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User Manual MultiMix Single Shaft Paddle Mixer V00
User Manual MultiMix Single Shaft Paddle Mixer V00
User Manual
MultiMix Single Shaft Paddle Mixer
(types MU300, 500, 1000, 2000, 4000, 6000, 8000, 10000)
V00 01-2016
IMPORTANT:
Operating and technical personnel must be completely familiar with the contents of this manual!
IMPORTANT:
Spare parts can only be ordered with the order form (Chapter 9).
Copy the ‘FB. no’ from the identification plate on your machine to the order form.
Van Aarsens’ policy is one of continuous product improvement and the right is reserved to amend or modify the
construction and/or model of our products at any time whatsoever without prior notice and without any obligation
to modify any previously supplied products accordingly.
Whilst reasonable efforts have been made to ensure that at the time of publishing this user manual is correct, the
descriptions and illustrations appearing are not binding.
Page 2 of 2
Contents
1. INTRODUCTION ............................................................................................................................... 4
1.1. General ..................................................................................................................................... 4
1.1.1. Design ............................................................................................................................ 4
1.1.2. Mixer types ..................................................................................................................... 4
1.1.3. Manual ........................................................................................................................... 4
1.1.4. Warranty ........................................................................................................................ 4
1.1.5. Conventions .................................................................................................................... 5
1.2. Conditions of use ...................................................................................................................... 5
1.2.1. Intended use ................................................................................................................... 5
1.2.2. Professional knowledge ..................................................................................................... 5
1.2.3. Sound pressure................................................................................................................ 5
1.3. Environment ............................................................................................................................. 5
1.4. Guarantee ................................................................................................................................. 5
2. SAFETY INSTRUCTIONS ................................................................................................................... 6
2.1. Signs on the machine ............................................................................................................... 6
2.2. Location on the machine. ......................................................................................................... 7
2.3. Safety instructions for maintenance and/or other activities ..................................................... 8
2.4. Identification plate ................................................................................................................... 8
2.4.1. Appearance of the identification plate ................................................................................. 8
2.4.2. Location on the machine ................................................................................................... 8
2.5. Declaration of Conformity ......................................................................................................... 9
3. DESCRIPTION ................................................................................................................................ 10
3.1. Machine overview ................................................................................................................... 10
3.2. Housing, mixer body ............................................................................................................... 13
3.3. Drive....................................................................................................................................... 14
3.3.1. Geared motor version ......................................................................................................14
3.3.2. Motor with gearbox version (Figure 3.8, 3.9 and 3.10) .........................................................14
3.4. Shaft and Paddles ................................................................................................................... 15
3.4.1. Mounting plate with slotted holes ......................................................................................15
3.4.2. Adjustable head on paddle shaft........................................................................................16
3.4.3. Sealant end plates ..........................................................................................................17
3.5. Inlet ...................................................................................................................................... 18
3.5.1. Flat cover above mixer. Figure 3.19 ...................................................................................18
3.5.2. Bomb door above mixer (optional). Figure 3.20 ...................................................................18
3.6. Bomb door under mixer .......................................................................................................... 18
3.7. Middle bearing ........................................................................................................................ 19
3.8. Locking device ........................................................................................................................ 20
3.8.1. Linear moving lever .........................................................................................................20
3.8.2. Rotating lever .................................................................................................................21
3.9. Inspection hatch mixer body .................................................................................................. 22
3.10. Aeration valve ...................................................................................................................... 22
3.11. Air filter and shut off valve .................................................................................................. 24
3.12. Pneumatic control ................................................................................................................. 25
3.13. Inspection doors and bolted inspection covers ..................................................................... 26
3.14. Liquid pipes (optional).......................................................................................................... 27
4. INSTALLATION............................................................................................................................... 28
4.1. Transportation ........................................................................................................................ 28
4.2. Installation MM6000 ............................................................................................................... 28
4.3. Hoisting and lifting ................................................................................................................. 28
4.4. Machine foundation ................................................................................................................ 29
4.5. Connection conditions ............................................................................................................ 29
4.5.1. EU countries ...................................................................................................................29
4.5.2. Other countries ...............................................................................................................29
4.6. Connection electrical installation ............................................................................................ 29
5. OPERATING INSTRUCTIONS .......................................................................................................... 30
5.1. Start the production ............................................................................................................... 30
6. MAINTENANCE ............................................................................................................................... 31
6.1. Maintenance schedule operator .............................................................................................. 31
6.2. Maintenance by technical personnel ....................................................................................... 31
6.2.1. Lubrication .....................................................................................................................31
6.2.2. Maintenance schedule technical personnel ..........................................................................33
7. TROUBLESHOOTING ....................................................................................................................... 35
8. PARTS LIST .................................................................................................................................... 37
9. ORDER FORM FOR SPARE PARTS .................................................................................................... 38
Page 3 of 3
1. INTRODUCTION
1.1. General
The Van Aarsen MultiMix single-shaft paddle mixer is used for the charged mixing of products in the compound feed
industry with different bulk densities and structures.
