ALL HOSES TO BE SPIRAL WRAPPED
HOSE TAG 0004-5076 8. H63 NOT REQUIRED FOR SKIDS 1- 6.
9. PUSH ON BARBS ON IPHB HOSES REQUIRE HOSE CLAMPS
10. DETAILS OFJIC CONNECTOR ON PUSH ON BARBS ARE SHOWN IN SUB ASSEMBLIES.
HOSE WORKING NOMINAL BORE LENGTH QTY

NO. HOSE ID NO. HOSE SPECIFICATION HOSE LABEL DESCRIPTION FROM (END 1) FROM (END 2) FITTING 1 END 1 FITTING 2 END 2 ANGLE
PRESSURE (P.S.I) (HOSE I.D.) (mm)
B H1 0009-3183-001 PIRTEK IPHB-025 3WAY BV-TEE BRANCH 1" 3-WAY BALL VALVE BRANCH 1" & 3/8" HOSE BARB TEE BRANCH 94 1" 1" PUSH-ON BARB STRAIGHT 1" PUSH-ON BARB STRAIGHT 100 N/R 1 B
H2 0009-3183-002 PIRTEK IPHB-025 HS DYNASET SUCTION-TEE RUN 1" & 3/8" HOSE BARB TEE RUN HOTSTAB DYNASET SUCTION 94 1" 1" PUSH-ON BARB STRAIGHT 1" PUSH-ON BARB STRAIGHT 108 N/R 1
H3 0009-3183-003 PIRTEK IPHB-025 SW FILTER-3WAY BV RUN SEA WATER SUCTION FILTER 1" 3-WAY BALL VALVE RUN 94 1" 1" PUSH-ON BARB STRAIGHT 1" PUSH-ON BARB STRAIGHT 580 N/R 1
H4 0009-3183-004 PIRTEK IPHB-025 TEE BRANCH-3WAY BV RUN 1" HOSE BARB TEE BRANCH 1" 3-WAY BALL VALVE RUN 94 1" 1" PUSH-ON BARB STRAIGHT 1" PUSH-ON BARB STRAIGHT 455 N/R 1
H5 0009-3183-005 PIRTEK IPHB-025 PORT TANK-TEE RUN PORT GLYCOL TANK ELBOW LOWER 1" HOSE BARB TEE RUN 94 1" 1" PUSH-ON BARB STRAIGHT 1" PUSH-ON BARB STRAIGHT 480 N/R 1
H6 0009-3183-006 PIRTEK IPHB-025 STBD TANK-TEE RUN STARBOARD GLYCOL TANK 1" HOSE BARB TEE RUN 94 1" 1" PUSH-ON BARB STRAIGHT 1" PUSH-ON BARB STRAIGHT 300 N/R 1
H7 0009-3183-007 PIRTEK LPHT-06 VENT SLCTR BV TEE RUN-TEE RUN TOPSIDE VENT SELECTOR VALVE TEE RUN 3/8" HOSE BARB TEE RUN 304 3/8" 3/8" PUSH-ON BARB STRAIGHT 3/8" PUSH-ON BARB STRAIGHT 460 N/R 1 G
C C
H8 0009-3183-008 PIRTEK LPHT-06 VENT SLCTR BV RUN-HS MAN T1 TOPSIDE VENT SELECTOR VALVE RUN HOTSTAB MANIFOLD T1 304 3/8" 3/8" PUSH-ON BARB STRAIGHT 3/8" PUSH-ON BARB STRAIGHT 800 N/R 1
VENT SLCTR BV RUN-HPU VENT ROV HPU GAUGE PANEL GLYCOL RETURNS
H9 0009-3183-009 PIRTEK LPHT-04 TOPSIDE VENT SELECTOR VALVE 304 1/4" 1/4" PUSH-ON BARB STRAIGHT 1/4" PUSH-ON BARB STRAIGHT 5040 N/R 1
VENT POINT
H10 0009-3183-010 ABDEX 2X80N-06 3/8" 10,150 P.S.I. HS DYNASET WP-GLYCOL FILTER IN HOTSTAB DYNASET WP GLYCOL FILTER IN 10150 3/8" 3/4" JIC STRAIGHT 3/4" JIC STRAIGHT 520 N/R 1
CV MAN MS OUT-HS H(A)1 CHECK VALVE MANIFOLD MID-STARBOARD

