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Riggers Handbook 2017-Web
Riggers Handbook 2017-Web
RIGGERS HANDBOOK
A tremendous reference guide for every Rigger!
Wire Rope • Chain • SlingmaxTM Slings • Fittings • Accessories • General Usage • Safety Guidelines
SEVEN LOCATIONS & THE WEB TO SERVICE YOUR NEEDS!
BUFFALO, NY ROCHESTER, NY ALBANY, NY SYRACUSE, NY
WATERTOWN, NY BRANFORD, CT NORTH & SOUTH CAROLINA
Our Headquarters is located in Buffalo, New York 55 James E. Casey Drive • Buffalo, NY 14206
PHONE 716.826.2636 FAX 716.826.4412
20 Jetview Dr • Rochester, NY 14624 • PHONE 585.235.0160 • FAX 585.235.0229
6181 Thompson Rd, Suite 500A • Syracuse, NY 13206 • PHONE 315.299.4114 • FAX 315.870.9345
22432 US Route 11 • Watertown, NY 13601 • PHONE 315.782.8247 • FAX 315.782.5709
156 Railroad Avenue • Albany, NY 12205 • PHONE 518.438.0139 • FAX 518.438.5343
4 Indian Neck Avenue • Branford, CT 06405 • PHONE 203.481.3469 • FAX 203.481.7642
NORTH CAROLINA 704.506.4744 SOUTH CAROLINA 843.458.0749
CONFINED SPACE:
• Equipment Rental and Sales CUSTOMIZED TOOL KITS
• Detection Device Service, • Assembled to Your Specifications
Calibration and Sales • Rigging, Hoists, Hydraulics,
Tools, Safety, Etc.
WWW.HANESSUPPLY.COM
Table of Contents
Hanes Supply has complete testing facilities for tension and cycling of wire rope, chain, nylon, high-
performance fiber slings, and related items including spreader beams and other types of rigging gear.
With three new Chant Engineering testing machines, we have the latest state of the art testing equipment to
satisfy all of your testing requirements.
Buffalo, NY Specifications: Horizontal Machine, 186' length with testing capacity 3' minimum to 165' maxi-
mum. Capacity: Two-load range 300 ton high or 35 ton low holding range, pull or break test. Ram Stroke: 12'
ram. Capable of elongation measurement. Robert’s 50 Ton Vertical Test Machine. Ram Stroke: 4.5' ram.
Albany, NY Specifications: Horizontal Machine, 60' length with testing capacity 3' minimum to 51' maximum.
Capacity: Two-load range 175 ton high or 25 ton low holding range, pull or break test. Ram Stroke: 6' ram.
Rochester, NY Specifications: Horizontal Machine, 100' length with testing capacity 3' minimum
to 84' maximum. Capacity: Two-load range 300 ton high or 35 ton low holding range, pull or
break test. Ram Stroke: 6' ram.
Calibration: In accordance with ASTM E4 +/-1% and complies with MIL-STD-45662A
and traceable to the National Institute of Standards and Technologies. Re-calibrated
yearly. Applies to machines in all branches.
Digital Load Readout with Test Certificate in all branches.
Programmable Cycling Capability: Buffalo, NY and Rochester, NY branches.
TABLE OF CONTENTS
Adjustable Slings ....................................................44 Conversions .....................................................208
Blocks ..............................................171-175, 191-193 Crane Hand Signals (USA Std.) ......................210
Sheave .............................................................175 Definitions .................................................205-207
Snatch .......................................................171-174 Formulas ...................................................195-197
Boom ..............................................................148-154 How to Read a Tag ............................................204
Pendants ...................................................153-154 Weights of Material ..........................................209
Pendant Fittings .........................148-151, 153-154 Grommet Slings ...........................................26, 31-32
Bridles ..................................13-14, 33-35, 40-44, 203 Cable-Laid ..........................................................31
Chain .............................................................40-44 Gator-Flex® .........................................................26
Measuring Length .............................................203 Strand-Laid .........................................................32
Twin-Path®.....................................................13-14 Hoists .................................................................62-68
Wire Rope......................................................33-35 Hand (manual) Chain .............................63, 64, 67
Buttons, Swage......................................................152 Electric (power) Chain ..................................65, 68
Chain .......................................................37-44, 60-61 Lever ......................................................62, 64, 66
Saddle Rings .....................................................44 Hooks .............................................................123-137
Slings ............................................................40-44 Barrel ...............................................................136
Slings, Inspection................................................39 Clevis ........................................................133, 135
Transport (Binding) .............................................61 Eye .....................................................129-130, 133
Clevises .................................................................138 Golden Gate .....................................................137
Clips, Wire Rope .............................................100-101 Grab .................................................................133
Cordage Information ...........................................69-86 Hoist ..........................................................125-130
Davit Cranes ............................................................87 Replacement ....................................................136
Dynamometers ...................................................93-94 Shank ........................................................127-128
Eye Bolts ........................................................155-160 Shur-loc .....................................................134-135
Gator-Flex® Grommets ...........................................26 Sliding Choker ..................................................136
Gator-Laid® Slings, Wire Rope ...............................27 Sling ...........................................123-126, 129-131
General Information .......................................191-210 Snap .................................................................136
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 2
Innovative Lifting Solutions
H anes Supply specializes in lifting solutions for a wide variety of applications. As a manu-
facturer of Slingmax® slings we are proud to provide riggers with innovative products that
increase productivity and safety. The following product inventions provide benefits that make a
rigger’s work easier, safer or more cost effective.
SYNTHETIC SLINGS
Twin-Path® Synthetic roundslings for heavy lifting by Slingmax® Rigging Solutions are the only synthetic
roundslings available that come equipped with the Check-Fast® External Warning Indicator, Covermax®
Cover, and Rifled Cover® technology. Think Twin-Path® slings for all your heavy lifting and rigging needs.
INSPECTION METHODS
NO EXPOSURE
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 4
Twin-Path® Slings
TWIN-PATH ®
SLINGS IN ACTION
Turbine Rotor Removal of 500 ton Bridge Decking Reactor Coolant Pump Motor
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Covermax® Covers for superior abrasion resistance, and inner red covers as an aid to
inspection. Twin-Path® slings are used worldwide in place of steel rigging for heavy lifts.
They are approximately 10% of the weight of a steel sling and are repairable. The Twin-Path®
sling design, which has two individual paths of fiber working as one sling, gives the rigger
confidence. These slings have less than 1% elongation at rated capacity. If productivity, safe-
ty, and precision are important, then Twin-Path® high-performance roundslings are your best
choice. Independent testing shows that K-Spec® core yarn is the longest lasting load-bearing
core yarn in any sling.
NOTE: Capacities shown include both paths and are for one complete sling. Sling ratings based on commercial fittings of equal or
greater capacity. Conforms to ANSI/ASME B30.9 chapter 6, NAVFAC P-307 section 14.7.4.3, and the Cordage Institute Round-
sling Standard. This chart is based on a 5:1 Design Factor (DF); but any other DF can be fabricated. Higher capacity slings are
available. CAPACITIES ARE IN POUNDS (LBS.).
TPXCCF/ TPXC 1000 10,000 8,000 20,000 17,320 14,140 .40 1.5 - 3
TPXCCF/ TPXC 1500 15,000 12,000 30,000 25,980 21,210 .45 1.5 - 3
TPXCCF/ TPXC 2000 20,000 16,000 40,000 34,640 28,280 .51 1.5 - 3
TPXCCF/ TPXC 2500 25,000 20,000 50,000 43,300 35,350 .57 1.5 - 3
TPXCCF/ TPXC 3000 30,000 24,000 60,000 51,960 42,420 .71 2.0 - 4
TPXCCF/ TPXC 4000 40,000 32,000 80,000 69,280 56,560 .83 2.0 - 4
TPXCCF/ TPXC 5000 50,000 40,000 100,000 86,600 70,700 1.14 2.5 - 5
TPXCCF/ TPXC 6000 60,000 48,000 120,000 103,920 84,840 1.27 2.5 - 5
TPXCCF/ TPXC 7000 70,000 56,000 140,000 121,240 98,980 1.39 2.5 - 5
TPXCCF/ TPXC 8500 85,000 68,000 170,000 147,220 120,190 1.65 3.0 - 6
TPXCCF/ TPXC 10000 100,000 80,000 200,000 173,200 141,400 1.84 3.0 - 6
TPXCCF/ TPXC 12500 125,000 100,000 250,000 216,500 176,750 2.35 4.0 - 8
TPXCCF/ TPXC 15000 150,000 120,000 300,000 259,800 212,100 2.66 4.0 - 8
TPXCCF/ TPXC 17500 175,000 140,000 350,000 303,100 247,450 3.14 5.0 - 10
TPXCCF/ TPXC 20000 200,000 160,000 400,000 346,400 282,800 3.45 5.0 - 10
TPXCCF/ TPXC 25000 250,000 200,000 500,000 433,000 353,500 4.07 5.0 - 10
TPXCCF/ TPXC 27500 275,000 220,000 550,000 476,300 388,850 4.61 6.0 - 12
TPXCCF/ TPXC 30000 300,000 240,000 600,000 519,600 424,200 4.92 6.0 - 12
TPXCCF/ TPXC 40000 400,000 320,000 800,000 692,800 565,600 6.54 7.0 - 14
TPXCCF/ TPXC 50000 500,000 400,000 1,000,000 866,000 707,000 8.15 8.0 - 16
TPXCCF/ TPXC 60000 600,000 480,000 1,200,000 1,039,000 848,000 10.20 9.0 - 18
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Sling can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Damaged sling shall not be used. Use only if trained. Do not exceed rated capacity. Protect sling
from being cut by load edges, corners, protrusions & abrasive surfaces. Avoid exposure to acid, alkalis, ultraviolet
light, sunlight & temperature above 180° F. DEATH or INJURY can occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 6
Check-Fast® Inspection System
Sacrificial strand
(same material as sling core yarns)
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Covers
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 8
Covermax® Protection
COVERMAX® COVER - UV RESISTANCE
Ultra-Violet Light (UV) Resistance (Testing)
Because of the Covermax® tubing’s thick dense structure the material restricts a vast
majority of the ultra-violet rays that penetrate other roundsling covers.
DBL
NO UV NO DBL DBL BLACK COVERMAX®
YELLOW
EXPOSURE COVER ORANGE POLY COVER COVER
FIBER TYPE POLY COVER
PERCENTAGE OF STRENGTH LOST AT 500 HOURS OF
BASE LINE
UV EXPOSURE TO COVERS / FIBER
POLYESTER 100% 36% 12% 9% 5% 2%
ARAMID 100% 28% 26% 27% 9% 2%
K-SPEC® 100% 12% – – – 1.13%
SLING PROTECTION
Once synthetic slings have been selected, they then need to be protected. Web slings and roundslings can be quickly
damaged from cutting and friction. In ASME B30.9 Slings it states, “Slings in contact with edges, corners, protrusions,
or abrasive surfaces shall be protected with a material of sufficient strength, thickness, and construction to prevent
damage”. Edges have varying degrees of danger. You should protect all edges. This removes all subjectivity from the
workers guessing which edges protection and which may not. All edges can cut a sling. A sling’s design factor of 5:1 is not
reached until the radius of the protected edge is approximately 1". THEREFORE: Slingmax® recommends cut protection
for edges with a radius <1".
Chart 1: Sling Break Load vs. Edge Type
70,000
Treated Polyester
60,000
50,000 Polyester
Test Load (lbs)
40,000
Nylon
30,000
FS 2 (25,600 LBS)
20,000
0
Knife 75° 90° 105° 1/64" 1/32" 1/16" 1/8" 1/4" 3/8" 1/2" 1"
Edge Type
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
The CornerMax® Sleeve is the latest in rigging protection from SLINGMAX® Rigging Solutions. The CornerMax® Sleeve
is the ideal solution to protect synthetic slings from cutting when it is not practical to use a CornerMax® Pad, whether due
to curvature of the load edge or repetitive uses such as unloading steel coils. Independent field and laboratory testing has
shown the CornerMax® Sleeve to be extremely cut resistant. The CornerMax® Sleeve is made with Dyneema® Fiber and is
proven tough. To prevent sliding, the 6" wide CornerMax® Sleeve has been sewn down the middle (5") on each end of the
Twin-Path® Extra Sling (pictured). The true benefits of this revolutionary material far outweigh the costs and now provide for
the use of synthetic slings in applications previously dominated by heavy chain, mesh and wire rope slings
TWIN-PATH® Coil Sling
• 10 times lighter than conventional steel coil gripper slings.
• Chain and metal mesh slings require rigger to use a “fish hook” to grab & pull the sling through the coil.
The Twin-Path® Coil Sling is so light that one underhanded toss is all you need. Also faster to make.
• Will not damage the load.
• Repairable as manufacturer can remove a damaged CornerMax™ sleeve & sew a new one to the sling.
FASTENED OVER
CORNERMAX® EXTERNAL SLEEVE
BOTH LEGS OF
STOCK NO. WIDTH (IN)
TWIN-PATH® SLING
! WARNING can result in damage or sling failure. Inspect before each use. Inspect for cuts, tears or damage that may prevent
protection of the sling. Ensure protection is the correct size & type to protect the sling. Prevent pads & sling from
slipping or sliding across load edge. DEATH or INJURY can occur from improper use, maintenance &/or inspec-
tion. MAXIMUM LOADING: Do NOT exceed 25,000 lbs. per inch of sling width.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 10
Synthetic Armor™ Pads (Abrasion Protection)
CornerMax® Pads (Edge Protection)
Synthetic Armor Pads protect slings from abrasion damage which can be caused by contact with rough surfaces such as
concrete beams and structures. They are also used to protect finished or painted loads from marring. These wear pads can
be made to fit any length or width sling. They can also be made in long lengths which the customer can cut into suitable sizes
on the job. Double or triple thickness provides resistance for the more severe conditions. There is no maximum width and a
variety of materials are used to protect slings & to protect loads.
CORNERMAX® PADS
Exposure of a sling to load edges or corners requires protection that is not susceptible to cutting because of toughness
or zero contact. As shown in the photo below, the CornerMax® Pad forms a tunnel between the load edge and the pad.
This geometric separation is essential in protecting the pad itself from contacting the load edge, which provides maximum
protection to the sling. US Patent #7,744,138
CORNERMAX CORNERMAX
CORNERMAX® SLING WIDTH
APPROX WIDTH APPROX WEIGHT
STOCK NO. (INCHES)
(INCHES) (LBS)
CRNMX02 1&2 4 1.00
CRNMX03 3 5 1.25
CRNMX04 4 6 1.50
CRNMX05 5 8 2.00
CRNMX06 6 8 2.00
CRNMX08 8 10 2.50
CRNMX10 10 12 3.00
CRNMX12 12 16 5.50
CRNMX14 14 18 6.50
! WARNING can result in damage or sling failure. Inspect before each use. Inspect for cuts, tears or damage that may prevent
protection of the sling. Ensure protection is the correct size & type to protect the sling. Prevent pads & sling from
slipping or sliding across load edge. DEATH or INJURY can occur from improper use, maintenance &/or inspec-
tion. MAXIMUM LOADING: Do NOT exceed 25,000 lbs. per inch of sling width.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
SYN-GLIDE
Syn-Glide Film is the only material available on the market today that reduces 70% of cover friction
by allowing the cover to glide over itself or a piece of hardware. Syn-Glide is an important accessory
for every rigger that works with Twin-Path® Slings. Syn-Glide is designed to eliminate the “bite” of the
Covermax cover in situations where the cover is resting on itself when the weight of a load is applied.
Syn-Glide will:
• Decrease cost of job
• Eliminate large shackles & hardware
• Increase job-site safety
• Increase job speed
• Significantly reduce the need for sling repair
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Sling can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Damaged sling shall not be used. Use only if trained. Do not exceed rated capacity. Protect sling
from being cut by load edges, corners, protrusions & abrasive surfaces. Avoid exposure to acid, alkalis, ultraviolet
light, sunlight & temperature above 180° F. DEATH or INJURY can occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 12
Twin-Path® Adjustable Bridle
NOTE: CAPACITIES SHOWN ARE FOR ENTIRE BRIDLE ASSEMBLY WITH LEGS @ 45° ANGLE.
DO NOT EXCEED RATED CAPACITY
METRIC CAPACITIES AVAILABLE
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Sling can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Damaged sling shall not be used. Use only if trained. Do not exceed rated capacity. Protect sling
from being cut by load edges, corners, protrusions & abrasive surfaces. Avoid exposure to acid, alkalis, ultraviolet
light, sunlight & temperature above 180° F. DEATH or INJURY can occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
If the lifting points are an equal distance from the cen- If the lifting points are an equal distance on either side
ter of gravity, then the Twin-Path® Adjustable can be of the center of gravity but one is higher, then the dou-
hooked-up with the double or single sling on either ble sling should be attached to the higher lifting point.
lifting point.
If one of the lifting points is closer to the center of grav- Never use the Twin-Path® Adjustable Bridle in situa-
ity, then attach the double sling to this lifting point. It will tions where the sling-to-hook angle is greater than 45°.
have the highest weight concentration. If the Twin-Path® Always connect above the center of gravity. If connec-
Adjustable is attached so that the single sling is nearest tions are made below the center of gravity, then the
the center of gravity, it will not allow the lift to be made. load may turn when lifted.
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Sling can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Damaged sling shall not be used. Use only if trained. Do not exceed rated capacity. Protect sling
from being cut by load edges, corners, protrusions & abrasive surfaces. Avoid exposure to acid, alkalis, ultraviolet
light, sunlight & temperature above 180° F. DEATH or INJURY can occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 14
Check-Fast® High Performance Roundslings
Twin-Path® Sparkeater Slings
SINGLE-PATH® EXTRA COVERMAX® WITH CHECK-FAST® INSPECTION
US Patent #7,661,737, #7,926,859 CA #2,547,632 EP #1899255
Slingmax® Single-Path Slings are the only single-path, high-performance fiber roundslings available
with the Check-Fast® Inspection System and Covermax® Cover. The Covermax® Cover is the most
durable cover available for a synthetic sling. Also available in polyester with a polyester cover and
polyester core yarn.
SPARKEATER®
US Patent #4,850,629 CN Patent #1,280,458
The Sparkeater® sling (SE) is the sling to use when the job site is in a hot environment (up to
300°F or 150°C). These slings are made with high-temperature core yarns and a high tempera-
ture cover. Sparkeater® slings, as with all Twin-Path® slings, come with an inner red cover that
provides an early warning for damage, as well as the patented Check-Fast® Inspection System.
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Sling can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Damaged sling shall not be used. Use only if trained. Do not exceed rated capacity. Protect sling
from being cut by load edges, corners, protrusions & abrasive surfaces. Avoid exposure to acid, alkalis, ultraviolet
light, sunlight & temperature above 300° F. DEATH or INJURY can occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WARNING
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Can fail if damaged, misused or over-
loaded. Inspect before each use. Use only if trained. Do not exceed rated capacity. Protect sling
! from contact with edges. DEATH or INJURY can occur from improper use or maintenance.
Sling can fail if damaged, misused or overloaded. Inspect before each use. Damaged sling shall not
! WARNING be used. Use only if trained. Do not exceed rated capacity. Protect sling from being cut by load edges,
corners, protrusions and abrasive surfaces. Avoid exposure to acid, alkali and temperature over 180.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 16
Twin-Path® Rigging Practices
Do not allow the sling to roll Makes sure the body of the sling Do not place the identification Identification should be
over itself and twist at inside paths run smooth in the choker tag on the bearing point placed 18" - 24" away
the choker hitch hitch without any twisting from the bearing point and
facing away from the load
When rigging a
vertical hitch with When rigging a vertical
When rigging a basket hitch When rigging a basket hitch, a long sling don't hitch with a long sling
do not pull slack out of the adjust slack out by hand, pull the slack side equalize the slack side
hitch with the crane before lifting with the crane out with the crane by hand
When placing multiple Twin-Path® slings in hardware place When connecting two When connecting two slings
the slings directly on top of each other or side by side. When slings with a shackle, do with a shackle, use sling pro-
placing slings in narrow fittings squeeze sling to fit and not place a sling over the tection over the pin to protect
maintain equal loading on the paths. pin area without protection the sling from cutting
Sling can fail if damaged, misused or overloaded. Inspect before each use. Damaged sling shall not be used. Use only
! WARNING if trained. Do not exceed rated capacity. Protect sling from being cut by load edges, corners, protrusions and abrasive
surfaces. Avoid exposure to acid, alkali and temperature over 180° F. DEATH or INJURY can occur from improper use
or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
TWIN-PATH®
SLINGS...
DO THE JOB
F-15 Level Lift with Adjustable Bridles Transporting a 500 ton Electric Generator
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 18
Use and Care
Mechanical Considerations
1. Load both paths of Twin-Path® slings equally. Do not side load. Do not load the edge of the sling.
2. Determine the weight of the load. The weight of the load shall be within the rated capacity of the sling.
3. Select a sling having suitable characteristics for the type of load, hitch and environment.
4. Slings shall not be loaded in excess of the rated capacity. Consideration shall be given to angle of lift
which may affect the lifting capacity. Diameters of pins and edges also may affect the capacity of the
lifting sling.
5. Slings used in a choker shall not be forced to tighten around the load by pounding with hammers or
other objects. Choker hitches are the least effective way to use a sling based on capacity. Two chokers
should be used to balance the load. One choker in the center of the load may create an unbalanced
situation which could lead to an accident.
6. Slings used in a basket hitch must have the load balanced to prevent slippage and accidents.
7. Slings used with fittings shall be compatible with the fittings used. The lifting capacity shall be
rated at the lower of the fitting or sling. Fitting openings shall be of the proper shape and size to assure
that the sling will seat properly.
8. Slings in contact with edges, corners, protrusions, or abrasive surfaces shall be protected with a
material of sufficient strength, thickness, and construction to prevent damage. The pin area of a
shackle can cause synthetic slings to cut or tear.
9. Slings shall not be dragged on the floor or drawn across other surfaces which may damage the sling.
10. Slings shall not be twisted or tied in knots to shorten.
11. Slings can be damaged by resting loads on them or by pulling slings from under a load.
12. Do not drop objects on slings or run over them with vehicles.
13. Slings which are damaged shall not be used.
14. Sling hitches must provide control of the load.
15. Portions of the human body shall be kept from between the sling and the load and from between the
sling and any attachment to lifting devices such as hooks.
16. Personnel shall stand clear of suspended loads.
17. Personnel shall not ride on the sling or suspended loads.
18. Avoid shock loading.
19. Twisting and kinking the legs of the sling shall be avoided.
20. Load applied to the hook should be centered in the bowl of the hooks. Do not point-load the hook.
21. During lifting with or without the load all personnel shall be alert for possible snagging.
22. The slings shall contain or support the load from the sides above the center of gravity so the load
will not tilt when the load is lifted.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Mechanical Considerations
23. Synthetic roundsling users shall be trained in the selection, inspection, cautions to personnel,
effects of environment, and rigging practices.
24. Only legibly marked or labeled slings must be used. If the tag is not legible, or missing, the sling
must not be used.
25. Keep labels or tags away from the load, the hook and the angle of choke.
26. Synthetic slings should be inspected before each lift.
Environmental Considerations
K-Spec® core yarn strength retention is based on test results of components at 65°C/150°F (or less) for
6 months. K-Spec® has a 100% strength retention when exposed to: age, 10% detergent solution, rot and
mildew, sunlight and toluene; 99% strength retention when exposed to: acetic acid, gasoline, hydrochloric
acid 1m, hydraulic fluid, kerosene, and sea water; 98% retention when exposed to: 25% ammonium
hydroxide, 10% hypophosphite solution, and 40% phosphoric acid; 97% retention when exposed to 5m
sodium hydroxide; 95% retention when exposed to Portland cement and sulfuric acid; and 88% retention
when exposed to Clorox® bleach, and nitric acid.
Fiber Characteristics
POLY-ARYLATE
NYLON POLYESTER ARAMID (LIQUID CRYSTAL) UHMwPE K-SPEC®
FIBER PROPERTIES
Tenacity - dry g/d 7.5 - 10.5 7.0 - 10.0 28 26 - 29 35 - 40 35
Elongation at break % 15 - 28 12 - 18 4.6 3.8 3.5 - 3.8 3.8
Moisture regain % 4.0 - 6 1 2 <0.10 0 0
Specific Gravity 1.14 1.38 1.38 1.41 .97 1.11
CHEMICAL RESISTANCE
Solvents Good Good Excel Excel Excel Excel
Acids
Excel
Dilute: Good Good Good Excel Excel
Excel
Conc: Fair Fair Good <90% Excel
Alkalis
Dilute: Excel Good Good Excel Excel Excel
Conc: Excel Fair Good <30% Excel Excel
TEMPERATURE TOLERANCE
320°F
Melt Point 425°F 490°F 900°F 625°F 300°F In use, Follow
sling tag warning
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 20
Use and Care
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 22
Tri-Flex® Slings
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Tri-Flex® Wire Rope Slings provide the best combination of strength and flexibility. Because of the Tri-
Flex® sling construction, there is a large savings in material and machine costs in the larger sizes. This,
combined with ease of use, makes Tri-Flex® Wire Rope Slings the slings for smart buyers.
TRI-FLEX® WIRE ROPE SLINGS provide the best combination of strength and flexibility. Because of the patented
TRI-FLEX® SLING construction, there is a large savings in material and machine costs in the larger sizes; this,
combined with ease of use make TRI-FLEX® SLINGS the only sling for smart buyers.
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Use only if trained. Do not exceed rated capacity. Protect sling from being cut by load edges,
corners, protrusions & abrasive surfaces. Avoid environments stated on Warning Tag. DEATH or INJURY can
occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 24
Tri-Flex® with Cable Laid Wire Rope
COMPOSED 3 PARTS
OF: (IN) VERTICAL (TONS) CHOKER (TONS) VERTICAL BASKET (TONS) FINISHED DIAMETER (IN)
NOTE: Vertical rated capacity is based on 5:1 Design Factor, EIP, IWRC, or GAC.
Bending radius of the sling body is 5:1 where D is the Pin or Load and d is the sling body.
D/d of loops: 1/1 where D is the pin and d is the sling body
Inspect before each use. Follow OSHA, ANSI B30.9 and Manufacturer's Guidelines. Use by untrained persons
! WARNING is hazardous. Improper use will result in serious injury or death. Do not exceed rated capacity. This product will
fail if damaged, abused, misused, overused or improperly maintained.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
GATOR-FLEX® GROMMETS
U.S. Patent #5,561,973
Gator-Flex® Grommets are endless for heavy lifts that re-
quire short connections. These slings can be made shorter
than standard multi-part slings. They are the most flexible
grommets in the industry.
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Use only if trained. Do not exceed rated capacity. Protect sling from being cut by load edges,
corners, protrusions & abrasive surfaces. Avoid environments stated on Warning Tag. DEATH or INJURY can
occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 26
Gator-Laid® Wire Rope Slings
GATOR-LAID® SLINGS
TECHNICAL CHART
FINISHED COMPONENT STANDARD VERTICAL RATED CHOKER RATED BASKET RATED WEIGHT
DIAMETER (IN) PARTS (IN) EYE SIZE (IN) CAPACITY (TONS) CAPACITY (TONS) CAPACITY (TONS) PER FOOT (LBS)
1/2 1/8 8 1.4 1.0 2.8 .26
5/8 5/32 10 2.0 1.5 4.0 .40
3/4 3/16 12 3.0 2.2 6.0 .59
7/8 7/32 14 4.0 3.0 8.0 .77
1 1/4 16 4.8 3.6 9.6 .99
1-1/4 5/16 18 7.5 5.6 15.0 1.56
1-1/2 3/8 20 10.5 7.8 21.0 2.19
1-3/4 7/16 22 14.6 10.9 29.2 3.15
2 1/2 24 19.1 14.3 38.2 4.14
2-1/4 9/16 26 24.1 18.0 48.2 5.13
2-1/2 5/8 28 29.6 22.2 59.2 6.48
3 3/4 30 42.3 31.7 84.6 9.36
3-1/2 7/8 35 57.3 42.9 114.6 12.78
4 1 40 74.4 55.8 148.4 16.65
4-1/2 1-1/8 45 93.6 60.2 187.2 21.06
5 1-1/4 50 115.0 86.2 230.0 26.01
5-1/2 1-3/8 55 138.2 103.6 276.4 31.50
6 1-1/2 60 164.0 123.0 328.2 37.44
7 1-3/4 70 220.3 165.2 440.6 51.03
8 2 80 285.1 213.8 570.2 66.51
9 2-1/4 90 355.6 266.7 711.2 84.24
10 2-1/2 100 434.8 326.1 869.6 104.00
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Use only if trained. Do not exceed rated capacity. Protect sling from being cut by load edges,
corners, protrusions & abrasive surfaces. Avoid environments stated on Warning Tag. DEATH or INJURY can
occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
NO. 100 B
The end of a single wire rope is turned back along the rope to form the eye, and
strands are hand-tucked into the body of the rope. There are two styles available:
1: Standard Four Tuck burnt-end splice. The strands are left exposed, cut off and
fused with a torch.
2: The tapered and concealed splice utilizes tension in the rope body to secure
strands where they are tucked back into the rope. The center core of either fiber or
wire is removed along the length of the splice. When “tapered and concealed”, ends
of strands are tucked inward and concealed inside the rope.
Standard Four tuck and tapered and concealed slings have the same rated capacity
for each available diameter of wire rope.
WARNING: Hand-spliced slings should not be used in lifts where the sling may
rotate and cause the wire rope to unlay.
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Use only if trained. Do not exceed rated capacity. Protect sling from being cut by load edges,
corners, protrusions & abrasive surfaces. Avoid environments stated on Warning Tag. DEATH or INJURY can
occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 28
Mechanical Splice
Flemish Eye Slings
NO. 105 B
Eyes are formed using the flemish eye splice. Ends
are secured by pressing a metal sleeve over the
ends of the strands of the splice. Pull is directly
along the centerline of rope & eye. Gives most effi-
cient use of rope capacity & is economical.
Flemish Eye Splice Swaging Provides
In the standard flemish eye me- Positive Grip
chanical splice, rope is separat- This cutaway of a metal sleeve
ed into two parts – 3 adjacent swaged onto a splice shows how
strands, and 3 adjacent strands metal “flows” into valleys between
and core. These two parts are then strands to positively prevent ends
re-laid back in opposite directions to from unlaying when sling is used
form an eye, and ends are secured with a within its rated capacity.
pressed metal sleeve.