The purpose of this machine is to obtain a homogenous mixture in a short time. The machines principle is based on
constantly keeping the various products that must be mixed moving, by means of a counter-flow principle.
Bomb doors below the mixer ensure short emptying time. This results in a high production speed.
1.1.1. Design
The mixer has a robust design. The head plates are provided with sealed shaft passages. The large-sized bearings
are fitted outside the head plates of the mixer. The mixer is provided with 6 or 4 paddles (depending on the size of
the mixer).
The mixer body is provided with one large ergonomic inspection door that is provided with safety devices.
A drive unit rotates the mixing shaft at 33-49 rpm (depending on the size of the mixer).
1.1.3. Manual
This manual is intended for operating and technical maintenance personnel.
1.1.4. Warranty
Van Aarsen guarantees the product only for the purpose for which it is intended. Any misuse or alteration
invalidates the warranty.
• Read this manual carefully before operating the product;
• Only use Van Aarsen spare parts.
Page 4 of 5
1.1.5. Conventions
The following signs are used in this manual:
Warning or caution: Risk of personal injury, loss of life or a risk of damage to the machine.
Additional information.
Risk of fire
1.3. Environment
At the end of its working life dispose the machine in conformation with the regulations in your country.
1.4. Guarantee
Van Aarsen guarantees the delivered equipment for a period of 1 year after putting into operation/commissioning,
based on working days of 8 hours, but no longer than 18 months after shipment from Panheel, the Netherlands.
There is under no circumstance, guarantee provided for defects caused entirely or partly due the following:
• Non-compliance with the operation and maintenance instructions or with normal usage;
• Normal wearing;
• Assembly/installation or repair being carried out by a third party or by Buyer;
• Application of non-original parts;
• Materials, operating procedures and constructions being altered under explicit instruction from the Buyer.
Page 5 of 5
2. SAFETY INSTRUCTIONS
Page 6 of 9
2.2. Location on the machine.
The signs are placed on the machine as shown in Figure 2.1, 2.2 and 2.3. If one of these pictograms is not present,
you must report this to the appropriate person at your company as soon as possible. When a pictogram has
disappeared in the course of time, it must be replaced as soon as possible.
13
12
4
14
13
2
2
Figure 2.1
Page 7 of 9
2.3. Safety instructions for maintenance and/or other activities
When there are activities around and/or at the paddle mixer, always take the following safety instructions:
1. Turn the main switch for the electric motor to 0.
2. Use a padlock to lock the main switch.
3. Use the shut off valve (red encircled) on the pneumatic control unit and switch the air pressure to 0.
4. Use a padlock to lock the shut off valve on the pneumatic control unit.
5. Follow safety instructions of the machine above the mixer, and make filling impossible.
The operation principle of the shut off valve (Figure 2.2) is described in Chapter 3.13.
Figure 2.2
• Type: Machine type. In case of a MultiMix single shaft paddle mixer, ‘MU <type>’ is filled in.
• FB. No: Production order number
• Date: Year of production
Page 8 of 9
2.5. Declaration of Conformity
Declaration of Conformity
Manufacturer:
Van Aarsen International B.V.
Heelderweg 11
6097 EW Panheel
The Netherlands
Description of product:
The Van Aarsen MultiMix single shaft paddle mixer is used for the charged mixing of products from the compound
feed industry. The purpose of this machine is to obtain a homogeneous mixture in a short time.
The above mentioned product which accompanies this declaration is in conformity with EU Directives:
Additional information:
• The MultiMix single shaft paddle mixer may only be installed by professional assemblers who are familiar with
the requirements for safety and Electromagnetic Compatibility.
• It must not be put into service until the relevant production line into which it is to be incorporated has been
declared in conformity with the provisions of the Machinery Directive.