H11 0009-3183-011 EATON SYNFLEX 3800-04 SAE 100 R8 1/4" 5000 P.S.I. HOTSTAB H(A)1 5000 1/4" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 9400 N/R 1 F
OUT
CV MAN FS OUT-HS N(B)1 CHECK VALVE MANIFOLD FAR-STARBOARD

H12 0009-3183-012 EATON SYNFLEX 3800-04 SAE 100 R8 1/4" 5000 P.S.I. HOTSTAB N(B)1 5000 1/4" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 9400 N/R 1 F
OUT
H13 0009-3183-013 EATON SYNFLEX 3800-04 SAE 100 R8 1/4" 5000 P.S.I. CV MAN FP OUT-HS H(A)2 CHECK VALVE MANIFOLD FAR PORT OUT HOTSTAB H(A)2 5000 1/4" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 9400 N/R 1 F
D H14 0009-3183-014 EATON SYNFLEX 3800-04 SAE 100 R8 1/4" 5000 P.S.I. CV MAN MP OUT-HS N(B)2 CHECK VALVE MANIFOLD MID PORT OUT HOTSTAB N(B)2 5000 1/4" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 9400 N/R 1 F D
H15 0009-3183-015 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. HS MAN A1.3 TEE-SENSOR BOX A1 HOTSTAB MANIFOLD A1.3 PRESSURE/FLOW SENSOR BOX A1 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 600 N/R 1 E
H16 0009-3183-016 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. HS MAN B1.3 TEE-SENSOR BOX B1 HOTSTAB MANIFOLD B1.3 PRESSURE/FLOW SENSOR BOX B1 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 620 N/R 1 E
H17 0009-3183-017 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. HS MAN A2.3 TEE-SENSOR BOX A2 HOTSTAB MANIFOLD A2.3 PRESSURE/FLOW SENSOR BOX A2 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 1020 N/R 1 E
H18 0009-3183-018 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. HS MAN B2.3 TEE-SENSOR BOX B2 HOTSTAB MANIFOLD B2.3 PRESSURE/FLOW SENSOR BOX B2 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 1110 N/R 1 E
H19 0009-3183-019 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. HS MAN A1.2 TEE-HPU PANEL A1 HOTSTAB MANIFOLD A1.2 HPU GAUGE PANEL HOTSTAB 1 H 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 5130 N/R 1 E
H20 0009-3183-020 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. HS MAN B1.2 TEE-HPU PANEL B1 HOTSTAB MANIFOLD B1.2 HPU GAUGE PANEL HOTSTAB 1 N 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 5040 N/R 1 E
E E
H21 0009-3183-021 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. HS MAN A2.2 TEE-HPU PANEL A2 HOTSTAB MANIFOLD A2.2 HPU GAUGE PANEL HOTSTAB 2 H 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 5130 N/R 1 E
H22 0009-3183-022 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. HS MAN B2.2 TEE-HPU PANEL B2 HOTSTAB MANIFOLD B2.2 HPU GAUGE PANEL HOTSTAB 2 N 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 5240 N/R 1 E
H23 0009-3183-023 EATON SYNFLEX 3800-03 SAE 100 R8 3/16" 5000 P.S.I. TS MAN 8B-CYL RETRACT TOOLING SKID MANIFOLD 8B DRAWER CYLINDER RETRACT 5000 3/16" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 4380 N/R 1
TS MAN 8A-CYL PR/R PORT 2 CYLINDER REDUCING/RELIEVING VALVE