RATED CAPACITIES IN TONS (2000 LBS)
LOOP DIMENSIONS 6 X 19 AND 6 X 37 EIPS ROPE - IWRC
BASKET HITCH
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Use only if trained. Do not exceed rated capacity. Protect sling from being cut by load edges,
corners, protrusions & abrasive surfaces. Avoid environments stated on Warning Tag. DEATH or INJURY can
occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
NO. 108C These smooth and very flexible slings are made from cut lengths of cable-laid fabric that is
machine formed by laying six wire ropes in a helical pattern around a core rope. Flemish eye
mechanical splices, secured by pressed metal sleeves, provide centerline pull at the eyes.
More flexible than same capacity single-part slings.
3/8 1.1 .74 2.2 1.9 1.5 1.1 3 6 W-2 3/8 3/8
7x7x7
1/2 1.9 1.3 3.7 3.2 2.6 1.9 4 8 W-3 1/2 1/2
5/8 2.8 1.9 5.5 4.8 3.9 2.8 5 10 W-4 5/8 5/8
3/4 4.1 2.8 8.1 7.0 5.8 4.1 6 12 W-4 3/4 3/4
7/8 5.4 3.7 11 9.4 7.6 5.4 7 14 W-5 7/8 7/8
7x7x19
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Use only if trained. Do not exceed rated capacity. Protect sling from being cut by load edges,
corners, protrusions & abrasive surfaces. Avoid environments stated on Warning Tag. DEATH or INJURY can
occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 30
Grommet Slings
CABLE LAID GROMMET
WIRE ROPE SLINGS
Cable Laid Grommets have six wire ropes laid helically
around a wire rope core, with ends joined either by a
hand-tucked or a mechanical splice to form an endless
body. Highly flexible, they resist kinks and are easy to
handle. Minimum circumference of the sling is 96 times
the grommet body diameter.
Hand-Tucked
Continuous Construction... Mechanical Splice
made from one 7 Parts of Wire Rope
continuous wire rope in the Sling Body
NO. 21 B Rated Capacity - Tons (2,000 lbs.) NO. 15 B Rated Capacity - Tons (2,000 lbs.)
BASKET HITCHES BASKET HITCHES
FINISHED FINISHED
EIP SLING SLING
COMPONENT BODY BODY
ROPE DIA (IN) DIA (IN) VERT CHOKER VERTICAL 60° 45° 30° DIA (IN) VERT CHOKER VERTICAL 60° 45° 30°
7 X 7 X 7 GALVANIZED AIRCRAFT CABLE 7 X 7 X 19 CONSTRUCTION
1/8 3/8 1.6 1.0 3.2 12.8 2.2 1.6 1/4 .83 .54 1.7 1.4 1.2 .83
3/16 9/16 3.5 2.3 6.9 6.0 4.9 3.5 3/8 1.8 1.2 3.6 3.1 2.5 1.8
7/32 5/8 4.5 2.9 9.0 7.8 6.4 4.5 1/2 3.0 2.0 6.1 5.3 4.3 3.0
7 X 6 X 9 & 7 X 6 X 37 - EIP 5/8 4.6 3.0 9.1 7.9 6.4 4.6
1/4 3/4 5.6 3.6 11 9.7 7.9 5.6 7 x 6 x 9 & 7 x 6 x 37 - EIP CONSTRUCTION
5/16 15/16 8.7 5.6 17 15 12 8.7 3/4 6.2 4.1 11 11 8.8 6.2
3/8 1-1/8 12 8.0 25 21 17 12 7/8 8.3 5.4 17 14 12 8.3
7/16 1-5/16 17 11 33 29 23 17 1 11 6.8 25 18 15 11
1/2 1-1/2 21 14 43 37 30 21 1-1/8 13 8.4 33 22 18 13
9/16 1-11/16 27 17 53 46 38 27 1-1/4 16 10 43 27 22 16
5/8 1-7/8 33 21 66 57 46 33 1-3/8 18 12 53 32 26 18
3/4 2-1/4 46 30 92 80 65 46 1-1/2 22 14 66 38 31 22
7/8 2-5/8 62 40 123 107 87 62 1-5/8 25 16 92 44 36 25
1 3 79 51 158 137 112 79 1-3/4 28 18 123 49 40 28
1-1/8 3-3/8 98 64 196 170 138 98
Rated Capacities Basket Hitch and vertical lift based on D/d ratio of 5
1-1/4 3-3/4 119 77 237 205 168 119 when “d” is diameter of the finished grommet.
Rated Capacities based on pin diameter no smaller than
5x the body diameter.
Rated capacities based on design factor of 5.
Sling angles of less than 30 degrees shall not be used.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Hand-Tucked
Continuous Construction... Mechanical Splice
made from one 7 Parts of Wire Rope
continuous wire rope in the Sling Body
NO. 11 B Rated Capacity - Tons (2,000 lbs.) NO. 14 B Rated Capacity - Tons (2,000 lbs.)
6 X 19 CLASS - FC EIPS 6 X 19 & 6 X 37 CLASS - IWRC EIPS
1/4 0.94 0.66 1.9 1.6 1.3 0.94 1/4 1.1 0.74 2.1 1.8 1.5 1.1
5/16 1.5 1.0 2.9 2.5 2.1 1.5 5/16 1.6 1.2 3.3 2.8 2.3 1.6
3/8 2.1 1.5 4.2 3.6 3.0 2.1 3/8 2.4 1.6 4.7 4.1 3.3 2.4
7/16 2.8 2.0 5.7 4.9 4.0 2.8 7/16 3.2 2.2 6.4 5.5 4.5 3.2
1/2 3.7 2.6 7.3 6.4 5.2 3.7 1/2 4.1 2.9 8.3 7.2 5.9 4.1
9/16 4.6 3.2 9.3 8.0 6.6 4.6 9/16 5.2 3.7 10 9.1 7.4 5.2
5/8 5.7 4.0 11 9.9 8.1 5.7 5/8 6.4 4.5 13 11 9.1 6.4
3/4 8.2 5.7 16 14 12 8.2 3/4 9.2 6.4 18 16 13 9.2
7/8 11 7.7 22 19 16 11 7/8 12 8.7 25 22 18 12
1 14 10 29 25 20 14 1 16 11 32 28 23 16
1-1/8 18 12 35 31 25 18 1-1/8 20 14 41 35 29 20
1-1/4 21 15 43 37 30 21 1-1/4 25 17 50 43 35 25
1-3/8 25 18 51 44 36 25 1-3/8 30 21 60 52 42 30
1-1/2 30 21 60 52 42 30 1-1/2 36 25 71 62 50 36
1-5/8 34 24 69 60 49 34 1-5/8 41 29 82 71 58 41
1-3/4 40 28 79 69 56 40 1-3/4 48 33 95 83 68 48
1-7/8 45 31 89 77 63 45 1-7/8 54 38 109 94 77 54
2 50 35 101 87 71 50 2 62 43 124 107 87 62
2-1/8 56 39 112 97 79 56 2-1/8 69 48 138 119 98 69
2-1/4 62 43 124 107 88 62 2-1/4 77 54 154 133 109 77
2-3/8 68 48 137 118 97 68 2-3/8 85 60 171 148 121 85
2-1/2 75 52 149 129 106 75 2-1/2 94 66 188 163 133 94
2-3/4 89 62 177 154 125 89 2-3/4 113 79 225 195 159 113
3 95 67 191 180 147 104 3 133 93 265 230 188 133
Rated Capacities Basket Hitch and vertical lift based on D/d ratio of 5 when “d” is diameter of the finished grommet.
Rated Capacities based on pin diameter no smaller than 5x the body diameter.
Sling angles of less than 30 degrees shall not be used
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 32
2 Leg Wire Rope Bridles
No. 200 Series ALLOY RATED CAPACITIES (TONS) EIPS-IWRC
MINIMUM OBLONG
LENGTH LINKS
Slings are 2-leg DIAMETER OF (SL) OF SLING DIAMETER
all-purpose bridles, WIRE ROPE (IN) (FT - IN) (IN) 60° 45° 30°
200FL 200CT
2 leg – Oblong link with heavy 2 leg – Oblong link with heavy
duty thimbles on top and Flemish duty thimbles on top and Crescent
Loops on bottom. Thimble on bottom.
200HT 200OS
2 leg – Oblong link with heavy duty 2 leg – Oblong link with heavy duty
thimbles on top and Heavy Duty thimbles on top and Open Swage
Thimbles on bottom. Socket on bottom.
200EH 200CS
2 leg – Oblong link with heavy duty 2 leg – Oblong link with heavy
thimbles on top and Eye Hoist duty thimbles on top and Closed
Hooks Safety Latches on bottom. Swage Socket on bottom.
200SPA 200BAS
2 leg – Oblong link with heavy duty 2 leg – Oblong link with heavy duty
thimbles on top and Screw Pin An- thimbles on top and Bolt Anchor
chor Shackle on bottom. Shackle on bottom.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
300FL 300CT
3 leg – Oblong link with heavy 3 leg – Oblong link with heavy
duty thimbles on top and Flemish duty thimbles on top and Crescent
Loops on bottom. Thimble on bottom.
300HT 300OS
3 leg – Oblong link with heavy duty 3 leg – Oblong link with heavy duty
thimbles on top and Heavy Duty thimbles on top and Open Swage
Thimbles on bottom. Socket on bottom.
300EH 300CS
3 leg – Oblong link with heavy duty 3 leg – Oblong link with heavy
thimbles on top and Eye Hoist duty thimbles on top and Closed
Hooks Safety Latches on bottom. Swage Socket on bottom.
300SPA 300BAS
3 leg – Oblong link with heavy duty 3 leg – Oblong link with heavy duty
thimbles on top and Screw Pin An- thimbles on top and Bolt Anchor
chor Shackle on bottom. Shackle on bottom.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 34
4 Leg Wire Rope Bridles
No. 400 Series MINIMUM ALLOY RATED CAPACITIES (TONS) EIPS-IWRC
LENGTH OBLONG
(SL) LINKS
Slings are 4-leg all-pur- DIAMETER OF OF SLING DIAMETER
WIRE ROPE (IN) (FT - IN) (IN) 60° 45° 30°
pose bridles, used both for
balanced and unbalanced 1/4 1-3 1/2 2.20 1.80 1.30
loads and for heavier loads 5/16 1-6 3/4 3.50 2.80 2.00
400FL 400CT
4 leg – Oblong link with heavy
4 leg – Oblong link with heavy
duty thimbles on top and Crescent
duty thimbles on top and Flemish
Thimble on bottom.
Loops on bottom.
400HT 400OS
4 leg – Oblong link with heavy duty
4 leg – Oblong link with heavy duty
thimbles on top and Open Swage
thimbles on top and Heavy Duty
Socket on bottom.
Thimbles on bottom.
400EH 400CS
4 leg – Oblong link with heavy
4 leg – Oblong link with heavy duty
duty thimbles on top and Closed
thimbles on top and Eye Hoist
Swage Socket on bottom.
Hooks Safety Latches on bottom.
400SPA 400BAS
4 leg – Oblong link with heavy duty
4 leg – Oblong link with heavy duty
thimbles on top and Bolt Anchor
thimbles on top and Screw Pin An-
Shackle on bottom.
chor Shackle on bottom.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
PERTINENT DIMENSIONS FOR END FITTINGS FOR NO. 200, 300 & 400 SERIES SLINGS
DIA STANDARD HEAVY DUTY ALLOY CARBON 1/2 THIMBLE INSIDE OPEN CLOSED
OF LOOP INSIDE THIMBLE INSIDE HOOK SHACKLE SIZE (IN) LOOP SIZE (TONS) SWAGE SOCKET SWAGE SOCKET
WIRE SIZE JAW HEAD
ROPE W L W L (TONS) FOR FOR W L W OPENING HOLE DIA THICKNESS
(IN) (IN) (IN) (IN) (IN) IPS & EIPS IPS EIPS (IN) (IN) (IN) (IN) (IN) (IN)
6 x 19 - WITH IWRC
5/16 2-1/2 5 1-1/16 1-7/8 1 3/8 3/8 – – 13/16 13/16 7/8 11/16
3/8 3 6 1-1/8 2-1/8 1-1/2 7/16 7/16 2 4 13/16 13/16 7/8 11/16
9/16 4-1/2 9 1-1/2 2-3/4 5 5/8 5/8 2-1/4 5-1/2 1-3/16 1-1/4 1-1/4 1-1/8
5/8 5 10 1-3/4 3-1/4 5 3/4 3/4 3-1/4 7 1-3/16 1-1/4 1-7/16 1-1/8
1-1/8 9 18 2-7/8 5-1/8 15 1-1/4 1-1/4 4-5/8 13-1/2 2-1/4 2-1/4 2-5/16 2
6 x 37 - WITH IWRC
1-1/4 10 20 2-7/8 5-1/8 15 1-3/8 1-3/8 5-1/2 15 2-1/2 2-1/2 2-9/16 2-1/4
2-3/4 22 44 – – – 3 3 10 30 – – – –
3 24 48 – – – 3 3-1/2 10 32 – – – –
3-1/2 – – – – – 3-1/2 4 – – – – – –
3-3/4 – – – – – 4 4 – – – – – –
4 – – – – – – – – – – – – –
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 36
Chain Sling Assembly
Working Load Limit: The working load limit is the maximum load in
REQU
length of chain.
REAC
SLING HOOK
4. Determine the reach required to give the desired angle. The reach is
measured from the upper bearing surface of the master link to the
bearing surface of the lower attachment. If chain slings are to be used ANGLE
in pairs & are to be matched for reach, please indicate when ordering.
5. Be sure to specify type, size and reach when ordering chain slings. For
specifications on additional hooks, attachments and accessories, refer
to the following pages.
Note: Angle to the load on multiple leg slings will be 60° or greater as
LOAD
long as the distance between lifting eyes of load is NOT greater than
reach shown on Identification Tag.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 38
Alloy Chain Slings
CARE, USE AND INSPECTION
The life & strength of Alloy chain slings depends on proper • Distorted or damaged master links, coupling links
inspection, maintenance and use. For additional info, refer or attachments, especially spread in throat opening
to ANSI B30.9 & OSHA 1920.184. of hooks.
CARE • Mark plainly with paint each link or attachment
Chain requires careful storage & regular maintenance. showing any of the conditions listed here
• Store chains on an A frame in a clean, dry place. to indicate rejection; remove from service until
• To avoid corrosion, oil chains before prolonged storage. properly repaired.
• Do not heat Alloy chain; this will alter its thermal treatment WEAR ALLOWANCES OF ALLOY CHAIN
• Do not plate or change surface finish of chain. Contact Measure cross section at link ends to determine wear. If chain
Hanes for special requirements. is worn to less than the minimum allowable thickness, remove
USE from service.
To protect both operators and materials, observe these MAXIMUM MINIMUM THICKNESS
ALLOWABLE ALLOWABLE AT LINK
precautions when using chain slings: MM INCHES WEAR (INCHES) ENDS (INCHES)*
• Before use, inspect chain and attachments following the 5.5 7/32 2/64 (.031) 12/64 (.189)
instructions under “Inspection” below.
7.0 9/32 2/64 (.031) 16/64 (.239)
• Do not exceed working load limit. Any of the factors
10.0 3/8 3/64 (.047) 21/64 (.342)
listed here can reduce the load the chain will hold:
• Acceleration in rate of load to application – 13.0 1/2 4/64 (.062) 28/64 (.443)
can produce dangerous overloading. 16.0 5/8 5/64 (.078) 35/64 (.546)
• Variation in the angle of the load to the sling 20.0 3/4 6/64 (.094) 42/64 (.687)
– as the angle decreases, the working load 22.0 7/8 8/64 (.125) 48/64 (.750)
of the sling will increase. 26.0 1 9/64 (.140) 53/64 (.887)
• Twisting, knotting or kinking – subjects links
32.0 1-1/4 10/64 (.156) 70/64 (1.09)
to unusual loading, decreasing the working
load of the sling. USE OF CHAIN UNDER HEAT CONDITIONS
• Use for purposes other than those for which When the chain itself is heated to temperatures shown here,
slings are intended – can reduce the working
working load limits should be reduced as indicated.
load of the sling.
• Free chain of all twists, knots and kinks. REDUCTION IN PERMANENT
TEMPERATURE WORKING LOAD LIMIT1 REDUCTION IN WORKING
• Center load in hook(s); hook latches must not OF CHAIN WHILE HEATED LOAD LIMIT2
support load. 500°F 25% 5%
• Avoid sudden jerks when lifting and lowering.
600°F 30% 15%
• Balance all loads; avoid tipping of loads.
• Use pads around sharp corners. 700°F 40% 20%
• Match the size & working load limit of attachments such 900°F 60% 30%
as hooks or rings to the size & WLL of the chain. 1000°F 70% 35%
• For overhead lifting, use only alloy chain
and attachments (grade 80 or 100). 1
While chain is at temperature shown in first column.
INSPECTION 2
When chain is used at room temperature after having been
It is important both to inspect chain slings regularly and to heated to temperatures shown in first column.
keep a record of all chain inspections. Follow this guide for CERTIFICATE OF TEST AND IDENTIFICATION
such an inspection system. The identification tag found on the master coupling link
• Before inspecting, clean chains with a non-acid/ of each chain sling contains this information:
non-causic solvent so that marks, nicks, wear • Grade • Size
and other defects are visible. • Reach • Type
• Inspect each link for these conditions: • Working load limit (at a specific angle of lift)
• Twists or bends. • Serial number
• Nicks or gouges.
• Excessive wear at bearing points.
• Stretch.
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SINGLE
CHAIN
SLINGS
REACH
TYPE SOG TYPE SOG TYPE SOF TYPE SOS TYPE SOL TYPE SOO
GRAB HOOK CLEVLOCK FOUNDRY SLING LATCHLOK OBLONG
GRAB HOOK HOOK HOOK HOOK
DOUBLE
CHAIN
SLINGS
REACH
SINGLE TYPE DOS TYPE DOG TYPE DOF TYPE DOS TYPE DOG
BASKET CLEVLOK CLEVLOK FOUNDRY GRAB HOOK
SLING HOOK GRAB HOOK HOOK
TRIPLE
& QUAD
CHAIN
H
AC
SLINGS
RE
TYPE ASOSA TYPE ADOSA TYPE SAL A TYPE ASOAB TYPE ADOSB TYPE SAL B
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WORK WITH HSI SLINGS, SINCE 1930 40
Chain Slings - Single Types S & C
A C
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Use only if trained. Do not exceed rated capacity. Protect sling from being cut by load edges,
corners, protrusions & abrasive surfaces. Avoid environments stated on Warning Tag. DEATH or INJURY can
occur from improper use or maintenance.
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REACH
SLING GRAB FOUNDRY LATCHLOK
HOOKS HOOKS HOOKS HOOKS
H
AC
AC
HOOKS HOOKS
ture. Therefore, maximum working load
RE
RE
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WORK WITH HSI SLINGS, SINCE 1930 42
Chain Slings - Grade 100 Alloy
REACH
SLING GRAB FOUNDRY LATCHLOK
HOOKS HOOKS HOOKS HOOKS
AC
HOOKS HOOKS
RE
RE
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Inspect before each use. Follow OSHA, ANSI B30.9 & Manufacturer’s Guidelines. Use by untrained persons is
! WARNING hazardous. Improper use will result in serious injury or death. Do not exceed rated capacity. This product will
fail if damaged, abused, misused or improperly maintained.
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WORK WITH HSI SLINGS, SINCE 1930 44
Wire Mesh Slings
LIKE
A GIANT
HAND...
GRIPPER WOVEN
WIRE
SLINGS
BEST FOR FAST, SAFE, EASY LIFTS
Safer than wire rope, gentle as canvas, flexible as manila... that’s only a part of the story of the Gripper Sling
– the ultimate in versatile materials handling tools. Like a giant hand, Gripper Slings grasp and hold the load
in a strong, gentle grip when used in a choke hitch... safely and gently cradle it on a broad, flat surface in a
basket hitch.
Whatever the size or shape of the load you handle – rounds, flats, hexes or squares--Gripper Slings can
reduce load damage in production or shipping, provide greater safety for load and operator, cut rigging and
unhitching time and eliminate the need for two-legged slings. Here’s how –
NO LOAD DAMAGE – The unique woven wire construction of Gripper Slings consists of a series of smooth,
spiral wires joined together across the body of the sling. This gives the sling complete flexibility, enabling it
to bend easily around even irregularly shaped loads and eliminating the danger of gouging or marring edges
of the load members. For turned or ground surfaces, PVS or Neoprene-covered slings assure extremely
delicate handling.
SAFE – The wide bearing surface of the Gripper Sling provides better load balance and gripping power...
less crushing effect when handling hollow tubing or similar parts. Its instant gripping action means there’s
no slipping of shifting when load is applied. All metal construction means there’s no core to rot, nothing to
tear suddenly. Gripper Slings will not whip, kink or tangle, and there are no loose strands to snag load or
operator. As for rigging and hitching, a single man can easily do the job.
STRONG – Thousands of spiral wire loops in a transverse construction give Gripper Slings exceptionally
long life. Should a single wire break, the slack is absorbed by the rest of the sling. Gripper Slings are
pretested and guaranteed to meet load specifications. Standard lengths and widths with capacities up to
100,000 lbs. are available. Special sizes and corrosion resistant alloys available on request.
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Use only if trained. Do not exceed rated capacity. Protect sling from being cut by load edges,
corners, protrusions & abrasive surfaces. Avoid environments stated on Warning Tag. DEATH or INJURY can
occur from improper use or maintenance.
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NOMINAL
WIDTH OF VERTICAL 30° VERT. 45° VERT. 60° VERT.
SLING (IN) CHOKER BASKET 60° HORZ. 45° HORZ. 30° HORZ.
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Use only if trained. Do not exceed rated capacity. Protect sling from being cut by load edges,
corners, protrusions & abrasive surfaces. Avoid environments stated on Warning Tag. DEATH or INJURY can
occur from improper use or maintenance.
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WORK WITH HSI SLINGS, SINCE 1930 46
Nylon Web Slings
Type 2 TT Slings
Slings with a triangle at both
ends. Used in vertical and
basket hitches only. Choice of
lightweight aluminum or dura-
ble steel fittings.
Type 3 EE Slings
Slings with an eye on both
ends. Choice of straight or
tapered eyes (tapered eye are
standard on 2" and larger web-
widths).
Type 4 EE Slings
Same basic type as Type 3 but
eyes are twisted to a right an-
gle to the sling body. (Tapered
eye are standard on 2" & larger
web-widths).
Type 5 EN Slings
Endless slings, sometimes
also referred to as grommet
slings. The most versatile sling.
Type 6 RE Slings
Return eye sling, also referred
to as reversed eye sling. Sling
body is formed by 2 parts of
webbing sewn side by side us-
ing either a cordura tube or web
in the finished width.
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Sling can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Damaged sling shall not be used. Use only if trained. Do not exceed rated capacity. Protect sling
from being cut by load edges, corners, protrusions & abrasive surfaces. Avoid exposure to acid, alkalis, ultraviolet light,
sunlight & temperature above 194° F. DEATH or INJURY can occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
• Resistant to Alkalies.
• Untreated – approx. 6% stretch; treated – approx. 10% stretch at rated capacity.
• Temperature limits are listed on Warning Labels.
• Contains red warning yarns.
• Subject to damage of edges.
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Sling can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Damaged sling shall not be used. Use only if trained. Do not exceed rated capacity. Protect sling
from being cut by load edges, corners, protrusions & abrasive surfaces. Avoid exposure to acid, alkalis, ultraviolet light,
sunlight & temperature above 194° F. DEATH or INJURY can occur from improper use or maintenance.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 48
Nylon Web Sling Capacities
Follow OSHA, ASME B30.9 & Manufacturer’s Guidelines. Sling can fail if damaged, misused or overloaded. Inspect
! WARNING before each use. Damaged sling shall not be used. Use only if trained. Do not exceed rated capacity. Protect sling
from being cut by load edges, corners, protrusions & abrasive surfaces. Avoid exposure to acid, alkalis, ultraviolet light,
sunlight & temperature above 194° F. DEATH or INJURY can occur from improper use or maintenance.
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WORK WITH HSI SLINGS, SINCE 1930 50
Reversed Eye Slings
Polyester Roundslings
REVERSED EYE (RE) SLINGS - TYPE 6
Reversed Eye Sling is a modified endless sling. Cordura wear pads offer added protection on the body and
eyes of the sling. This extra Cordura webbing offers superior abrasion resistance and sling life.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
5.2.2 Select the proper sling having suitable characteristics for the type of load, hitch and environment.
5.2.3 Slings shall not be loaded in excess of the rated capacity. Consideration should be given to the angle of lift (sling-to-
load angle), which affects rated capacity.
5.2.4 Slings with fittings which are used in a choker hitch shall be of sufficient length to assure that the choking action
is on the webbing, and never on the other fitting.
5.2.5 Slings used in a basket hitch shall have the load balanced to prevent slippage.
5.2.6 The opening in fittings shall be the proper shape and size to insure that the fitting will seat properly in the hook
or other attachments.
5.2.7 Slings shall always be protected from being cut by load edges, corners, protrusion, or abrasive surfaces.
5.2.8 Slings shall not be dragged on the floor or over an abrasive surface.
5.2.9 Slings shall not be twisted or tied into knots, or joined by knotting.
5.2.10 Slings shall not be pulled from under loads when the load is resting on the sling.
5.2.12 Slings that appear to be damaged shall not be used unless inspected and accepted as usable under Section 5.2.
5.2.13 The sling shall be hitched in a manner providing control of the load.
5.2.14 Portions of the human body should be kept from between the sling and the load, and from between the sling
and the crane hook or hoist hook.
5.2.19 Load applied to the hook should be centered in the base (bowl) of hook to prevent point loading on the hook.
5.2.20 During lifting, with or without the load, personnel shall be alert for possible snagging.
5.2.21 The slings' legs (branches) should contain or support the load from the sides above the center of gravity when
using a basket hitch.
5.2.22 Slings shall be long enough so that the rated load (rated capacity) is adequate when the angle of the legs (branches)
is taken into consideration.
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WORK WITH HSI SLINGS, SINCE 1930 52
Synthetic Web Slings
5.3 - ENVIRONMENTAL CONSIDERATIONS
5.3.1 Slings should be stored in a cool, dry and dark place, and should not be exposed to sunlight or ultraviolet light,
to prevent mechanical or chemical damage when not in use.
5.3.2 Chemically active environments can affect the strength of synthetic web slings in varying degrees ranging
from none to total degradation. The sling manufacturer should be consulted before slings are used in chemically
active environments.
a. ACIDS
1. Nylon is subject to degradation in acids, ranging from none to total degradation.
2. Polyester is resistant to many acids, but is subject to degradation, ranging from none
to moderate in some acids.
3. Each application shall be evaluated, taking into consideration the following:
i Type of Acid
ii Exposure to conditions
iii Concentration
iv Temperature
b. ALKALIS
1. Polyester is subject to degradation in alkalis, ranging from none to total degradation.
2. Nylon is resistant to many alkalis, but is subject to degradation ranging from none to
moderate in some alkalis.
3. Each application shall be evaluated, taking into consideration the following:
i Type of Alkali
ii Exposure to conditions
iii Concentration
iv Temperature
5.3.3 Nylon and polyester slings shall not be used at temperatures in excess of 194°F (90°C), however, they may be
used in temperatures as low as -40°F (-40°C).
5.3.4 Slings incorporating aluminum fittings shall not be used where fumes, vapors, sprays, mists or liquids of alkalis
and/or acids are present.
5.3.5 Environments in which synthetic webbing slings are continuously exposed to ultra-violet light can affect the strength
of synthetic webbing slings in varying degrees ranging from slight to total degradation.
a. Factors which affect the degree of strength loss are:
1. Length of time of continuous exposure
2. Sling construction and design
3. Other environmental factors such as weather conditions and geographic location.
b. Suggested procedures to minimize the effects of ultra-violet light
1. Store slings in a cool, dry and dark place when not being used for prolonged periods of time
2. Inspect slings weekly or more often depending on frequency of sling use
c. Visual indications of ultra-violet degradation are:
1. Bleaching out of sling color
2. Increased stiffness of sling material
3. Surface abrasion in areas not normally in contact with the load.
d. Proof-Testing – Slings used in environments where they are subject to continuous exposure to ultra-violet light
should be proof-tested to two times rated capacity annually, or more frequently depending on severity of exposure.
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a. INITIAL INSPECTION – Before any new or repaired sling is placed in service, it shall
be inspected to insure that the correct sling is being used, as well as to determine that
the sling meets the requirements of this specification.
b. FREQUENT INSPECTION – This inspection should be made by the person handling the
sling each time the sling is used.
5.7.2 All repaired slings shall be proof-tested to two (2) times its newly assigned rated capacity, before
being put back into service. Certification of proof-test should be provided.
5.7.3 Temporary repairs of either webbing, fittings, or stitching shall not be permitted.
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WORK WITH HSI SLINGS, SINCE 1930 54
Polyester Ratchet Assembly
1" RATCHET STRAP WITH 800 RATCHET AND VINYL COATED S HOOKS
• Breaking Strength: 1,200 lbs. • WLL: 1000 lbs.
TIE12505 1" x 15'
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27
TIE11600 3,335 lbs.
1015 Flat Hook 1515 kgs.
30
3,335 lbs.
27 3705-2 Chain Anchor
1515 kgs.
27
5,000 LBS
1021-3 Flat Hook
2270 KGS
30 15,000 LB. BREAKING STRENGTH
STRAP END
LENGTH (FT) HARDWARE WLL
27
5,400 LBS
3705-3 Chain Anchor
30 2450 KGS
27 5,400 LBS
3704 Grab Hook
30 2450 KGS
16,200 LB. BREAKING STRENGTH
27
5,000 LBS
1021-3 Flat Hook
2270 KGS
30 15,000 LB. BREAKING STRENGTH
STRAP END
LENGTH (FT) HARDWARE WLL
27
6,600 LBS
1016 Wire Hook
30 2995 KGS
20,000 LB. BREAKING STRENGTH
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WORK WITH HSI SLINGS, SINCE 1930 56
Load Binders
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MIN-MAX WORKING
CHAIN LOAD PROOF ULTIMATE WEIGHT HANDLE TAKE
STOCK STD. SIZE LIMIT LOAD LOAD EACH LENGTH UP
MODEL NO. PKG. (IN) (LBS) (LBS) (LBS) (LBS) (IN) (IN)
WORKING
L-130 MIN-MAX LOAD LIMIT ULTIMATE WEIGHT EACH
MODEL STOCK NO CHAIN SIZE (IN) (LBS) LOAD (LBS) (LBS) TAKE UP (IN)
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WORK WITH HSI SLINGS, SINCE 1930 58
Load Binders
STANDARD RATCHET TYPE LOAD BINDER
• Upgrade for use with Grade 7 Transport Chain - applies to R-7 only.
