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(types MU300, 500, 1000, 2000, 4000)

(types MU6000, 8000, 10000)

User Manual
MultiMix Single Shaft Paddle Mixer
(types MU300, 500, 1000, 2000, 4000, 6000, 8000, 10000)

V00 01-2016
IMPORTANT:

Operating and technical personnel must be completely familiar with the contents of this manual!

IMPORTANT:
Spare parts can only be ordered with the order form (Chapter 9).
Copy the ‘FB. no’ from the identification plate on your machine to the order form.

Copyright © 2016 Van Aarsen International B.V., the Netherlands


All rights reserved. No part of this book may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior permission of
the publisher.

Van Aarsens’ policy is one of continuous product improvement and the right is reserved to amend or modify the
construction and/or model of our products at any time whatsoever without prior notice and without any obligation
to modify any previously supplied products accordingly.

Whilst reasonable efforts have been made to ensure that at the time of publishing this user manual is correct, the
descriptions and illustrations appearing are not binding.

Page 2 of 2
Contents

1. INTRODUCTION ............................................................................................................................... 4
1.1. General ..................................................................................................................................... 4
1.1.1. Design ............................................................................................................................ 4
1.1.2. Mixer types ..................................................................................................................... 4
1.1.3. Manual ........................................................................................................................... 4
1.1.4. Warranty ........................................................................................................................ 4
1.1.5. Conventions .................................................................................................................... 5
1.2. Conditions of use ...................................................................................................................... 5
1.2.1. Intended use ................................................................................................................... 5
1.2.2. Professional knowledge ..................................................................................................... 5
1.2.3. Sound pressure................................................................................................................ 5
1.3. Environment ............................................................................................................................. 5
1.4. Guarantee ................................................................................................................................. 5
2. SAFETY INSTRUCTIONS ................................................................................................................... 6
2.1. Signs on the machine ............................................................................................................... 6
2.2. Location on the machine. ......................................................................................................... 7
2.3. Safety instructions for maintenance and/or other activities ..................................................... 8
2.4. Identification plate ................................................................................................................... 8
2.4.1. Appearance of the identification plate ................................................................................. 8
2.4.2. Location on the machine ................................................................................................... 8
2.5. Declaration of Conformity ......................................................................................................... 9
3. DESCRIPTION ................................................................................................................................ 10
3.1. Machine overview ................................................................................................................... 10
3.2. Housing, mixer body ............................................................................................................... 13
3.3. Drive....................................................................................................................................... 14
3.3.1. Geared motor version ......................................................................................................14
3.3.2. Motor with gearbox version (Figure 3.8, 3.9 and 3.10) .........................................................14
3.4. Shaft and Paddles ................................................................................................................... 15
3.4.1. Mounting plate with slotted holes ......................................................................................15
3.4.2. Adjustable head on paddle shaft........................................................................................16
3.4.3. Sealant end plates ..........................................................................................................17
3.5. Inlet ...................................................................................................................................... 18
3.5.1. Flat cover above mixer. Figure 3.19 ...................................................................................18
3.5.2. Bomb door above mixer (optional). Figure 3.20 ...................................................................18
3.6. Bomb door under mixer .......................................................................................................... 18
3.7. Middle bearing ........................................................................................................................ 19
3.8. Locking device ........................................................................................................................ 20
3.8.1. Linear moving lever .........................................................................................................20
3.8.2. Rotating lever .................................................................................................................21
3.9. Inspection hatch mixer body .................................................................................................. 22
3.10. Aeration valve ...................................................................................................................... 22
3.11. Air filter and shut off valve .................................................................................................. 24
3.12. Pneumatic control ................................................................................................................. 25
3.13. Inspection doors and bolted inspection covers ..................................................................... 26
3.14. Liquid pipes (optional).......................................................................................................... 27
4. INSTALLATION............................................................................................................................... 28
4.1. Transportation ........................................................................................................................ 28
4.2. Installation MM6000 ............................................................................................................... 28
4.3. Hoisting and lifting ................................................................................................................. 28
4.4. Machine foundation ................................................................................................................ 29
4.5. Connection conditions ............................................................................................................ 29
4.5.1. EU countries ...................................................................................................................29
4.5.2. Other countries ...............................................................................................................29
4.6. Connection electrical installation ............................................................................................ 29
5. OPERATING INSTRUCTIONS .......................................................................................................... 30
5.1. Start the production ............................................................................................................... 30
6. MAINTENANCE ............................................................................................................................... 31
6.1. Maintenance schedule operator .............................................................................................. 31
6.2. Maintenance by technical personnel ....................................................................................... 31
6.2.1. Lubrication .....................................................................................................................31
6.2.2. Maintenance schedule technical personnel ..........................................................................33
7. TROUBLESHOOTING ....................................................................................................................... 35
8. PARTS LIST .................................................................................................................................... 37
9. ORDER FORM FOR SPARE PARTS .................................................................................................... 38

Page 3 of 3
1. INTRODUCTION

1.1. General
The Van Aarsen MultiMix single-shaft paddle mixer is used for the charged mixing of products in the compound feed
industry with different bulk densities and structures.
The purpose of this machine is to obtain a homogenous mixture in a short time. The machines principle is based on
constantly keeping the various products that must be mixed moving, by means of a counter-flow principle.
Bomb doors below the mixer ensure short emptying time. This results in a high production speed.

1.1.1. Design
The mixer has a robust design. The head plates are provided with sealed shaft passages. The large-sized bearings
are fitted outside the head plates of the mixer. The mixer is provided with 6 or 4 paddles (depending on the size of
the mixer).
The mixer body is provided with one large ergonomic inspection door that is provided with safety devices.

A drive unit rotates the mixing shaft at 33-49 rpm (depending on the size of the mixer).

Figure 1.1 Figure 1.2

1.1.2. Mixer types


Figure 1.1: MultiMix types MU300, MU500, MU1000, MU2000, MU4000
Figure 1.2: MultiMix types MU6000, MU8000, MU10000

1.1.3. Manual
This manual is intended for operating and technical maintenance personnel.

1.1.4. Warranty
Van Aarsen guarantees the product only for the purpose for which it is intended. Any misuse or alteration
invalidates the warranty.
• Read this manual carefully before operating the product;
• Only use Van Aarsen spare parts.

Page 4 of 5
1.1.5. Conventions
The following signs are used in this manual:

Warning or caution: Risk of personal injury, loss of life or a risk of damage to the machine.

Risk of electric shock.

Additional information.