H24 0009-3183-024 EATON SYNFLEX 3800-03 SAE 100 R8 3/16" 5000 P.S.I. TOOLING SKID MANIFOLD 8A 5000 3/16" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 3840 N/R 1
(PORT 2)
CYL PR/R PORT 1-CYL EXTEND CYLINDER REDUCING/RELIEVING VALVE

H25 0009-3183-025 EATON SYNFLEX 3800-03 SAE 100 R8 3/16" 5000 P.S.I. DRAWER CYLINDER EXTEND 5000 3/16" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 280 N/R 1
(PORT 1)
CYL PR/R PORT 3-TS MAN T2 CYLINDER REDUCING/RELIEVING VALVE TEE G

H26 0009-3183-026 PIRTEK LPHT-04 TOOLING SKID MANIFOLD T2 304 1/4" 1/4" PUSH-ON BARB STRAIGHT 1/4" PUSH-ON BARB STRAIGHT 2000 N/R 1
(PORT 3)
GENERAL TOLERANCES OF WELDMENTS BASED ON ISO 13920-B QA BY: QA DATE:

F LINEAR DIMENSIONS ANG.DIM.S- SHORTER LEG
COPYRIGHT © DESC.:
TMT TOOLING SKID HOSE REGISTER BATCH #: F
PASS/FAIL:
TYPHOON MkII TOOLING SKID
OVER OVER OVER OVER OVER OVER OVER OVER OVER OVER OVER PTY. LTD. AND PROTECTED BY AUSTRALIAN AND INTERNATIONAL COPYRIGHT LAWS.
3 30 120 400 1000 2000 4000 8000 12000 16000 OVER UP TO 400 OVER THE RECIPIENT AGREES NOT TO REPRODUCE THE DRAWING, TO RETURN IT ON REQUEST, AND THE DISCLOSURE OF THE
AS BUILT & QA
30 120 400 1000 2000 4000 8000 12000 16000 20000 1000
1 2 2 3 4 6 8 10 12 14 16 0 45' 0 30' 0 20' MATERIAL: OEM
JOB #: TMT HRS:

PROCESS: OEM
OVER OVER OVER OVER OVER OVER OVER OVER OVER OVER Total Marine Technology Pty Ltd FINISH: OEM
1 of 3 1:1 A2
N/A 0009-3183 G
6 30 120 400 1000 2000 4000 50 120 400 ISO 13920:1996-B
0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 1 0 30' 0 20' 0 10' 0 5' ISO 8015:1985 E-MAIL mail@tmtrov.com.au N/A N/A
1 2 3 4 5 6
1 2 3 4 5 6
A A
80
9
EXAMPLE SERIAL PLATE
HOSE TAG 0004-5076
HOSE WORKING NOMINAL BORE QTY