• Utilizes standard Crosby A-323 Alloy Eye Grab Hooks.
• New design “one piece” forged handle.
• Continuous take-up feature, gets the last half of chain.
• One piece assembly, no bolts or nuts to loosen.
L-140 • All load bearing or holding parts forged.
• Easy operating positive ratchet.
• Meets or exceeds requirements of US DOT FMCSA
Part 393 Subpart I.
MIN-MAX PROOF WEIGHT HANDLE BARREL TAKE
CHAIN SIZE WLL LOAD EACH LENGTH LENGTH UP
MODEL STOCK NO. (IN) (LBS) (LBS) (LBS) (IN) (IN) (IN)
R-7** 1048404 5/16-3/8 8800 17600 12.11 14 10 8.0
R-A** 1048422 3/8-1/2 15000 30000 14.70 14 10 8.0
R-C*** 1048440 1/2-5/8 16000 32000 14.55 14 10 8.0
NOTE: Binders shown with Proof Load Pounds have been individually Proof Tested to these values shown, prior to shipment. *Ultimate Load is 3 times
the Working Load Limit. **Matches the Working Load Limit of Grade 100 chain for both sizes. ***Matches the Working Load Limit of Grade 100 chain
for 1/2" size.
CLEVIS ASSEMBLY
• Hook on each end
• Meets all Department of Transportation (D.O.T.) requirements and is
required in most states by the D.O.T.
• Chain won't degrade in ultra-violet light, as compared to nylon straps
• Available in 12, 14, 16, 18, 24 or 25ft as well as custom lengths
• Design factor 4:1
CHAIN PRODUCT
SIZE (IN) WLL (LBS) CODE L (FT) WEIGHT (LBS)
SHORT LINK
1/4 3150 638265 20 16.41
5/16 4700 638284 20 21.13
L
3/8 6600 638294 20 31.11
1/2 11300 638350 20 56.93
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WORK WITH HSI SLINGS, SINCE 1930 60
Transport Chain (Binding Chain)
GRADE 70 TRANSPORT (BINDING) CHAIN
• Do not use for overhead lifting
• High-carbon steel, heat treated
• Zinc plated with gold chromate finish
• Meets ASTM & NACM standards
• Meets FMCSA & CVSA requirements
• Thermal heat treated using advanced technology
• Heat treated for superior wear and toughness
• 100% proof tested
• Permanent identification on chain
• Full weld trim
• Chart Note: ** Standard Link Grade 70 Chain
• Design Factor 4:1
NOMINAL CHAIN PER DRUM PER PAIL
DIMENSIONS (IN) PER FOOT FULL DRUM HALF DRUM
CHAIN APPROXIMATE
SIZE WLL PRODUCT WEIGHT NUMBER OF PRODUCT LENGTH PRODUCT LENGTH PRODUCT LENGTH
(IN) (LBS) A B C CODE (LBS) LINKS CODE (FT) CODE (FT) CODE (FT)
1/4 3,150 0.28 0.84 0.47 608927 0.76 14.30 678531 800 678521 400 678517 130
5/16 4,700 0.33 0.98 0.46 608935 1.01 12.20 678532 550 678522 275 678518 90
5/16** 4,700 0.33 1.10 0.50 609035 0.97 10.90 679032 550 679022 275 679018 90
3/8 6,600 0.39 1.14 0.54 608941 1.46 10.50 678533 400 678523 200 678519 60
3/8** 6,600 0.39 1.38 0.60 609041 1.37 8.73 679033 400 679023 200 679019 60
1/2 11,300 0.53 1.56 0.73 608954 2.70 7.70 678535 200 678525 100 – –
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
SERIES 602/ 603 BANDIT SERIES 653 SERIES 640 SHORT HAND
CAPACITY (TON) CAPACITY REEVING CAPACITY REEVING CAPACITY REEVING CAPACITY REEVING CAPACITY REEVING
1/4 3 1
1/2 3 1
3/4 3 1 3 1 3 1 3 1
1 3 1
1-1/2 3 1 3 1 3 1 3 1
2 3 1
3 3 1 3 2 3 2 3 2
4-1/2
6 3 2 3 2 3 4
FEATURES
Load Limiter Optional Optional Optional
Metal Housing 3 3 3
Aluminum Housing 3 3
Free Chaining 3 3 3 3 3
Weston Brake 3 3 3 3 3
Standard Lifts (ft) 5, 10 5, 10, 15, 20 5, 10, 15, 20 5, 10, 15, 20 5, 10, 20
Zinc-Plated Chain 3 3 3
Self-Colored Chain 3 3
Metric Rated 3 3 3 3
Warranty Lifetime Lifetime 5 Years Lifetime Lifetime
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WORK WITH HSI SLINGS, SINCE 1930 62
CM Hand Chain Hoists
SERIES 622
The CM Series 622 Hand Chain Hoist features a simple, efficient and economical design. Its compact design, low headroom
and lightweight steel construction makes this hoist easy to install, even in confined spaces.
CYCLONE
The CM Cyclone Hand Chain Hoist features superior engineering, efficiency and durability and is considered one of the most
popular and reliable hand chain hoists ever designed.
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WORK WITH HSI SLINGS, SINCE 1930 64
CM Lodestar
KEY BENEFITS
3-STEP INFINITELY VARIABLE MINIMUM AND MAXIMUM SPEED
CONTROL STANDARD SETTINGS
Provides acceleration and deceleration for With the ability to choose intermediate
full load control and precise positioning. speeds during operation without timely
programming or upgrades.
SOFT STARTS
Increase the life of gear train components, 115 VOLT INTERFACE
load chain, hooks and brake components. CARD STANDARD
Allows for integration into existing bridge
ELECTRONIC REVERSING
and crane systems without upgrades or
Eliminates the need for magnetic contactor
modifications to the hoist VFD controls.
and speed relay controls.
STANDARD FEATURES
6:1 SPEED RATIO MOTOR THERMAL OVERLOAD
PROTECTION
FAULT HISTORY
ADJUSTABLE RAMP TIME AND
PHASE LOSS PROTECTION
SPEEDS
VFD PROGRAMMABLE 3 second ramp time between minimum
To customer’s exact and maximum speed setting.
voltage requirements.
3-STEP ROBUST NEMA 4X CONTROL
STATION
SPECIFICATIONS
RATED CAPACITY STANDARD LIFT SPEED (FPM) PRODUCT CODE
(TONS) LIFT (FT) MINIMUM MAXIMUM MOTOR HP MODEL REEVING 230-3-60 460-3-60
1/8 10 5.3 32 1/4 A 1 2709NH 2710NH
10 2.6 16 1/4 B 1 2726NH 2729NH
1/4
10 5.3 32 1/2 C 1 2734NH 2736NH
10 2.6 16 1/2 F 1 2730NH 2731NH
1/2 10 5.3 32 1 J 1 3635NH 3636NH
10 10.6 64 2 JJ 1 3642NH 3643NH
10 2.6 16 1 L 1 3625NH 3626NH
1
10 5.3 32 2 LL 1 3644NH 3645NH
10 1.3 8 1 R 2 3632NH 3633NH
2
10 2.6 16 2 RR 2 3646NH 3647NH
10 0.9 5.5 1 RT 3 9531NH 9534NH
3
10 1.8 11 2 RRT 3 9539NH 9540NH
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Harrington's LB lever hoists combine easy operation with a compact, low headroom design that easily handles
real-world demands. These hoists can be used horizontally, vertically, inverted or at any other load angle and
have the strength to get the job done.
• Capacities 3/4 Ton through 9 Ton
• Compact design makes it a perfect fit for use in tight quarters
• Steel body is more durable yet lighter in weight than die cast aluminum models
• Revolutionary freewheeling offers one handed operation
• 360 degree handle rotation and pivot & swivel top hook for easy rigging
Harrington's LX lever pullers are ultra lightweight and compact yet extremely durable. Known as the perfect
“toolbox hoists”, these little hoists have all the power you need to get the job done. Revolutionary 1/2 Ton model
is the only 1/2 Ton “toolbox” sized puller in the industry.
• Capacities 1/4 Ton and 1/2 Ton
• Compact, low headroom design makes it a perfect tool for use in tight quarters
• Low pulling force required for ease of use
• Effortless to transport, install & store
• Free-chain adjusting mechanism for quick adjustments
• Rugged die-cast aluminum body with steel frame
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WORK WITH HSI SLINGS, SINCE 1930 66
Harrington Hand Chain Hoists
CF HAND CHAIN HOISTS
Harrington's CF hand chain hoists were designed for portability and durability. These hoists are the economical
and practical choice for efficient, trouble-free service. The CF model is a long-lasting construction grade hoist
that offers the best value in a hand chain hoist.
• Capacities 1/2 Ton through 5 Ton
• Rugged die-cast aluminum body provides exceptional strength
• Pre-lubricated sealed ball bearings for long life and low maintenance
• Weston-style load brakes for positive braking action
• Designed with fewer parts to simplify maintenance
Harrington's CB hand chain hoists combine heavy duty construction with top-of-the-line internal compo-
nents for the most demanding industrial applications. These hoists are built to withstand rugged, day-in,
day-out use and they are easily maintained and repairable making them the perfect hoist for a long-lasting
fleet of industrial products.
• Capacities 1/2 Ton through 100 Ton
• All-steel construction for extreme durability
• Low headroom and lightweight design for ease of use
• Slip clutch prevents lifting damaging loads beyond rated capacity
• Limited number of parts simplifies and reduces maintenance
HEAD- PULL TO LOAD CHAIN DIA NET SHIPPING WEIGHT FOR
CAP PRODUCT ROOM STANDARD LIFT LOAD OVERHAUL (MM) x CHAIN FALL WEIGHT WEIGHT ADD’L 1' OF
(TONS) CODE (IN) LIFT (FT) (LBS) RATIO LINES (LBS) APPROX (LBS) LIFT (LBS)
1/2 CB005 11.2 48 25 5.0 x 1 22 23 1.0
1 CB010 11.6 58 43 6.3 x 1 25 26 1.2
1-1/2 CB015 13.8 70 57 7.1 x 1 32 33 1.4
2 CB020 14.8 72 70 8.0 x 1 41 43 1.6
8
2-1/2 CB025 16.5 66 99 9.0 x 1 56 58 1.8
3 CB030 20.1 72 114 7.1 x 2 49 53 2.1
5 CB050 23.6 68 198 9.0 x 2 85 89 3.0
8 CB080 30.3 75 297 9.0 x 3 124 131 4.2
10 CB100 29.9 72 396 9.0 x 4 186 203 5.5
15 CB150 40.2 74 594 9.0 x 6 346 368 7.9
20 CB200 46.5 72 x 2 396 x 2 9.0 x 8 524 678 10.9
30 CB300 51.2 495 x 2 9.0 x 10 690 889 13.3
12 86 x 2
40 CB400 58.3 693 x 2 9.0 x 14 1068 1398 18.2
50 CB500 61.4 98 x 2 792 x 2 9.0 x 16 1422 1752 20.6
80 CB800 100.8 86 x 4 693 x 4 9.0 x 28 3392 36.3
–
100 CB1000 125.2 98 x 4 792 x 4 9.0 x 32 6525 41.2
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Harrington's SNER electric chain hoists are built for extreme duty applications that require single
phase power. A hoist with a 60 minute, H4 duty rated motor is revolutionary and unmatched in a
single phase offering. Maintenance friendly features include a unique chain guide, hinged control
panel, sealed housing and durable load sheave. For beam travel requirements couple with SMR
motorized, PT manual push and GT manual geared trolleys.
• SNER, SNERM, SNERP, SNERG capacities 1/4 Ton through 3 Ton
• 60 minute, H4 rated, fan cooled motor for the most demanding applications
• Pull-rotor electric brake is self-adjusting and virtually maintenance-free
• Ability to accommodate very long lifts
• Compact, low headroom design
• Completely sealed body suitable for harsh indoor or outdoor environments - IP55 rated
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WORK WITH HSI SLINGS, SINCE 1930 68
Cordage Information
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Strength to Weight 5 2 1 4 3
Flexibility 3 1 2 4 5
Mechanical Elongation 1 4 5 3 2
Abrasion Resistance 1 5 2 3 4
Double Braid
This is really two separate ropes in one: the core, which is a single braid, is over-braided with a sleeve. This construction
allows the rope to be used for more applications; the same or dissimilar fibers can be engineered into a rope suited to any
of many specific applications. This construction entirely shields one of the two elements in the rope from abrasion.
Three-Strand or Twisted
The simplest type of rope is formed by twisting fiber into a strand, and then twisting three strands into rope. Its conversion
efficiency is relatively low since this construction technique is the hardest on fiber.
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WORK WITH HSI SLINGS, SINCE 1930 70
Cordage Information
ROPE FIBER SELECTION GUIDE: FIBER PROPERTIES - TYPICAL VALUES
MANILA SISAL COTTON NYLON POLYESTER
STRENGTH:
Breaking Tenacity – Dry (grams/denier) 5.0 - 6.0 4.0 - 5.0 2.0 - 3.0 7.0 - 9.5 7.0 - 9.5
Wet Strength vs. Dry Strength Up to 120% Up to 120% Up to 120% 85-90% 100%
Shock-load Absorption Ability Poor Poor Very Poor Excellent Good
WEIGHT:
Specific Gravity 1.38 1.38 1.54 1.14 1.38
Floats No No No No No
ELONGATION:
Percent of Break 10 - 12% 10 - 12% 5 - 12% 18 - 25% 12 - 15%
Creep (ext. under sustained load) Very Low Very Low Very Low Moderate Low
EFFECTS OF MOISTURE:
Water Absorp. of Indiv. Fibers Up to 100% Up to 100% Up to 100% 2 - 8% <1%
Dielectric Properties Very Poor Very Poor Very Poor Poor Good
DEGRADATION:
Resistance to UV Sunlight Good Good Good Good Excellent
Resistance to Rot Mildew Poor Poor Poor Excellent Excellent
Storage Requirements Dry Only Dry Only Dry Only Wet or Dry Wet or Dry
THERMAL PROPERTIES: Does Not Melt Does Not Melt Does Not Melt
Melts at Chars at 350° Chars at 350° Chars at 300° 420 - 480° 490 - 500°
RESISTANCE3:
Resistance to Acids Poor Poor Poor Fair Good
Resistance to Alkalis Poor Poor Fair Very Good Fair
Resistance to Oils & Gas Poor Fair Poor Very Good Very Good
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POLYESTER ROPE
• Continuous multifilament yarn • Good abrasion resistance
• Low stretch • Color: Natural White • Excellent UV resistance
NOMINAL STANDARD MINIMUM UNITS RWL APPROX.
DIAMETER SIZE DIA DEC TENSILE TENSILE -SPOOL- 5:1 - 12:1 DENSITY
(IN) NO EQUIV. (LBS) (LBS) (FT) (LBS) (LBS/100°)
3/8 1-1/8 0.375 3,750 3,340 600 668- 278 4.5
7/16 1-1/4 0.438 5,000 4,500 600 900 - 375 6.2
1/2 1-1/2 0.500 6,400 5,750 600 1,150 - 479 8.0
5/8 2 0.625 9,550 8,600 600 1,720 - 717 12.3
3/4 2-1/4 0.750 12,500 11,300 600 2,260 - 942 17.5
7/8 2-3/4 0.875 17,000 15,250 600 3,050 - 1,271 23.4
1 3 1.000 22,000 19,800 600 3,960 - 1,650 30.4
1-1/8 3-1/2 1.125 27,550 24,800 600 4,960 - 2,067 38.2
1-1/4 3-3/4 1.250 33,200 29,800 600 5,960 - 2,483 46.5
1-1/2 4-1/2 1.500 46,800 42,200 600 8,440 - 3,517 67.0
1-5/8 5 1.625 55,500 50,000 600 10,000 - 4,167 79.0
2 6 2.000 80,000 72,000 600 14,400 - 6,000 118.0
2-1/4 7 2.250 100,500 90,500 600 18,100 - 7,542 148.0
2-1/2 7-1/2 2.500 122,000 110,000 600 22,000 - 9,167 181.0
2-5/8 8 2.625 137,000 123,000 600 24,600 - 10,250 204.0
3 9 3.000 174,000 157,000 600 31,400 - 13,083 258.0
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WORK WITH HSI SLINGS, SINCE 1930 72
Twisted & Solid Braid Ropes
MANILA
• Traditional three-strand rope • Subject to rot
• Holds knots well • Color: Tan • Absorbs water
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POLYESTER
• Rhino Flex™ Brand • Low stretch, high stretch
• Good dielectric properties • Torque-free
• Resistant to ultraviolet degradation • Color: White w/gold Tracer
NOMINAL STANDARD MINIMUM UNITS RWL APPROX.
DIAMETER SIZE DIA DEC TENSILE TENSILE -REEL- 5:1 - 12:1 DENSITY
(IN) NO EQUIV. (LBS) (LBS) (FT) (LBS) (LBS/100°)
1/4 3/4 0.250 2,500 2,250 600 450 - 188 2.1
3/8 1-1/8 0.375 5,085 5,085 600 1,017 - 424 4.5
1/2 1-1/2 0.500 9,900 8,910 600 1,782 - 743 8.0
5/8 2 0.625 15,000 13,500 600 2,700 - 1,125 12.5
3/4 2-1/4 0.750 21,000 18,900 600 3,780 - 1,575 17.9
7/8 2-3/4 0.875 28,000 25,200 600 5,040 - 2,100 24.4
1 3 1.000 37,200 33,480 600 6,696 - 2,790 33.3
1-1/8 3-1/2 1.125 46,400 41,760 600 8,352 - 3,480 42.2
1-1/4 3-3/4 1.250 54,000 48,600 600 9,720 - 4,050 49.8
1-1/2 4-1/2 1.500 76,000 68,400 600 13,680 - 5,700 71.8
1-5/8 5 1.625 88,000 79,200 600 15,840 - 6,600 84.0
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WORK WITH HSI SLINGS, SINCE 1930 74
Rope Specifications
ROPE SPECIFICATIONS
THREE STRAND AND EIGHT STRAND – STANDARD LAY ROPES
1/4 3/4 1.2 83.4 1,250 1.5 66.7 1,650 2.0 50.0 1,650 2.0 50.0 600
5/16 1 1.8 55.6 1,900 2.5 40.0 2,550 3.1 32.2 2,550 3.0 35.0 1,000
3/8 1-1/8 2.8 35.7 2,700 3.5 28.5 3,700 4.5 22.2 3,700 4.0 25.0 1,350
7/16 1-1/4 3.8 26.3 3,500 5.0 20.0 5,000 6.2 16.1 5,000 5.3 19.0 1,750
1/2 1-1/2 4.7 21.3 4,200 6.5 15.4 6,400 8.0 12.5 6,400 7.5 13.3 2,650
5/8 2 7.5 13.3 6,200 10.5 9.5 10,400 13.0 7.7 10,000 13.3 7.5 4,400
3/4 2-1/4 10.7 9.3 8,500 14.5 6.9 14,000 17.5 5.7 12,500 16.7 6.0 5,400
7/8 2-3/4 15.0 6.7 11,500 20.0 5.0 20,000 25.0 4.0 18,000 22.0 4.5 7,700
1 3 18.0 5.5 14,000 26.0 3.8 25,000 30.5 3.3 22,000 27.0 3.7 9,000
1-1/8 3-1/2 23.7 4.2 18,300 34.0 2.9 33,000 40.0 2.5 29,500 36.0 2.8 12,000
1-1/4 3-3/4 27.0 3.7 21,000 40.0 2.5 37,500 46.3 2.5 33,200 42.0 2.4 13,500
1-5/16 4 30.5 3.3 23,500 45.0 2.2 43,000 52.5 1.9 37,500 48.0 2.2 –
1-1/2 4-1/2 38.5 2.6 29,700 55.0 1.8 53,000 66.8 1.5 46,800 60.0 1.7 18,500
1-5/8 5 47.5 2.1 36,000 68.0 1.5 65,000 82.0 1.2 57,000 75.0 1.3 22,500
1-3/4 5-1/2 57.0 1.7 43,000 83.0 1.2 78,000 98.0 1.02 67,800 90.0 1.1 26,500
2 6 69.0 1.4 53,000 95.0 1.1 92,000 118.0 .85 75,000 108.0 .93 31,000
2-1/8 6-1/2 80.0 1.2 62,000 109.0 .92 105,000 135.0 .75 81,000 125.0 .79 36,000
2-1/4 7 92.0 1.1 70,000 129.0 .77 125,000 157.0 .64 96,000 146.0 .69 41,000
2-1/2 7-1/2 107.0 .93 80,500 150.0 .67 138,000 181.0 .55 110,000 167.0 .59 46,500
2-5/8 8 120.0 .83 90,000 168.0 .59 154,000 205.0 .49 125,000 191.0 .53 52,000
2-7/8 8-1/2 137.0 .73 100,000 189.0 .53 173,000 230.0 .43 140,000 213.0 .47 58,000
3 9 153.0 .65 116,000 210.0 .47 195,000 258.0 .39 158,000 242.0 .42 64,000
3-1/4 10 190.0 .52 137,000 263.0 .38 238,000 319.0 .31 190,000 299.0 .33 77,000
3-1/2 11 232.0 .43 162,000 316.0 .31 288,000 384.0 .26 230,000 367.0 .28 91,000
4 12 275.0 .36 190,000 397.0 .26 342,000 460.0 .21 275,000 436.0 .23 105,000
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PE-12 ROPE
PE-12 has been recently re-engineered boosting its strengths significantly. Using the same high tenacity fiber we use
in our value packed Portland Braid, this high tenacity polyester single braid offers a single end per carrier construction
which keeps the rope from flattening out in service and self centers in sheaves beautifully. PE-12 comes with the same
tough grades of Maxijacket urethane we use on our more expensive products. PE-12 is easy to splice and field repairs
are easily accomplished. It is available in unlimited lengths and brilliant colors for easy identification. PE-12 is torque free
and is undamaged when rigging with swivels.
AVERAGE SPLICED BREAK MINIMUM SPLICED BREAK MAXIMUM** WORK WEIGHT
DIAMETER (IN) STRENGTH* (LBS) STRENGTH* (LBS) LOAD 5:1 (LBS) (LBS/100FT)
5/16 3,900 3,510 780 3.2
3/8 5,900 5,310 1,180 3.9
7/16 9,800 8,820 1,960 6.4
1/2 12,500 11,250 2,500 8.5
9/16 15,800 14,220 3,160 10.5
5/8 18,500 16,650 3,700 12.5
3/4 23,250 20,925 4,650 17.4
7/8 34,350 30,915 6,870 25.9
1 41,600 37,440 8,320 31.3
*Knots and abrupt bends significantly reduce the strength of all ropes and lowers maximum working load.
**Working load is based on static or moderately dynamic lifting/pulling operations. Instantaneous changes in load up or down, in excess of
10% of the rope's rated working load constitutes hazardous shock load and would void normal working load recommendation. Consult Yale
Cordage for guidelines for working loads and safe use of rope.
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WORK WITH HSI SLINGS, SINCE 1930 76
Yale Rope
HY-DEE BRAIT ROPE
Hy-Dee is an 8-strand bi-polymer rope with extraordinary dielectric properties. The rope is nubby which provides excellent
grip, and treated with a proprietary chemical mixture Yale calls Aralube-dielectric. This treatment is the key to Hy-Dee Brait's
wet dielectric performance and allows us to make the highest dielectric strength rope commercially available. Easy to splice
with a tucking procedure or by the quick splice method illustrated. Hy-Dee Brait meets ASTM 1701-12 which calls for a
maximum leakage of 250 microamperes at any time during the wet test. Electrodes are 1 foot apart, shielded and the test is
conducted at 50KV-AC. This product is 100% lot tested for dielectric conformance.
AVERAGE SPLICED BREAK MINIMUM SPLICED BREAK MAXIMUM** WORK WEIGHT
DIAMETER (IN) STRENGTH* (LBS) STRENGTH* (LBS) LOAD 5:1 (LBS) (LBS/100FT)
3/8 3,200 2,880 400 3.3
7/16 4,900 4,410 610 4.0
1/2 5,600 5,040 700 4.8
9/16 7,000 6,300 875 5.4
5/8 8,500 7,650 1,060 7.6
3/4 11,000 9,900 1,375 10.7
*Knots and abrupt bends significantly reduce the strength of all ropes and lowers maximum working load.
**Working load is based on static or moderately dynamic lifting/pulling operations. Instantaneous changes in load up or down, in excess of
10% of the rope's rated working load constitutes hazardous shock load and would void normal working load recommendation. Consult Yale
Cordage for guidelines for working loads and safe use of rope.
UNITREX XS ROPE
Unitrex XS Max Wear is Uniline's high tech cousin, which is a parallel cored rope of Honeywell's Spectra, wrapped with a
Neoprene tape and over braided with a tough jacket of high tenacity polyester. The result is a synthetic cable, somewhat
stiffer than your usual rope, which is much like wire in its stretch characteristics. Unlike wire it is much lighter and easily
handled. Due to its toughness we are comfortable assigning it a higher working load rating which is 25% of its breaking
strength. Unitrex XS Max Wear has high strength retention in service which is supported by field studies and our long
standing track record with Uniline polyester. Unitrex's tough rubber layer protects its high modulus Spectra core and the
outer jacket is saturated with Urethane making it the toughest UHMPE rope you can buy. All Yale's parallel core ropes are
torque free, with bonded cores preventing contamination of the internal strength member.
AVERAGE SPLICED BREAK MINIMUM SPLICED BREAK MAXIMUM** WORK WEIGHT
DIAMETER (IN) STRENGTH* (LBS) STRENGTH* (LBS) LOAD 5:1 (LBS) (LBS/100FT)
0.44 20,000 18,000 5,000 6.7
0.53 26,000 23,400 6,500 9.2
0.58 34,000 30,600 8,500 11.4
0.63 42,500 38,250 10,625 13.5
0.71 50,500 45,450 12,625 16.9
0.84 73,500 66,150 18,375 24.2
1 100,000 90,000 25,000 32.4
1.15 125,000 112,500 31,250 42.4
1.25 158,000 142,200 39,500 52.5
1.4 195,000 175,500 48,750 64.9
1.7 264,000 237,600 66,000 92.6
1.8 310,000 279,000 77,500 98.8
1.9 360,000 324,000 90,000 113.3
2.2 430,000 387,000 107,500 144.0
*Knots and abrupt bends significantly reduce the strength of all ropes and lowers maximum working load.
**Working load is based on static or moderately dynamic lifting/pulling operations. Instantaneous changes in load up or down, in excess of
10% of the rope's rated working load constitutes hazardous shock load and would void normal working load recommendation. Consult Yale
Cordage for guidelines for working loads and safe use of rope.
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AMSTEEL® – BLUE
• Made with 100% Dyneema fiber • Samthane coated • Maximum strength-to weight ratio
• Highly flex-fatigue resistant • Highly abrasion resistant • Nonrotational
• 117th the weight of wire • Same elongation as wire • Wire rope replacement
SIZE DIAMETER WEIGHT PER SAMSON AVG. SAMSON MBS*
(IN) SIZE CIRC. (IN) 100 FT. (LBS) STRENGTH* (LBS) (LBS)
7/64 5/16 0.3 1,600 1,400
1/8 3/8 0.5 2,500 2,300
5/32 15/32 .75 4,000 3,600
1/4 3/4 1.6 8,600 7,700
5/16 1 2.7 13,700 12,300
3/8 1-1/8 3.6 19,600 17,600
7/16 1-1/4 4.2 23,900 21,500
1/2 1-1/2 6.4 34,000 30,600
9/16 1-3/4 7.9 40,500 36,500
5/8 2 10.2 52,800 47,500
3/4 2-1/4 13.3 64,400 58,000
7/8 2-3/4 19.6 90,800 81,700
1 3 21.8 109,000 98,100
1-1/16 3-1/4 27.5 131,000 118,000
1-1/8 3-1/2 31.9 148,000 133,000
1-1/4 3-3/4 36.2 165,000 149,000
1-5/16 4 41.8 184,000 166,000
1-3/8 4-1/8 45.0 205,000 185,000
1-1/2 4-1/2 51.7 228,000 205,000
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WORK WITH HSI SLINGS, SINCE 1930 78
Samson Rope
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WORK WITH HSI SLINGS, SINCE 1930 80
Rope Selection
WINCH LINE
Lifting or shifting dead weight loads calls for lines that have the strength to perform, and the resistance to bend
fatigue needed to get the work to be done. Firm constructions that work well on winch drums, enhance lifting capacity,
and have the durability for long-lasting performance all typify Samson’s range of winch lines. Available in single
braid or double-braid constructions, and in several different fibers that allow you to regulate the length, diameter and
strength of the winch line to suit your application.
PULLING/ STRINGING LINE PRODUCT CONSTRUCTION FIBER (CORE/COVER)
ROPE SELECTION
SELECT THE RIGHT ROPE FOR THE JOB be retired sooner. Braided ropes are stronger than twisted ropes of the
Selecting a rope involves evaluating a combination of factors. Some of same size and fiber type.
these factors are straight forward like comparing rope specifications. Note carefully the quoted breaking strengths of the various Samson
Others are not easily quantified, like color preference or how a rope products. These are average breaking strengths. Published breaking
feels in your hand. Cutting corners, reducing sizes, or strengths on an strengths are determined by standard cordage testing and do not cover
initial purchase creates unnecessary replacements, potentially danger- conditions such as sustained loads or shock loading. These strengths
ous conditions, and increases long-term costs. Fiber and construction are attained under laboratory conditions. Remember also, that this is a
being equal, a larger rope outlasts a smaller rope because of the great- breaking strength-not a recommended working load.
er surface wear distribution. Similarly, a stronger rope outlasts a weaker
one because it will be used at a lower percentage of its break strength ELONGATION
with less chance of being overstressed. The following areas should be It is well accepted that ropes with lower elongation under load will give
considered in your rope selection. you better load control-a big help at complicated job sites. However,
ropes with lower elongation that are shock loaded, like a lowering line,
STRENGTH can fail without warning even though it appears to be in good shape.
When given a choice between ropes, select the strongest of any given Low elongating ropes should be selected with the highest possible
size. A load of 200 pounds represents 2% of the strength of a rope with strength. Both twisted ropes and braided ropes are suitable for rigging.
a breaking strength of 10,000 pounds. The same load represents 4% Twisted rope has lower strength and more stretch. Braided rope has
of the strength of a rope that has a breaking strength of 5,000 pounds. higher strength and lower stretch.