Risk of fire

1.2. Conditions of use

1.2.1. Intended use


The MultiMix single-shaft paddle mixer is a machine intended for building into a larger system. This larger entity
may be a compound animal feed factory or a so-called ‘mixing section’. Only after the MultiMix single-shaft paddle
mixer has been built into the entity, it becomes a complete machine.
The MultiMix single-shaft paddle mixer is a machine that functions without local operation, it merely has to be
switched on and it starts operating.
When the machine is not built into a larger system and the inlet and/or outlet are not shielded off, the user is
responsible for application of safety measurements. NEN-EN 681, NEN-EN 620.
The machine must be lubricated according to the lubrication and maintenance conditions (refer to Chapter 6).
All technical checks and inspections must be done by qualified technical personnel. If the assembly conditions are
followed the machine will operate in a maintenance-friendly manner.

1.2.2. Professional knowledge


To mechanically install and electrically connect the machine professional knowledge is required. The training level
required for technical personnel (fitter) is the equivalent of a secondary technical education or knowledge and
experience gained equivalent to this.
For operating personnel the training requirements of the employer will do.

1.2.3. Sound pressure


The machine is intended for building into a complex installation, and this machine may not be brought into use
until it conforms to the fundamental requirements of the machine directive. Persons who have responsibility for the
entire installation must take sufficient measures against the sound pressure emitted when required.

1.3. Environment
At the end of its working life dispose the machine in conformation with the regulations in your country.

1.4. Guarantee
Van Aarsen guarantees the delivered equipment for a period of 1 year after putting into operation/commissioning,
based on working days of 8 hours, but no longer than 18 months after shipment from Panheel, the Netherlands.
There is under no circumstance, guarantee provided for defects caused entirely or partly due the following:
• Non-compliance with the operation and maintenance instructions or with normal usage;
• Normal wearing;
• Assembly/installation or repair being carried out by a third party or by Buyer;
• Application of non-original parts;
• Materials, operating procedures and constructions being altered under explicit instruction from the Buyer.

Page 5 of 5
2. SAFETY INSTRUCTIONS

The machine is provided with a number of safety devices:


• Pictograms;
• Fixed cover on side wall for middle bearing;
• Fixed cover on aeration duct for aeration valve;
• Inspection hatch with 2 safety devices;
• Covers on the frame box;
• Shut off valve on pneumatic control unit;
• Fixed cover on drive for pulleys (only at MU6000, MU8000 and MU10000);

Never circumvent the safety protection in order to prevent serious injury!


CAUTION
• Always use Van Aarsen spare parts.
• Do not cover signs or other markings on the machine and make sure that they remain readable.
• Always obey the safety regulations that apply in your country to reduce the risk of fire, electric shock
and personal injury.
• Keep the work area clean.
• To prevent dust explosion, all machines must be kept clean. Never let more than 5 mm dust
accumulate on the machines!
• Make sure that the work place is safe.
• Guard against electric shock.
• Do a regular check for damaged parts.
• Always wear protective head wear, ear protectors, footwear and gloves suitable for safe operation of
the machine. The protective clothing must not interfere with safe operation of the machine or restrict
the ability to communicate with co-workers.
• To protect your respiratory system against irritation and/or infections you must wear a fine-dust
mask during maintenance and cleaning activities.
• During cleaning activities and in the neighborhood of running machines, eye protection is mandatory.
• Always work with at least one colleague.

2.1. Signs on the machine


Safety, warning, and information signs are attached to the machine to provide general and safety information.

1 Caution: hot surface. 8 Wear safety goggles

2 Risk of being injured by rotating parts 9 Wear ear protection

3 Risk of being injured by rotating parts 10 Wear protective gloves

4 Risk of being injured by moving parts 11 Risk of electric shock

5 Read manual first 12 Identification plate (Figure 2.3 / 2.4)

6 Wear protective shoes 13 Lift here

7 Wear a helmet 14 User & installation manual

Page 6 of 9
2.2. Location on the machine.
The signs are placed on the machine as shown in Figure 2.1, 2.2 and 2.3. If one of these pictograms is not present,
you must report this to the appropriate person at your company as soon as possible. When a pictogram has
disappeared in the course of time, it must be replaced as soon as possible.

13

12

4
14

13

2
2

Figure 2.1

Page 7 of 9
2.3. Safety instructions for maintenance and/or other activities
When there are activities around and/or at the paddle mixer, always take the following safety instructions:
1. Turn the main switch for the electric motor to 0.
2. Use a padlock to lock the main switch.
3. Use the shut off valve (red encircled) on the pneumatic control unit and switch the air pressure to 0.
4. Use a padlock to lock the shut off valve on the pneumatic control unit.
5. Follow safety instructions of the machine above the mixer, and make filling impossible.
The operation principle of the shut off valve (Figure 2.2) is described in Chapter 3.13.

Figure 2.2

2.4. Identification plate


The identification plate is provided with specific information:

• Type: Machine type. In case of a MultiMix single shaft paddle mixer, ‘MU <type>’ is filled in.
• FB. No: Production order number
• Date: Year of production

2.4.1. Appearance of the identification plate


The CE marking and the ATEX marking (when applicable) are printed on this plate.

Figure 2.3: Figure 2.4:


Identification plate CE marking Identification plate CE and ATEX marking

2.4.2. Location on the machine


The identification plate is located as indicated in Figure 2.1: 12.

Page 8 of 9
2.5. Declaration of Conformity

Declaration of Conformity

Originally written in English and in compliance with EN-EN-ISO 17050-1:2010

Manufacturer:
Van Aarsen International B.V.

Heelderweg 11
6097 EW Panheel
The Netherlands

Tel: +31 (0) 475 579444


Fax: +31 (0) 475 579223
Web: www.aarsen.com
E-mail: info@aarsen.nl

Description of product:

MultiMix Single Shaft Paddle Mixer

The Van Aarsen MultiMix single shaft paddle mixer is used for the charged mixing of products from the compound
feed industry. The purpose of this machine is to obtain a homogeneous mixture in a short time.

The above mentioned product which accompanies this declaration is in conformity with EU Directives:

2006/42/EG Machinery Directive


2006/95/EG Low Voltage Directive
2004/108/EG Electromagnetic Compatibility Directive
94/9/EG Atex 95 (if applicable and shown on identification plate)

Additional information:
• The MultiMix single shaft paddle mixer may only be installed by professional assemblers who are familiar with
the requirements for safety and Electromagnetic Compatibility.
• It must not be put into service until the relevant production line into which it is to be incorporated has been
declared in conformity with the provisions of the Machinery Directive.