NO. HOSE ID NO. HOSE SPECIFICATION HOSE LABEL DESCRIPTION FROM (END 1) FROM (END 2) FITTING 1 END 1 FITTING 2 END 2 LENGTH ANGLE
PRESSURE (P.S.I) (HOSE I.D.)
H27 0009-3183-027 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. TS MAN 7A-3WAY BV CYL EXTEND TOOLING SKID MANIFOLD 7A 1" 3-WAY BALL VALVE CYLINDER EXTEND 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 1300 N/R 1
B H28 0009-3183-028 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. TS MAN 7B-3WAY BV CYL RETRACT TOOLING SKID MANIFOLD 7B 1" 3-WAY BALL VALVE CYLINDER RETRACT 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 1400 N/R 1 B
H29 0009-3183-029 EATON SYNFLEX 3800-08 SAE 100 R8 1/2" 3500 P.S.I. PORT THR MAN TOOL A-HS DYNA P PORT THRUSTER MANIFOLD TOOL A HOTSTAB DYNASET P 3500 1/2" 3/4" JIC STRAIGHT 3/4" JIC STRAIGHT 3600 N/R 1
H31 0009-3183-031 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. TS MAN 5A-HS MAN PIL5 TOOLING SKID MANIFOLD 5A HOTSTAB MANIFOLD PIL5 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 1170 N/R 1
H32 0009-3183-032 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. TS MAN 4B-HS MAN PIL6 TOOLING SKID MANIFOLD 4B HOTSTAB MANIFOLD PIL6 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 920 N/R 1
C C
H40 0009-3183-040 LPHT-04 COMP-TS MAN LOWER BLEED 2.75L COMPENSATOR TOOLING SKID MANIFOLD LOWER BLEED 304 1/4" 1/4" PUSH-ON BARB STRAIGHT 1/4" PUSH-ON BARB STRAIGHT 1650 N/R 1
D H41 0009-3183-041 LPHT-04 COMP-SENSOR BOX LOWER BLEED 2.75L COMPENSATOR PRESSURE/FLOW BOX LOWER BLEED 304 1/4" 1/4" PUSH-ON BARB STRAIGHT 1/4" PUSH-ON BARB STRAIGHT 2150 N/R 1 D
H42 0009-3183-042 EATON SYNFLEX 3800-04 SAE 100 R8 1/4" 5000 P.S.I. PORT DIST MAN P3-TS MAN P ROV PORT DIST. MAN. P3 TOOLING SKID MANIFOLD P 4000 1/4" 9/16" JIC STRAIGHT 9/16" JIC STRAIGHT 4730 N/R 1
H43 0009-3183-043 LPHT-08 LP MAN-TS MAN T LOW PRESSURE MANIFOLD TOOLING SKID MANIFOLD T 304 1/2" 1/2" PUSH-ON BARB STRAIGHT 1/2" PUSH ON BARB STRAIGHT 4170 N/R 1
H44 0009-3183-044 EATON SYNFLEX 3800-08 SAE 100 R8 1/2" 3500 P.S.I. PORT DIST MAN P5-J DYNASET P ROV PORT DIST. MAN. P5 JETTING DYNASET P 3500 1/2" 3/4" JIC STRAIGHT 3/4" JIC STRAIGHT 4170 N/R 1
H46 0009-3183-046 EATON SYNFLEX 3800-08 SAE 100 R8 1/2" 3500 P.S.I. PORT THR MAN TOOL B-HYPRO P PORT THRUSTER MANIFOLD TOOL B HYPRO P 3500 1/2" 3/4" JIC STRAIGHT 3/4" JIC STRAIGHT 1120 N/R 1
H47 0009-3183-047 LPHT-12 PORT DIST MAN T4-HYPRO T ROV PORT DIST. MAN. T4 HYPRO T 304 3/4" 3/4" PUSH-ON BARB STRAIGHT 3/4" PUSH-ON BARB STRAIGHT 2400 N/R 1
E E
H48 0009-3183-048 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. J DYNASET CV-TOOL SKID MAN 5B JETTING DYNASET PTO CHECK VALVE TOOLING SKID MANIFOLD 5B 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 940 N/R 1 E
H49 0009-3183-049 EATON SYNFLEX 3800-04 SAE 100 R8 1/4" 5000 P.S.I. J DYNASET WP-JET NOZZLE JETTING DYNASET WORKING PRESSURE JETTING NOZZLE INLET 5000 1/4" 9/16" JIC STRAIGHT 9/16" JIC STRAIGHT 7000 N/R 1
H50 0009-3183-050 IROFSD-019 J DYNASET SUCTION-STRAINER JETTING DYNASET SUCTION INLET SUCTION STRAINER OUTLET 150 3/4" 3/4" PUSH-ON BARB STRAIGHT 3/4" PUSH-ON BARB STRAIGHT 1500 N/R 1
H51 0009-3183-051 LPHT-12 PORT DIST MAN T5-LP MAN ROV PORT DIST. MAN. T5 LOW PRESSURE MANIFOLD 304 3/4" 3/4" PUSH-ON BARB STRAIGHT 3/4" PUSH-ON BARB STRAIGHT 3000 N/R 1