The weaker rope is having to work harder and as a result will have to
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SHOCK LOADING Assume that you have seven identical ropes, each with a 30,000-lb
Working loads as described herein are not applicable when rope breaking strength and you work these ropes daily with each rope lifting
has been subjected to shock loading. Whenever a load is picked up, a different load, as shown in Table 5.
stopped, moved, or swung there is an increased force caused by the
dynamic nature of the movement. The force increases as these actions Table 5 shows that the higher the working load factor, the greater the
occur more rapidly or suddenly, which is known as “shock loading.” service life and the lower the replacement factor. Therefore, the work-
Examples of applications where shock loading occurs include ropes ing load factor directly reflects the economy of the purchase.
used as a tow line, picking up a load on a slack line, or using rope to
stop a falling object. In extreme cases, the force put on the rope may TABLE 5. Working loads for seven ropes with breaking strengths
be two, three, or more times the normal load involved. Shock-loading of 30,000 lb.
effects are greater on a low elongation rope such as polyester than
on a high-elongation rope such as nylon, and greater on a short rope WORKING
than on a long one. BREAKING WORKING LOAD NUMBER OF
For example, the shock load on a winch line that occurs when STRENGTH LOAD* FACTOR LIFTS
a 5,000-lb object is lifted vertically with a sudden jerk may “weigh” 1 30,000 LB 5,000 LB 6:1 1,000
30,000 lb under the dynamic force. If the winch line is rated in the 2 30,000 LB 6,000 LB 5:1 750
30,000-lb break-strength range, it is very likely to break.
3 30,000 LB 7,500 LB 4:1 500
Where shock loads, sustained loads, or where life, limb, or valuable
property is involved, it is recommended that an increased working load 4 30,000 LB 10,000 LB 3:1 300
factor be used. 5 30,000 LB 15,500 LB 2:1 100
It is recommended that a lower working load factor be selected with 6 30,000 LB 20,000 LB 1.5:1 25
only expert knowledge of conditions and professional estimates of risk;
7 30,000 LB 28,000 LB 1.1:1 5
if the rope has been inspected and found to be in good condition; and if
the rope has not been subject to shock loads, excessive use, elevated *Relative values only. The higher the working load factor the greater the service life,
temperatures, or extended periods under load. and, of course, the lower the replacement factor. Thus, a working load factor also
For dynamic loading applications that involve severe exposure con- directly reflects an economy factor; if you always lifting the same weight, then the
ditions, or for recommendations on special applications, consult the stronger the rope, the higher the working load factor, and the longer the rope will last.
IMPORTANT NOTE: It is important to note that many industries are subject to state
manufacturer. and federal regulation on workload limits that supersede the manufacturer's recom-
mendation. It is the responsibility of the rope user to be aware of and adhere to those
FIRMNESS laws and regulations.
Select ropes that are firm and round and hold their shape during use.
Soft or mushy ropes will snag easily and abrade quickly causing accel- ROPE HANDLING AND USAGE
erated strength loss. Because the fibers are in a straighter line, which
improves strength but compromises durability, loose or mushy rope will DIELECTRIC PROPERTIES
almost always have higher break strengths than a similar rope that is Based on rope industry practices, dielectric property testing is conduct-
firm and holds its shape. ed on clean, new rope samples and holds true only under such ideal
conditions. Dirt, grease, other foreign matter, and moisture (including
CONSTRUCTION AND ABRASION humidity) will alter the nonconductivity/ conductivity of any synthetic
It is important to choose the right rope construction for your applica- rope or material. No rope manufacturer can attest to a rope's dielectric
tion, because it affects resistance to normal wear and abrasion. Braid- properties under actual operating conditions.
ed ropes have a round, smooth construction that tends to flatten out
somewhat on a bearing surface. This distributes the wear over a much REMOVING ROPE FROM A REEL OR COIL
greater area, as opposed to the crowns of a 3-strand or, to a lesser Synthetic-fiber ropes are normally shipped on reels for maximum
degree, on an 8-strand rope. protection while in transit. The rope should be removed from the
reel by pulling it off the top while the reel is free to rotate. This can
ASSIGNED WORKING LOAD FACTORS be accomplished by passing a pipe through
Assigned working load factors vary in accordance with the different the center of the reel and jacking it up until the
safety practices and policies of utilities and industrial users. However, reel is free from the deck. Rope should never
our recommendation, and one that is fairly well accepted in the indus- be taken from a reel lying on its side. If the rope
try, is a minimum 5:1 working load factor. Thus, your maximum work- is supplied on a coil, it should always be un-
load should be approximately 1/5th, or 20%, of the quoted breaking coiled from the inside so that the first turn comes
strength. This factor provides greater safety and extends the service off the bottom in a counterclockwise direction.
life of the winch line.
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WORK WITH HSI SLINGS, SINCE 1930 82
Winch Lines and Operations
ROPE STORAGE: COILING, FLAKING, AND BAGGING ends of the winch line so that it can be reversed in the event of damage
Great care must be taken in the stowage and proper coiling of 3-strand to one end; however, this is not always possible, depending upon the
ropes to prevent the natural built-in twist of the line from developing method of attachment to the winch drum and whether or not a closed
kinks and heckles. Braided ropes on the other hand have no built-in thimble is spliced into the eye. If an eye is not used at the drum end,
twist and are far more resistant to kinking. Even if kinks do develop, then this end should be tightly whipped with a strong twine.
they cannot develop further into heckles.
Hockled Rope
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WORK WITH HSI SLINGS, SINCE 1930 84
Winch Lines and Operations
Eye splices at the end of winch lines (if not put in at the factory) should On a cleat when the rope does not bend radially around, the barrel of
be done in strict accordance with the steps and procedures outlined the cleat can be one half the rope circumference (minimum).
in Samson splicing instructions. These splicing methods can be easily The ratio of the length of an eye splice to the diameter of the object
learned and executed by line crews and shop personnel. Assistance in over which the eye is to be placed (for example, bollard, bill, cleat,
splicing instruction is available through the Samson Technical Repre- etc.) should be a minimum 3-to-1 relationship and preferably 5-to-1.
sentative in your area. Splicing Training Kits, manuals, and tools can In other words, if you have a bollard 2 feet in diameter the eye splice
be ordered through your local Samson Distributor or direct from the should be 6 or 10 feet in length. By using this ratio the angle of the 2
factory. Instructions are also available on-line at SamsonRope.com. legs of the eye splice at its throat will not be so severe as to cause a
parting or tearing action at this point (thimbles are normally designed
KNOTS AND WINCH LINES with a 3-to-1 ratio).
Splicing is, by far, the strongest and most efficient means of attach-
ment. Knots should never be tied in a winch line if it can be in any way This angle
avoided because knots can reduce the strength of any rope (or wire) is more
than 10°
by as much as 50%. Also, avoid sharp bends in the line where possible
because this will also greatly reduce strength.
Surface diameter should
BOOM-SHEAVE RECOMMENDATIONS be at least three times the
To assure maximum efficiency and safety, the boom-sheave diameter rope diameter.
should be no less than eight times the rope's diameter. The sheave's
groove diameter should be no less than 10% greater than the rope
diameter, and the groove should be round in shape, not “V” shaped.
Groove
Diameter Bollards with
undersized horns minimum 6 ft
8-inch
Diameter
Rope
Sheave Diameter
ABRASION PROTECTION OF LINE
With their outer jacket of polyester, Stable Braid, AmSteel® II, Valida-
tor SKB, and Progen II have a relatively high degree of resistance to
1-inch abrasion and melting. However, all synthetics are subject to melting
Diameter if subjected to enough friction and heat; therefore, such practices as
Rope 10% greater surging on a gypsy-head winch, hard rendering around poles, or over
cross-arms, etc., should be avoided whenever possible.
than rope
8:1 diameter
USE OF SLINGS WITH WINCH LINES
Ratio The winch line itself should not be used as a choker to pick up a pole
or other objects. The hook attached on the end of the winch line can
TWISTED / PLAITED cut deeply into the rope itself. We recommend a separate line, sling or
10 times rope diameter strap be used as the choker and not the winch line itself.
BRAIDED TEMPERATURE
8 times rope diameter Friction can be your best friend or worst enemy if it is not managed
properly. Friction takes place anytime two surfaces come in contact.
BENDING RADIUS Mild friction, sometimes referred to as grip is a good characteristic,
Any sharp bend in a rope under load decreases its strength substantial- especially in winching applications. However, by definition, friction cre-
ly and may cause premature damage or failure. In sizing the radius of ates heat, the greater the friction, the greater the heat buildup. Heat is
bills, fairleads and chocks for best performance the following guidelines an enemy to synthetic fiber and elevated temperatures can drastically
are offered: reduce the strength and/or cause rope melt-through.
Where a rope bends more than 10 degrees around bills or chocks or, High temperatures can be achieved when checking ropes on a cable
for that matter, is bending across any surface, the diameter of that sur- or running over stuck or non-rolling sheaves or rollers. Each rope's
face should not be less than 3 times the diameter of the rope. Stated construction and fiber type will yield a different coefficient of friction
another way, the diameter of the surface should be at least three times (resistance to slipping) in a new and used state. It is important to un-
the rope diameter. A 4-to-1 ratio (or larger) would be better yet because derstand the operational demands, and take into account the size, rope
the durability of the rope increases substantially as the diameter of the construction, and fiber type to minimize heat buildup.
surface over which it is worked increases.
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WORK WITH HSI SLINGS, SINCE 1930 86
Davit Cranes and Winches
DAVIT CRANES
MAX CAPACITY 2000 LBS
MAX LIFT UP TO 240 FT
MODELS 5PT10-M1
HANES NO. WIN40515
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WORK WITH HSI SLINGS, SINCE 1930 88
Hydraulics
From inflatable jacks, torque wrenches, hydraulic pumps, cylinders and valves to clamping
components and hydraulic accessories, Power Team brand high-force tools and equipment are
used wherever strong, concentrated force is required ― on construction sites, in power plants,
on rail lines, in shipyards, in mining operations and more.
HYDRAULIC TOOLS
PED25 Low 0.2 0.4 0.6 0.9 1.0 1.3 2.2 3.2 4.1 6.1 8.3 12.0 15.7 19.9
High 2.4 5.4 7.5 10.6 12.4 15.6 26.5 38.2 49.5 73.6 99.1 144.3 188.5 238.6
PE30‡ Low 0.2 0.45 0.6 0.9 1 1.3 2.2 3.2 4.1 6
High 2 4.5 6 9 10 13 22 32 41 60
PE46‡ Low 0.1 0.3 0.4 0.5 0.6 0.7 1.3 1.8 2.4 3.5 4.7 7.2 9.6
High 1.3 2.9 4.1 5.9 6.8 8.6 14 22 28 42 56 84 112
PE55‡ Low 0.1 0.2 0.3 0.4 0.4 0.6 0.9 1.4 1.8 2.6 3.5 5.4 7.2
PE60‡ High 1.1 2.4 3.4 4.8 5.6 7.1 12 17.8 23 34 45 69 92
PQ60 Low 0.1 0.2 0.3 0.4 0.4 0.5 0.9 1.3 1.7 2.5 3.4 5.1 6.8 8.5
High 1 2.2 3.3 4.4 5.2 6.5 11 16.2 21 31 41 63 84 105
PQ120 Low 0.1 0.2 0.3 0.4 0.4 0.5 0.9 1.3 1.7 2.5 3.4 5.1 6.8 8.5
High 0.5 1.1 1.6 2.2 2.6 3.2 5.5 7.7 10 15 21 30 40 50
PE400 Low 0.1 0.1 0.2 0.2 0.3 0.3 0.6 8 1 1.5 2.1 3 4 5
High 0.1 0.3 0.4 0.6 0.7 0.9 1.6 2.2 2.9 4.4 5.9 8.7 11.6 14.5
PA6‡ Single 10 22.4 31 44.4 51.3 65.2
PA9‡ Single 10 22.4 31 44.4 51.3 65.2
Air/ Hydrolic Pumps†
PA17‡ Low 0.2 0.5 0.7 0.9 1.1 1.4 2.3 3.3 4.3 6.5 8.7
High 3.5 7.9 10.9 16 18 23 39 56 73 109 146
PA46‡ Low 0.1 0.3 0.4 0.5 0.6 0.7 1.3 2 2.4 3.5 4.7 7.2 9.6
High 1.3 2.9 4.1 5.9 6.8 8.6 14 22 28 56 42 84 112
PA55‡ Low 0.1 0.3 0.4 0.6 0.7 0.9 1.5 2.2 2.8 4.1 5.5 8.4 11.2
High 1.1 2.4 3.4 4.8 5.6 7.1 12 18 23 34 45 69 92
PG30 Low 0.3 0.7 1 1.3 1.6 2 3.3 4.8 6.2 9.3 12.4 18.1
Gas/ Hydrolic Pumps†
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WORK WITH HSI SLINGS, SINCE 1930 92
Dynamometers
The MSI-7200 Dyna-Link is a versatile digital The MSI-3360 Challenger II Digital Crane
force measurement and load-indicating Scale is an instrument for light-duty overhead
instrument for inside and outside use. Ask industrial weighing.
about remote display options.
MSI-7200 MSI-3360
DYNA-LINK CHALLENGER
DYNA-LINK CHALLENGER
SPECIFICATIONS SPECIFICATIONS
“PORTA-WEIGH TRANS-WEIGH
PLUS” SPECIFICATIONS
SPECIFICATIONS
500 LB.
500 LB. TO 250 TON
TO 250 TON RANGE
RANGE
MSI-4300 MSI-6260
“PORTA-WEIGH PLUS” TRANS-WEIGH
The MSI-4300 “Porta-Weigh Plus” Overhead The MSI-6260 Trans-Weigh Radio Telemetry
Crane Scale has served duty in aerospace, Crane Scale provides trouble-free data trans-
chemical, marine, mining, petroleum, and steel mission from crane hook to digital indicator.
industry applications for heavy-duty use. Ask
about the MSI-4260 “Porta-Weigh” for
Intrinsically Safe and High Heat applications.
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Model LLX1
PRECISION AFFICHAGE INCRÉMENT
CMU (T) +/- (KG) MINIMUM (KG) (KG) POIDS (KG)
.5 1 .5 .2 1.1
1 2 1 .5 1.1
2 4 2 1 1.3
3.2 6 2 1 1.5
5 10 5 2 2.3
6.3 13 5 2 2.3
12.5 25 10 5 4.3
20 40 20 10 7
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WORK WITH HSI SLINGS, SINCE 1930 94
Hilman Rollers
GUIDELINES FOR SELECTING THE PROPER MODEL
1. How much does the load weigh?
2. How many contact points does the load have? The Hilman rollers are rated in metric tons. Divide the number of contact
points into the total load to determine the capacity of individual rollers. Determine if the load is equally distributed or
unbalanced. If unbalanced, some rollers may carry more load and some less.
3. What is the rolling surface and its condition? The rolling surface should be hard and level, and free of debris. Where the
surface is not hard such as asphalt or dirt, a track or steel plate can be used as the rolling surface. If the surface is not
level, there must be a hold-back system on the load to brake and control it. If the floor is composed of a delicate surface,
then specify Nyton rollers which are coated to soften the roller contact.
4. Are there turns involved or is it a straight line move? If there are turns, rollers with swivels or swivels with a locking top are
suggested. If no turns, then a rigid style top is fine.
Rollers are available in sizes ranging from 1/2 to 3,000 tons. Riggers kits which consist of four rollers, steering handles and
various tops are available if moving loads with rollers is a common task. The kit comes complete with a locking steel box. A
riggers set is the same as a kit without the steel box.
Move and position all types of heavy equipment
HILMAN DELUXE KITS
• Steel or Nyton Chain
14 gauge steel
carrying case
Raised base
prevents corrosion
and provides
forklift loading
Hilman Rollers
provide maximum
turning options
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Engineered Lifting Technologies, Inc., a subsidiary of the Hanes Supply Group, has received patent protection of its propri-
etary tower erection system. The system consists of all the necessary brackets, rigging & hardware required for the installation
of towers. The patent is all-inclusive, consisting of lightweight tower lifting brackets, tipping brackets, rigging and hardware.
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WORK WITH HSI SLINGS, SINCE 1930 98
Man Baskets/ Personnel Crane Baskets
Personnel Crane or Man Baskets are used to suspend workers from either a crane or forklift. They
are designed to ASME BTH-1, and are OSHA compliant. Manufactured and tested in accordance with
code of Federal Regulations 1926.550 and ASME B30.23. Crane Baskets are designed, fabricated,
tested and certified to exceed the above standards in order to meet the demands for a long life of
rugged job site use. High Profile and Low profile options are available.
In addition to offering a wide variety of standard models, custom models can be fabricated to best
suit your needs.
All Baskets are proof tested to 125% of their WLL and can have your company’s name included on
it at no extra charge.
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1 CLIP 1 CLIP
BASE BASE
G-450 WIDTH WIDTH
(Red-U-Bolt)
4. FIGURE 4
If a pulley (sheave) is used in place of a thimble, add one additional Fist Grip.
Fist Grip spacing should be as shown. (See Figure 4)
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WORK WITH HSI SLINGS, SINCE 1930 100
Wire Rope Clips
CROSBY® CLIPS
Look for the Red-U-Bolt®,
your assurance of
E
• Sizes 1/8" through 3" have forged bases Crosby Clips.
DIMENSIONS (IN)
ROPE SIZE G-450 STOCK STD. PKG. WT PER
(IN) NO. GALV. QTY. 100 (LBS) A B C D E F G H
1/8 1010015 100 6 .22 .72 .44 .47 .37 .38 .81 .99
*3/16 1010033 100 10 .25 .97 .56 .59 .50 .44 .94 1.18
1/4 1010051 100 19 .31 1.03 .50 .75 .66 .56 1.19 1.43
5/16 1010079 100 28 .38 1.38 .75 .88 .73 .69 1.31 1.66
3/8 1010097 100 48 .44 1.50 .75 1.00 .91 .75 1.63 1.94
7/16 1010113 50 78 .50 1.88 1.00 1.19 1.13 .88 1.91 2.28
1/2 1010131 50 80 .50 1.88 1.00 1.19 1.13 .88 1.91 2.28
9/16 1010159 50 109 .56 2.25 1.25 1.31 1.34 .94 2.06 2.50
5/8 1010177 50 110 .56 2.25 1.25 1.31 1.34 .94 2.06 2.50
3/4 1010195 25 142 .62 2.75 1.44 1.50 1.39 1.06 2.25 2.84
7/8 1010211 25 212 .75 3.12 1.62 1.75 1.58 1.25 2.44 3.16
1 1010239 10 252 .75 3.50 1.81 1.88 1.77 1.25 2.63 3.47
1-1/8 1010257 10 283 .75 3.88 2.00 2.00 1.91 1.25 2.81 3.59
1-1/4 1010275 10 438 .88 4.44 2.22 2.34 2.17 1.44 3.13 4.13
1-3/8 1010293 10 442 .88 4.44 2.22 2.34 2.31 1.44 3.13 4.19
1-1/2 1010319 10 544 .88 4.94 2.38 2.59 2.44 1.44 3.41 4.44
1-5/8 1010337 Bulk 704 1.00 5.31 2.62 2.75 2.66 1.63 3.63 4.75
1-3/4 1010355 Bulk 934 1.13 5.75 2.75 3.06 2.92 1.81 3.81 5.24
2 1010373 Bulk 1300 1.25 6.44 3.00 3.38 3.03 2.00 4.44 5.88
2-1/4 1010391 Bulk 1600 1.25 7.13 3.19 3.88 3.19 2.00 4.56 6.38
2-1/2 1010417 Bulk 1900 1.25 7.69 3.44 4.13 3.69 2.00 4.69 6.63
†2-3/4 1010435 Bulk 2300 1.25 8.31 3.56 4.38 4.88 2.00 5.00 6.88
3 1010453 Bulk 3100 1.50 9.19 3.88 4.75 4.44 2.38 5.31 7.61
†3-1/2 1010426 Bulk 4000 1.50 10.75 4.50 5.50 6.00 2.38 6.19 8.38
*Electro-plated U-Bolt and Nuts
†2-3/4" and 3-1/2" are made of cast steel.
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WORK WITH HSI SLINGS, SINCE 1930 102
Shackle Application Instructions
Screw Pin Shackles are used in Pick and Place* applications. For
permanent or long-term installations, Crosby recommends the use of
bolt type shackles.
If you choose to disregard Crosby's recommendation, the screw pin
shall be secured from rotation or loosening (next page).
Screw pin shackles can be used for applications involving side-loading
circumstances. Reduced working load limits are required for side-load-
ing applications. While in service, do not allow the screw pin to be
rotated by a live line, such as a chocker application.
*Pick and Place application: Pick (move) a load and place as required.
Tighten screw pin before each pick.
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SHACKLES
THE NATURAL LENGTH OF
THE EYE
Do not side load, do not Use when picking and Use in permanent or long-
use as a collector ring, placing a load, tighten pin term installations, always
always use cotter pin. prior to each lift. use nut and cotter. BUNCHING PINCHING
ASME B30.9
CONNECTION OF SLINGS TO SHACKLES
CHOKER HITCH FORMED
WITH SHACKLES WITH CHOKER
HOOK
PLACE PIN IN
Diameter of shackle must be Shackle must be large EYE OF SLING
CORRECT!
greater than wire rope diame- enough to avoid pinching of
ter if no thimble in eye. synthetic slings.
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WORK WITH HSI SLINGS, SINCE 1930 104
Shackle Application Instructions
SIDE LOADED RATING REDUCTION TABLE 3/16" - 3" (120 METRIC TONS)
TABLE I
SIDE LOADING REDUCTION CHART FOR
SCREW PIN & BOLT TYPE SHACKLES ONLY+
ANGLE OF SIDE LOAD FROM
VERTICAL IN-LINE SHACKLE ADJUSTED WORKING LOAD LIMIT
0°-5° In-Line* 100% of rated working load limit
45° from In-Line* 70% of rated working load limit
90° from In-Line* 50% of rated working load limit
+ In-Line load is applied perpendicular to pin.
* DO NOT SIDE LOAD ROUND PIN SHACKLE
For shackles larger than 125 metric tons, where the angle of the side load is greater than 5 degrees, contact Crosby Engineering.
For shackles larger than 125 metric tons, the maximum included angle is 90 degrees for full working load limit. Contact Crosby
Engineering if included angle is greater than 90 degrees.
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WORK WITH HSI SLINGS, SINCE 1930 106
Bolt-Type Shackles
BOLT-TYPE ANCHOR SHACKLE
• Working Load Limit is permanently shown on every shackle.
• Forged – quenched and tempered, with alloy pins.
• Capacities 1/3 through 150 metric tons.
• Look for the red pin... the mark of genuine Crosby quality.
• Shackles can be furnished proof tested with certificates to designated
standards, such as ABS, DNV, Lloyds, or other certification. Charges for
proof testing and certification available when requested at time of order.
• Hot dip galvanized or self colored.
• Fatigue rated.
• Shackles 25t and larger are RFID EQUIPPED.
• Meets or exceeds all requirements of ASME
B30.26.
G-2130 S-2130 • Approved for use at -40° F to 400° F.
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WORK WITH HSI SLINGS, SINCE 1930 108
Alloy Bolt-Type Shackles
BOLT-TYPE ANCHOR SHACKLE
NOM. WORKING
SIZE LOAD LIM- DIMENSIONS(IN) TOLERANCE +/-
(IN) IT* (TONS) A B C D +/- .02 E F G H J K L M N A E
1-1/2 30 2.38 3.62 1.62 1.63 5.75 1.39 6.88 7.73 10.00 3.88 1.53 – – .13 .25
1-3/4 40 2.88 4.19 2.25 2.00 7.00 1.75 8.81 9.33 12.34 5.00 1.84 – – .13 .25
2 55 3.25 4.81 2.40 2.25 7.75 2.00 10.16 10.41 13.68 5.75 2.08 – – .13 .25
2-1/2 85 4.12 5.81 3.12 2.75 10.50 2.62 12.75 13.58 17.90 7.25 2.71 – – .25 .25
3 †120 5.00 6.50 3.63 3.25 13.00 3.00 14.62 15.13 21.50 7.88 3.12 – – .25 .25
3-1/2 †150 5.25 8.00 4.38 3.75 14.63 3.75 17.02 20.33 24.88 9.00 3.62 4.00 1.80 .25 .25
4 †175 5.50 9.00 4.56 4.25 14.50 4.00 18.00 21.20 25.68 10.00 4.00 4.00 1.80 .25 .25
4-3/4 †200 7.25 10.50 5.00 4.75 15.19 4.58 20.84 24.04 27.81 11.00 4.75 4.00 1.80 .25 .25
5 †250 8.50 12.00 5.62 5.00 18.50 4.85 23.62 24.87 32.61 13.00 5.00 4.00 1.80 .25 .25
6 †300 8.38 13.00 6.06 6.00 18.72 4.89 24.76 26.22 34.28 13.00 5.88 4.00 1.80 .25 .25
7** †400 8.25 14.00 7.25 7.00 22.50 6.50 26.00 29.66 40.25 13.00 6.00 4.00 1.80 .25 .25
*NOTE: Maximum Proof Load is 2.0 times the Working Load Limit. Minimum Ultimate Load is 4 times the Working Load Limit on 200 through 400 metric tons. For sizes 30 thru
175 metric tons, Minimum Ultimate Load is 5.4 times the Working Load Limit.
**Cast Alloy Steel.
†Furnished with Round Head Bolts with welded handle.
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WORK WITH HSI SLINGS, SINCE 1930 110
Easy-Loc®
CROSBY ALLOY EASY-LOC SHACKLES
• Quenched and tempered.
• RFID EQUIPPED
• Approved for use at -40°F to 400°F
• All sizes are individually proof tested to
2.0 times the Working Load Limit
• Furnished with Round Head bolts with
an eyebolt for handling
G-2140E
TOLERANCE
NOMINAL WEIGHT DIMENSIONS (IN) +/-
SHACKLE WLL STOCK EACH D +/-
SIZE (IN) (TONS)* NO. (LBS) A B C .02 E F G H J K L M N A E
4-3/4 200 1021475 458 7.25 10.50 5.00 4.75 15.19 4.58 20.84 23.01 27.81 11.00 4.75 4.00 1.80 0.25 0.25
5 250 1021484 597 8.50 12.00 5.63 5.00 18.50 4.48 23.63 23.84 32.63 13.00 5.00 4.00 1.80 0.25 0.25
6 300 1021493 791 8.38 13.00 6.06 6.00 18.72 4.89 24.76 25.01 34.28 13.00 5.88 4.00 1.80 0.25 0.25
*Maximum Proof Load is 2 times the Working Load Limit.
G-2160E
Patented
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3 3 1.5 2 4-1/2 1021057 1.5 1.25 2.00 0.88 1.50 1.41 3.38 3.97
4 4 2 2 6-1/4 1021066 2.5 1.44 2.50 1.00 2.00 1.62 4.22 4.50
5&6 6 3 2 8-1/2 1021075 4.3 1.69 3.62 1.13 2.75 1.84 5.64 5.13
*NOTE: Designed for use with Type III, (Eye & Eye), Class 7, 2 Ply web slings. For 3" and larger webbing width, tapered eye is required.
† NOTE: Maximum Proof Load is 2-1/2 times the Working Load Limit. Minimum Ultimate strength is 5 times the Working Load Limit.
Crosby Sling Saver hardware meets the requirements for minimum stock diameter or thickness, and effective contact width shown
in the Recommended Standards Specification for Synthetic Polyester Roundslings by the Web Sling & Tie Down Association. WSTDA-RS1 (revised 2001).
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 112
Sling Saver Web Sling Shackles
S-252 BOLT TYPE • All Alloy Construction. S-253 SCREW PIN
SLING SHACKLE • Design Factor of 5 to 1. SLING SHACKLE
• Shackles available in size 3-1/4 to 50 tons.
• Each shackle has a Product Identification Code (PIC) for material traceability
along with a WLL and the name Crosby forged into it.
• Increased radius of bow gives wider sling bearing surface resulting in an
increased area for load distribution, thus:
• Increasing Synthetic Sling efficiency as compared to standard
anchor & chain shackle bows and conventional eye hooks. This
allows 100% of the slings rated Working Load Limit to be achieved.
• Allowing better load distribution on internal fibers.
• Crosby products meet or exceed all the requirements of ASME B30.26
including identification, ductility, design factor, proof load & temperature
requirements. Importantly, Crosby products meet other critical performance
requirements including fatigue life, impact properties & material traceability,
not addressed by ASME B30.26.
• Shackles available in both a Screw Pin & Bolt, Nut & cotter pin configuration.
• Bolt (Pin) has a larger diameter that provides better load distribution.
• Look for the Red Pin... The mark of Genuine Crosby Quality.
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WORK WITH HSI SLINGS, SINCE 1930 114
Van Beest Green Pin® Standard Shackles
BOW SHACKLES WITH SAFETY BOLT
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
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WORK WITH HSI SLINGS, SINCE 1930 116
Van Beest Green Pin® Sling Shackles
BOW SHACKLES WITH SAFETY BOLT
P-6033
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
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WORK WITH HSI SLINGS, SINCE 1930 118
Skookum® Shackles
ALLOY ANCHOR SHACKLES
D
• Skookum Gold Standard Forgings
• All sizes are forged, quenched and tempered.
• Enamel, zinc plate or galvanized finish.
B
L • Custom sizes & materials (stainless steel, etc.) are available
upon request.
P
• Superior strength, hardness & uniformity.
• Size & working load permanently imprinted.
W R
• Material heat codes imprinted on bale and pin.
