1.

classify a metal cutting file

Ans length: 4 to 14 inch
shape: single or double or rasp
cut grade: rough, bastard, second-cut, smooth

2. state 3 methods of filing

ANS . cross: involves pushing the file across the edge of the material. Can be used for
finishing, shaping or sharpening
draw: where you hold a file at each end and use it like sand paper. Used for finishing
lathe: used for smoothing out surfaces such as wooden chair leg

3. in a serial tap set, the 3 taps are known as?

ANS taper tap, plug tap, bottoming tap

4.name the parts of filters parallel jaw wise

ANS movable jaw, fixed jaw, handle, nut , body

5. What materials are hacksaw blades made of ?

ANS 5. carbon steel, high grade tool steel or tungsten steel.

6. name the parts of a try-square

ANS stock, blade. Fit at 90 degrees to form L-shape.

7. mention at least 2 safety precautions while using a hammer

ANS the hammerhead should be tightened firmly and fitted properly on the handle
the handle should not have grease or any kind of splitter.

8. name the parts of a combination set

ANS square head, protractor head, centre head, slot steel rule.

9. of what material surface plates are made of ?

ANS cast iron or granite.

10. name the parts of a file

ANS tang, heel, face, edge, point.

11. name the parts of a twist drill

ANS body, shank, point, margin, flute

12. parts of an outside micrometre

ANS anvi, spindle, thimble, barrel, ratchet stop, frame clamp ring, fixed nut, thread play
adjust nut , micrometre screw

13. least count in inch system and millimetres system of vernier calliper?

ANS 0.5mm of barrel and 0.001mm of thimble

14. what is the purpose of dial test indicator
ANS . used to measure clearance, tolerance and variation in tolerance of machined parts to
ensure accuracy

15. what 3-types of measurement you can perform with present day vernier calliper
ANS outside dimensions, inside dimensions, depth

16. mounting a saw blade on a hacksaw frame in which direction should the teeth point and
why?
ANS it should point in the forward direction away from the operator cause the force is
applied in the forward direction

17.of what material are files made of ?

ANS high carbon steel or high grade tool steel which is harden and tempered

18. How can files be prevented from clogging?

ANS reduce the applied force and rubbing of chalk on it will also help

19. state the materials used for soft-faced hammer

ANS wood, brass, lead, hardened rubber, plastic, rawhide

20. name 3 parts of screw driver

ANS handle. shank, point

21. name 3 types of pliers and state the purpose of each

ANS combination, nose,diagonal

22. difference b/w prick punch and centre punch

ANS prick punch: used to place reference marks on the metal and is often used to transfer
dimensions from a paper pattern directly on the metal
centre punch: large indentations in metal, which are necessary to start a twist drill

23. uses of divider

ANS . for measuring, transferring or marking of distance

24. how can a finished workpiece surface be protected when holding it in a wise
ANS thin metal sheet and clamp the jaw in between them