Panheel, January 15, 2016

Van Aarsen International bv


Director of Technology
Ir. H. Vissers

Page 9 of 9
3. DESCRIPTION

3.1. Machine overview

K
D

I
A

J
J

H E D
K

J
J

E
Figure 3.1: Geared motor version

A Housing, mixer body G Inspection hatch mixer body


B Drive H Aeration valve
C Shaft with paddles I Air filter and shut off valve
D Inlet J Inspection doors, bolted inspection covers
E Bomb doors under mixer K Liquid pipes (optional)

Page 10 of 27
K
D

I
A

J
J

E D
K H

J
J

E
Figure 3.2: Motor with gearbox version

A Housing, mixer body G Inspection hatch mixer body


B Drive H Aeration valve
C Shaft with paddles I Air filter and shut off valve
D Inlet J Inspection doors, bolted inspection covers
E Bomb doors under mixer K Liquid pipes (optional)

Page 11 of 27
E

Figure 3.3: Bottom side of the mixer

Figure 3.4: Top side of the mixer

C Shaft with paddles


E Bomb doors under mixer
F Locking device

Page 12 of 27
3.2. Housing, mixer body
The mixer body is standard available in SS304 or St. 37-2. The mixer body consists of two head plates (Figure
3.5: AA) and two trough plates (Figure 3.5: AB) The machine weights and thickness of the head plates and trough
plates are shown in Table 3.1.

Thickness Thickness trough Dynamic machine


Mixer type Static machine weight [kg]
head plates [mm] plates [mm] weight* [kg]
MM300 8 6 900 1.070
MM500 8 6 1.550 1.850
MM1.000 10 6 2.150 2.780
MM2.000 10 6 3.500 4.810
MM4.000 10 6 5.900 8.590
Upper part: 700
MM6.000 10 8 8.250 11.920
Lower part: 7.550
MM8.000 10 8 10.800 15.980
MM10.000 10 8 12.000 18.590
*Dynamic weight: static machine weight + maximum product content + mixing forces
Table 3.1

AA
AA
AB

Figure 3.5 Figure 3.6 Figure 3.7

The mixer body has a minimum and maximum filling rate. The maximum product density is 650 kg/m3. The
maximum product content depends on the product density.

REMARK
If the maximum product content in kilograms is reached, you can’t fill the mixer to the maximum
quantity of liters, or vice versa.

In Table 3.2 you can find the maximum and minimum filling rate.

Minimum product content Maximum product content Total mixer volume


Mixer type Figure 3.6 Figure 3.7
[L] [L] [kg] [L]
MM300 90 300 150 420
MM500 150 500 250 700
MM1.000 300 1000 500 1400
MM2.000 600 2000 1000 2800
MM4.000 1200 4000 2000 5600
MM6.000 1800 6000 3000 8400
MM8.000 2400 8000 4000 11200
MM10.000 3000 10000 5000 14000
Table 3.2

Page 13 of 27
3.3. Drive
Each mixer contains one main motor, to drive the machine with a constant speed. The motor is usually already
mounted to the mixer in the factory. There are two types of drives. Which drive is installed on which mixer is shown
in Table 3.3.

Mixer type Drive Motor Power [kW] Main shaft speed [rpm]
MM300 Geared motor version 9,2 49
MM500 Geared motor version 11 49
MM1000 Geared motor version 15 45
MM2000 Geared motor version 22 44
MM4000 Geared motor version 45 37
MM6000 Motor with gearbox version 75 35
MM8000 Motor with gearbox version 90 / 110 33
MM10000 Motor with gearbox version 132 33
Table 3.3

3.3.1. Geared motor version (Figure 3.7)


A shrink disc transmits the power to the shaft. The motor is mounted onto the gearbox. See separate motor
instructions.

BB

Figure 3.7 Figure 3.8

3.3.2. Motor with gearbox version (Figure 3.8, 3.9 and 3.10)
A shrink-disc transmits the power to the shaft. The motor drive is placed on top of the gearbox. Primary power
transmission is via V-belts (BA). The motor support (BB) is height-adjustable for correct belt-tensioning.
Information about the V-belt tension is noted on the sticker (BC) at the cover.

BA

BC

Figure 3.9
Page 14 of 27
3.4. Shaft and Paddles
The mixer shaft is provided with exchangeable paddles. The paddle shafts are provided with clamp brackets (Figure
3.13: CA) on the main shaft of the mixer. The distance between paddle and trough has to be 6 mm (Figure 3.12).
This is important for a homogeneous mixture and to prevent contamination.
There are differences in how to exchange the paddles, and the number of paddles. You can find the information in
Table 3.4, and the explanation of the exchangeablity in the sub chapters.

Minimum 6 mm

Figure 3.11 Figure 3.12


Mixer type Number of paddles Type of exchangeablity
MM300 4 Mounting plate with slotted holes
MM500 4 Mounting plate with slotted holes
MM1.000 4 Mounting plate with slotted holes
MM2.000 4 Mounting plate with slotted holes
MM4.000 6 Mounting plate with slotted holes
MM6.000 6 Mounting plate with slotted holes
MM8.000 6 Adjustable head on paddle shaft
MM10.000 6 Adjustable head on paddle shaft
Table 3.4

3.4.1. Mounting plate with slotted holes


The paddles (CB) are mounted on a mounting plate
(CC). The mounting plate is provided with slotted
holes, which provide height adjustment of the
paddles. CA
Follow the steps below:
CC
1. Stop the mixer and use all safety precautions and
-devices (Chapter 6: Maintenance)
2. Open the inspection hatch.
3. Loosen the 4 bolts (CD) of the paddle.
4. Adjust paddle in height, up or down (keep a
minimum 6 mm clearance between paddle and
wall).
5. Tighten the 4 bolts (CD). CB
6. Make sure no paddles touch the mixer wall;
rotate the mixer shaft by hand (if necessary, use
CB
the motor fan to rotate the mixer shaft).
7. If no paddles touch the mixer wall, continue with
step 8; if a paddle touches the mixer wall start at
step 3.
8. Make sure everything is cleared in- and around
the mixer. Close the inspection hatch.
9. Disable all safety switches, and start the mixer.
CD CD CD CD
Tightening torque M12: 87Nm
Tightening torque M16: 210Nm Figure 3.13
Page 15 of 27
3.4.2. Adjustable head on paddle shaft
The paddles (CB) are mounted on an adjustable head with mounting plate (CE). It is possible to adjust the
adjustable head with paddle in height.
To adjust the paddles follow the steps below:
1. Stop the mixer and use all safety precautions and -devices (Chapter 6: Maintenance).
2. Open the inspection hatch.
3. Loosen the M16 nut (CF).
4. Remove the cap (CG) (as shown in Figure 3.14).
5. Loosen M16 bolt (CH) and nuts (CI).
6. Loosen nut M12 (CJ) and bolt M16 (CK).
7. Ajdust paddle to tighten or loosen M12 bolt (CL) and M16 nut (CM).
8. With M12 bolt (CL) you can adjust the paddle upward, and with the M16 nut (CM) you can adjust the paddle
downward (keep a minimum 6 mm clearance between paddle and mixer wall).
9. After adjusting, tighten M12 nut (CJ) and M16 nut (CK).
10. Tighten M16 bolt (CH) and nuts (CI).
11. Make sure no paddles touch the mixer wall; rotate the mixer shaft by hand (if necessary, use the motor fan to
rotate the mixer shaft).
12. If no paddles touch the mixer wall, continue with step 13; if a paddle touches the mixer wall start at step 5.
13. Install cap (CG) (as shown in Figure 3.14).
14. Tighten M16 nut (CF).
15. Make sure everything is cleared in- and around the mixer. Close the inspection hatch.
16. Disable all safety switches and start the mixer.
Tightening torque M12: 87Nm
Tightening torque M16: 210Nm

CE

CB
CA

CB
CF
CG CL CK
CJ CM
CE CB
CH
CI

Figure 3.14
Page 16 of 27
The mixer shaft is provided with bearing blocks and stuffing box sealings. It is important to check the grease
amount of the bearing block. For more information, refer to Chapter 6.2.1: Lubrication. The stuffing box (CN) is
mounted on the head plate.
It is important to replace the packing cords after the specified time. Refer to the next chapter for details about

CN CP

Figure 3.15

replacing the packing cords.