SPECIFICATIONS
STOCK NO. DIMENSIONS (IN)
SIZE WLL1 WEIGHT2
(IN) (TONS) (LBS) 263 264 320 330 D W L B R P
1/2 5.00 1.00 626304 626404 632004 633004 0.63 0.81 ± .125 1.88 ± .125 1.28 1.44 0.63
5/8 7.00 2.00 626305 626405 632005 633005 0.75 1.06 ± .0625 2.50 ± .125 1.75 1.63 0.75
3/4 9.00 3.00 626306 626406 632006 633006 0.88 1.25 ± .0625 2.88 ± .25 2.00 1.84 0.88
7/8 12.00 4.00 626307 626407 632007 633007 1.00 1.44 ± .0625 3.31 ± .25 2.28 2.13 1.00
1 16.00 5.50 626308 626408 632008 633008 1.13 1.69 ± .0625 3.75 ± .25 2.69 2.25 1.13
1-1/8 18.00 8.00 626309 626409 632009 633009 1.13 1.81 ± .0625 4.25 ± .25 2.94 2.63 1.25
1-1/4 21.00 11.00 626310 626410 632010 633010 1.25 2.03 ± .0625 4.63 ± .25 3.25 3.00 1.38
1-3/8 26.00 14.00 626311 626411 632011 633011 1.38 2.25 ± .125 5.25 ± .25 3.63 3.25 1.50
1-1/2 31.00 18.00 626312 626412 632012 633012 1.50 2.38 ± .125 5.75 ± .25 3.88 3.44 1.63
1-5/8 35.00 23.00 626313 626413 632013 633013 1.63 2.63 ± .125 6.25 ± .25 4.63 4.00 1.75
1-3/4 41.00 30.00 626314 626414 632014 633014 1.75 2.88 ± .125 7.00 ± .25 5.00 4.25 2.00
2 52.00 42.00 626316 626416 632016 633016 2.00 3.25 ± .125 7.75 ± .50 5.75 5.00 2.25
2-1/4 67.00 57.00 626318 626418 632018 633018 2.25 3.88 ± .125 9.25 ± .50 6.50 5.50 2.50
2-1/2 82.00 85.00 626320 626420 632020 633020 2.50 4.13 ± .125 10.50 ± .50 7.25 5.88 2.75
2-3/4 104.00 100.00 626322 626422 632022 633022 2.75 4.50 ± .125 11.50 ± .75 7.50 6.25 3.00
3 117.00 136.00 626324 626424 632024 633024 3.00 5.00 ± .125 13.00 ± .75 7.88 6.50 3.25
3-1/2 150.00 256.00 – – 632028 633028 3.50 5.75 ± .25 15.00 ± .75 9.50 8.00 3.75
4 175.00 310.00 – – 632032 633032 4.00 6.55 ± .25 17.00 ± .75 11.00 9.25 4.25
1
Ton=2,000lbs - Design factor is 5 to 1.
2
Weights vary slightly with style of shackle pin used. Specifications subject to change without notice.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
SPECIFICATIONS
STOCK NO. DIMENSIONS (IN)
SIZE WLL1 WEIGHT2
(IN) (TONS) (LBS) 270 271 321 325 D W L R P
1 16.00 5.50 627008 627108 632108 – 1.00 1.69 =/- 0.6 3.25 ± .25 2.25 1.13
1-1/8 18.00 6.60 627009 627109 632109 – 1.13 1.81 ± 0.13 3.56 ± .25 2.63 1.25
1-1/4 21.00 8.90 627010 627110 632110 – 1.25 2.03 ± .0625 3.94 ± .25 2.88 1.38
1-3/8 26.00 12.00 627011 627111 632111 – 1.38 2.25 ± .125 4.44 ± .25 3.25 1.50
1-1/2 31.00 16.20 627012 627112 632112 – 1.50 2.38 ± .125 4.88 ± .25 3.44 1.63
1-5/8 35.00 21.00 627013 627113 632113 – 1.63 2.63 ± .125 5.25 ± .25 4.00 1.75
1-3/4 41.00 25.00 627014 627114 632114 632514 1.75 2.88 ± .125 5.75 ± .25 4.50 2.00
2 52.00 36.00 627016 627116 632116 632516 2.00 3.25 ± .125 6.75 ± .50 5.13 2.25
2-1/4 67.00 60.00 – – 632118 632518 2.25 3.88 ± .125 7.13 ± .50 5.25 2.50
2-1/2 82.00 74.00 – – 632120 632520 2.50 4.13 ± .125 8.00 ± .50 6.25 2.75
2-3/4 104.00 90.00 – – 632122 632522 2.75 4.50 ± .125 8.25 ± .75 6.25 3.00
3 117.00 110.00 – – 632124 632524 3.00 5.13 ± .125 9.00 ± .75 6.50 3.25
3-1/2 150.00 200.00 – – 632128 632528 3.50 5.75 ± .25 10.50 ± .75 8.00 3.75
4 175.00 310.00 – – 632132 632532 4.00 6.50 ± .25 12.00 ± .75 9.00 4.25
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WORK WITH HSI SLINGS, SINCE 1930 120
Skookum® Shackles
SHEET PILE SHACKLE
• The No. 59A shackles were specifically designed for pulling sheet piling. They are equipped with
an easy opening pin which will not detach and become lost. No tools are required.
• Replacement pins must replaced or repaired by Skookum in Hubbard, OR.
• Max opening with pin in open (unlocked) position.
• Design factor is 5 to1.
SPECIFICATIONS
DIMENSIONS (IN)
WLL1 WEIGHT
SIZE PART NO. (TONS) (LBS) OPENING2 J A B C D E F G H
1 605908 8.00 10.00 1-3/4 4.25 2.25 1.00 1.13 7.00 ± .25 0.63 2.38 5.00
1-1/8 605909 10.00 13.50 1-7/8 4.50 2.50 1.00 1.25 8.00 ± .50 0.75 3.00 5.00
1-1/4 605910 12.00 18.00 2.00 5.25 2.75 1.25 1.38 9.00 ± .50 0.88 3.00 5.00
1-1/2 605912 17.00 29.00 2-1/8 6.25 3.00 1.50 1.63 10.00 ± .50 1.13 3.50 6.00
1-3/4 605914 24.00 45.00 2-1/2 7.00 3.50 1.75 2.00 11.00 ± .50 1.25 4.00 7.00
2 605916 30.00 63.00 3.00 8.00 4.00 2.00 2.25 12.00 ± .75 1.38 4.50 8.00
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
*Maximum Proof Load is 2.5 times the Working Load Limit at 4:1 design factor. Minimum Ultimate strength is 5 times Working Load Limit.
Crosby Sling Saver hardware meets the requirements of the minimum stock diameter or thickness, and effective contact width shown in the Recommended Standards
Specification for Synthetic Polyester Round Slings by the web sling & Tie Down Association. WSTDA-RS1 (revised 2010)
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 122
Sling Saver Fittings/Accessories
S-282 WEB/CHAIN CONNECTOR
• Available in three sizes:
• 3-1/4 ton Working Load Limit - 2" Webbing to 3/8" (10mm) chain.
• 4-1/2 ton Working Load Limit - 1-1/2" (3" Tapered Webbing) to 1/2" (13mm) chain.
• 6-1/2 ton Working Load Limit - 2" (4" Tapered Webbing) to 5/8" (16mm) chain.
• Alloy Steel (Quenched and Tempered)
• Each Connector has a Product Identification Code (PIC) for material traceability
Designed around the same along with a Working Load Limit and the name Crosby forged into it.
concept as our S-280 Web
Connector, the S-282 Chain • Uses same spool & cover as S-280 Web Connector.
Connector makes the
connection from your web • Replacement Kit for Spool & Web Cover available.
sling to existing chain quick
& easy.
NOTE: Designed for use with Type III, (Eye & Eye), Class 7,2 Ply web slings.
**NOTE: Maximum Proof Load is 2-1/2 times the Working Load Limit. Average straightening load (ultimate load) is 5 times the Working Load Limit.
*NOTE: Designed for use with Type III, (Eye & Eye), Class 7, 2 Ply web slings. For 3" and larger webbing width, tapered eye is required.
† NOTE: Maximum Proof Load is 2-1/2 times the Working Load Limit. Minimum Ultimate strength is 5 times the Working Load Limit.
Crosby Sling Saver hardware meets the requirements for minimum stock diameter or thickness, and effective contact width shown
in the Recommended Standards Specification for Synthetic Polyester Roundslings by the Web Sling & Tie Down Association. WSTDA-RS1 (revised 2001).
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WEB ROUND
SLING SLING WEIGHT HOOK
EYE WIDTH SIZE WLL WS-320A WSL-320A EACH ID S-4320
(IN) (NO) (TONS) STOCK NO WITH LATCH (LBS) CODE REP LATCH
1 1 1-1/2 1022701 1022706 1.10 FA 1096374
2 2 3 1022712 1022717 2.86 HA 1096468
3 3 5 1022723 1022728 6.60 IA 1096515
*NOTE: Designed for use with Type III, (Eye & Eye), Class 7, 2 Ply web slings. For 3" and larger webbing width, tapered eye is required.
† NOTE: Maximum Proof Load is 2-1/2 times the Working Load Limit. Minimum Ultimate strength is 5 times the Working Load Limit.
Crosby Sling Saver hardware meets the requirements for minimum stock diameter or thickness, and effective contact width shown
in the Recommended Standards Specification for Synthetic Polyester Roundslings by the Web Sling & Tie Down Association. WSTDA-RS1 (revised 2001).
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 124
Sling and Hoist Hooks
SLING & HOIST HOOKS
WARNINGS & APPLICATION INSTRUCTIONS
ZONE B
ZONE B
45O 45O 45O 45O
ZONE C ZONE C
60
O
60 O
ZONE D
• Loads may disengage from hook if proper procedures are ZONE A ZONE A
not followed.
• A falling load may cause serious injury or death.
ZONE A: REPAIR NOT REQUIRED
• See OSHA Rule 1926.1431(g)(1)(i)(A) and 1926.1501(g)(4) ZONE B: 10% OF ORIGINAL DIMENSION
(iv)(B) for personnel hoisting by cranes and derricks, and ZONE C: 5% OF ORIGINAL DIMENSION
OSHA Directive CPL 2-1.36 -Interim Inspection Procedures ZONE D: SEE MINIMUM THREAD SIZE
During Communication Tower Construction Activities.
A Crosby 319, 320 or 322 hook with a PL latch attached Figure 1
and secured with a bolt, nut and cotter pin (or toggle pin)
may be used for lifting personnel. A Crosby 319N, 320N or
322N hook with an S-4320 latch attached and secured with
cotter pin or bolt, nut and pin; or a PL-N latch attached and i.e.,
secured with toggle pin may be used for lifting personnel. Backhoe
Bucket
A hook with a Crosby SS-4055 latch attached shall NOT be
used for personnel lifting.
Tip Load
• See OSHA Directive CPL 2-1.36 - Crosby does not recom- Side Load Side Load Back Load
WRONG
WRONG WRONG WRONG
mend the placement of lanyards directly into the positive
locking Crosby hook when hoisting personnel. Crosby
Figure 2
requires that all suspension systems (vertical lifelines/
lanyard) shall be gathered at the positive locked load hook
by use of a master link, or a bolt-type shackle secured with
cotter pin.
• Threads or Split-Nut may corrode and/or strip and drop
the load.
• Remove securement nut to inspect or to replace S-322 and
S-3319 bearing washers (2).
• Hook must always support the load. The load must never
be supported by the latch. RIGHT WRONG
• Never apply more force than the hook's assigned Working Figure 3 Figure 4 Figure 5
Load Limit (WLL) rating.
• Read and understand these instructions before using hook
*For two legged slings with angles greater than 90°, use an inter-
mediate link such as a master link or bolt type shackle to collect
the legs of the slings. The intermediate link can then be placed
over the hook to provide an in-line load on the hook. This approach
must also be used when using slings with three or more legs.
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WORK WITH HSI SLINGS, SINCE 1930 126
Hoist Hooks
SHANK HOOKS
Proof Load is 2 Times Working Load Limit. All carbon hooks designed with 5/1 design factor. All alloy hooks 1-22t designed with a 4.5/1 design
factor. All alloy hooks 30t and larger designed with a 4/1 design factor. All bronze hooks designed with a 4/1 design factor. † New 319 style
hook. ‡See column “Y” for actual shank length on next page
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S-319 Continued
DIMENSIONS (IN)
HOOK
ID
CODE D F G H J K L M O P R T X Y Z AA**
D 2.88 1.25 .73 .81 .93 .63 5.14 .63 .93† 1.96 2.35 .97 .59 2.06 .69 1.50
F 3.16 1.38 .84 .94 .97 .71 5.68 .71 .97† 2.22 2.59 .97 .66 2.25 .78 2.00
G 3.59 1.50 1.00 1.16 1.06 .88 6.35 .88 1.06† 2.44 2.76 1.03 .72 2.59 .88 2.00
H 4.00 1.62 1.14 1.31 1.19 .94 7.14 .94 1.16† 2.78 3.16 1.16 .88 2.84 1.00 2.00
I 4.84 2.00 1.44 1.63 1.50 1.31 8.63 1.13 1.36† 3.47 3.85 1.53 1.16 3.44 1.25 2.50
J 6.28 2.50 1.82 2.06 1.78 1.66 10.43 1.44 1.61† 4.59 4.77 1.96 1.41 3.84 1.56 3.00
K 7.54 3.00 2.26 2.63 2.41 1.88 12.52 1.63 2.08† 5.25 5.88 2.47 1.81 4.38 1.94 4.00
L 8.34 3.25 2.60 2.94 2.62 2.19 16.10 1.94 2.27† 5.96 6.37 2.62 2.00 7.00 2.19 4.00
N 10.34 4.25 3.01 3.50 3.41 2.69 18.15 2.38 3.02† 6.88 8.14 2.83 2.56 7.00 2.63 5.00
O 13.62 5.00 3.62 4.62 4.00 3.00 23.09 3.00 3.25 8.78 9.44 3.44 3.12 10.00 3.12 6.50
O 13.62 5.00 3.62 4.62 4.00 3.00 31.09 3.00 3.25 8.78 9.44 3.44 3.12 18.00 3.12 6.50
P 14.06 5.38 4.56 5.00 4.25 3.62 32.12 3.00 3.00 11.31 12.50 3.88 4.00 15.00 4.00 7.00
P 14.06 5.38 4.56 5.00 4.25 3.62 41.12 3.00 3.00 11.31 12.50 3.88 4.00 24.00 4.00 7.00
S 15.44 6.00 5.06 5.50 4.75 3.72 34.12 3.25 3.38 12.56 14.00 4.75 4.19 15.00 4.19 8.00
S 15.44 6.00 5.06 5.50 4.75 3.72 43.12 3.25 3.38 12.56 14.00 4.75 4.19 24.00 4.19 8.00
T 18.50 7.00 6.00 6.50 5.75 4.44 36.06 3.91 4.12 14.75 15.56 5.69 4.50 14.50 4.50 10.00
T 18.50 7.00 6.00 6.50 5.75 4.44 47.56 3.91 4.12 14.75 15.56 5.69 4.50 26.00 4.50 10.00
U 20.62 7.75 6.69 7.25 6.50 5.25 41.16 4.25 4.88 16.53 19.38 6.00 5.00 15.00 5.00 11.50
U 20.62 7.75 6.69 7.25 6.50 5.25 49.16 4.25 4.88 16.53 19.38 6.00 5.00 23.00 5.00 11.50
W 23.00 6.81 8.59 9.88 5.88 5.50 42.12 5.50 4.50 17.25 18.41 7.00 7.00 15.00 7.00 12.00
W 23.00 6.81 8.59 9.88 5.88 5.50 48.12 5.50 4.50 17.25 18.41 7.00 7.00 21.00 7.00 12.00
X 24.38 6.75 9.12 10.94 6.00 6.00 45.75 6.00 4.50 18.00 18.38 7.00 7.25 18.00 7.25 13.00
Y 26.69 7.50 9.75 11.81 6.60 7.00 50.50 7.00 5.00 19.75 20.50 8.00 8.00 20.00 8.00 13.00
Z 30.12 9.50 10.62 12.94 8.00 7.25 54.69 8.00 6.25 22.69 23.50 8.25 9.50 20.00 9.50 15.00
†3/4TC -22TA Dimensions shown are for S-4320 latch kits. Dimensions for sizes 20 ton carbon and larger are for PL Latch Kits.
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WORK WITH HSI SLINGS, SINCE 1930 128
Sling and Hoist Hooks
EYE HOOKS
All Crosby 320 Eye Hoist Hooks incorporate the following features:
• Designed with 5:1 Design Factor.
• Proper design, careful forging and precision controlled quenched and
tempering give maximum strength without excessive weight and bulk.
• Pre-drilled cam which can be equipped with a latch.
• Eye hooks are load rated.
• Available in carbon steel and alloy steel.
• Strategically placed markings forged into the product which address
two (2) QUIC-CHECK® features. (See following page)
• Fatigue rated at 1-1/2 times the Working Load Limit at 20,000 cycles.
S-320 • Low profile hook tip. L-320N
• Integrated latch (S-4320) meets the World class standard for lifting.
• Heavy duty stamped latch interlocks with the hook tip.
• High cycle, long life spring.
• When secured with proper cotter pin through the hole in the tip
of the hook, meets the intent of OSHA Rule 1926.550(g) for
personnel hoisting.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Hoist hooks incorporate markings forged into the product which address two (2) QUIC-CHECK® features.
• Deformation Indicators – Two strategically placed marks, one just below the shank or eye
and the other on the hook up, which allow for a QUIC-CHECK® measurement to
determine if the throat opening has changed, thus indicating abuse or overload.
• To check, use a measuring device (i.e. tape measure) to measure the distance between
the marks. The marks should align to either an inch or half-inch increment on the
measuring device. If the measurement does not meet this criteria, the hook should be
inspected further for possible damage.
• Angle Indicators – Indicates the maximum included angle which is allowed between two
(2) sling legs in the hook. These indicators also provide the opportunity to approximate
other included angles between two sling legs.
S-320 Continued
DIMENSIONS (IN)
HOOK ID* C D F G J K M N O† O2†† Q T† T2†† AA
D 3.34 2.83 1.25 .73 .90 .63 .63 .36 .89 – .75 .87 – 1.50
F 3.81 3.11 1.38 .84 .93 .71 .71 .42 .91 – .91 .98 – 2.00
G 4.14 3.53 1.50 1.00 1.00 .88 .88 .55 1.00 – 1.13 1.03 – 2.00
H 4.69 3.97 1.63 1.13 1.13 .94 .94 .58 1.09 – 1.25 1.16 – 2.00
I 5.77 4.81 2.00 1.44 1.47 1.31 1.31 .72 1.36 1.00 1.56 1.53 1.50 2.50
J 7.37 6.27 2.50 1.81 1.75 1.66 1.66 .90 1.61 1.31 2.00 1.96 1.88 3.00
K 9.07 7.45 3.00 2.25 2.29 1.88 1.63 1.11 2.08 1.81 2.44 2.47 2.25 4.00
L 10.08 8.30 3.25 2.59 2.50 2.19 1.94 1.27 2.27 2.00 2.84 2.62 2.31 4.00
N 12.53 10.30 4.25 3.00 3.30 2.69 2.38 1.56 3.02 2.75 3.50 2.83 2.56 5.00
O 14.06 13.62 5.00 3.62 4.00 3.00 3.00 1.75 3.25 – 3.50 3.44 – 6.50
P 18.19 14.06 5.38 4.56 4.25 3.75 3.19 2.00 3.00 – 4.50 3.88 – 7.00
S 20.12 15.44 6.00 5.06 4.75 4.50 3.25 2.18 3.38 – 4.94 4.75 – 8.00
T 23.72 18.50 7.00 6.00 5.75 5.50 3.91 2.53 4.12 – 5.69 5.69 – 10.00
*Eye Hooks (3/4TC - 22TA), Proof load is 2.5 times Working Load Limit. Eye Hooks (20TC - 60TA), Proof Load is 2 times Working Load Limit.
All carbon hooks – average straightening loads (ultimate load) is 5 times Working Load Limit. Alloy eye hooks 30 tons through 60 tons – aver-
age straightening load (ultimate load) is 4.5 times Working Load Limit.
† 3/4C-22TA dimensions shown are for S-4320 Latch Kits. Dimensions for sizes 20 ton carbon and larger are for PL Latch Kits.
†† Dimension are for PL-N Latch Kits.
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WORK WITH HSI SLINGS, SINCE 1930 130
Swivel Hooks
S-322 CN/S-322 AN
• Forged - Quenched and Tempered.
• Load rating codes stamped on each hook. 322 Swivel Hooks use the same load rating
code as 319 Shank Hooks, (review proper Hook Identification Codes).
• Proper design, careful forging, and precision controlled quench and tempering gives
maximum strength without excessive weight and bulk.
• Hoist hooks incorporate markings forged into the product which address two
(2) QUIC-CHECK FEATURES:
• Deformation Indicators – Two strategically placed marks, one just below the shank
or eye and the other on the hook tip, which allows for a QUIC-CHECK measurement
to determine if the throat opening has changed, thus indicating abuse or overload.
To check, use a measuring device (i.e. tape measure) to measure the distance
between the marks. The marks should align to either an inch or half-inch increment
on the measuring device. If the measurement does not meet this criteria, the hook
should be inspected further for possible damage.
• Angle Indicators – Indicates the maximum included angle which is allowed between two
(2) sling legs in the hook. These indicators also provide the opportunity to approximate
other included angles between two slings legs.
This hook is a positioning device and is not intended to rotate under load. Use in corrosive environment
requires shank and nut inspection in accordance with A.S.M.E. B30.10-1.2.1(b)(2)(c) 2000.
U.S. Patents 5,381,650 & 5,193,480 & 5,103,755 and foreign equivalents.
WLL (TONS)* DIMENSIONS (IN)
EACH (LBS)
REP LATCH
STOCK NO
STOCK NO
STOCK NO
S-322 CN
S322 AN
WEIGHT
CARBON
ALLOY
A B C D F G H J K L M O† R S AA
3/4 1 1048600 1048804 0.75 2.00 0.82 1.25 2.86 1.25 0.73 0.81 0.93 0.63 5.66 0.63 0.89 4.55 0.38 1.50 1096325
1 1-1/2 1048609 1048813 1.25 2.50 1.31 1.50 3.15 1.38 0.84 0.94 0.97 0.71 6.71 0.71 0.91 5.37 0.50 2.00 1096374
1-1/2 2 1048618 1048822 2.25 3.00 1.50 1.75 3.59 1.50 1.00 1.16 1.06 0.88 7.75 0.88 1.00 6.12 0.63 2.00 1096421
2 3 1048627 1048831 2.30 3.00 1.50 1.75 4.00 1.62 1.13 1.31 1.19 0.94 8.25 0.94 1.09 6.50 0.63 2.00 1096468
3 5 1048636 1048837 4.96 3.50 1.64 2.00 4.84 2.00 1.44 1.63 1.50 1.31 9.69 1.13 1.36 7.50 0.75 2.50 1096515
5 7 1048645 1048854 10.29 4.56 2.29 2.50 6.28 2.50 1.81 2.06 1.78 1.66 12.47 1.44 1.61 9.63 1.00 3.00 1096562
7-1/2 11 1048654 1048865 19.40 5.00 2.44 2.75 7.54 3.00 2.25 2.63 2.41 1.88 14.75 1.63 2.08 11.37 1.13 4.00 1096609
10 15 1048663 1048877 23.25 5.62 2.48 3.12 8.34 3.25 2.59 2.94 2.62 2.19 16.40 1.94 2.27 12.25 1.25 4.00 1096657
15 22 1048672 1048886 47.00 7.10 3.76 4.10 10.34 4.25 3.00 3.50 3.41 2.69 21.34 2.38 3.02 16.71 1.50 5.00 1096704
- 30 - 1025688 70.50 7.10 3.76 4.10 13.62 5.00 3.61 4.63 4.00 3.00 23.25 3.00 3.25 18.01 1.50 6.50 1093716
*NOTE: Carbon swivel hooks .75tC-15tC: proof load is 2 times working load limit. Designed with a 5 to 1 design factor.
Alloy swivel hooks 1.5tA-22tA : proof load is 2.5 times the working load limit. Designed with a 4.5 to 1 design factor.
Alloy swivel hooks 30tA: proof load is 2 times working load limit. Designed with a 4 to 1 design factor.
†Dimensions for hooks 3/4 ton carbon thru 22 ton alloy are for S-4320 latch kits. Dimensions for hooks 30 ton alloy are for PL latch kit.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
For other swivel hooks designed to rotate under load, see page 95, 103, 106, 111-115. Use in corrosive environment
requires shank and nut inspection in accordance with A.S.M.E. B30.10-1.2.1(b)(2)(c) 2000.
U.S. Patents 5,381,650 & 5,193,480 & 5,103,755 and foreign equivalents.
DIMENSIONS (IN)
WLL (TONS)*
STOCK NO†
EACH (LBS)
REP LATCH
STOCK NO
STOCK NO
WEIGHT
S-3322
L-3322
A B C D F G H J K L M O R S AA
2 1028605 1028609 2.5 3.00 1.50 1.75 3.59 1.50 1.00 1.16 1.06 0.88 7.64 0.88 1.00 6.01 0.63 2.00 1096421
3 1028614 1028618 3.8 3.50 1.56 2.00 4.00 1.62 1.13 1.31 1.19 0.94 8.60 0.94 1.09 6.72 0.75 2.00 1096468
5 1028623 1028627 7.0 4.00 1.56 2.25 4.84 2.00 1.44 1.63 1.50 1.31 10.32 1.13 1.36 8.00 0.88 2.50 1096515
7 1028632 1028636 14.0 5.00 1.94 2.75 6.27 2.50 1.81 2.06 1.78 1.66 12.84 1.44 1.61 9.90 1.13 3.00 1096562
11 1028641 1028645 22.3 5.62 2.05 3.12 7.54 3.00 2.25 2.63 2.41 1.88 15.24 1.63 2.08 11.74 1.25 4.00 1096609
15 1028650 1028654 36.0 7.12 3.62 4.10 8.33 3.25 2.59 2.94 2.62 2.19 18.64 1.94 2.27 14.41 1.50 4.00 1096657
* NOTE: Proof load is 2.5 times the working load limit. Designed with a 4.5 to 1 design factor.
† Supplied with latch attached.
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WORK WITH HSI SLINGS, SINCE 1930 132
Grab Hooks
H-330 CLEVIS GRAB HOOK
* These A-330 hooks are forged with an “8” designating Grade 80, and are suitable for use with Grade 8 chain in overhead lifting applications
as long as hook is proof-tested as part of the chain sling assembly or as an individual component per ASME B30.9. We recommend the use of
the A-338 which is proof tested and supplied with proof test certificate.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
S-1326 Swivel Hooks Suitable for infrequent, non-continuous rotation under load.
CHAIN SIZE GRADE WIRE ROPE DIMENSIONS (IN)
100 ALLOY XXIP IWRC S-1326 WEIGHT
CHAIN WLL MECHANICAL SPLICE STOCK EACH
IN MM (LBS) 4:1* WLL (LBS) 5:1* NO. (LBS) A B C D E F H J L AA**
– 6 3200 2560 1004304 1.26 1.50 1.32 6.13 .79 2.60 .67 .50 .63 1.13 1.50
1/4 - 5/16 7-8 5700 4560 1004313 2.62 1.75 1.59 7.60 1.10 3.50 .87 .63 .81 1.38 2.00
3/8 10 8800 7040 1004322 4.70 2.00 1.73 8.83 1.17 4.39 1.10 .75 .94 1.75 2.50
1/2 13 15000 12000 1004331 8.64 2.50 2.38 11.20 1.67 5.45 1.26 1.00 1.16 2.11 3.00
5/8 16 22600 18000 1004340 17.00 2.75 2.70 12.90 2.05 6.56 1.50 1.13 1.50 2.49 3.50
3/4 18 - 20 35300 28240 1004349 24.00 2.83 2.52 14.10 2.22 7.76 2.01 1.10 2.03 3.52 5.00
7/8 22 42700 34160 1004358 29.00 3.44 3.19 16.40 2.45 8.75 2.26 1.30 2.20 3.83 6.00
* Minimum Ultimate Load is 4 time the Working Load Limit. ** Deformation indicators.
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WORK WITH HSI SLINGS, SINCE 1930 134
Crosby Shur-Loc Hooks
S-1316 All SHUR-LOC hooks have the following features: S-1317
• Recessed trigger design is flush with the hook body, protecting the trigger
from potential damage.
• Easy to operate with enlarged thumb access.
• Forged Alloy Steel - Quenched and Tempered.
• Positive Lock Latch is Self-Locking when hook is loaded.
• The SHUR-LOC hook, if properly installed and locked, can be used for personnel
lifting applications and meets the intent of OSHA Rule 1926.550 (g) (4) (iv) (B).
Eye Style incorporates these added features:
• Individually Proof Tested to 2-1/2 times the WLL with certification.
• Fatigue rated at 1-1/2 times the Working Load Limit at 20,000 cycles.
• 25% stronger than Grade 80.
• Suitable for use with Grade 100 and Grade 80 chain.
• Designed with “Engineered Flat” to connect to S-1325 chain coupler.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
• Easily attached to any hoist with REPLACEMENT HOOKS Quenched & Tempered
welded link load chain and roller
chain or wire rope with suitable WIDTH THROAT
end fitting. SIZE HOIST BETWEEN DIAM. OVERALL OPENING WEIGHT
(TONS) JAWS (IN) BOLT (IN) LENGTH (IN) (IN) EACH (LBS)
• Spring latch, latch bolt with self 1/2 9/16 3/8 6-1/8 31/32 1.25
locking nut – stainless steel. Nuts
cadmium plated brass. 1 11/16 7/16 7-11/16 1-1/8 2.61
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WORK WITH HSI SLINGS, SINCE 1930 136
Golden Gate Hooks
GOLDEN GATE HOOKS
The 6 connector styles shown below make it possible for Crosby to furnish a Golden Gate Hook to fit almost
any make or model of hoisting equipment including American Engineering Lo-Hed, ARO, Coffing, Electro Lift,
Ingersoll-Rand, P & H, Robbins and Myers, Shepard Niles, CM, Shaw-Box, Wright, Yale & Towne.
Style C - with self-closing gate. Style D - with self-closing gate. Style K - with self-closing gate.
Style A - with manual-closing gate. Style B - with manual-closing gate. Style I - with manual-closing gate.
Style E - with self-closing gate. Style O - with self-closing gate. Style S - with self-closing gate.
Style G - with manual-closing gate. Style P - with manual-closing gate. Style R - with manual-closing gate.
Letter designations shown beneath each illustration above indicate BOTH connector style and gate type. Each connector
is available with either a self-closing or manual-closing gate. (e.g.: A size 4 hook with a closed swivel bail connector and
self-closing gate is 4-C; with manual-closing gate, it is 4-A.)
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
U W P D
T
N A
TABLE I
STANDARD CLEVIS DIMENSIONS – Inches
Material: C-1035 and SA-182-F-11 in stock MAX
WORKING WGT.
Threads: U.N.C. Class 2B, Right or Left Hand CLEVIS U LOAD EACH
Finish: Self-Colored, Galvanized, Plated NO. D N MAX. W TOLERANCE A P MAX. KIPS LBS.