Page 9 of 9
3. DESCRIPTION
K
D
I
A
J
J
H E D
K
J
J
E
Figure 3.1: Geared motor version
Page 10 of 27
K
D
I
A
J
J
E D
K H
J
J
E
Figure 3.2: Motor with gearbox version
Page 11 of 27
E
Page 12 of 27
3.2. Housing, mixer body
The mixer body is standard available in SS304 or St. 37-2. The mixer body consists of two head plates (Figure
3.5: AA) and two trough plates (Figure 3.5: AB) The machine weights and thickness of the head plates and trough
plates are shown in Table 3.1.
AA
AA
AB
The mixer body has a minimum and maximum filling rate. The maximum product density is 650 kg/m3. The
maximum product content depends on the product density.
REMARK
If the maximum product content in kilograms is reached, you can’t fill the mixer to the maximum
quantity of liters, or vice versa.
In Table 3.2 you can find the maximum and minimum filling rate.
Page 13 of 27
3.3. Drive
Each mixer contains one main motor, to drive the machine with a constant speed. The motor is usually already
mounted to the mixer in the factory. There are two types of drives. Which drive is installed on which mixer is shown
in Table 3.3.
Mixer type Drive Motor Power [kW] Main shaft speed [rpm]
MM300 Geared motor version 9,2 49
MM500 Geared motor version 11 49
MM1000 Geared motor version 15 45
MM2000 Geared motor version 22 44
MM4000 Geared motor version 45 37
MM6000 Motor with gearbox version 75 35
MM8000 Motor with gearbox version 90 / 110 33
MM10000 Motor with gearbox version 132 33
Table 3.3
BB
3.3.2. Motor with gearbox version (Figure 3.8, 3.9 and 3.10)
A shrink-disc transmits the power to the shaft. The motor drive is placed on top of the gearbox. Primary power
transmission is via V-belts (BA). The motor support (BB) is height-adjustable for correct belt-tensioning.
Information about the V-belt tension is noted on the sticker (BC) at the cover.
BA
BC
Figure 3.9
Page 14 of 27
3.4. Shaft and Paddles
The mixer shaft is provided with exchangeable paddles. The paddle shafts are provided with clamp brackets (Figure
3.13: CA) on the main shaft of the mixer. The distance between paddle and trough has to be 6 mm (Figure 3.12).
This is important for a homogeneous mixture and to prevent contamination.
There are differences in how to exchange the paddles, and the number of paddles. You can find the information in
Table 3.4, and the explanation of the exchangeablity in the sub chapters.
Minimum 6 mm
CE
CB
CA
CB
CF
CG CL CK
CJ CM
CE CB
CH
CI
Figure 3.14
Page 16 of 27
The mixer shaft is provided with bearing blocks and stuffing box sealings. It is important to check the grease
amount of the bearing block. For more information, refer to Chapter 6.2.1: Lubrication. The stuffing box (CN) is
mounted on the head plate.
It is important to replace the packing cords after the specified time. Refer to the next chapter for details about
CN CP
Figure 3.15
CQ
CO CO
Make sure that the cutting edges are not lying next to each other (CQ).
Figure 3.18
Pay attention to the direction of the slanted edges of the packing cords in relation to the rotation direction of the
mixer shaft!
After about 16 hours of operation, tighten the nuts (CR) one turn (only once!).
CR
Figure 3.18
Page 17 of 27
3.5. Inlet
Van Aarsen’s standard is a flat cover on top of the mixer. There are more different types of inlet possible; the most
common inlet possibilities are mentioned.
DA
A flat cover (DA) is fitted on top of the mixer. Holes for the connection of supply tubes can be made in the cover.
3.5.2. Bomb door above mixer (optional). Figure 3.20
The bomb door above the mixer is a steel plate housing with a large filling opening along the whole length of the
mixer. The bomb door is operated with air cylinders that are provided with proximity switches. A separate manual is
available for the bomb door above mixer.
EE
ED ED EH
EB EB EC
EF EF
Figure 3.21
EC
EH
EE
Figure 3.22
Page 18 of 27
and replace the red sealing rubber (EH).
EG EH EE
EG
EA
IMPORTANT
• Always avoid contamination!
• Regularly check for contamination (EG) and clean when necessary (Figure 3.23).
EI
Figure 3.25
EI
EK EJ
Page 19 of 27
3.8. Locking device
The locking device is a lever under the bomb door, that prevents the bomb door from opening or exhibiting leakage
during the mixing cycle. Thereby the locking device is a safety device during activities in or under the mixer. During
activities in or under the mixer you have to switch off the shut off valve with an integrated venting system. See
Chapter 3.11 for a detailed instruction of the safety devices.