3.4.3. Sealant end plates
Use a sharp knife to cut the packing cords (CO) slantwise to the right size. To get the best sealing properties it is
important that the cord has no fray ends (CP).
Place 5 rings of packing cord inside the available space.

CQ
CO CO

Figure 3.16 Figure 3.17

Make sure that the cutting edges are not lying next to each other (CQ).
Figure 3.18
Pay attention to the direction of the slanted edges of the packing cords in relation to the rotation direction of the
mixer shaft!
After about 16 hours of operation, tighten the nuts (CR) one turn (only once!).

CR

Figure 3.18
Page 17 of 27
3.5. Inlet
Van Aarsen’s standard is a flat cover on top of the mixer. There are more different types of inlet possible; the most
common inlet possibilities are mentioned.

3.5.1. Flat cover above mixer. Figure 3.19

DA

Figure 3.19 Figure 3.20

A flat cover (DA) is fitted on top of the mixer. Holes for the connection of supply tubes can be made in the cover.
3.5.2. Bomb door above mixer (optional). Figure 3.20
The bomb door above the mixer is a steel plate housing with a large filling opening along the whole length of the
mixer. The bomb door is operated with air cylinders that are provided with proximity switches. A separate manual is
available for the bomb door above mixer.

3.6. Bomb door under mixer


The bomb door under the mixer has the same shape as the mixer trough, preventing dead corners. The bomb door
is provided with a bolted top plate (EA), which fits in the mixer trough. The bomb door shafts are pneumatically
actuated by four single main cylinders (EB), two for each bomb door. The bomb doors open one after the other.
First bomb door (EC) opens, and after that bomb door (ED) opens.
IMPORTANT
It is important to unlock the locking device (EE) (see Chapter 3.8) before opening the bomb doors
manually.
In closed position the locking device is activated. The construction of the bomb doors in combination with the
locking device ensures a continuously perfectly closed mixer. The cylinders are provided with proximity switches
that indicate ‘open/closed’. The cylinder (EB) of bomb door (ED) holds another proximity switch. This proximity
switch controls when it is possible to open bomb door (ED), to ensure the shortest possible discharging time.
Each bomb door is provided with a beater (EF), to avoid building-up of product on the sealing surfaces (EG). It is
important to check the red sealing rubber (EH) regularly for cracks. If there are any cracks, contact Van Aarsen

EE
ED ED EH
EB EB EC
EF EF
Figure 3.21
EC
EH
EE

Figure 3.22
Page 18 of 27
and replace the red sealing rubber (EH).

EG EH EE

EG

EA

Figure 3.23 Figure 3.24

IMPORTANT
• Always avoid contamination!
• Regularly check for contamination (EG) and clean when necessary (Figure 3.23).

3.7. Middle bearing


The mixer bomb door is provided with an exchangeable middle bearing. It is possible to exchange the middle
bearing in height. Exchange this bearing only when the mixer is completely clean and the leakage still appears after
cleaning the mixer. This is a possible solution for leakage from the bomb doors.

To adjust the middle bearing, follow the steps below:


1. Stop the mixer and use all safety precautions and -devices (Chapter 6: Maintenance).
2. Remove the cover in the side wall (Figure 3.25).
3. Loosen bolts (EI).
4. Loosen nut (EJ) and turn bolt (EK) upside or downside.
5. Tighten nut (EJ).
6. Tighten bolts (EI).
7. Make sure everything is cleared in- and around the mixer. Close the cover in the side wall.
8. Disable all safety switches and start the mixer.
9. Check if the problem is solved, if the problem occurs again, start at step 1.

EI

Figure 3.25

EI
EK EJ
Page 19 of 27
3.8. Locking device
The locking device is a lever under the bomb door, that prevents the bomb door from opening or exhibiting leakage
during the mixing cycle. Thereby the locking device is a safety device during activities in or under the mixer. During
activities in or under the mixer you have to switch off the shut off valve with an integrated venting system. See
Chapter 3.11 for a detailed instruction of the safety devices.
The cylinders (FA) of the locking device are provided with speed control valves with an integrated pilot check, that
ensures that the cylinders cannot move without air pressure. The cylinders can only be controlled, when there is air
pressure in the supply air tube.
There are two types of locking devices on the Van Aarsen mixers. You can find the information in Table 3.5, and the
explanation of the locking devices in the sub paragraphs.

Mixer type Locking device Mixer type Locking device


MM300 Linear moving lever MM4.000 Rotating lever
MM500 Rotating lever MM6.000 Linear moving lever
MM1.000 Rotating lever MM8.000 Linear moving lever
MM2.000 Rotating lever MM10.000 Linear moving lever
Table 3.5

3.8.1. Linear moving lever


The linear moving lever (FB) moves under a track roller (FC), which is mounted on the bomb door. It locks the
bomb door. The locking device is activated when the bomb door is closed. Operation of the lever is shown in Figures
3.28 and 3.29. If a problem occurs with the closing of the locking lever, it is possible to adjust the lever FB. The
locking cylinder (FA) is provided with proximity switches that indicate ‘in/out’.
It is also important to check the rubber bellow (FD) regularly if there are any cracks. If there are any cracks,
contact Van Aarsen and replace the rubber bellow.
To adjust the locking device follow the steps below:
1. Stop the mixer and use all safety precautions and -devices (Chapter 6: Maintenance).
2. Loosen bolts M16 (FE).
3. Adjust the locking lever by tightening or loosening bolts and nuts M12 (FF).
4. Loosen the fork end (FG) of the cylinder.
5. Adjust the locking lever in the desired position.
6. Tighten bolts and nuts M12 (FF).
7. Tighten bolts M16 (FE).
8. Check manually if the locking cylinder fits under the track roller (Figure 3.28).
9. If the clearance between lever and track roller is 0.5 mm continue with step 7, if the lever doesn’t fit, or the
clearance is more than 0.5 mm, start at step 2.
10. Tighten fork end of the cylinder.
11. Make sure everything is cleared in- and around the mixer. Close the inspection hatch.
12. Disable all safety switches and start the mixer.