COPYRIGHT © DESC.:
PASS/FAIL:
TYPHOON 12-17
OVER OVER OVER OVER OVER OVER OVER OVER OVER OVER OVER PTY. LTD. AND PROTECTED BY AUSTRALIAN AND INTERNATIONAL COPYRIGHT LAWS.
3 30 120 400 1000 2000 4000 8000 12000 16000 OVER UP TO 400 OVER THE RECIPIENT AGREES NOT TO REPRODUCE THE DRAWING, TO RETURN IT ON REQUEST, AND THE DISCLOSURE OF THE
AS BUILT & QA
30 120 400 1000 2000 4000 8000 12000 16000 20000 1000
1 2 2 3 4 6 8 10 12 14 16 0 45' 0 30' 0 20' MATERIAL: OEM
JOB #: TMT HRS:

PROCESS: OEM
2 of 3 1:1 A2
N/A 0009-3183 G
6 30 120 400 1000 2000 4000 50 120 400 ISO 13920:1996-B
0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 1 0 30' 0 20' 0 10' 0 5' ISO 8015:1985 E-MAIL mail@tmtrov.com.au N/A A-02
1 2 3 4 5 6
1 2 3 4 5 6
A A
HOSE WORKING NOMINAL BORE QTY

NO. HOSE ID NO. HOSE SPECIFICATION HOSE LABEL DESCRIPTION FROM (END 1) FROM (END 2) FITTING 1 END 1 FITTING 2 END 2 LENGTH ANGLE
PRESSURE (P.S.I) (HOSE I.D.)
H54 0009-3183-054 IPHB-038 HYPRO WP-NOZZLE HYPRO WORKING PRESSURE 1-1/2" DREDGING NOZZLE 80 1-1/2" 1" PUSH-ON BARB STRAIGHT 1" PUSH-ON BARB STRAIGHT 4000 N/R 1
B B
CYL PR/R PORT 3-CYL PR/R TEE CYLINDER REDUCING/RELIEVING VALVE CYLINDER REDUCING/RELIEVING VALVE TEE
H55 0009-3183-055 PIRTEK LPHT-04 304 1/4" 1/4" PUSH-ON BARB STRAIGHT 1/4" PUSH-ON BARB STRAIGHT 700 N/R 1
(PORT 3) BRANCH
CYL PR/R PORT 1-CYL EXTEND CYLINDER REDUCING/RELIEVING VALVE

H56 0009-3183-056 EATON SYNFLEX 3800-03 SAE 100 R8 3/16" 5000 P.S.I. DRAWER CYLINDER RETRACT 5000 3/16" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 280 N/R 1
(PORT 1)
TS MAN 6B-VENT BV CYL EXTEND VENT SELECTOR BALL VALVE CYLINDER

H57 0011-0100-057 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. TOOLING SKID MANIFOLD 6B 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 1200 N/R 1 E
EXTEND
TS MAN 6A-VENT BV CYL RETRACT VENT SELECTOR BALL VALVE CYLINDER

H58 0011-0100-058 EATON SYNFLEX 3800-02 SAE 100 R8 1/8" 6000 P.S.I. TOOLING SKID MANIFOLD 6A 6000 1/8" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 1200 N/R 1 E
RETRACT
HS MAN A1-CV MAN MS IN CHECK VALVE MANIFOLD MID-STARBOARD

H59 0009-3183-059 EATON SYNFLEX 3800-04 SAE 100 R8 1/4" 5000 P.S.I. HOTSTAB MANIFOLD A1 5000 1/4" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 450 N/R 1 F
IN
HS MAN B1-CV MAN FS IN CHECK VALVE MANIFOLD FAR-STARBOARD