The cylinders (FA) of the locking device are provided with speed control valves with an integrated pilot check, that
ensures that the cylinders cannot move without air pressure. The cylinders can only be controlled, when there is air
pressure in the supply air tube.
There are two types of locking devices on the Van Aarsen mixers. You can find the information in Table 3.5, and the
explanation of the locking devices in the sub paragraphs.
FA
FC FA
FG
FD
FB
FF
FE
Page 20 of 27
FC FB FD FC FG
FF
FE
FH FB FC FJ
FB
FC
FI
FI
GB GA GC
GA
GB
Page 22 of 27
HC HA
HB
HC HA HA
HB
HC HA
HB
HD
Figure 3.40
HC
Figure 3.40
HD (orange): Plate in through valve to avoid HA
contamination
HB
Page 23 of 27
3.11. Air filter and shut off valve
An air filter and a shut off valve are installed on top of the frame box at drive side. Connect the air supply in
the feedmill on the ball joint (IA). After the ball joint, there is a shut off valve (IB) installed. When there is
maintenance or activity in or around the mixer, use this shut off valve to create a complete safe environment. Use
the included padlock to lock the air system. The operation principle of the shut off valve is described below:
The operation principle shut off valve (IB) in combination with the pilot check:
• When the bomb doors are closed, the locking system (Chapter 3.8) is activated.
• By activities or maintenance at-, in-, or around the mixer, the main switch and shut off valve (IB) are used.
Follow all safety precautions and use all safety devices (Chapter 6: Maintenance).
• The shut off valve (IB) blocks the supplied air.
• The shut off valve (IB) vents the complete air system and the supply tubes to the locking cylinders are also
vented.
• The locking cylinders stay in position because of the pilot check. The pilot check only functions when there is air
pressure at the supply tube.
• It is impossible to control the locking cylinders, because the supply tubes to the solenoid valves are vented.
• The main cylinders always stay under pressure. It is also impossible to control the main cylinders (Chapter 3.6)
because the supply tubes are vented.
Behind this shut off valve, a filter (IC) is installed, to clean the supplied air. The filter purificates the air by a
reducing filter of 5 μ, which is equivalent to ISO 8573-1 class 3 according to the particle size. Behind this filter, the
air is distributed to the whole air system of the mixer. Use a minimum of 6 bar air pressure on the system which
you can read off on the manometer (ID). At Chapter 3.12, is the pneumatic control of the mixer added.
For the supplied air use minimum ISO 8573-1 class 5.6.4., in normal circumstances with an ambient temperature
from +5°C to +35°C. This means a particle size of 40 μm (class 5), water pressure dew point of 10°C (class 6) and
an oil (including vapor) of 5 mg/m3 (class 4). For lower consumption use ISO 8573-1 class 3.3.3 or better.
Dirt Particle Size Water Pressure Dew Point [°C] Oil (including vapour)
Qualitiy class
(microns) (ppm vol.) at 7 bar g [mg/m3]
1 0.1 -70 (0.3) 0.01
2 1 -40 (16) 0.1
3 5 -20 (128) 1
4 15 3 (940 5
5 40 7 (1240) 25
6 ---- 10 (1500) ----
Table 3.6
IA
IB
IC
ID
Figure 3.43
Page 24 of 27
3.12. Pneumatic control
For more details, contact the Van Aarsen Service Department.
Page 25 of 27
3.13. Inspection doors and bolted inspection covers
Use the ergonomic inspection doors (JA) with special lock (JB) to check the main cylinders, locking cylinders and
the complete air system. The side wall is provided with bolted covers (JC) on both sides to inspect the middle
bearing (JD) of the bomb door shaft. If there is any damage please contact Van Aarsen, for a new middle bearing.
The small cover in the side wall (JE) provides entry to the cable trough with the pneumatic tubes.
The aeration duct is provided with a bolted cover (JF). This inspection opening is used to check and completely
clean the aeration duct.
JA
JC
JC
JB JB
JE
JD
JF
Page 26 of 27
3.14. Liquid pipes (optional)
The liquid piping that can be installed on paddle mixers has a designed capacity of 2% per minute per liquid spray
pipe of the maximum content. This capacity is based on 3 bar liquid pressure supply.
The spray pipe is equipped with an air cleaning function (KA), that provides an air pulse after dosing through
the liquid pipe, in order to avoid dripping when the liquid dosing stops. This provision contributes highly in the
prevention of product contamination.
Each spray pipe is provided with a shut off valve (KB) to shut off the spray pipe completely. These shut off valves
are suitable for liquids with a maximum kinematic viscosity of 500 cSt (mm2/s). Application of liquids with a higher
kinematic viscosity: on request.