Options: Stainless Steel; Other Alloys; 2 1-7/16 5/8 5/8 1-1/16 5/16 + 1/32 - 0 3-9/16 3/4 3-1/2 1
Special Threading 2-1/2 2-1/2 1-1/8 7/8 1-1/4 5/16 + 1/32 - 0 4 1-1/2 7-1/2 2-1/2
Maximum working loads have been established 3 3 1-1/4 1-3/8 1-1/2 1/2 + 1/32 - 1/32 5-1/16 1-3/4 15 4
with a safety factor of 5:1 using the maximum pin 3-1/2 3-1/2 1-1/2 1-1/2 1-3/4 1/2 + 1/16 - 1/16 6 2 18 6
diameter, the resulting net area of the eye at the 4 4 1-3/4 1-3/4 2 1/2 + 1/16 - 1/16 5-15/16 2-1/4 21 8
pin hole, and the expected ultimate tensile strength 5 5 2-1/4 2-1/8 2-1/2 5/8 + 3/32 - 0 7 2-1/2 37-1/2 16
of C-1035 steel. 6 6 2-3/4 2-1/2 3 3/4 + 3/32 - 0 8 3 54 26
The maximum tap size (U dimension) shown in 7 7 3 3 3-1/2 7/8 + 1/8 - 1/16 9 3-3/4 68-1/2 36
Table I is for reference purposes only. It should be 8 8 4 4 4 1-1/2 + 1/8 -1/16 10-1/8 4-1/4 135 90
used only to determine the largest tap diameter
the clevis can accommodate without considering TABLE II
the pin diameter. Use Table II to select the proper DIAMETER OF PIN – Inches
combination of tap size and pin diameter for any 1/2 5/8 3/4 7/8 1 1¼ 1½ 1¾ 2 2¼ 2½ 2¾ 3 3¼ 3½ 3¾ 4 4¼
given size of clevis. 3/8 2 2 2
Clevis sizes in Table II for any given tap size and pin 1/2 2 2 2
diameter combination are based upon the net area 5/8 2 2 2 2½ 2½ 2½ 2½
of the eye at the pin hole being equal to or greater 3/4 2½ 2½ 2½ 2½ 2½
than 125% of the net area at the minor diameter of 7/8 2½ 2½ 2½ 3½
a round rod without upset ends, threaded Unified 1 3 3 3 3
National Coarse Series. 1-1/8 3 3 3 3 3½
For any combination of tap size and pin diameter 1-1/4 3 3 3 3 3½
shown, the pin in double shear will develop the 1-3/8 3 3 3½ 3½ 4
strength of the rod if both the rod and pin are made 1-1/2 3½ 3½ 4 4 5
from steel having the same physical properties. The
DIAMETER OF TAP – Inches
1-5/8 4 4 4 5 5 5
pin must be investigated for bending, however; and 1-3/4 4 5 5 5 5
if inadequate, a larger diameter pin selected. Pins 1-7/8 5 5 5 5 5
supplied with clevises by Cleveland City Forge are 2 5 5 5 5 5 6 6
made from steel having a minimum ultimate tensile 2-1/8 5 5 6 6 6 6
strength of 58,000 pounds per square inch, unless
2-1/4 6 6 6 6 6 7 7
otherwise specified.
2-3/8 6 6 6 6 7 7 7 7
If the pin is made from steel with physical properties
2-1/2 6 6 6 7 7 7 7 7
lower in value than the steel used for the rod, the
2-5/8 7 7 7 7 7 8
pin may not develop the strength of the rod in either
2-3/4 7 7 7 7 8 8
shear or bending; requiring a larger diameter pin.
2-7/8 7 8 8 8 8 8 8 8
Some combinations of tap size and pin diameter
3 7 8 8 8 8 8 8 8
shown will not develop the maximum working load
3-1/8 8 8 8 8 8 8 8
of the clevis shown in Table I.
3-1/4 8 8 8 8 8 8 8
Selection of the rod and pin, the material from which
3-3/8 8 8 8 8 8 8 8
both are made, as well as the clevis size adequate
3-1/2 8 8 8 8 8 8
to meet the required design load is the responsi-
3-5/8 8 8 8 8 8
bility of the purchaser or user. Load imposed upon
3-3/4 8 8 8 8 8
the clevis should not exceed the maximum working
3-7/8 8 8 8
load values shown in Table I.
4 8 8
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WORK WITH HSI SLINGS, SINCE 1930 138
Wedge Sockets
WEDGE SOCKET
WARNINGS AND APPLICATION
INSTRUCTIONS ! WARNING
• Use only if trained.
Extended Wedge Socket Assembly
• Loads may slip and fall if the Wedge Socket
U.S. Patent No. 5,553,360
is not properly installed.
• A failing load can seriously injure or kill.
• Read and understand these instructions
before installing the Wedge Socket.
• Do not side load the Wedge Socket.
S-421T • Apply first load to fully seat the Wedge and Wire
Rope in the socket. This load should be of equal
“THE TERMINATOR™” or greater weight than loads expected in use.
NOTE: Existing Crosby S-421 Wedge Sockets can be
FIGURE 1
retrofitted with the New Terminator Wedge.
*TAIL
LENGTH
New QUIC-CHECK™ “Go” and “No-Go” features cast into wedge. The
proper size wire rope is determined when the following criteria are met:
1. The wire rope shall pass thru the “Go” hole in the wedge.
"No-Go"
2. The wire rope shall NOT pass thru the “No-Go” hole in the wedge.
"Go"
RIGHT
Important Safety Information –
*Tail Length
Read and Follow
Inspection / Maintenance Safety Standard 6 to 8 strand wire rope Rotation Resistant Wire Rope
A minimum of 6 rope diame- A minimum of 20 rope diame-
• Always inspect socket, wedge and pin before using. ters,but not less than 6". ters, but not less than 6".
• Do not use part showing cracks.
• Do not use modified or substitute parts. TABLE I
• Repair minor nicks or gouges to socket or pin by lightly grinding until sur-
faces are smooth. Do not reduce original dimension more than 10%. Do Rope Size 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4
not repair by welding. Clip Size 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4
• Inspect permanent assemblies annually, or more often in severe operating
*Torque Ft./Lbs. 45 65 65 95 95 130 225 225 225 360
conditions.
Assembly Safety *The tightening torque values shown are based upon the threads
• Use only with standard 6 to 8 strand wire rope of designated size. being clean, dry, and free of lubrication.
For intermediate size rope, use next larger size socket. For example:
When using 9/16" diameter wire rope use a 5/8" size Wedge Socket
Assembly. Welding of the tail on the standard wire rope is not recom-
mended. The tail length of the dead end should be a minimum of 6
rope diameters but not less than 6". (See Figure 1)
• To use with Rotation Resistant wire rope (special wire rope construc-
tions with 8 or more outer strands) ensure that the dead end is weld-
ed, brazed or seized before inserting the wire rope into the wedge
WRONG WRONG WRONG
socket to prevent core slippage or loss of rope lay. The tail length of Rope Wedge Tail Clipped
the dead end should be a minimum of 20 rope diameters but not less Backward Backward to live Line
Operating Safety
• Properly match socket, wedge and clip (See Table I) to wire rope size.
• Apply first load to fully seat the Wedge and Wire Rope in the socket.
• Align live end of rope, with center line of pin. (See Figure 1) This load should be of equal or greater weight than loads expected
• Secure dead end section of rope. (See Figure 1) in use.
• Tighten nuts on clip to recommended torque. (Table I) • Efficiency rating of the Wedge socket termination is based upon the
catalog breaking strength of Wire Rope. The efficiency of a properly
• Do not attach dead end to live end or install wedge backwards.
(See Figure 2) assembled Wedge Socket is 80%.
• During use, do not strike the dead end section with any other elements
• Use a hammer to seat Wedge and Rope as deep into socket of the rigging (Called two-blocking).
as possible before applying first load.
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“THE TERMINATOR™”
SEE APPLICATION AND
! WARNING INFORMATION
S-421T
U.S. Patent No. 5,553,360 and foreign equivalents
†Nominal ‡For intermediate wire rope sizes use next larger size socket.
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WORK WITH HSI SLINGS, SINCE 1930 140
Hook & Eye Turnbuckles
J OPEN
K CLOSED
R
D A
S
F
BB
E CLOSED X CLOSED
M OPEN
N CLOSED
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J OPEN
K CLOSED
HG-223
HOOK & HOOK D
A
BB
E CLOSED
M OPEN
N CLOSED
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WORK WITH HSI SLINGS, SINCE 1930 142
Jaw & Eye Turnbuckles
J OPEN
G K CLOSED R
A
B S
BB
X CLOSED
E CLOSED
M OPEN
N CLOSED
• Hot Dip galvanized steel.
• End fittings are Quenched and Tempered, bodies heat treated by normalizing.
• Turnbuckle eyes are forged elongated, by design, to maximize easy attachment in system
HG-227 and minimize stress in the eye. For turnbuckle sizes 1/4" through 2-1/2", a shackle one
JAW & EYE size smaller can be reeved through eye.
• Forged jaw ends are fitted with bolts and nuts for 1/4" through 5/8",
and pins and cotters on 3/4" through 2-3/4" sizes.
Meets the performance requirements • TURNBUCKLES RECOMMENDED FOR STRAIGHT OR IN-LINE PULL ONLY.
of Federal Specification FF-T-79 lb., • Modified UNJ thread on end fittings for improved fatigue properties.
Type 1, Form 1 – CLASS 8, and ASTM
F-1145, except for those provisions
Body has UNC threads. ®
BB
X CLOSED
M OPEN
N CLOSED
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WORK WITH HSI SLINGS, SINCE 1930 144
Jaw & Jaw Turnbuckles
J OPEN
K CLOSED
G
A
BB
E CLOSED
M OPEN
N CLOSED
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GALVANIZED AND
EXTRA HEAVY WIRE ROPE THIMBLES STAINLESS STEEL
DIMENSIONS (IN)
OVERALL WEIGHT
ROPE OVERALL OVERALL LENGTH WIDTH THICK- POUNDS
DIAMETER (IN) LENGTH WIDTH INSIDE INSIDE NESS PER 100 G-414 and SS-414
*1/4 2.19 1.50 1.62 .88 .41 7 STAINLESS STEEL
*5/16 2.50 1.81 1.88 1.06 .50 14
*3/8 2.88 2.12 2.12 1.12 .63 23
7/16 3.25 2.38 2.38 1.25 .72 37
*1/2 - 9/16 3.62 2.75 2.75 1.50 .89 50
*5/8 4.25 3.12 3.25 1.75 1.00 82
*3/4 5.00 3.81 3.75 2.00 1.22 157
7/8 5.50 4.25 4.25 2.25 1.38 190
1 6.12 4.75 4.50 2.50 1.56 280 EXTRA HEAVY
1-1/8 - 1-1/4 7.00 5.88 5.12 2.88 1.88 — Rugged rope thimbles recommended
for heavy duty service. Thimbles
1-1/4 -1-3/8 9.08 6.81 6.50 3.50 2.25 830
G-414 meet Federal Specification
1-3/8 - 1-1/2 9.00 7.12 6.25 3.50 2.62 1250 FF-T-276b Type III.
1-5/8 11.25 8.12 8.00 4.00 3.00 —
1-3/4 12.19 8.50 9.00 4.50 3.06 1860
1-7/8 - 2 15.12 10.38 12.00 6.00 3.38 2760
2-1/4 17.50 11.88 14.00 7.00 3.88 —
*Sizes available in Stainless (304) Steel.
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WORK WITH HSI SLINGS, SINCE 1930 146
Thimbles
C A
SLIP-THRU THIMBLE
NEWCO SLIP-THRU THIMBLES are designed to allow
passage of an identical thimble through its eye. This is a
necessity when a regular sling is used as a choker sling. G
CRESCENT THIMBLE N
Designed to protect the bearing surface of a F E
loop where a large dimension loop is necessary.
B
The ears are tapered so that they can be bent
over. Standard-Laid Rope Size 3/8" to 3".
A
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G-416/S-416
• Forged Steel Sockets thru 1-1/2", cast alloy steel 1-5/8" thru 4".
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WORK WITH HSI SLINGS, SINCE 1930 148
Closed Spelter Sockets
G-417
• Forged Steel Sockets thru 1-1/2", cast alloy steel 1-5/8" thru 4".
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
AFTER SWAGE
NOTE: Length is measured from outside end of terminal.
D
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WORK WITH HSI SLINGS, SINCE 1930 150
Open Swage Socket
B C
L
A
F N
S-501
• Forged from special bar quality carbon steel,
D suitable for cold forming.
E H
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S-502
B
• Forged from special bar quality carbon steel,
D C
suitable for cold forming.
L
• Hardness controlled by spheriodize annealing.
A
F
• Swage Socket terminations have an efficiency rating of 100%
E H
based on the catalog strength of wire rope.
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WORK WITH HSI SLINGS, SINCE 1930 152
Swaged Sockets
CAPACITY (TONS*)
OPEN SOCKET DIAMETER (IN) CLOSED SOCKET DIAMETER (IN) 6X19 & 6X37
ROPE Ls (AP- Ls (AP- ROPE IWRC
DIA. C D E F PIN As PROX.) C D E As PROX.) DIA. LPS XIP
1/4 11/16 5/16 1-1/2 1-3/8 .688 .438 4-7/16 1-7/16 .750 1/2 .438 3-15/16 1/4 .588 .69
5/16 13/16 13/32 1-3/4 1-5/8 .812 .688 5-15/16 1-11/16 .875 11/16 .688 5-1/8 5/16 .916 1.05
3/8 13/16 13/32 1-3/4 1-5/8 .812 .688 5-15/16 1-11/16 .875 11/16 .688 5-1/8 3/8 1.3 1.5
7/16 1 1/2 2 2 1.00 .875 7-5/8 2 1.063 7/8 .875 6-5/8 7/16 1.778 2.04
1/2 1 1/2 2 2 1.00 .875 7-5/8 2 1.063 7/8 .875 6-5/8 1/2 2.3 2.66
9/16 1-1/4 5/8 2-1/4 2-1/2 1.19 1.125 9-3/16 2-1/2 1.250 1-1/8 1.125 8-5/16 9/16 2.9 3.36
5/8 1-1/4 5/8 2-1/4 2-1/2 1.19 1.125 9-3/16 2-1/2 1.250 1-1/8 1.125 8-5/16 5/8 3.58 4.12
3/4 1-1/2 3/4 2-3/4 3 1.38 1.375 11-1/4 3 1.438 1-5/16 1.375 9-15/16 3/4 5.12 5.88
7/8 1-3/4 15/16 3-1/4 3-3/8 1.63 1.50 13-1/8 3-1/2 1.688 1-1/2 1.50 11-5/8 7/8 6.92 7.96
1 2 1-1/32 3-3/4 4 2.00 1.75 15-1/16 4 2.063 1-3/4 1.75 13-3/16 1 8.98 10.34
1-1/8 2-1/4 1-3/16 4-1/4 4-1/2 2.25 2.00 16-15/16 4-1/2 2.313 2 2.00 14-11/16 1-1/8 11.3 13
1-1/4 2-1/2 1-3/16 4-3/4 5 2.50 2.25 18-5/8 5 2.563 2-1/4 2.25 16-1/2 1-1/4 13.88 15.98
1-3/8 2-1/2 1-5/16 5-1/4 5-1/4 2.50 2.50 20-1/2 5-1/4 2.563 2-1/4 2.50 18-1/8 1-3/8 16.7 19.2
1-1/2 3 1-7/16 5-3/4 5-3/4 2.75 2.75 22-5/16 5-1/2 2.813 2-1/2 2.75 19-9/16 1-1/2 19.78 22.8
1-3/4 3-1/2 1-11/16 6-3/4 7 3.50 3.00 26 6-3/4 3.563 3 3.00 23 1-3/4 26.6 30.6
2 4 1-13/16 8 8 3.75 3.50 30-1/8 7-3/4 3.813 3-1/4 3.50 26-7/16 2 34.4 39.6
2-1/4* 4-1/4 2-1/8 6-3/4 8-3/4 4.25 4.00 31-1/4 8-3/4 4.312 4 4.00 28-1/2 2-1/4 43 49.4
2-1/2* 4-1/4 2-1/8 6-3/4 8-3/4 4.25 4.40 33-3/8 8-3/4 4.312 4 4.40 30-1/4 2-1/2 52.4 60.4
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Electroline manufactures non-swage end fittings and swivels for wire and synthetic rope, cable and line. End fittings
include clevis, eyes, studs, hooks and turnbuckles.
An Electroline wire rope fitting is installed much like a compression fitting in a plumbing application. The wire rope
passes through a sleeve. The strands are fanned-out and a plug is inserted. As the plug is driven into the fanned
end of the rope, the diameter of the end increases so that the rope can't dislodge itself. The last thing you do is
to put a socket over the sleeve and thread it on tight. It's a procedure essentially entailing three steps.
Electroline fitting assemblies are testable as well via a seconds-long onsite inspection process. Each fitting is
equipped with an inspection hole through which the rope strands are visible, and proper assembly confirmed.
An Electroline fitting is also esthetically pleasing, and therefore appropriate for many applications. More importantly,
however, its highly polished, well-finished appearance conveys an impression of strength and security. The fittings
are machined to incredible tolerances. They look and perform like the precision instruments they actually are.
Electroline fittings are used in a wide variety of applications. Because they are made of high-quality materials such as
stainless steel they are a niche product for outdoor use where rust can be a problem. They can be found in zoos,
outdoor parking lots, public ballparks, and in just about any other outdoor venue where wire or synthetic rope is employed.
1 43.8 9 50.4 10
1-1/8 55.1 11 63.4 13
1-1/4 67.7 14 77.9 16
1-3/8 81.4 17 93.6 19
Note: 6 x 25 W Regular Lay construction is recommended for all sizes shown.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 154
Eye Bolts
• Always countersink receiving hole or use washers to seat shoulder. • Place washers or spacers
between nut and load so that
• Always screw eye bolt down completely for proper seating. • Thickness of spacers
when the nut is tightened
must exceed this distance
securely, the shoulder is
• Always tighten nuts securely against the load. between the bottom of the
secured flush against the
load and the last thread of
load surface.
the eye bolt.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Operating Safety
• Always inspect eye bolt before use. • Never exceed the capacity of the eyebolt – See Table I.
• Always stand clear of load. • When using lifting slings of two or more legs, make sure the loads in the
• Always lift load with a steady, even pull – do not jerk. legs are calculated using the angle from the vertical to the leg and prop-
• Always apply load to eye bolt in the plane of the eye, not at an angle. erly size the shoulder nut or machinery eye bolt for the angular load.
Do not reeve slings from WRONG After slings have been prop- Buckling may
one eye bolt to another. erly attached to the eye bolts, occur if the load is
This will alter the load & apply force slowly. Watch the not stiff enough to
angle of loading on the load carefully & be prepared resist the compres-
eye bolt. Resultant Load to stop applying force if the sive forces which
load starts buckling. result from the
angular loading.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 156
Eye Bolts
REGULAR NUT EYE BOLTS
A D
G
G-291
F
• Recommended for straight line pull.
H
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
G
A D
F H
E
B C
G-277
• Forged Steel
SEE APPLICATION AND • Hot Dip galvanized
! WARNING INFORMATION • Furnished with standard Hot Dip galvanized, heavy hex nuts
WORKING DIMENSIONS (IN)
SHANK G-277 LOAD WEIGHT
DIAMETER & STOCK NO. LIMIT* PER 100
LENGTH (IN) GALV. (LBS) (LBS) A B C D E F G H J
1/4 x 2 1045014 650 6.60 .25 .50 .88 .19 1.50 2.00 2.94 .50 .47
1/4 x 4 1045032 650 9.10 .25 .50 .88 .19 2.50 4.00 4.94 .50 .47
5/16 x 2-1/4 1045050 1200 12.50 .31 .62 1.12 .25 1.50 2.25 3.50 .69 .56
5/16 x 4-1/4 1045078 1200 18.80 .31 .62 1.12 .25 2.50 4.25 5.50 .69 .56
3/8 x 2-1/2 1045096 1550 21.40 .38 .75 1.38 .31 1.50 2.50 3.97 .78 .66
3/8 x 4-1/2 1045112 1550 25.30 .38 .75 1.38 .31 2.50 4.50 5.97 .78 .66
1/2 x 3-1/4 1045130 2600 42.60 .50 1.00 1.75 .38 1.50 3.25 5.12 1.00 .91
1/2 x 6 1045158 2600 56.60 .50 1.00 1.75 .38 3.00 6.00 7.88 1.00 .91
5/8 x 4 1045176 5200 68.60 .62 1.25 2.25 .50 2.00 4.00 6.44 1.31 1.12
5/8 x 6 1045194 5200 102.40 .62 1.25 2.25 .50 3.00 6.00 8.44 1.31 1.12
3/4 x 4-1/2 1045210 7200 144.50 .75 1.50 2.75 .62 2.00 4.50 7.44 1.56 1.38
3/4 x 6 1045238 7200 167.50 .75 1.50 2.75 .62 3.00 6.00 8.94 1.56 1.38
7/8 x 5 1045256 10600 225.00 .88 1.75 3.25 .75 2.50 5.00 8.46 1.84 1.56
1x6 1045292 13300 366.30 1.00 2.00 3.75 .88 3.00 6.00 9.97 2.09 1.81
1x9 1045318 13300 422.50 1.00 2.00 3.75 .88 4.00 9.00 12.97 2.09 1.81
1-1/4 x 8 1045336 21000 650.00 1.25 2.50 4.50 1.00 4.00 8.00 12.72 2.47 2.28
1-1/4 x 12 1045354 21000 795.00 1.25 2.50 4.50 1.00 4.00 12.00 16.72 2.47 2.28
1-1/4 x 15 1045372 24000 1425.00 1.50 3.00 5.50 1.25 6.00 15.00 20.75 3.00 2.75
*Ultimate Load is 5 times Working Load Limit.
H J
E
D
G-275 C
SCREW EYE BOLTS B
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 158
Eye Bolts
S-279
WARNING INFORMATION
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
UNC-2A METRIC
UNC-2A SHOULDER TYPE MACHINE EYE BOLTS
SHANK DIA. & THREAD
HANES
UNC-2A SHANK LENGTH EYE I.D. EYE O.D.
PRODUCT RATED CAPACITY
NO. STOCK NO. (LBS) A B C D WEIGHT
FIT50011 K2021 500 1/4 - 20 1 3/4 1-3/16 0.06
FIT50031 K2022 900 5/16 - 18 1-1/8 7/8 1-7/16 0.11
FIT50051 K2023 1300 3/8 - 16 1-1/4 1 1-21/32 0.18
FIT50071 K2024 1800 7/16 - 14 1-3/8 1-3/32 1-27/32 0.23
FIT50091 K2025 2400 1/2 - 13 1-1/2 1-3/16 2-1/16 0.35
FIT50111 K2026 3000 9/16 - 12 1-5/8 1-9/32 2-9/32 0.47
FIT50131 K2027 4000 5/8 - 11 1-3/4 1-3/8 2-1/2 0.70
FIT50151 K2028 5000 3/4 - 10 2 1-1/2 2-13/16 1.10
FIT50171 K2029 7000 7/8 - 9 2-1/4 1-11/16 3-1/4 1.70
FIT50191 K2030 9000 1-8 2-1/2 1-13/16 3-9/16 2.36
FIT50211 K2031 12000 1-1/8 - 7 2-3/4 2 4 3.41
FIT50231 K2032 15000 1-1/4 - 7 3 2-3/16 4-7/16 4.68
FIT50251 K2034 21000 1-1/2 - 6 3-1/2 2-1/2 5-3/16 7.77
FIT50270 K2035 28000 1-3/4 - 5 3-3/4 2-7/8 6-1/16 11.35
FIT50291 K2036 38000 2 - 4-1/2 4 3-1/4 6-7/8 16.70
FIT50293 K2037** 56000 2-1/2 - 4 5 4 8-9/16 29.80
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 160
Crosby's Slide-Loc™
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
• Rated load from 400 lbs. to 125 tons. • Safety factor: 5:1
• Pivots 180°/ Swivels 360° • 100% magnetic particle inspected
• Material: AISI 4140 aircraft quality • Certified heat treatment
• Finish: Black oxide per mil spec cadmium plated
UNC THREADS
RATED STANDARD U-BAR LONG U-BAR
LOADS THREAD PART PART TORQUE WT.
(LBS) SIZE (IN) A C D E NO. B F NO. B F G H (FT/LB) (LBS)
600 1/4 - 20 0.43 0.71 3/8 0.54 46100 1.27 2.67 – – – 1.84 1.00 6 0.3
800 5/16 - 18 0.43 0.71 3/8 0.29 46102 1.27 2.67 – – – 1.84 1.00 7 0.3
800 5/16 - 18 0.43 0.71 3/8 0.54 46104 1.27 2.67 – – – 1.84 1.00 7 0.3
1,000 3/8 - 16 0.43 0.71 3/8 0.54 46106 1.27 2.67 – – – 1.84 1.00 12 0.3
2,000 7/16 - 14 0.70 0.93 1/2 1.07 46606 1.90 3.77 – – – 2.58 1.49 22 1.0
2,500 1/2 - 13 0.70 0.93 1/2 1.07 46602 1.84 3.77 – – – 2.58 1.49 28 1.0
2,000 7/16 - 14 0.88 1.22 3/4 0.78 46000 2.37 4.78 46638 4.34 6.72 3.52 1.99 22 2.6
2,500 1/2 - 13 0.88 1.22 3/4 0.78 46008 2.31 4.78 46644 4.25 6.72 3.52 1.99 28 2.6
2,500 1/2 - 13 0.88 1.22 3/4 1.03 46010 2.31 4.78 46646 4.25 6.72 3.52 1.99 28 2.6
2,500 1/2 - 13 0.88 1.22 3/4 1.28 46012 2.31 4.78 46648 4.25 6.72 3.52 1.99 28 2.6
4,000 5/8 - 11 0.88 1.22 3/4 0.78 46002 2.18 4.78 46641 4.12 6.72 3.52 1.99 60 2.6
4,000 5/8 - 11 0.88 1.22 3/4 1.03 46004 2.18 4.78 46640 4.12 6.72 3.52 1.99 60 2.6
4,000 5/8 - 11 0.88 1.22 3/4 1.28 46006 2.18 4.78 46642 4.12 6.72 3.52 1.99 60 2.6
5,000 3/4 - 10 0.88 1.22 3/4 1.03 46014 2.06 4.78 46650 4.00 6.72 3.52 1.99 100 3.0
5,000 3/4 - 10 0.88 1.22 3/4 1.53 46018 2.06 4.78 46654 4.00 6.72 3.52 1.99 100 3.0
7,000 3/4 - 10 1.40 1.71 1 1.04 46204 3.06 6.52 46658 4.65 8.11 5.14 3.00 100 7.0
7,000 3/4 - 10 1.40 1.71 1 1.54 46206 3.06 6.52 46660 4.65 8.11 5.14 3.00 100 7.0
8,000 7/8 - 9 1.40 1.71 1 1.04 46202 2.93 6.52 46656 4.52 8.11 5.14 3.00 160 7.0
8,000 7/8 - 9 1.40 1.71 1 1.29 46203 2.93 6.52 46657 4.52 8.11 5.14 3.00 160 7.0
10,000 1-8 1.40 1.71 1 1.29 46210 2.81 6.52 46662 4.40 8.11 5.14 3.00 230 7.5
10,000 1-8 1.40 1.71 1 1.54 46212 2.81 6.52 46664 4.40 8.11 5.14 3.00 230 7.5
10,000 1-8 1.40 1.71 1 2.29 46214 2.81 6.52 46666 4.40 8.11 5.14 3.00 230 7.5
15,000 1-1/4 - 7 1.75 2.11 1-1/4 1.89 46802 4.12 8.73 – – – 6.50 3.76 470 14.0
20,000 1-3/8 - 6 2.00 2.40 1-1/2 2.50 46702 5.50 10.20 – – – 7.46 4.31 540 23.0
24,000 1-1/2 - 6 2.25 2.81 1-3/4 2.70 46404 6.41 12.47 – – – 8.55 4.87 800 34.0
24,000 1-3/4 - 5 2.25 2.81 1-3/4 3.20 46408 6.16 12.47 – – – 8.55 4.87 800 34.0
30,000 2 - 4-1/2 2.25 2.81 1-3/4 3.20 46400 5.91 12.47 – – – 8.55 4.87 800 36.0
50,000 2-1/2 - 8 3.00 4.09 2-1/4 4.00 47002 8.03 16.87 – – – 11.67 6.52 2100 88.0
50,000 2-1/2 - 4 3.00 4.09 2-1/4 4.00 47006 8.03 16.87 – – – 11.67 6.52 2100 88.0
75,000 3-4 3.75 5.27 2-3/4 5.00 47200 8.48 19.50 – – – 14.15 8.10 4300 166.0
100,000 3-1/2 - 4 4.00 6.06 3-1/4 7.00 47402 9.28 22.09 – – – 15.90 8.60 5100 265.0
250,000 6-4 6.00 14.00 5 9.00 47602 14.00 33.00 – – – 25.00 13.00 9900 790.0
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 162
Swivel Hoist Rings
DIMENSIONS (IN)
EFFECTIVE
HR-125 TORQUE THREAD WEIGHT
FRAME STOCK WLL IN FT BOLT SIZE PROJECTION RADIUS DIAMETER EACH
SIZE NO. NO. (LBS)* LBS A‡ LENGTH B C D E F G H (LBS)
1† 1016887 800 7 5/16 - 18 x 1.50 .58 2.72 .97 .46 .34 1.87 1.12 .37
1† 1016898 1000 12 3/8 - 16 x 1.50 .58 2.72 .97 .46 .34 1.87 1.05 .39
2 1016909 2500 28 1/2 - 13 x 2.00 .70 4.85 1.96 .87 .75 3.35 2.29 2.33
2† 1016912 2500 28 1/2 - 13 x 2.50 1.20 4.85 1.96 .87 .75 3.35 2.29 2.36
2 1016920 4000 60 5/8 - 11 x 2.00 .70 4.85 1.96 .87 .75 3.35 2.16 2.41
2† 1016924 4000 60 5/8 - 11 x 2.75 1.45 4.85 1.96 .87 .75 3.35 2.16 2.47
2 1016931 5000 100 3/4 - 10 x 2.25 .95 4.85 1.96 .87 .75 3.35 2.04 2.52
2† 1016935 5000 100 3/4 - 10 x 2.75 1.45 4.85 1.96 .87 .75 3.35 2.04 2.59
3 1016942 7000** 100 3/4 - 10 x 2.75 .89 6.57 2.96 1.36 .94 4.87 2.97 6.72
3† 1016946 7000** 100 3/4 - 10 x 3.50 1.64 6.57 2.96 1.36 .94 4.87 2.97 6.81
3 1016953 8000 160 7/8 - 9 x 2.75 .89 6.57 2.96 1.36 .94 4.87 2.84 6.84
3† 1016957 8000 160 7/8 - 9 x 3.50 1.64 6.57 2.96 1.36 .94 4.87 2.84 6.96
3 1016964 10000 230 1 - 8 x 3.00 1.14 6.57 2.96 1.36 .94 4.87 2.72 7.09
3† 1016969 10000 230 1 - 8 x 4.00 2.14 6.57 2.96 1.36 .94 4.87 2.72 7.31
4 1016975 15000 470 1-1/4 - 7 x 4.50 2.21 8.72 3.71 1.75 1.19 6.18 3.93 14.51
5 1016986 24000 800 1-1/2 - 6 x 6.75 3.00 12.55 4.71 2.39 1.75 8.48 5.52 37.73
5 1016997 30000 1100 2 - 4-1/2 x 6.75 3.00 12.55 4.71 2.39 1.75 8.48 5.02 40.69
6 1017001 50000 2100 2-1/2 - 4 x 8.00 4.00 16.88 5.75 3.00 2.25 11.00 8.03 88.00
7 1017005 75000 4300 3 - 4 x 10.50 5.00 19.50 7.25 3.75 2.75 14.16 8.50 166.00
8 1017009 100000 5100 3-1/2 - 4 x 13.0 # 7.00 22.09 7.75 4.00 3.25 15.91 9.28 265.00
*Ultimate Load is 5 times the Working Load Limit. **Ultimate Load is 4.5 times the Working Load Limit for 7000# Hoist Ring when tested in 90
degree orientation. † Long Bolts are designed to be used with soft metal (i.e., aluminum) workpiece. While the long bolts may be used with
ferrous metal (i.e., steel & iron) workpiece, short bolts are designed for ferrous workpieces only. ‡ Bolt specification is an Alloy socket head
cap screw to ASTMA 574. # Hex head bolt used on Frame 8 (100,000lb.) Hoist Ring.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
“GXL” CLAMPS
• Available in a 1/2, 1 and 2 ton capacity.