H60 0009-3183-060 EATON SYNFLEX 3800-04 SAE 100 R8 1/4" 5000 P.S.I. HOTSTAB MANIFOLD B1 5000 1/4" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 450 N/R 1 F
IN
C C
H61 0009-3183-061 EATON SYNFLEX 3800-04 SAE 100 R8 1/4" 5000 P.S.I. HS MAN A2-CV MAN FP IN HOTSTAB MANIFOLD A2 CHECK VALVE MANIFOLD FAR-PORT IN 5000 1/4" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 450 N/R 1
F
H62 0009-3183-062 EATON SYNFLEX 3800-04 SAE 100 R8 1/4" 5000 P.S.I. HS MAN B2-CV MAN MP IN HOTSTAB MANIFOLD B2 CHECK VALVE MANIFOLD MID-PORT IN 5000 1/4" 7/16" JIC STRAIGHT 7/16" JIC STRAIGHT 450 N/R 1 F
TOPSIDE VENT SELECTOR VALVE TEE F
H63 0009-3183-063 PIRTEK LPHT-04 HS MAN T3-VENT SLCTR TEE BRNCH HOTSTAB MANIFOLD T3 304 1/4" 1/4" PUSH-ON BARB STRAIGHT 1/4" PUSH-ON BARB STRAIGHT 500 N/R 1
BRANCH G
H64 0009-3183-064 IPHB-025 PORT TANK ELB-F/D QD PORT GLYCOL TANK ELBOW-BARB FILL/DRAIN QUICK DISCONNECT 94 1" 1" PUSH-ON BARB STRAIGHT 1" PUSH-ON BARB STRAIGHT 750 N/R 1
G
H65 0009-3183-065 PIRTEK LPHT-04 STBD TANK ELB-PRT TNK TEE RUN STARBOARD GLYCOL TANK ELBOW PORT TANK TEE RUN 304 1/4" 1/4" PUSH-ON BARB STRAIGHT 1/4" PUSH-ON BARB STRAIGHT 1300 N/R 1 G
H66 0009-3183-066 PIRTEK LPHT-04 PORT TANK TEE RUN-PRT STRN BLD PORT GLYCOL TANK TEE RUN PORT STERN BLEED 304 1/4" 1/4" PUSH-ON BARB STRAIGHT 1/4" PUSH-ON BARB STRAIGHT 750 N/R 1 G
H67 0009-3183-067 STAUFF DN2 PN630/2 NORM FILT - HPU GAUGE PNL NORMAN FILTER PRESSURE PORT HPU GAUGE PANEL 9135 2mm TEST 20 STRAIGHT TEST 20 STRAIGHT 5000 N/R/ 1
D D
ADDITIONAL FITTINGS REQUIRED NOT SHOWN IN MODELS OR ON HOSE REGISTER
HOSE
ITEM PART NUMBER DESCRIPTION QTY
ASSEMBLY
1 H9 0009-3628 FEMALE STRAIGHT PUSH FIT, 9/16" JIC TO 3/8" HOSE 1
2 H9 0004-7364 1/4" NPT MALE TO 9/16" JIC MALE 1
E E
3 H29 0005-2426 HYD.FIT. REDUCER, JIC 1.5/16" M, JIC 3/4" F 1
4 H42 0005-2401 HYD.FIT. REDUCER, JIC 3/4" M, JIC 9/16" F 1
5 H42 & H44 0002-4017 3/4" JIC MALE TO 3/4" JIC FEMALE ELBOW 2
6 H46 0005-2426 HYD.FIT. REDUCER, JIC 1.5/16" M, JIC 3/4" F 1
7 H67 0004-5420 STAUFF TEST SMK20 G1/4" TEST PORT 1
8 H67 0005-6793 1/4" NPT F TO 1/4" NPT F, STRAIGHT ADAPTER 1

COPYRIGHT © DESC.:
THIS DRAWING AND ALL INFORMATION SHOWN HERE ON IS THE EXCLUSIVE PROPERTY OF TOTAL MARINE TECHNOLOGY PASS/FAIL:
OVER
3
OVER OVER
30 120
400 1000 2000 4000 8000 12000
OVER
16000 OVER UP TO
OVER
400 OVER
TYPHOON 12-17
AS BUILT & QA
30 120 400 1000 2000 4000 8000 12000 16000 20000 1000
1 2 2 3 4 6 8 10 12 14 16 0 45' 0 30' 0 20' MATERIAL: OEM
JOB #: TMT HRS:

PROCESS: OEM
0.5
UP TO 3 6 30 120 400 1000 2000 UP TO 10 50 120 OVER THE FOLLOWING TOLERANCING ISO 1101:2004 SHEET: SCALE: SIZE:
IN SEAWATER WEIGHT: (KG) DWG NO.: DWG REV.: 3D MODEL REV.: CERT. #: CONFIG. / QTY.:
3 of 3 1:1 A2
N/A 0009-3183 G
6 30 120 400 1000 2000 4000 50 120 400 ISO 13920:1996-B
0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 1 0 30' 0 20' 0 10' 0 5' ISO 8015:1985 E-MAIL mail@tmtrov.com.au N/A
1 2 3 4 5 6
HIGH FLOW HYPRO PUMP
0005-6882
AUXILIARY
PORT DIST. MAN. T4 CASE
H 47 DRAIN
H 54 HOTSTAB 1 HOTSTAB 2
1.5"
NOZZLE 0009-1512 0009-1512
B(N)
5mm A(H)
STRAINER
PORT DIST. MAN. T5 H 11 H 12 H 13 H 14

1 BAR
RELIEF
PORT DISTRIBUTION
MANIFOLD P5
H 48 H 51
CHECK VALVE
LOW PRESSURE BLEED
MANIFOLD
MANIFOLD
H 44 0009-4989 0011-1709
25psi 5psi
25psi 5psi
FILL/ DRAIN ROV BACK UP GAUGE
ASSEMBLY 0005-3395
T (ON ROV)
PRESSURE/FLOW 25psi 5psi 5psi
SENSOR BOX 25psi
0010-0763
P H 49
HIGH PRESSURE
LANCE
3100 PSI @ 15LPM
B2 H 18
B2
H 22
H 50
SEAWATER
STRAINER A2 H 17
0-200bar JETTING SYSTEM A2
0009-6710 H 21
B1 H 16
B1
H 20
A1 H 15
ROV PORT THRUSTER A1
MANIFOLD TOOL B H 46 H 19
20 PSI
ROV PORT THRUSTER CHECK VALVE
H 59 H 60 H 61 H 62
MANIFOLD TOOL A H 29
IN
H 10
FILTER
0009-1215 OUT
H 40
P A1.3 A1.2 A1.1 B1.1 B1.2 B1.3 A2.3 A2.2 A2.1 B2.1 B2.2 B2.3
LEVEL SENSOR
20PSI
GLYCOL PUMP
0009-1203 HOTSTAB TOOLING SKID DRAWER
MANIFOLD MkIII
0011-4425 BLEED
FILL/ DRAIN
H 02
H 41
H 07
0009-1096
H 01 5500 PSI
H 56
H 09
H 65 H 25
RETRACTED
POSTION:
GLYCOL SUCTION
H 05 H 04 T3
H 63
H 03
REMOTE BLEED T2 T1 PIL8 PIL2 PIL5 PIL1 PIL7 PIL9 PIL4 PIL3 PIL6
20PSI 15PSI H 27
H 66
FILL/ DRAIN H 08 H 34
H 64 EMERGENCY 0010-9852 VENT SELECTOR H 55
SEAWATER PICKUP RETRACTED POSITION: H 36
H 23
H 28 TO TANK H 35 H 33
H 39 H 38 H 37
H 32 H 24
H 31 H 26
H 06
H 57
H 58
LEVEL SENSOR
15PSI
1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B
TOOLING SKID
MANIFOLD
0005-4705
P BLEED
ROV PORT AUX H 42 A B A B A B A B A B A B A B A B
DISTRIBUTION MANIFOLD
PORTS 0005-8298 FILL/ DRAIN
b P T a b P T a b P T a b P T a b P T a b P T a b P T a b P T a
T P2
H 43 T2

Tooling Skid Check Valve Manifold Installation Procedure

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Tooling Skid Check Valve Manifold Installation Procedure