Tightening torque M12: 87 Nm


Tightening torque M16: 210 Nm

FA
FC FA
FG

FD

FB
FF

FE

Figure 3.26 Figure 3.27

Page 20 of 27
FC FB FD FC FG

FF

FE

Figure 3.28: Locked position Figure 3.29: Unlocked position

3.8.2. Rotating lever


The rotating lever (FB) rotates under a track roller (FC) which is mounted on the bomb door, to lock the bomb
door. Operation of the lever is shown in Figures 3.30 and 3.31. If a problem occurs with the closing of the locking
lever, it is possible to adjust the track roller (FC). Remove inspection cover (FH) for inspection of the locking
system.
To adjust the locking device, follow the steps below:
1. Stop the mixer and use all safety precautions and -devices (Chapter 6: Maintenance).
2. Loosen special bolts M10 (FI)
3. Adjust the track roller by rotating the excentric shaft (FJ).
4. Tighten special bolts M10 (FI), tightening torque: 50 Nm. Use Loctite 222 to secure thread.
5. Loosen bolt or lever pin (FK) and check if the locking cylinder fits under the track roller by hand (Figure 3.31
and 3.33).
6. If the clearance between lever and track roller is 0.5 mm, continue with step 7, if the lever doesn’t fit, or the
clearance is more than 0.5 mm, start at step 2.
7. Make sure everything is cleared in- and around the mixer. Close the inspection hatch.
8. Disable all safety switches, and start the mixer.

FH FB FC FJ

FB

FC

FI

Figure 3.30: Locked position Figure 3.31: Unlocked position


Page 21 of 27
FH FK FA FI FJ FC FB

FI

Figure 3.32 Figure 3.33

3.9. Inspection hatch mixer body


The ergonomic inspection hatch is executed with two safety switches; one rotary switch (GA) and one delay
bolt (GB). The rotary switch detects when the hatch is opened. Before opening you have to turn out the delay
bolt, which provides a delay. This will make sure that the mixer shaft stands still before the door can be opened.
Before opening the inspection hatch, make sure all safety precautions are taken and safety devices are activated,
described in Chapter 6: Maintenance.
The inspection hatch opens with two gas springs (GC), which provides a very accessible entry to the mixer.

GB GA GC

GA

GB

Figure 3.34 Figure 3.35

3.10. Aeration valve


The aeration valve (HA) is integrated in the mixer body to minimize contamination in the aeration duct. When the
mixer discharges, the valve opens to generate an air stream from the bin below the mixer to the mixer to avoid an
overpressure in the bin under the mixer, and an under-pressure in the mixer. The valve operates with a pneumatic
cylinder (HB). The pneumatic cylinder (HB) actuates the shaft, which provides that the valve (HA) is opening. The
shaft sealing consists of an oil catcher and an o-ring, which are mounted in a plate (HC). The cylinder is provided
with proximity switches that indicate ‘open/closed’, a non-return valve and a flow control valve.
The aeration duct can be positioned at two different locations.
The MM8000 and MM10000 are provided with an aeration duct on the trough, which is shown in Figure 3.41 and
3.42. The other types are provided with an aeration duct on the head plate at the non-drive side. The operation of
the valve is the same for both types.

Page 22 of 27
HC HA

HB

Figure 3.36 Figure 3.37: Valve closed

HC HA HA

HB

Figure 3.38 Figure 3.39: Valve open

HC HA

HB
HD

Figure 3.41: Valve MM8000 / MM10000

Figure 3.40
HC

Figure 3.40
HD (orange): Plate in through valve to avoid HA
contamination
HB

Figure 3.42: Valve MM8000 / MM10000

Page 23 of 27
3.11. Air filter and shut off valve
An air filter and a shut off valve are installed on top of the frame box at drive side. Connect the air supply in
the feedmill on the ball joint (IA). After the ball joint, there is a shut off valve (IB) installed. When there is
maintenance or activity in or around the mixer, use this shut off valve to create a complete safe environment. Use
the included padlock to lock the air system. The operation principle of the shut off valve is described below:

The operation principle shut off valve (IB) in combination with the pilot check:
• When the bomb doors are closed, the locking system (Chapter 3.8) is activated.
• By activities or maintenance at-, in-, or around the mixer, the main switch and shut off valve (IB) are used.
Follow all safety precautions and use all safety devices (Chapter 6: Maintenance).
• The shut off valve (IB) blocks the supplied air.
• The shut off valve (IB) vents the complete air system and the supply tubes to the locking cylinders are also
vented.
• The locking cylinders stay in position because of the pilot check. The pilot check only functions when there is air
pressure at the supply tube.
• It is impossible to control the locking cylinders, because the supply tubes to the solenoid valves are vented.
• The main cylinders always stay under pressure. It is also impossible to control the main cylinders (Chapter 3.6)
because the supply tubes are vented.

Behind this shut off valve, a filter (IC) is installed, to clean the supplied air. The filter purificates the air by a
reducing filter of 5 μ, which is equivalent to ISO 8573-1 class 3 according to the particle size. Behind this filter, the
air is distributed to the whole air system of the mixer. Use a minimum of 6 bar air pressure on the system which
you can read off on the manometer (ID). At Chapter 3.12, is the pneumatic control of the mixer added.
For the supplied air use minimum ISO 8573-1 class 5.6.4., in normal circumstances with an ambient temperature
from +5°C to +35°C. This means a particle size of 40 μm (class 5), water pressure dew point of 10°C (class 6) and
an oil (including vapor) of 5 mg/m3 (class 4). For lower consumption use ISO 8573-1 class 3.3.3 or better.

Dirt Particle Size Water Pressure Dew Point [°C] Oil (including vapour)
Qualitiy class
(microns) (ppm vol.) at 7 bar g [mg/m3]
1 0.1 -70 (0.3) 0.01
2 1 -40 (16) 0.1
3 5 -20 (128) 1
4 15 3 (940 5
5 40 7 (1240) 25
6 ---- 10 (1500) ----
Table 3.6

IA

IB
IC
ID

Figure 3.43

Page 24 of 27
3.12. Pneumatic control
For more details, contact the Van Aarsen Service Department.

Page 25 of 27
3.13. Inspection doors and bolted inspection covers
Use the ergonomic inspection doors (JA) with special lock (JB) to check the main cylinders, locking cylinders and
the complete air system. The side wall is provided with bolted covers (JC) on both sides to inspect the middle
bearing (JD) of the bomb door shaft. If there is any damage please contact Van Aarsen, for a new middle bearing.
The small cover in the side wall (JE) provides entry to the cable trough with the pneumatic tubes.
The aeration duct is provided with a bolted cover (JF). This inspection opening is used to check and completely
clean the aeration duct.