• Exclusive feature is a patented wear indicator system. When any of cam’s straight line, convex
teeth are flattened between unique wear indicator grooves, it is time to change the cam.
• Drop forged and heat treated components, with gripping surfaces of case hardened alloy steel.
• Newly designed “Cam Engaging Lever” keeps the cam in contact with the plate. The tension
arm and spring mechanism facilitate attaching and removing the clamp. These
clamps will not lift plate when in the “lever open” position.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 164
Lifting Clamps
hinged hoisting eye allows for the IPU10 4.5 2701667 35.3 0 - 1.56
clamp to place and lift the load IPU10 6 2701669 53.0 0 - 2.00
from any direction, or with a mul- IPU1J 6 2702469 67.3 2.00 - 4.00
tiple leg sling without side-loading IPU10 9 2701671 65.0 0 - 2.00
the clamp. IPU10J 9 2701673 67.2 2.00 - 4.00
IPU10S: For use with Stainless IPU10 12 2701679 126 0 - 2.13
Steel material. IPU10J 12 2701681 130 2.13 - 4.25
IPU10H: For use with materials IPU10 16 2701683 159 .25 - 2.50
with a surface hardness to 47Rc FOR STAINLESS STEEL - WITH UNIVERSAL HOISTING EYE
(450 HB)
IPU10S .5 2702275 4.19 0 - .63
IPU10S 1 2702263 4.63 0 - .75
IPU10S 2 2702277 16.8 0 - 1.38
IPU10S 3 2702265 32.7 0 - 1.56
FOR VERY HARD MATERIALS - WITH UNIVERSAL HOISTING EYE
IPU10H .5 2702175 4.16 0 - .63
IPU10H 1 2702177 16.8 0 - 1.38
IPU10H 2 2702165 32.7 0 - 1.56
IPU10H 3 2702167 35.3 0 - 1.56
*Design factor based on EN 13155 and ASME B30.20. IPHGZ 3.0 2705453 27.1
IPHGZ 4.5 2705454 55.1
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 166
Lifting Clamps
MODEL FR
The Model FR is a vertical lifting tool for relatively light work. It is small and easy to handle in capacities through three tons. It incorporates
a “Lock Closed” feature which facilitates attaching the clamp to the plate.
RATED PLATE
CAPACITY THICKNESS B C MAX. D E F G H J WEIGHT
(TONS) A (IN) (IN) (IN) (IN) (IN) (IN) (IN) (IN) (IN) (LBS)
1/2 0 - 3/4 2-13/16 7 11-1/4 2-3/8 4-5/8 2-1/2 1-1/2 1/2 8
1/2 1/2 - 1 2-13/16 7 11-1/4 2-3/8 4-7/8 2-1/2 1-1/2 1/2 8
1/2 3/4 - 1-1/4 2-13/16 7 11-1/4 2-3/8 5-1/8 2-1/2 1-1/2 1/2 9
1/2 1 - 1-1/2 2-13/16 7 11-1/4 2-3/8 5-3/8 2-1/2 1-1/2 1/2 10
1/2 1-1/4 - 1-3/4 3-13/16 7 11-1/4 2-3/8 5-3/8 2-1/2 1-1/2 1/2 11
1 0 - 3/4 3-3/16 9 13-3/4 2-5/8 5-7/8 3-3/16 1-5/8 5/8 14
1 1/2 - 1 3-3/16 9 13-3/4 2-5/8 6-1/8 3-3/16 1-5/8 5/8 15
1 3/4 - 1-1/4 3-3/16 9 13-3/4 2-5/8 6-3/8 3-3/16 1-5/8 5/8 15
1 1 - 1-1/2 3-3/16 9 13-3/4 2-5/8 6-5/8 3-3/16 1-5/8 5/8 16
1 1-1/4 - 1-3/4 3-3/16 9 13-3/4 2-5/8 6-7/8 3-3/16 1-5/8 5/8 17
1 1-1/2 - 2 3-3/16 9 13-3/4 2-5/8 7-1/8 3-3/16 1-5/8 5/8 18
2 0-1 3-1/2 9 16-3/8 3-5/8 6-3/4 3-3/8 2-1/8 3/4 23
2 3/4 - 1-1/2 3-1/2 9 16-3/8 3-5/8 7-1/4 3-3/8 2-1/8 3/4 23
2 1-1/4 - 2 3-1/2 9 16-3/8 3-5/8 7-3/4 3-3/8 2-1/8 3/4 23
2 1-3/4 - 2-1/2 3-1/2 9 16-3/8 3-5/8 8-1/4 3-3/8 2-1/8 3/4 24
3 0 - 1-1/4 4-3/16 10-3/4 18-3/8 3-5/8 7-5/8 3-9/16 2-7/16 3/4 30
3 3/4 - 1-1/2 4-3/16 10-3/4 18-3/8 3-5/8 7-7/8 3-9/16 2-7/16 3/4 31
3 1-1/4 - 2 4-3/16 10-3/4 18-3/8 3-5/8 8-3/8 3-9/16 2-7/16 3/4 32
3 1-3/4 - 2-1/2 4-3/16 10-3/4 18-3/8 3-5/8 8-7/8 3-9/16 2-7/16 3/4 33
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MODEL HR
RATED JAW
CAPACITY OPENING B C D E F G H J K WEIGHT
(TONS) A (IN) (IN) (IN) (IN) (IN) (IN) (IN) (IN) (IN) (IN) (LBS)
1/4 0-1 2-3/4 1/2 + 1 3-9/16 4-1/16 3 3/8 1/2 3-1/2
1/2 0-2 4-1/4 1/2 + 1-3/8 5-5/8 6-1/8 7 3/4 1/2 14
3/4 0-2 4-3/8 5/8 + 1-3/8 5-5/8 6-1/4 7 3/4 3/4 19
1-1/2 0-2 4-3/8 3/4 + 1-3/8 5-5/8 6-3/8 7 3/4 3/4 23
3 0-2 4-5/8 5/8 1-5/8 1-3/8 5-5/8 7-1/4 7 3/4 3/4 24
4 0-3 5-5/8 3/4 2-1/8 1-3/8 7-1/2 9-5/8 7 1-1/8 1 44
MODEL HDR
RATED JAW
CAPACITY OPENING B C D E F G H J K L WEIGHT
(TONS) A (IN) (IN) (IN) (IN) (IN) (IN) (IN) (IN) (IN) (IN) (IN) (LBS)
1-1/2 0-2 4-3/8 5/8 + 3-1/4 5-5/8 6-1/4 12 15/16 3/4 5 44
3 0-2 4-3/8 3/4 + 3-1/4 5-5/8 6-3/8 12 15/16 3/4 5 48
6 0-2 4-5/8 5/8 1-5/8 3-1/4 5-5/8 7-1/4 12 15/16 1-5/8 5 53
8 0-3 5-5/8 3/4 2-1/8 3-1/4 7-1/2 9-5/8 12-1/4 15/16 1-5/8 5-1/4 84
MODEL M
The Model M is shown with the structural shape lifting clamps but can also be used for horizontal lifting of plates and structural beams.
The Model M incorporates a “Lock Closed” feature which facilities attaching the clamp to the member being lifted. These clamps must
be used in pairs, sets of pairs, or in a tripod arrangement for transporting plate horizontally. Handle is available on 8 ton clamp only.
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WORK WITH HSI SLINGS, SINCE 1930 168
Bearing Equipped Swivels
SWIVELS TIMKEN BEARING EQUIPPED – LOAD RATED
SAFE WORKING WIRE ROPE WEIGHT EACH
LOAD* TYPE SWIVEL NUMBER SIZE (LBS)
3 S-1 3-S-1 1/2 9.81
3 S-2 3-S-2 1/2 9.63
3 S-3 3-S-3 1/2 9.12
3 S-4 3-S-4 1/2 9.00
3 S-5 3-S-5 1/2 8.50
3 S-6 3-S-6 1/2 9.32
5 S-1 5-S-1 5/8 15.51
5 S-2 5-S-2 5/8 13.69
5 S-3 5-S-3 5/8 13.50
S-1 S-2
JAW & HOOK 5 S-4 5-S-4 5/8 12.33 JAW & JAW
5 S-5 5-S-5 5/8 11.30
5 S-6 5-S-6 5/8 14.24
8-1/2 S-1 8-1/2 - S - 1 3/4 29.42
8-1/2 S-2 8-1/2 - S - 2 3/4 26.16
8-1/2 S-3 8-1/2 - S - 3 3/4 24.90
8-1/2 S-4 8-1/2 - S - 4 3/4 29.00
8-1/2 S-5 8-1/2 - S - 5 3/4 29.25
8-1/2 S-6 8-1/2 - S - 6 3/4 32.00
10 S-1 10 - S - 1 7/8 46.75
10 S-2 10 - S - 2 7/8 45.75
10 S-3 10 - S - 3 7/8 43.50
10 S-4 10 - S - 4 7/8 44.00
10 S-5 10 - S - 5 7/8 42.00
10 S-6 10 - S - 6 7/8 45.50
15 S-1 15 - S - 1 1 73.75
15 S-2 15 - S - 2 1 62.75
15 S-3 15 - S - 3 1 61.00
S-3 15 S-4 15 - S - 4 1 61.00 S-4
JAW & EYE 15 S-5 15 - S - 5 1 49.00 EYE & JAW
15 S-6 15 - S - 6 1 63.00
25 S-1 25 - S - 1 – 140.00
25 S-2 25 - S - 2 – 140.00
25 S-3 25 - S - 3 – 135.00
25 S-4 25 - S - 4 – 135.00
25 S-5 25 - S - 5 – 130.00
25 S-6 25 - S - 6 – 135.00
35 S-1 35 - S - 1 – 220.00
35 S-2 35 - S - 2 – 155.00
35 S-3 35 - S - 3 – 150.00
35 S-4 35 - S - 4 – 150.00
35 S-5 35 - S - 5 – 145.00
35 S-6 35 - S - 6 – 215.00
45 S-1 45 - S - 1 – 251.00
45 S-2 45 - S - 2 – 235.00
S-5 45 S-3 45 - S - 3 – 225.00
S-5
EYE & EYE EYE & HOOK
45 S-4 45 - S - 4 – 225.00
45 S-5 45 - S - 5 – 215.00
45 S-6 45 - S - 6 – 270.00
*Safe working load in metric tons.
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JAW END
A
SAFE DIMENSIONS (IN) WEIGHT
SIZE WORKING EACH C
(IN) LOAD (LBS)* A B C K N P R (LBS)
1/4 850 1-1/4 11/16 3/4 15/32 7/8 1/4 2-5/8 .21
B
5/16 1250 1-5/8 13/16 1 1/2 7/8 5/16 2-15/16 .34 SIZE
CHAIN
A
C SAFE WORK- DIMENSIONS (IN) WEIGHT
SIZE ING LOAD EACH
(IN) (LBS)* A B C D E R (LBS)
B
1/4 850 1-1/4 11/16 3/4 7/16 15/16 2-1/4 .13
SIZE
R 5/16 1250 1-5/8 13/16 1 1/2 1-1/8 2-23/32 .25
3/8 2250 2 15/16 1-1/4 3/4 1-1/2 3-7/16 .54
D 1/2 3600 2-1/2 1-5/16 1-1/2 7/8 1-7/8 4-1/4 1.12
E
5/8 5200 3 1-9/16 1-3/4 1-1/16 2-3/16 5-1/8 2.09
3/4 7200 3-1/2 1-3/4 2 1-1/4 2-5/8 5-25/32 3.09
*Ultimate Load is five times the Safe Working Load.
G-401
CHAIN
QUENCHED &
TEMPERED
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WORK WITH HSI SLINGS, SINCE 1930 170
Snatch Blocks
CROSBY LIGHT CHAMPION BY McKISSICK®
• Forged alloy heat treated hooks.
• Forged steel swivel tees, yokes and shackles.
• Hook and shackle assemblies on 4-1/2" through 14" sizes
can be interchanged.
• Can be furnished with bronze bushings or roller bearings.
• Opening feature permits insertion of rope while block is sus-
pended from gin-pole.
• 3" thru 18" 418 and 419 blocks have exclusive bolt
retaining spring to assure no lost bolts.
• Can be furnished with SS-4055 hook latch.
• Pressure lube fittings.
• Fatigue rated.
418 419 404
W/ Hook W/ Shackle Tail Board • 3" - 10" feature dual rated wireline sheaves.
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WORK WITH HSI SLINGS, SINCE 1930 172
Snatch Blocks
CROSBY SUPER CHAMPION BY McKISSICK®
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WORK WITH HSI SLINGS, SINCE 1930 174
Skookum® Sheave Blocks
G
E
A
D
B
C
SPECIFICATIONS
SHEAVE REGULAR WIRE WIRE REGULAR
BLOCK DIAMETER YOKE ROPE ROPE WLL YOKE SHEAVE
NO. (IN) BEARING PART NO. MIN. MAX (TONS) WEIGHT NO. DRAW PIN
R-4 4 RB 565303 3/8 3/8 5.00 11.45 571904 551401
R-6 6 TRB 551100 3/8 1/2 8.00 30 574803 551413
R-8 8 TRB 557700 1/2 5/8 8.00 43 799203 551420
R-10 10 TRB 557800 1/2 5/8 9.00 50 539703 551420
DIMENSIONS (IN)
BLOCK A B C D E G H J
R-4 10.00 1.75 4.75 1.00 2.50 5.25 1.00 1.00
R-6 14.50 8.00 6.75 2.50 4.50 6.50 1.25 1.25
R-8 17.00 8.50 8.75 2.50 4.75 7.25 1.38 1.38
R-10 19.50 8.00 10.50 3.50 4.75 7.25 1.38 1.38
Please specify Part Number, Sheave size, Working Load Limit (WLL), and Attaching Style when ordering.
Ultimate load for yoke attachments is five times WLL. Ton equals 2,000 lbs.
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6 x 36 Classification
6 x 31 Warrington Seale 6 x 36 Seale Filler Wire 6 x 36 Warrington Seale 6 x 31 Filler Wire Seale
IWRC IWRC FC IWRC
6 x 41 Warrington Seale 6 x 41 Seale Filler Wire 6 x 46 Seale Filler Wire 6 x 49 Filler Wire Seale
IWRC IWRC IWRC IWRC
19 x 7 19 x 19 Seale 35 x 7 35 x 19 Seale
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WORK WITH HSI SLINGS, SINCE 1930 176
General Purpose Wire Rope
6 x 7 Classification NOMINAL STRENGTH (TONS)* - BRIGHT OR DRAWN GALVANIZED† APPROX
6 x 7 Classification Wire Ropes give DIA EEIP EIP IPS WT/FT (LBS)
long service in operating conditions (IN) IWRC FIBER CORE IWRC FIBER CORE IWRC FIBER CORE IWRC FIBER CORE
where ropes are dragged along the 1/4 3.59 3.17 3.27 2.90 2.84 2.64 0.10 0.094
ground or over rollers. Larger sheaves 5/16 5.58 4.92 5.07 4.51 4.41 4.10 0.16 0.15
and drums (than those used for more
3/8 7.97 7.03 7.25 6.45 6.30 5.86 0.23 0.21
flexible constructions) are required to
7/16 10.8 9.52 9.80 8.72 8.52 7.93 0.32 0.29
avoid breakage from fatigue. 6 x 7 Classification Ropes
contain 6 strands with 3 through 14 wires, no more than 1/2 14.0 12.4 12.8 11.3 11.1 10.3 0.42 0.38
9 of which are outside wires. 9/16 17.7 15.6 16.1 14.3 14.0 13.0 0.53 0.48
Characteristics: Excellent abrasion resistance; less bend- 5/8 21.6 19.1 19.7 17.5 17.1 15.9 0.65 0.59
ing fatigue resistance. Typical Applications: Dragging and 3/4 30.9 27.2 28.1 25.0 24.4 22.7 0.92 0.84
haulage in mines, inclined planes and tramways, sand 7/8 41.7 36.8 38.0 33.8 33.0 30.7 1.27 1.15
lines. IWRC shown: fiber core available 1 54.0 47.6 49.1 43.7 42.7 39.7 1.65 1.50
Order Guide: 6 x 7 classification wire ropes may be 1-1/8 67.7 59.8 61.5 54.8 53.5 49.8 2.09 1.90
ordered in diameters from 1/4" to 1-1/2"... bright or
1-1/4 83.0 73.2 75.4 67.1 65.6 61.0 2.57 2.34
galvanized... EEIP, EIP and IPS grades... fiber core or
1-3/8 99.4 87.7 90.4 80.4 78.6 73.1 3.12 2.84
IWRC... right or left lay, regular or lang lay.
1-1/2 117.0 103.0 107.0 94.8 92.7 86.2 3.72 3.38
service with sheaves and drums of moderate size. 6 x 1/4 – – 3.40 3.02 2.94 2.74 0.116 0.105
19 Classification ropes contain 6 strands with 15 through 5/16 – – 5.27 4.69 4.58 4.26 0.18 0.164
26 wires per strand, no more than 12 of which are 3/8 – – 7.55 6.71 6.56 6.10 0.26 0.236
outside wires. 7/16 11.2 9.90 10.2 9.09 8.89 8.27 0.35 0.32
6 x 19 Seale Characteristics: 1/2 14.6 12.9 13.3 11.8 11.5 10.7 0.46 0.42
Resistant to abrasion and crushing; 9/16 18.5 16.2 16.8 14.9 14.5 13.5 0.59 0.53
medium fatigue resistance.
5/8 22.7 20.0 20.6 18.3 17.9 16.7 0.72 0.66
Typical Applications: Haulage rope,
3/4 32.4 28.6 29.4 26.2 25.6 23.8 1.04 0.95
choker rope, rotary drilling line. IWRC
7/8 43.8 38.6 39.8 35.4 34.6 32.2 1.42 1.29
shown: fiber core available
6 x 21 Filler Wire Characteristics: 1 57.5 50.0 51.7 46.0 44.9 41.8 1.85 1.68
Less abrasion resistance; more 1-1/8 71.5 63.0 65.0 57.9 56.5 52.6 2.34 2.13
bending fatigue resistance. Typical 1-1/4 87.9 77.5 79.9 71.0 69.4 64.6 2.89 2.63
Applications: Pull Ropes, load lines, 1-3/8 106.0 93.0 96.0 85.4 83.5 77.7 3.50 3.18
backhaul ropes, draglines. IWRC 1-1/2 125.0 111.0 114.0 101.0 98.9 92.0 4.16 3.78
shown; fiber core available
1-5/8 145.0 129.0 132.0 118.0 115.0 107.0 4.88 4.44
6 x 25 Filler Wire Characteristics:
Most flexible rope in classification; 1-3/4 168.0 149.0 153.0 136.0 133.0 124.0 5.67 5.15
best balance of abrasion and fatigue 1-7/8 191.0 169.0 174.0 155.0 152.0 141.0 6.50 5.91
resistance. Typical Applications: Most 2 218.0 192.0 198.0 176.0 172.0 160.0 7.39 6.72
widely used of all wire ropes - cranes
2-1/8 – – 221.0 197.0 192.0 179.0 8.35 7.59
hoists, skip hoists, haulage, mooring
lines, conveyors, etc., IWRC shown; 2-1/4 – – 247.0 220.0 215.0 200.0 9.36 8.51
fiber core available 2-3/8 – – 274.0 244.0 239.0 222.0 10.4 9.48
6 x 26 Warrington Seale Charac- 2-1/2 – – 302.0 269.0 262.0 244.0 11.6 10.5
teristics: Good balance of abrasion
2-5/8 – – 331.0 – 288.0 268.0 12.8 11.6
and fatigue resistance. Typical
Applications: Boom hoists, logging 2-3/8 – – 361.0 – 314.0 292.0 14.0 12.7
and tubing lines. IWRC shown, fiber *Acceptance strength is not less than 2-1/2% below the nominal strengths listed.
core available †Galvanizing: For class A galvanized wire rope (EIP and IPS grades only), deduct
10% from the nominal strength shown.
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WORK WITH HSI SLINGS, SINCE 1930 178
Wire Ropes
ROTATION RESISTANT DYFORM®-34LR & 35LS ROTATION RESISTANCE ROPE
Dyform® - 34LR MIN BREAKING FORCE** APPROX.
WIRE ROPES (TONS) WT/FT (LBS)
In certain instances the use of rotation resistant wire rope is DIAMETER 1960 2160
necessary to provide rotational stability to the lifted load. In (MM) (IN) 34LR 35LS 34LR 34LR 35LS
general, the use of these specialized wire ropes is limited to – 1/2 15.40 13.60 17.42 .54 .49
those situations where it is impractical to: 13 – 16.19 14.28 18.21 .57 .51
14 – 18.88 16.52 21.13 .65 .60
Strongest, most rotation – 9/16 19.67 17.31 22.03 .69 .62
1. Use a tag line. resistant. For the most 15 – 22.03 19.11 24.73 .77 .69
2. Relocate rope dead end. demanding hoisting 16 5/8 25.18 21.69 28.21 .87 .78
applications.
3. Increase sheave sizes. 17 – 27.20 24.28 30.46 .94 .87
18 – 30.80 27.09 34.62 1.07 .97
4. Eliminate “odd-part” reeving. 19 3/4 34.51 30.91 38.67 1.20 1.11
5. Significantly reduce rope loading and rope length. 35LS 20 – 38.33 33.61 42.94 1.32 1.21
21 – 43.28 37.43 48.45 1.49 1.34
Rotation resistant wire ropes have less of a tendency to 22 – 46.65 41.37 52.38 1.61 1.49
unlay when loaded than do conventional wire ropes. This – 7/8 47.21 41.59 53.06 1.65 1.51
23 – 50.69 44.74 56.88 1.75 1.61
results in improved rotational stability to the lifted load within 24 – 55.64 49.35 62.38 1.92 1.77
a safe working load range. Rotation resistant wire ropes are 25 – 60.59 52.94 67.89 2.10 1.91
designed in such a way that the rotational force of the outer For demanding – 1 62.38 54.40 70.03 2.16 1.97
rope is partially counteracted by the rotational force of the applications where 26 – 66.09 57.78 74.19 2.28 2.08
highest strength is
inner rope when the rope is subjected to a load. 28 – 75.99 66.99 85.20 2.63 2.41
not mandatory.
– 1-1/8 77.45 68.90 86.89 2.70 2.50
30 – 86.44 75.99 97.01 2.99 2.74
The rated strengths of rotation resistant ropes are less 32 1-1/4 98.13 85.99 110.16 3.39 3.10
than the conventional 6 x 19 and 6 x 36 Classification wire 35 1-3/8 116.90 105.89 123.65 4.05 3.82
38 1-1/2 138.26 120.27 147.25 4.87 4.35
ropes, and larger sheaves and drums are required in order
to achieve comparable fatigue life. Drum and sheave diam- 19 X 7 ROTATION RESISTANT ROPE
eters should be 34 to 36 times rope diameter for the 19 x 7 NOMINAL STRENGTH* APPROX.
and 35 x 7 rotation resistant ropes and 21 to 27 times rope DIA. (TONS) WT/FT
19 x 7
diameter for 8 x 19 rotation resistant ropes. (IN) EIP IPS (LBS)
Rotation Resistant 3/16 1.57 1.42 .064
1/4 2.77 2.51 .113
Rotation Resistant Ropes are available in a full range of 5/16 4.30 3.90 .177
sizes, grades and constructions: 3/8 6.15 5.59 .25
• Standard constructions for single-part and multi-part lifting. 7/16 8.33 7.58 .35
• Special wire rope constructions for increased service life in 1/2 10.8 9.85 .45
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AIRCRAFT CABLE
Aircraft Cable is pre-formed and made
7 X 19 GALVANIZED STAINLESS STEEL
in accordance with commercial speci-
APPROX. WT MIN. BREAKING MIN. BREAKING
fications. GAC to military and federal DIA. (IN) 1000 FT/LBS. STRENGTH (LBS) STRENGTH (LBS.)
specifications is available.
3/32 17. 1,000 920
1/8 29. 2,000 1,760
CARBON STEEL AIRCRAFT CABLE
5/32 45. 2,800 2,400
Galvanized cable has the highest 7 x 19 3/16 65. 4,200 3,700
strength and greatest fatigue life of the 7/32 86. 5,600 5,000
materials offered. It has good to fair 1/4 110. 7,000 6,400
corrosion resistance in rural to indus- 9/32 139. 8,000 7,800
trial atmosphere environments. This 5/16 173. 9,800 9,000
material is most widely used for small 3/8 243. 14,400 12,000
diameter cable. Tin over galvanized ca-
ble offers greater corrosion resistance VINYL COATED GALVANIZED AIRCRAFT CABLE
and reduced friction over pulleys.
COATED APPROX WT/FT MIN. BREAKING
DIA. (IN) TO (IN) CONSTRUCTION (LBS) STRENGTH (LBS)
3/32 3/16 7x7 28 920
1/8 3/16 7x7 39 1,700
1/8 3/16 7 x 19 39 2,000
7 x 19 3/16 1/4 7 x 19 78 4,200
1/4 5/16 7 x 19 125 7,000
3/8 7/16 7 x 19 272 14,400
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WORK WITH HSI SLINGS, SINCE 1930 180
Wire Ropes
ABRASION AND BENDING
THE “X CHART”: ABRASION RESISTANCE VS. BENDING-FATIGUE RESISTANCE
While there is a possibility, there is likelihood actual wear is slight. The smaller the diameter sheave, there is a loss of effective strength
that an application can be found for which of the sheave, the sooner these fatigue breaks due to the inability of the individual strands
there is a precisely suitable wire rope – one will occur and the shorter rope life becomes. and wire to adjust themselves entirely to
that can satisfy every indicated requirement. their changed position. Tests show that rope
Another undesirable effect of small sheaves strength efficiency decreases to a marked de-
As with all engineering design problems, fea- is accelerated wear of both rope and sheave gree as the sheave diameter is reduced with
sible solutions demand compromise to some groove. The pressure per unit area of rope on respect to the diameter of the rope.
degree. At times, it becomes necessary to set- sheave groove for a given load is inversely
tle for less than optimum resistance to abra- proportional to the size of the sheave. In other Therefore, it is evident that a definite relation-
sion in order to obtain maximum flexibility; the words, the smaller the sheave the greater the ship exists between rope service and sheave
latter being a more important requirement for rope pressure per unit area on the groove. size. As a guide to rope users, wire rope
the given job. A typical example of this kind of Both sheaves and rope life can obviously manufacturers have established standards
trade-off would be in selecting a highly flexible be prolonged by using the proper diameter for various rope constructions. To secure the
rope on an overhead crane. Conversely, in a sheave for the size and construction of rope. most economical service, it is important that
haulage installation, a rope with greater resis- the suggested size of sheaves given below
tance to abrasion would be chosen despite the Sheave diameter can also influence rope be used.
fact that such ropes are markedly less flexible. strength. When a wire rope is bent around a
The wire rope industry refers to this as the X-chart. It serves to illustrate the
Two compelling factors that govern most inverse relationship between abrasion resistance and resistance to bending
decisions as to the selection of a wire rope fatigue in a representative number of the most widely used wire ropes.
are: abrasion resistance, and resistance to 6 6x7
bending fatigue. Striking a proper balance with
LE
NUMBER OF OUTSIDE WIRES PER STRAND
TE
EA
RE
Ø
ST
RA
TO
means of X-chart.
AB
12 6 x 25 FW
BE
ND
12 6 x 31 WS
G
TI
AN
14 6 x 36 WS
UE
ST
GR
RE
EA
16 6 x 49 WS
TE
ST
LE
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...INCREASES ...INCREASES
with Larger Wires with More Wires
WIRE ROPE
NOMINAL STRENGTHS AND WEIGHTS – 6 X 19 CLASS – 6 X 36 CLASS
NOMINAL STRENGTH IN TONS OF 20000 POUNDS
EXTRA IMPROVED APPROXIMATE WEIGHT PER FOOT (LBS)
DIAMETER (IN) IMPROVED PLOW STEEL
PLOW STEEL
FIBER CORE IWRC IWRC FIBER CORE IWRC
3/16 1.55 1.67 – .059 .065
1/4 2.74 2.94 3.40 .105 .116
5/16 4.26 4.58 5.27 .164 .18
3/8 6.10 6.56 7.55 .236 .26
7/16 8.27 8.89 10.2 .32 .35
1/2 10.7 11.5 13.3 .42 .46
9/16 13.5 14.5 16.8 .53 .59
5/8 16.7 17.9 20.6 .66 .72
3/4 23.8 25.6 29.4 .95 1.04
7/8 32.2 34.6 39.8 1.29 1.42
1 41.8 44.9 51.7 1.68 1.85
1-1/8 52.6 56.5 65.0 2.13 2.34
1-1/4 64.6 69.4 79.9 2.63 2.89
1-3/8 77.7 83.5 96. 3.18 3.50
1-1/2 92.0 98.9 114. 3.78 4.16
1-5/8 107. 115. 132. 4.44 4.88
1-3/4 124. 133. 153. 5.15 5.67
1-7/8 141. 152. 174. 5.91 6.50
2 160. 172. 198. 6.72 7.39
2-1/8 179. 192. 221. 7.59 8.35
2-1/4 200. 215. 247. 8.51 9.36
2-3/8 222. 239. 274. 9.48 10.4
2-1/2 244. 262. 302. 10.5 11.6
2-5/8 268. 288. 331. 11.6 12.8
2-3/4 292. 314. 361. 12.7 14.0
2-7/8 317. 341. 393. 13.9 15.3
3 – 370. 425. – 16.6
3-1/8 – 399. 458. – 18.0
3-1/4 – 429. 492 – 19.5
3-3/8 – 459. 529. – 21.0
3-1/2 – 491. 564. – 22.6
Available galvanized at 10% lower strengths, or in equivalent strengths on special request.