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Tooling Skid

Check Valve Manifold

TMT-NTN-008 Revision Number: 1

Document Control Details:

Total Marine Technology Pty Ltd

Total Marine Technology

Page 2 of 22 TMT-NTN-008 Revision Number: 1 Total Marine Technology Pty Ltd

Document Control Details: .................................................................................................... 2

Total Marine Technology Pty Ltd TMT-NTN-008 Revision Number: 1 Page 3 of 22

Table 10: Section 3.5 Sign Off .............................................................................................20

Page 4 of 22 TMT-NTN-008 Revision Number: 1 Total Marine Technology Pty Ltd

1 Associated Documentation and Terminology

Document No. Rev. Date Description / Title Company

Total Marine Technology Pty Ltd TMT-NTN-008 Revision Number: 1 Page 5 of 22

1.2 Document Conventions

Table 2: Document Conventions

An explanation or condition which it is essential to highlight and deemed necessary for

Page 6 of 22 TMT-NTN-008 Revision Number: 1 Total Marine Technology Pty Ltd

Figure 1: Tooling Skid without Check Valve Manifold

Total Marine Technology Pty Ltd TMT-NTN-008 Revision Number: 1 Page 7 of 22

NEW Check Valve

Figure 2: Tooling Skid with Installed Check Valve Manifold

Note: Spacer (0011-2848) is below Jetter Pump.

Page 8 of 22 TMT-NTN-008 Revision Number: 1 Total Marine Technology Pty Ltd

3.1 Risks and Mitigations

Table 3: Risks and Mitigations

Warning: High-pressure fluids can cause physical injury or death.

Total Marine Technology Pty Ltd TMT-NTN-008 Revision Number: 1 Page 9 of 22

3.2 Required Tools & Equipment

Table 4: Required Equipment

1. Socket Set/ Spanners

2. Hex Allen Keys

3. TMT Tooling Skid

4. Check Valve Manifold

5. Digital Pressure Gauge

Page 10 of 22 TMT-NTN-008 Revision Number: 1 Total Marine Technology Pty Ltd

3.3.1 Extend the rear tray on the TMT Tooling Skid.

Verify that the hydraulic system is shut down and no residual

Table 6: Section 3.3 Sign Off

Total Marine Technology Pty Ltd TMT-NTN-008 Revision Number: 1 Page 11 of 22

3.4 Installation Procedure

Table 7: Installation Steps

High Pressure Jetter Removal

Before removing any hoses, ensure hoses are labelled as

Disconnect Hoses H11 – H14 from the Hot Stab Manifold.

Page 12 of 22 TMT-NTN-008 Revision Number: 1 Total Marine Technology Pty Ltd

Remove all required hydraulic connections from the 200

Remove the 200 Bar High Pressure Jetter.

Remove the Spacers (0009-8035 and 0010-8632) from

Ensure that all fasteners are kept for installation of the

Total Marine Technology Pty Ltd TMT-NTN-008 Revision Number: 1 Page 13 of 22

Check Valve Assembly and Mount Installation

 Top Plate (0011-2846)

 4x Check Valve Bracket Stand-offs (0011-2847)

Page 14 of 22 TMT-NTN-008 Revision Number: 1 Total Marine Technology Pty Ltd

Fasten the Spacer (with attached High Pressure Jetter

Reconnect all hydraulic connections to the High Pressure

Fasten the Check Valve Bracket Top Plate (0011-2846)

Total Marine Technology Pty Ltd TMT-NTN-008 Revision Number: 1 Page 15 of 22

Install the Check Valve Bracket Assembly (0011-1709) as

Page 16 of 22 TMT-NTN-008 Revision Number: 1 Total Marine Technology Pty Ltd

Connect Hose H59 from port A1 on the Hot Stab Manifold

Connect Hose H60 from port B1 on the Hot Stab Manifold

Total Marine Technology Pty Ltd TMT-NTN-008 Revision Number: 1 Page 17 of 22