JA

JC
JC
JB JB

Figure 3.44 Figure 3.45

JE

JD

JF

Figure 3.46 Figure 3.47

Page 26 of 27
3.14. Liquid pipes (optional)
The liquid piping that can be installed on paddle mixers has a designed capacity of 2% per minute per liquid spray
pipe of the maximum content. This capacity is based on 3 bar liquid pressure supply.
The spray pipe is equipped with an air cleaning function (KA), that provides an air pulse after dosing through
the liquid pipe, in order to avoid dripping when the liquid dosing stops. This provision contributes highly in the
prevention of product contamination.
Each spray pipe is provided with a shut off valve (KB) to shut off the spray pipe completely. These shut off valves
are suitable for liquids with a maximum kinematic viscosity of 500 cSt (mm2/s). Application of liquids with a higher
kinematic viscosity: on request.
All components are made of stainless steel AISI316. It is possible to fit one, two or three liquid pipes (KC) on the
paddle mixer. More liquid pipes or client specific liquid pipe design can be delivered on request.
The number of sprayers can vary. You can find the maximum number of sprayers and the capacity of each sprayer
in Table 3.7.

Mixer type number of sprayers Total capacity of one main tube at 3 bar [L/min]
1 tube 2 tubes 3 tubes
MM300 1 2 3 6
MM500 2 4 6 10
MM1000 3 6 9 20
MM2000 4 8 12 40
MM4000 5 10 15 80
MM6000 5 10 15 120
MM8000 6 12 18 160
MM10000 6 12 18 200
Table 3.7

KA

KB
KC

Figure 3.48 Figure 3.49

KC

KC

Figure 3.50 Figure 3.51

Page 27 of 27
4. INSTALLATION

4.1. Transportation

REMARK
The types MM8000 and MM10000 of the MultiMix single shaft paddle mixer can be delivered on a flatrack
container. It is not possible to deliver these types in a container.
The Multimix 6000 is delivered with a division. This enables transport in a container.
In this case, the MultiMix 6000L must be assembled before bringing the machine into use. The different
assembly steps are described Chapter 4.2. The types MM4000, MM2000, MM1000, MM500, MM300 fit in a
container.

4.2. Installation MM6000


The unassembled upper part of the 6000L mixer (A) can be transported in a container. The upper part has to be
assembled correctly at the site. The weights of the two parts are given in Table 3.1.
To mount the upper part, follow the steps below:
1. Mount the upper part (A) on the bottom part (B) of the mixer.
2. Use Loctite 5970 or equal to seal the flanges (C).
3. Mount the coupling plates (D) on the flanges.
4. Use Loctite 5970 or equal to seal the coupling plate (D).
5. Tighten the bolts M10 (E). Tightening torque M10: 50 Nm

A
E
C
C

D D
E C

C
B
Figure 4.1 Figure 4.2

4.3. Hoisting and lifting


Use suitable hoisting and lifting equipment to hoist or lift the machine. Use hoisting belts to lift the machine.
Use the lifting points (F) on the machine to lift it. Refer to Figure 4.3.
F F F F
REMARK
Use the transportation points (G) to move the
mixer in and out of the transportation container.
Never use (G) to lift the mixer!
The transportation aids can be removed before
installation.

G
G
G
Figure 4.3: Lifting points (F), transportation points (G)

Page 28 of 29
REMARK
Figure 4.4
Never use the red transport tools (H) to lift the mixer!
H
H

MM6000:
After assembling the upper part, always use the hoisting points in the
H
bottom part of the mixer. See Figure 4.5.

Figure 4.4

Figure 4.5

4.4. Machine foundation


Remark
The top surface of the foundation under the mixer must be even and leveled, to prevent adjusting- and
leakage problems of the bomb doors. Maximum deviation of 1 mm per meter, up to a maximum of 3 mm
for the total length/width of the mixer. Check the foundation before placing the mixer!

4.5. Connection conditions

4.5.1. EU countries
For countries which have to comply with the CE requirements.
The electrical installation of the machine must be effected in accordance with the legally prescribed national
standards NEN-EN 60204-1:2006.
Each machine must be provided with devices to remove power sources, according to international standard
NEN-EN 1037:1996+A1:2008. These devices have to be clearly visible. They must be able to be locked to prevent
reconnection if it could cause danger to exposed persons.

4.5.2. Other countries


The electrical installation of the machine must be effected in accordance with the legally prescribed national
standards NEN 1010.

4.6. Connection electrical installation

WARNING
• Do not connect the machine electrically without professional knowledge.
• Only authorized technical personnel is allowed to connect the machine.
• The connection of the electrical components has to be done by a certified electronic installer.
• Do not install the machine until you made sure the main switch is set to OFF (position 0).
• The main switch is not located on the machine but on the control panel.
• Before putting the MultiMix paddle mixer into operation, check the functioning of the safety devices.
• Make sure all safety devices function properly. If a safety device does not function (correctly), ask a
certified electronic installer to repair or replace the device.

Page 29 of 29
5. OPERATING INSTRUCTIONS

WARNING:
WARNING
• Always use the prescribed protective resources mentioned in ‘Chapter 2: SAFETY INSTRUCTIONS’.
• Warn all concerning personnel.
• Only technical personnel are qualified to do the first start-up.
• The testing of a complete installation and/or factory may only be carried out by Van Aarsen technical
personnel.
• There is a risk that you and your colleagues come into contact with moving parts of the machine.
Work with the greatest care!
• Always work with at least one colleague.

5.1. Start the production


Before start up, make sure that:
• the machine / the installation has no damages or malfunctions;
• all connections (electrical, mechanical, pneumatical) have been made properly;
• the machine / the installation is placed and situated correctly;
• all protective covers (when applicable) have been fitted correctly;
• there are no other sources of danger present

1. Turn the operating switch to position 0 and fit a padlock, to prevent the machine from inadvertently being
switched on.
2. Allow the machine to come to a full stop before opening.
3. Check the oil level of the gearbox and top it up when necessary (Chapter 6.2.1).
4. Make sure that the transport tools (red coloured) are removed (Figure 5.1) and mount the cover plates to cover
the holes (Figure 5.2).
5. Make sure there are no persons or tools present in the mixer.
6. Close the inspection hatch, door and cover and bolt them tight.
7. Make sure there are no persons under the mixer.

A
A B
A

Figure 5.2
Figure 5.1

8. Check the direction of rotation (Figure 5.3).


If the machine has the wrong rotation direction, ask an electrician to
reverse the rotation direction.
Make sure that the operating switch for the machine is turned to
position 0 and that a padlock is placed on the switch, so that the
electrician can carry out his work safely!
9. Check the operation of the proximity switch on all cylinders.
10. Remove the padlock from the operating switch.
11. Check that no one is in danger and turn the operating switch to position 1.
12. Switch on the mixer and lubricate the bearings (Chapter 6.2.1).
13. Make sure possible underlying transport is in operation.
14. Never put more than the permitted volume in the machine (Table 3.2).
15. Make sure that there is sufficient space under the machine to receive the Figure 5.3
product.