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WORK WITH HSI SLINGS, SINCE 1930 182
Wire Ropes
Any wire rope in use should be inspected on a regular basis. JUST LOOKING AT THE ROPE IS NOT ENOUGH
You have too much at stake in lives and equipment to ignore
thorough examination of the rope at prescribed intervals. When an inspector takes a look at a rope, he may see sections show-
ing excessive wear. By flagging the rope, he can quickly determine
The purpose of inspection is to accurately estimate the ser- where the rope is rubbing or contacting parts of the equipment, and
vice life and strength remaining in a rope so that maximum then repair, replace or modify the condition causing wear.
service can be had within the limits of safety. Results of the
inspection should be recorded to provide a history of rope Inspections of sheaves is a relatively simple, yet very vital task. A
performance on a particular job. On most jobs, wire rope sheave groove gauge, usually obtainable from a wire rope manu-
must be replaced before there is a risk of failure. A rope facturer, is used to check the grooves in a sheave. Hold the gauge
broken in service can destroy machinery and curtail produc- perpendicular to the surface of the groove to observe properly the
tion. It can also kill. groove size and contour, as in this illustration.
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Drums should also be inspected for signs of wear that could damage
rope. Plain-faced or smooth drums can develop grooves or impressions
that prevent rope from winding properly. Repair by resurfacing the face
or replacing the lagging.
Scrubbing will occur if the rope tends to close wind. If the tendency is
to open winding, the rope will encounter abnormal abuse as the second
RIGHT WAY layer forces itself down between the open wraps of the first layer on
Set the machinist's caliper
to read the widest diame-
the drum.
ter. Vernier scale reads to
1/128th of an inch. Operating with a smooth drum calls for special care. Be sure the rope is
always tightly wound and thread laid on the first layer. Any loosening of
the line is easily observed as the winding will be bad and the rope will
be coming off with a series of “bad spots.”
Drum flanges, as well as the starter, filler and riser strips, should be
checked. Excessive wear here often causes unnecessary rope abuse
at the change of layers and cross-over points.
There's only one right way to measure rope diameter: use machinist's
WRONG WAY calipers and be sure to measure the widest diameter. The drawings at
This is the wrong way to
measure wire rope diame- the left compare the right way with the wrong way.
ter. Widest diameter is not
being read. This method is not only useful for measuring the diameter of a new
rope, but also for determining the amount of wear and compression that
has occurred while the rope has been in use. Accurate recording of this
information is essential in helping to decide when to replace wire rope.
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WORK WITH HSI SLINGS, SINCE 1930 184
Wire Ropes
COMMON WIRE ROPE ABUSES
Neglect and abuse are the two chief enemies of wire rope
life. One costly form of neglect is lack of proper field lubrica-
tion. Abuse takes many forms: improper reeling or unreeling,
wrong size or worn sheaves, improper storage, and bad
splicing are a few.
OVERSTRESSING
In any hoisting operation, there should be no slack in the wire
rope when the load is applied. Otherwise, the resulting stress
will be excessive. INFREQUENT INSPECTION. Neglect of periodical inspection left this
rope in service too long, resulting in considerable abrasion.
Overstressing can also be the result of too-rapid acceleration
or deceleration. Wire rope will withstand considerable stress
if the load is applied slowly. As with ordinary twine, a quick
snap will cause overstressing and breakage. This applies
both when starting to lift a load, and when bringing it to a stop.
CORROSION
IMPROPER HANDLING. Kink or “dog leg” was caused by improper
Corrosion can seriously shorten wire rope life, both by metal handling and/or installation. A kink causes excessive localized or spot
loss & by formation of corrosion pits in the wires. These pits abrasion.
act as stress-concentration points in the wires in much the
same manner as do nicks.
continued...
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WORK WITH HSI SLINGS, SINCE 1930 186
Wire Ropes
The rope strength design factor is the ratio of the rated Wire rope is an expendable item – a replacement part of a
strength of the rope to its operating stress. If a particular machine or installation. For economic and other reasons,
rope has a rated strength of 100,000 lbs. and is working un- some installations require ropes to operate at high stresses
der an operating stress of 20,000 lbs., it has a rope strength (low rope strength design factors). On some installations
design factor of 5. It is operating at one-fifth or 20% of its where high risk is involved, high rope strength design fac-
rated strength. tors must be maintained. However, operating and safety
codes exist for most applications and these codes give
Many codes refer to this factor as the “Safety Factor” which specific factors for usage. When a machine is working and
is a misleading term, since this ratio obviously does not in- large dynamic loadings (shock loading) are imparted to the
clude the many facets of an operation which must be consid- rope, the rope strength design factor will be reduced which
ered in determining safety. could result in overstressing of the rope. Reduced rope
strength design factors frequently result in reduced service
life of wire rope.
DIAMETER LOSS
O.S.H.A. (A.N.S.I.) Removal Criteria 5. ORIGINAL
A.N.S.I. Safety Codes, Standards and Requirements – DIAMETER (IN) LOSS (IN)
rope must be removed from service 5/16 & smaller 1/64
when diameter loss or wire breakage 3/8 - 1/2 1/32
occurs as follows:
9/16 - 3/4 3/64
7/8 - 1-1/8 1/16
1-1/4 - 1-1/2 3/32
*Also remove for 1 valley break. OSHA requires monthly record keeping of wire rope condition.
Note: Current industry recommendations and OSHA Standards are based upon the use of steel sheaves.
The manufacturer of plastic or synthetic sheaves or liners should be consulted for their recommendations on the safe
application of their product, and possible revision in rope inspection criteria when used with their product.
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The purpose of the core is to provide support and maintain the po-
sition of the outer strands during operation.
Any number of multi-wired strands may be laid around the core. The
UNDERSTAND WHAT THE “LAYS” OF WIRE most popular arrangement is six strands around the core, as this
combination gives the best balance.
ROPE MEAN
The number of wires per strand may vary from 3 to 91, with the
“Lay” of a wire rope is simply a description of the way wires and
majority or wire ropes falling into the 7-wire, 19-wire, or 36 wire
strands are placed during construction. Right lay and left lay refer to
strand categories.
the direction of strands. Right lay means that the strands pass from
left to right across the rope. Left lay means just the opposite; strands
pass from right to left.
LENGTH OF SERVICE DEPENDS ON
HOW YOU TREAT YOUR WIRE ROPES.
Regular lay and lang lay describe the way wires are placed within
each strand. Regular lay means that wires in the strands are laid op-
posite in direction to the lay of the strands. Lang lay means that wires
are laid in the same direction as the lay of the strands.
Most of the wire rope used is right lay, regular lay. This specification
has the widest range of applications and meets the requirements of RIGHT LAY REGULAR LAY
most equipment. In fact, other lay specifications are considered ex-
ceptions and must be requested when ordering.
Where properly recommended, installed and used, lang lay ropes can
be used to greater advantage than regular lay ropes. However, lang
lay ropes are more susceptible. LEFT LAY LANG LAY
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WORK WITH HSI SLINGS, SINCE 1930 188
D/d Ratio
HOW TO CALCULATE THE D/d RATIO
To determine the D/d ratio, divide the diameter of the wire rope sling into the diameter of the load. A good rule to follow is
to try and keep at least a 6:1 ratio which results in an 80% efficiency of the sling. A 1:1 ratio results in only 50% efficiency
of the sling. Softeners, as seen above, are often used to help create a better D/d ratio. For example, when the diameter
of the load is 15 times the diameter of the wire rope sling the D/d ratio is 15:1.
Chain Slings
As with wire rope slings, the diameter of curvature around which an alloy chain sling is bent affects its capacity. To
determine the D/d ratio, divide the diameter of the alloy chain sling into the diameter of the load. For example, when the
diameter of the load is 4 times the diameter of the alloy chain sling the D/d ratio is 4:1.
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WORK WITH HSI SLINGS, SINCE 1930 190
General Information
ROPE STRENGTH AND DESIGN FACTORS
In reeving a pair of tackle blocks, one of which has more than two sheaves, the To reeve by this method, the two blocks should be
hoisting rope should lead from one of the center sheaves of the upper block. placed so that the sheaves in the upper block are
at right angles to those in the lower one, as shown
When so reeved, the hoisting strain comes on the center of the blocks and they are in the following illustrations. Start reeving with the
prevented from toppling, with consequent injury to the rope by cutting across the becket, or standing end, of the rope.
edges of the block shell.
It is good practice to use a shackle block as the
FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 upper one of a pair and a hook block as the lower
one. A shackle would prevent any accidental dis-
engagement of the block from its attaching point in
the event of an unusual movement of the attaching
point or block. The lower block having a hook is
more readily attached or detached from the load.
See Figures 1 through 5.
FIGURE 5
SHEAVE
DOUBLE AND TRIPLE AND TRIPLE AND QUADRUPLE NO. 5 SHEAVE
DOUBLE DOUBLE TRIPLE AND TRIPLE SHEAVE NO. 3
NO. 1
In the example above, Ropes 1, 2, 3, etc., must be shortened one foot to raise the load one foot. Assuming that
the circumference of each sheave is one foot, Sheave No.1 must make one revolution to shorten Rope No.
1; Sheave No. 2 must make one revolution to take up the one foot slack form Rope No. 1 and one additional
revolution to shorten Rope No. 2; Sheave No. 3 must make two revolutions to take up the two feet of slack
from Ropes 1 and 2 and one additional revolution to shorten Rope No. 3, etc. for each succeeding sheave.
All sheaves should be kept well lubricated when in operation to reduce friction and wear.
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Example: Example:
To find the number of parts of line needed when weight of To find single line pull needed when weight of load and
load and single line pull is established. number of parts of line are established.
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WORK WITH HSI SLINGS, SINCE 1930 192
General Information
LOADS ON BLOCKS
The Rated Load Values for blocks shown in Crosby Group literature imposed on each block in the system in order to properly determine
are shown as “Working Loads,” “Safe Working Load” and “Resultant the rated capacity block to be used.
Safe Working Load”; and all these terms are defined as the maximum
amount of total load that should be exerted on the block and its fitting, A single sheave block that is used to change direction of a load line
the fitting being a hook, shackle, eye, loop, etc. can be subjected to total loads GREATLY DIFFERENT than the
weight being lifted or pulled. The amount of total load changes with
It must be recognized that this total load value MAY BE DIFFERENT the angle between the incoming and departing lines to the block.
than the weight being lifted or pulled by a hoisting or hauling sys-
tem and, therefore, it is necessary to determine the total load being The following chart indicates the factor that is multiplied by the line
pull to obtain the total load on the block:
Example: A gin pole truck being used to lift a weight of 1,000 lbs.
A
There is no mechanical advantage to a single part load line
system, so, winch line pull is equal to 1,000 lbs. or the weight
50°
being lifted.
135°
WINCH Total load on snatch block shown as A equals 1,000 lbs. times
LINE
PULL
angle factor for 50°.
B
1000 LBS Total load on A = 1,000 x 1.81 = 1,1810 lbs.
Total load on toggle block shown as B equals 1,000 lbs. times
angle factor for 135°.
Total load on B = 1,000 x .76 = 760 lbs.
Example: Hoisting system using a traveling block to lift a weight of 1,000 lbs.
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SELECTING A SLING by the length of the sling, or the specific type ANSI Standard B30.9 specifies that a wire rope sling
of hitch, will handle the load. should be removed form service any time any of the
The following is presented as a guide only to help Attaching the sling and completing the lift should following conditions are detected:
in selection of a sling for a lift. be an orderly procedure without “surprises” when 1. Ten randomly distributed broken wires in one rope
1.Determine the Load: The weight of the load these steps have been followed. Two further pre- lay, or five broken wires in one strand in one rope lay.
must be known. This is always the starting cautions should be noted, however. 2. Kinking, crushing, bird caging or any other damage
point. resulting in distortion of the wire rope structure.
2. Decide the Hitch: Shape and bulk of the load First, plan to protect both load and sling from dam- 3. Evidence of heat damage.
must be accommodated as well as weight. De- age at sharp corners, etc. Cornermax™ and Syn- 4. End attachments that are cracked, deformed,
termine whether a straight attachment at some thetic Armor Wear Pads should be provided at the or worn.
point on the load, a choker around the load, or lift site. A protective pad should be used anytime a 5. Hooks that have been opened more than 15% of the
some form of basket hitch will best control the sling passes around a sharp corner. normal throat opening measured at the narrowest
load during the lift. point, or twisted more than 10 degrees from the plane
3. Adequacy of Lifting Device: The lifting device Last – by no means unimportant by being last of the unbent hook.
must have adequate capacity for making the – every sling should be visually examined from 6. Corrosion of the rope or end attachments.
lift, and provide any maneuverability required end to end BEFORE EVERY LIFT. It must always
once the load is hoisted. be kept in mind that the manufacturer's Rated It is apparent from the foregoing that inspection of a
4. Room to Lift: Make certain the lifting device Capacity applies only to a new sling in “unused” wire rope sling to meet these removal criteria requires
has sufficient headroom to raise the load to the condition. A sling should be carefully examined to more than a casual understanding of wire rope design
height required. Headroom will affect the length determine that it is in as nearly new condition as and manufacture, and the responsibility for daily in-
of sling. practicable before each lift. spections must be in the hands of trained personnel.
5. Length of Sling: By applying your decision on
the type of hitch to knowledge of the headroom There are specific standards on the use and care Most of the foregoing applies equally to any type of
offered by the lifting device, the length of sling of slings in industries such as shipping and con- sling and careful inspection by a trained inspector is
can be calculated. struction, and these provide some guidance for necessary for safe sling use. If you require training for
6. Use Rated Capacity Chart: Always double- sling inspectors. Consensus standards published any type of sling inspection, contact Hanes Supply for
check that the sling type and capacity you as ANSI B30.9 are particularly helpful. more information.
choose, when rigged at the angle determined
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WORK WITH HSI SLINGS, SINCE 1930 194
Lift Engineering
With the Pythagorean Theorem knowing two sides of a right triangle makes
it possible to calculate the third side
C
A To find c (hypotenuse) To find a
Given: a2 + b2 = c2 Given: c2 -b2 = a2
Example: 42 + 32 = c2; 16 + 9 = c2; √ 25 = 5 Example: 52 - 32 = a2; 25 - 9 = c2; √ 16 = 4
B
A B
6'
2'
6'
Ten. in A = 6 x 3,000
— Ten. in A = 9,000 lbs.
2
(As load moves, tension changes)
6,000 LBS
3' 7'
Lift Point A Lift Point B
7 3
7 + 3 = 10,— = .70 7 + 3 = 10,— = .30
10,000 LBS 10 10
70 x 10,000 = 7,000 lbs. .30 x 10,000 = 3,000 lbs.
W x D2 x L1 LEGEND
D1 D2
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50° 1.305
500 LBS
500 LBS
OF SLING
ANGLE OF RATED
518
LBS
CHOKE IN CAPACITY
DEGREES APPLICABLE
LBS
518
120-180 100%
57
90-119 87%
BS
7L
60-89 74%
S
70
7L
LB
LB
7
70
0-29 49%
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WORK WITH HSI SLINGS, SINCE 1930 196
Basic Lift Engineering
The number of legs in a multi-leg sling will also have some bearing on the total
lifting capacity. Unless the load is flexible, it is wrong to assume that a 3 or 4 leg
hitch will safely lift a load equal to the safe load on one leg multiplied by the number
of legs, because there is no way of knowing that each leg is carrying its share of
the load. With slings having more than 2 legs lifting a rigid load, it is possible for
two of the legs to be carrying a majority of the load while the others only balance it.
Equal loading can be maintained on all legs using adjustable hitches, turnbuckles,
or chain lever hoists.
Sines
• 60 deg. - 0.866
• 45 deg. - 0.707
• 30 deg. - 0.500
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Vertical Hitch - A hitch where the sling is used in an eye and eye or
straight-pull configuration. The vertical hitch capacity reflects a full 100%
of the slings Working Load Limit (WLL). The hitch's efficiency is reduced
when used at any angle less than 90° from the horizontal plane.
Vertical Hitch
Choker Hitch - A hitch formed when one end of the sling is passed
under or through the load and back up through the sling eye or hard-
ware then is attached to the lifting hook or other device. The choker
hitch WLL reflects 75% to 80% of the vertical hitch rating, when the
angle of choke is 120° or greater. When the angle of the choke is less
than 120°, the hitch efficiency is reduced accordingly.
Choker Hitch
Basket Hitch
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WORK WITH HSI SLINGS, SINCE 1930 198
Sling Hitches
90
° 0°
18
RENDERED CHOKER ADJUSTMENT 60°
ANGLE OF CHOKE EFFICIENCY
OVER 120° 100%
30°
90° - 120° 87%
0°
60° - 89° 74%
30° - 59° 62%
0° - 29° 49%
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Double Wrap Choker Hitch - This hitch has the same rating as a
choker hitch that does not have an extra wrap. However, this hitch
provides more load control because the extra wrap, around the load,
provides 360° contact around the load. The double wrap is great for
bundled loads and controlling a high center of gravity.
Double Wrap Basket Hitch - This hitch has the same rating as a
basket hitch. The extra wrap provides 360° contact around the load.
The double wrap is great for bundled loads and controlling a high
center of gravity.
Double Choker Hitch - This hitch has double the choker hitch capac-
ity when the body of the sling passes through the eyes and back to the
hook. Thus allowing for full adjustment of the sling to equalize loading
on all parts of the sling.
Inverted Basket Hitch - This hitch has the same rating as a standard
basket hitch: less the reduction of a small D/d ratio. It is used to in-
crease the D/d ratio from a vertical basket through a shackle. It also
provides continual adjustments when used in conjunction with snatch
blocks during tilt up operations. It is possible for the inverted basket to
run over the saddle of the hook unless restrained.
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WORK WITH HSI SLINGS, SINCE 1930 200
Sling Hitches
Double Basket Hitch - This hitch has the same rating as two basket
hitches (with the same angle). This hitch should be used at angles no
less than 60° from the horizontal plane. A tighter angle may cause the
basket part of the hitch to run, making the load unstable. The hitch
achieves an equilateral triangle at 60°.
Adjustable Hitch - This hitch should be used with the choker hitch
rating. This hitch is used for loads which have an offset center of grav-
ity. For this hitch to work, the bends in the hitch must be tight. When
slack, the hitch should be adjusted to the desired length. Once under
load, friction will allow the hitch to stay in place. Rigging hardware
should be used in the bite of the hitch.
Adjustable Hitch
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Adjustable Hitch
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WORK WITH HSI SLINGS, SINCE 1930 202
Measuring Bridle Sling Length
Not all bridle sling lengths are measured the same. See the following examples:
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3
1 2
1
3
4
2
3
5
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WORK WITH HSI SLINGS, SINCE 1930 204
General Information
DEFINITIONS OF TERMS
Abrasion: The mechanical wearing of surface resulting from frictional contact with materials or objects.
Breaking Strength: That total force (lbs. or kg.) at which the sling fails. The total weight strain which can be
applied before failure. Usually at five times the rated capacity.
Bunching: Squeezing of a synthetic sling in narrow hardware or in a narrow lifting point.
Competent Person: A person designated for inspection who is trained, qualified by knowledge and practical
experience and the necessary instructions to enable the required test or examination to be carried out.
Design Factor (DF): A multiple of working load limit which varies from country to country. In North America a
5:1 DF is the standard. In Europe and Australia, a 7:1 DF is the standard. In Japan 6:1.
Double Basket Hitch: This is a basket hitch with the middle pulled up over the lifting hook between each
eye (end) of the sling to form two basket hitches. It has the same rating as two basket hitches (with the same
angle). This hitch should not be used at angles less than 60° to the horizontal.
Double Choker Hitch: This hitch has double the single choker hitch capacity when the body of the sling
passes through the eyes and back to the hook.
Double Wrap Basket Hitch: A basket hitch with one additional wrap around the load, providing 360° contact
around the load in order to have more control of the load during a lift. This hitch is great for bundled loads
and high centers of gravity. The rating is the same as a single basket.
Double Wrap Choker Hitch: This hitch has the same rating as a single choker hitch except it has an extra
wrap around the load for greater stability, providing 360° contact around the load.
External Warning Indicator (EWI): A type of visual overload indicator that can be installed
on Slingmax® roundslings.
Fitting: A load bearing metal component which is fitted to the sling. Can be of steel, aluminum or other
material that will sustain the rated capacity of the sling.
Hitch/Vertical: A method of attachment whereby the sling extends from the crane hook to the load
in a straight connection.
Hitch/Choker: The sling is passed around the load and back through itself and is connected to the
crane hook. The sling then tightens around the load when it is strained.
Hitch/Basket: The sling is passed from the crane hook around the load and attached
to the crane hook.
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WORK WITH HSI SLINGS, SINCE 1930 206
General Information
DEFINITIONS OF TERMS
Twin-Path® Cover: The seamless tubes, usually at least two separate and contrasting colors for easier
inspection that contain the cores. Covers may be of polyester, Covermax nylon, or aramids depending
on the desired finished characteristics of the product.
Ultimate Load: The average load at which the item is being tested fails or no longer supports the load.
Ultimate Strength: Same as break strength-that total force (lbs or kg) at which the sling fails. The total
weight strain that can be applied before failure.
Vertical Rated Capacity (VRC): The Vertical Rated Capacity is the maximum rated capacity for a sling
in a straight hitch or vertical configuration.
Working Load Limit (WLL): The maximum weight that a piece of rigging equipment should carry. Rated
capacity, load rating, Safe Working Load (SWL) and Working Load Limit are frequently used interchange-
ably. Break strength divided by design factor equals Working Load Limit.
CAUTIONS OR WARNINGS
All ratings shown in this literature are based upon the items being new or “in as new” condition. Catalog rat-
ings are considered to be the greatest load that should be applied to the item; therefore, any shock loading
must be considered when selecting the item for use in a system.
The products shown in this literature are subject to wear, misuse, overloading, corrosion, deformation, inten-
tional alteration and other usage factors which may necessitate a reduction in the product's Rated Capacity
or a reduction in its Design Factor. Therefore, it is recommended that all products be regularly inspected
to determine their condition as a basis for deciding if the product may continue to be used at the catalog
assigned WL, a reduced WL, a reduced design factor, or removed from service.
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
FACTORS
IF YOU KNOW: MULTIPLY BY: TO FIND:
Inches 25.4 Millimeters (mm)
Inches 2.54 Centimeters (cm)
Feet 0.30 Meters (m)
Yard 0.3711 Meters (m)
Miles 1.61 Kilometers (km)
Millimeters .0394 Inches
Centimeters .39 Inches
Meters 3.28 Feet
Meters 1.09 Yard
Kilometers .62 Miles
Metric Tons 1.102 U.S. Tons
U.S. Tons .9072 Metric Tons
Kilograms 2.204 Pounds
Pounds .453 Kilograms
Metric tons 2204.62 Pounds
Metric tons 1000.0 Kilograms
Fahrenheit (temp.) 5/9 (after subtracting 32) Celsius (temp.)
Celsius (temp.) 9/5 (then add 32) Fahrenheit (temp.)
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 208
Weights of Material
H = Height W = Width L = Length d = diameter r = radius (1/2 dia.) p = 3.14 (rounded 3.15)
[area of a square or rectangle = HW] [Vol of cube = HWL] [Circumference of circle = pd]
[area of a circle = pr2 or the approximate area of a circle = 80% of the dia2 (dia x dia x .80)]
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
Use Main Hoist. Use Whipline. Raise Boom. Lower Boom. Travel. Arm Swing. Arm
Tap fist on head; (Auxiliary Hoist). Arm extended, Arm extended, extended forward, extended, point
then use regular Tap elbow fingers closed, fingers closed, hand open and with finger in
signals. with one hand, thumb pointing thumb pointing slightly raised, make direction of swing
then use upward. downward. pushing motion of boom.
regular signals. indirection of travel.
Hoist. With forearm Lower. With arm Raise the Boom and Lower the Boom Travel. (One Track). Travel.(Both
vertical, forefinger extended down- Lower the Load. and Raise the Load. Lock the track on side Tracks). Use both
pointing up, move ward, forefinger With arm extended, With arm extended, indicated by raised fists in front of body,
hand in small pointing down, thumb pointing up, thumb pointing down, fist. Travel opposite making a circular
horizontal circle. move hand in small flex fingers in and flex fingers in and out track in direction motion about each
horizontal circles. out as long as load as load movement is indicated by circular other, indicating
movement is desired. desired. motion of other fist, direction of travel;
rotated vertically in forward or back-
front of body. (For ward. (For crawler
crawler cranes only). cranes only.)
Extend Boom. Retract Boom. Stop. Arm extended, Emergency Stop. Bridge Travel. Arm Trolley Travel. Palm
(Telescoping (Telescoping palm down, hold Arm extended, palm extended forward, up, fingers closed,
Booms). Both Booms). Both fists position rigidly. down, move hand hand open and thumb pointing in
fists in front of in front of body with rapidly right and left. slightly raised, make direction of motion,
body with thumbs thumbs pointing pushing motion in jerk hand horizontally.
pointing outward toward each other. direction of travel.
Extend Boom. Retract Boom. Move Slowly. Dog Everything. Multiple Trolleys. Magnet is Discon-
(Telescoping (Telescoping Boom). Use one hand to give Clasp hands in front Hold up one finger for nected. Crane
Boom). One Hand One Hand Signal. any motion signal and of body. block marked “1” and Operator spreads
Signal. One fist in One fist in front of place other hand two fingers for block both hands apart
front of chest with chest, thumb pointing motionless in front of marked “2”. Regular palms up.
thumb tapping outward and heel of hand giving the motion signals follow.
chest. fist tapping chest. signal. (Hoist slowly
shown as example.)
HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.HanesSupply.com
WORK WITH HSI SLINGS, SINCE 1930 210
HSI Training
H
anes Supply seminars are hands-on demonstrations for a wide range of industrial and
contractor applications. Our rigging & safety specialists are available to conduct training
seminars at your facility, or you can take advantage of our fully equipped facilities.
RIGGING
REVIEW OF ASME B30: EQUIPMENT SELECTION:
• Overview of safety codes and standards • Hardware capabilities
covering cranes and rigging equipment. • Hitch selection
SAFETY
CONFINED SPACE: ABC’S OF FALL PROTECTION:
• An overview of entering a permit-required Anchor Points, Bodywear, Connectors -
confined space as it relates to Fall Arrest –
Rescue retrieval. • An overview of proper fall protection
configurations that are capable of with-
• Live davit arm demonstration and standing fall arrest forces when connected.
showing of the rescue retrieval and fall
arrest equipment required in confined • Discussion of fall protection harnesses:
space entry. An overview of the different types and
how to wear them correctly.
LANYARDS VS RETRACTABLES:
• Discussion of the advantages FITTING OF HARNESSES:
that retractables offer over traditional Discussion of proper fitting of
lanyards as connecting devices. Fall Protection harnesses.
• Discussion of minimum fall
clearance heights for each device.
100% TIE OFF APPLICATIONS:
Review 100% tie off connections
INSPECTION GUIDELINES: with personal retractables and lanyards.
Discussion of OSHA requirements
for inspection of fall protection
products/equipment. HORIZONTAL LIFELINE APPLICATIONS:
Review different types of horizontal lifelines
that are temporary or permanent.
REPAIRS
“It all started when Tex McLaughlin taught me how to splice cable in order to obtain my Feder-
al A and E Aircraft Mechanics License #8867 on May 1, 1930. After leaving American Airways
August 20, 1936 to become a Professional Firefighter, I soon learned that splicing cable for
local contractor friends like Herb Darling and Howard Stimm put extra bread on the table.
Soon we had to take operations into larger quarters at 23 Poplar Avenue. In 1962 we moved to
the warehouse at 1294 Seneca Street, giving us the space for a larger Sling Shop and also the
ability to be an Allied Products Supply House with more products and quicker, better service.
Our new 55,000 square feet warehouse at 55 James E. Casey Drive enables us to stock even
more products to better service our customers. The increasing number of Hanes Supply custom-
ers in Central New York State convinced us to open our new Rochester Warehouse. Hanes Sup-
ply is committed to making the moves to give the best possible service to all of our customers.
On October 1, 1975 I retired as a Battalion Chief from the Buffalo Fire Department enabling
me to devote more time to the company until my son Bill could take the wheel. Bill graduated
in June 1980 as a Civil Engineer from the State University at Buffalo and is now President of
Hanes Supply, Inc. Having been around watching Dad since he was 9 years old, he thoroughly
knows the wire rope business. In association with his friends Dennis St. Germain and Jim Boyco,
Bill and the Hanes Supply Crew have learned many modern improvements in sling productions.
Many thanks to our hard working staff led by our Operations Manager and son-in-law Dave
Learn, Retired Office Manager Hermine Bruno, my other son Ted Hanes, II and my late wife
Nellie C. Hanes who have all been very valuable assets to our business.”
Ted had many other accomplishments including being a Buffalo Firefighter for 39 years, retiring
as Battalion Chief in 1975. During WWII, Ted served in the Coast Guard Reserve. Ted was Com-
modore of the Buffalo Yacht Club in 1957 and Master of his Masonic Lodge in 1950.
Ted and Nellie had five children in the 1950’s. When most couples would be thinking of retire-
ment, they were busy providing the best home and education for their children.
Work was never a four letter word to Ted. Long days and nights of working at Hanes Marine and
Cable and the Buffalo Fire Department were common. He spent countless hours making slings
by walking around the rigger’s vise. His strength and determination built Hanes Supply into what
it is today. He also had the strength to pass the company to the next generation.
Your memory and leadership will never
leave us. Special thanks to a great man
who we are proud to have had as our
father. God bless you.
WE PROUDLY FLY
Thank you,
OUR FLAGS!
Bill Hanes/ Dave Learn/ Ted Hanes II
BUFFALO, NY ROCHESTER, NY ALBANY, NY SYRACUSE, NY
WATERTOWN, NY BRANFORD, CT NORTH & SOUTH CAROLINA
One of the foremost leaders in the industry Specializing in Lifting Solutions
Manufacturer of Slingmax, Wire Rope, Chain & Nylon Slings
Complete Contractor & Industrial Supplier