The machine is ready for use and the moving parts are protected from causing danger. The sequence of the bomb
door opening and closing is described in the ‘Functional Description’. This Functional Description is available on
request.

Page 30 of 30
6. MAINTENANCE

WARNING
• Always use the prescribed protective resources mentioned in ‘Chapter 2: SAFETY INSTRUCTIONS’.
• Warn operating personnel when the machine is undergoing maintenance. Only technical personnel are
qualified to bring the machine back into use after a repair or inspection.
• Never make adjustments when the machine is powered up, to prevent personal injuries.
• The testing of a complete installation and/or factory may only be carried out by Van Aarsen technical
personnel

The Van Aarsen MultiMix Single Shaft paddle mixer has been designed to operate over a long period of time with
a minimum of maintenance. Continuous operation depends upon proper machine care and regular cleaning and
lubrication.

6.1. Maintenance schedule operator

The check frequency depends on the raw material/product/recipe that is used.

Part Check frequency Action


Pictograms Minimum every year • Make sure pictograms are visible
• Remove dust, to ensure good cooling
Drive Motors Minimum every month
• See separate motor instructions for further maintenance
Aeration duct Minimum every month • Clean the inside of the aeration duct
Table 6.1

6.2. Maintenance by technical personnel


Maintenance that includes removal of fixed screens or covers, or the opening of locked doors or man-holes may
only be carried out by technically competent personnel, because of the risk of accidents.
WARNING
• The machine is now undergoing maintenance.
• Inform operating personnel.
• Turn the operating switch to position 0 and fit a padlock, to prevent the machine from inadvertently
being switched on.
• Use the shut off valve described in Chapter 3.11 and fit a padlock, to prevent the bomb doors from
opening or closing inadvertently.
• If it is necessary for the machine to operate during the maintenance activities, remember that you
and your colleagues can come into contact with exposed moving parts of the machine. Work with the
greatest care!
• Always work with at least one colleague.
• Check throughly that the bomb doors locking is in position when the bomb doors are closed and work
has to be carried out on the doors, inside the mixer. Refer to Chapter 3.8.
• Close air supply.

6.2.1. Lubrication
• Grease nipples are provided on the bearing housings.
• Use Total Ceran XM220 grease (or equal quality) for the bearings.
• When greasing is automated, check the grease volume in the grease tank and the operation of the
grease pump every week.

WARNING
In a number of cases, where types of grease of seemingly comparable properties were used, damage to
bearings and other components occurred after relatively short periods of operation!

Page 31 of 34
Tightening torque Grease amount
Part Mixer type Bearing house type Note
cap bolts [Nm] (g)
300 SNL516-613 80 ±280
500 SNL 518-615 150 ±430
The
1000 SNL 518-615 150 ±430
First time mentioned
filling 2000 SNL 524-620 200 ±1000 amount is
of the 4000 SNL 532 350 ±2000 used for
bearings each bearing
6000 SNL 3136 350 ±1400 housing
8000 SNL 3136 350 ±1400
10000 SNL 3140 350 ±2300
Table 6.2

The bearings of the main shaft are filled with a certain amount of grease, and no extra grease may be applied. The
design of the seals prevents the grease from exiting and dirt from entering the bearing bocks. Extra applied grease
cannot be pushed out. If extra grease is applied, the bearing block gets overfilled, which results in a reduce of
lifetime. An overfilled bearing block can be recognized by a high temperature. These bearing blocks are not fitted
with grease nipples to prevent overfilling.

To replace the grease of these bearing blocks, the top half of the bearing block has to be taken off.
1. Stop the mixer and use all safety precautions and -devices (Chapter 6: Maintenance).
2. Loosen cap bolts (A).
3. Remove cap (B).
4. Remove grease as much as possible from both halves of the bearing blocks (C).
5. Apply new grease. The bearing blocks may only be filled for 30% - 50% with grease to prevent overfilling. The
markings in each corner inside the base give an indication of the grease level. Grease amount for the first fill is
shown in Table 6.2.
6. Completely fill the bearing (D) with grease.
7. Mount the top half of the bearing blocks.
8. Tighten cap bolts (A) with the correct torque (Table 6.2).
9. Finally insert the hollow O-ring cords of the synthetic rubber in the grooves in the labyrinth rings (E). This can
be done using a screwdriver while turning the shaft.
10. Make sure everything is cleared in- and around the mixer. Close the inspection hatch.
11. Disable all safety switches and start the mixer.

When everything is mounted correctly again, the mixer can be started.


It is advised to check the bearing block temperature to check if the amount of applied grease is not too
much.
The temperature may not exceed 75ºC. When the temperature is too high, a small amount of grease
should be taken out of the bearing block.

C
B

Figure 6.1
C C E D

Page 32 of 34
Part Lubrication interval Location / Grease amount Note
Bearings of Minimum every 6 months Make sure the empty space in the Remove the old grease
mixer shaft bearing and bearing housing is only before re-filling the
partly (30-50%) filled with grease bearing housing
Oil spray Minimum every 3 months Check oil mist device. Use Azolla DZF10 (or equal
(Figure 6.2: H) When necessary, fill the oil mist device. quality)
Bomb door Minimum every year Flange-bearing blocks of the hinged Use Total Ceran XM220 (or
shaft (if provided with a grease nipple) equal quality)
Aeration valve Minimum every year Flange-bearing blocks of the hinged Use Total Ceran XM220 or
shaft (if provided with a grease nipple) equal quality
Cylinders Minimum every 3 months Ball head and ball joint of the Use a few drops of Shell
movement cylinders Omala oil
Drive motor See separate motor
instructions.
Gearbox See separate gearbox
(Figure 6.2: F) instructions.

Figure 6.2

F Inspection window oil level gearbox


G Air filter
H Oil mist device
Table 6.3

6.2.2. Maintenance schedule technical personnel

The check frequency depends on the raw material/product/recipe that is used.

Part Check frequency Action


Mixer housing, Depending on the use of • Clean the inside of the mixer
inside fluids.
Minimum every month.
Bomb doors Minimum every week • Check if the valve is contaminated (clean when necessary) (refer
to Chapter 3.6)
Beaters Minimum every year • Check function
Chapter 3.6 • Check for loosened bolts
• Check for wear
Middle bearing Minimum every year • Check function (Chapter 3.7)
• Check for loosened bolts
• Check for wear

This table is continued on the next page.

Page 33 of 34
Part Check frequency Action
Bearings Every 1000 operation hrs/ • Open the inspection door on the mixer housing to check the
bomb doors Every 3 months bearings. Replace if necessary.
Air treatment Minimum every 3 months • Remove water when necessary
set • Clean filters (Figure 6.2: G) and airways when necessary
Sealant end Minimum every 4 months • Replace the packing cords (Chapter 3.4.3) if necessary
plates
Paddles Minimum every month • Check the paddles for wear
• If the paddles are worn, replace them (contact van Aarsen)
• Minimum thickness paddle plate: 6 mm
• Maximum clearance paddle trough: 20 mm (Chapter 3.4)
Locking device Minimum every month • Check rubber bellow for damage, replace when necessary
MM6000 Only for MM6000, MM8000, MM10000 (Chapter 3.8.1)
MM8000
MM10000
Locking device Minimum every year • Check function
• Check for loosened bolts
• Check for wear (Chapter 3.8)
Aeration duct Minimum every month • Clean the inside of the aeration duct
Aeration valve Minimum every month • Check if the valve is contaminated (clean when necessary) (refer
to Chapter 3.10)
Proximity Minimum every year • Check function
switches • Check damage
Electro motor • See separate motor instructions
Geared motor ± two weeks after • Check torque of shrink-disc bolts
version installation • Re-tighten if necessary
Gearbox Minimum every month • Check rubber buffers, replace when necessary
• Re-tighten bolts when necessary (Chapter 3.3.1)
V-belts Minimum every two • Check the belts regularly and tighten if necessary. For tensioning
MM6000 months method see the separate instructions
MM8000 • To prevent overload of drive components, never exceed
MM10000 the prescribed V-belt tension!
• To benefit from the longest possible life of the V-belts, it
is very important that the belts are well tensioned. Refer
to the tightening information on the sticker (Figure 6.3: I)
on the cover.
Table 6.4

Figure 6.3
Page 34 of 34
7. TROUBLESHOOTING

Only technical personnel is allowed to perform troubleshooting.


WARNING
• The machine is now undergoing maintenance.
• Inform operating personnel.
• Turn the operating switch to position 0 and fit a padlock, to prevent the machine from inadvertently
being switched on.
• If it is necessary for the machine to operate during the maintenance activities, remember that you
and your colleagues can come into contact with exposed moving parts of the machine. Work with the
greatest care!
• Always work with at least one colleague.

Symptom Cause Solutions


The mixer stops, due to The machine is currently undergoing
There is no failure
a failure maintenance or repairs
Check that the machine is not
The operating switch and/or the shut off
undergoing maintenance and turn the
valve for the machine is in position 0
switch to position 1
Find the cause of this, see list for ‘The
The machine's motor has thermally switched
machine's motor has thermally switched
itself off
itself off’
The machine’s motor Material is encrusted in the mixer Remove it
has thermally switched Check if the paddles are intact. If they
itself off are damaged, repair them or order new
The paddles
paddles (contact van Aarsen) (replacing
paddles refer to Chapter 3.4)
Check if something is jammed between
The paddles the paddles and the trough. Remove the
jammed object.
Replace all bearings and ensure they are
A bearing has seized lubricated according to the lubrication
conditions (Chapter 6.2.1)
The electro motor is burnt out Contact van Aarsen
One of the gear boxes is jammed Contact van Aarsen
The mixer leaks product Sealing underneath the head plates is worn Replace sealing (refer to Chapter 3.6)
through the bomb door Contamination on the sealing surfaces Clean the surfaces (refer to Chapter 3.6)
Find the cause of this, see list for ‘The
The locking system does not close
locking device does not close’
The mixer leaks product The nuts to tighten the packing cords are Tighten the nuts to tighten the packing
through the stuffing box not tightened cords (according to chapter 3.4.3)
sealing Replace packing cords (according to
The packing cords are worn
Chapter 3.4.3)
The paddles are Check the bolts and adjust the paddles
The bolts are not tightened enough
touching the wall to the minimum clearance
Repair the paddles or order new paddles
The paddles are damaged or worn (contact van Aarsen) (according to
Chapter 3.4)
There is something jammed between the
Remove the jammed object
paddles and the trough
Contamination The paddles are not adjusted to the Adjust the paddles to the minimum
accumulates on the minimum clearance. clearance (according to Chapter 3.4)
mixer wall Repair the paddles or order new paddles
The paddles are damaged or worn (contact van Aarsen) (according to
Chapter 3.4)

This table is continued on the next page.

Page 35 of 36
Symptom Cause Solutions
The aeration system does There is no air pressure Open the ball joint and/or the shut off
not work There is less air pressure valve (according to Chapter 3.11)
Check if the aeration duct is contaminated Clean the complete aeration duct
The aeration valve is contaminated Clean the aeration valve completely
The locking device does There is no air pressure Open the ball joint and/or the shut off
not close There is less air pressure valve (according to Chapter 3.11)
The locking device is contaminated Clean the locking lever and track roller
The locking lever does not fit under the Adjust the locking (according to Chapter
track roller 3.8)
Table 7.1

Page 36 of 36
8. PARTS LIST

The separate spare parts list should be available with this user manual. If it is not present, please contact Technical
Sales Service for a custom made spare parts list.

FAX NUMBER: +31 (0)475 579 223


E-MAIL: service@aarsen.com

Please provide Technical Sales Service with the project number, so they can send you a separate, personalised
spare parts document.
Refer to the ‘FB. number’ from the identification plate on your machine (Figure 8.1: highlighted).

Use the order form in Chapter 9 to order your spare parts.

Figure 8.1

Page 37 of 37
9. ORDER FORM FOR SPARE PARTS

TO : VAN AARSEN INTERNATIONAL B.V.


P.O. BOX 5010
6097 ZG Heel
THE NETHERLANDS

ATTN. : TECHNICAL SALES SERVICE


FAX NUMBER +31 (0)475 579 223
E-MAIL service@aarsen.com

CUSTOMER NUMBER: ...................................................

NAME : .................................................................................................
ADDRESS : .................................................................................................
TOWN : .................................................................................................
COUNTRY : .................................................................................................
TELEPHONE NR. : .................................................................................................
FAX NR. : .................................................................................................

FB NR.: .......................... (see identification plate on your machine)

We request delivery of the following articles:

............ ..................................... ........................... ...........................


............ ..................................... ........................... ...........................
............ ..................................... ........................... ...........................
............ ..................................... ........................... ...........................
............ ..................................... ........................... ...........................
............ ..................................... ........................... ...........................
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............ ..................................... ........................... ...........................
............ ..................................... ........................... ...........................
............ ..................................... ........................... ...........................
............ ..................................... ........................... ...........................
............ ..................................... ........................... ...........................

Date : .....-.....- .....

Name : ...............................................................................

Page 38 of 39
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Page 39 of 39
Van Aarsen International B.V.
Heelderweg 11
6097 EW Panheel
The Netherlands

Phone +31 (0)475 579 444


Fax +31 (0)475 579 223
info@aarsen.com
www.aarsen.com

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