All components are made of stainless steel AISI316. It is possible to fit one, two or three liquid pipes (KC) on the
paddle mixer. More liquid pipes or client specific liquid pipe design can be delivered on request.
The number of sprayers can vary. You can find the maximum number of sprayers and the capacity of each sprayer
in Table 3.7.
Mixer type number of sprayers Total capacity of one main tube at 3 bar [L/min]
1 tube 2 tubes 3 tubes
MM300 1 2 3 6
MM500 2 4 6 10
MM1000 3 6 9 20
MM2000 4 8 12 40
MM4000 5 10 15 80
MM6000 5 10 15 120
MM8000 6 12 18 160
MM10000 6 12 18 200
Table 3.7
KA
KB
KC
KC
KC
Page 27 of 27
4. INSTALLATION
4.1. Transportation
REMARK
The types MM8000 and MM10000 of the MultiMix single shaft paddle mixer can be delivered on a flatrack
container. It is not possible to deliver these types in a container.
The Multimix 6000 is delivered with a division. This enables transport in a container.
In this case, the MultiMix 6000L must be assembled before bringing the machine into use. The different
assembly steps are described Chapter 4.2. The types MM4000, MM2000, MM1000, MM500, MM300 fit in a
container.
A
E
C
C
D D
E C
C
B
Figure 4.1 Figure 4.2
G
G
G
Figure 4.3: Lifting points (F), transportation points (G)
Page 28 of 29
REMARK
Figure 4.4
Never use the red transport tools (H) to lift the mixer!
H
H
MM6000:
After assembling the upper part, always use the hoisting points in the
H
bottom part of the mixer. See Figure 4.5.
Figure 4.4
Figure 4.5
4.5.1. EU countries
For countries which have to comply with the CE requirements.
The electrical installation of the machine must be effected in accordance with the legally prescribed national
standards NEN-EN 60204-1:2006.
Each machine must be provided with devices to remove power sources, according to international standard
NEN-EN 1037:1996+A1:2008. These devices have to be clearly visible. They must be able to be locked to prevent
reconnection if it could cause danger to exposed persons.
WARNING
• Do not connect the machine electrically without professional knowledge.
• Only authorized technical personnel is allowed to connect the machine.
• The connection of the electrical components has to be done by a certified electronic installer.
• Do not install the machine until you made sure the main switch is set to OFF (position 0).
• The main switch is not located on the machine but on the control panel.
• Before putting the MultiMix paddle mixer into operation, check the functioning of the safety devices.
• Make sure all safety devices function properly. If a safety device does not function (correctly), ask a
certified electronic installer to repair or replace the device.
Page 29 of 29
5. OPERATING INSTRUCTIONS
WARNING:
WARNING
• Always use the prescribed protective resources mentioned in ‘Chapter 2: SAFETY INSTRUCTIONS’.
• Warn all concerning personnel.
• Only technical personnel are qualified to do the first start-up.
• The testing of a complete installation and/or factory may only be carried out by Van Aarsen technical
personnel.
• There is a risk that you and your colleagues come into contact with moving parts of the machine.
Work with the greatest care!
• Always work with at least one colleague.
1. Turn the operating switch to position 0 and fit a padlock, to prevent the machine from inadvertently being
switched on.
2. Allow the machine to come to a full stop before opening.
3. Check the oil level of the gearbox and top it up when necessary (Chapter 6.2.1).
4. Make sure that the transport tools (red coloured) are removed (Figure 5.1) and mount the cover plates to cover
the holes (Figure 5.2).
5. Make sure there are no persons or tools present in the mixer.
6. Close the inspection hatch, door and cover and bolt them tight.
7. Make sure there are no persons under the mixer.
A
A B
A
Figure 5.2
Figure 5.1
The machine is ready for use and the moving parts are protected from causing danger. The sequence of the bomb
door opening and closing is described in the ‘Functional Description’. This Functional Description is available on
request.
Page 30 of 30
6. MAINTENANCE
WARNING
• Always use the prescribed protective resources mentioned in ‘Chapter 2: SAFETY INSTRUCTIONS’.
• Warn operating personnel when the machine is undergoing maintenance. Only technical personnel are
qualified to bring the machine back into use after a repair or inspection.
• Never make adjustments when the machine is powered up, to prevent personal injuries.
• The testing of a complete installation and/or factory may only be carried out by Van Aarsen technical
personnel
The Van Aarsen MultiMix Single Shaft paddle mixer has been designed to operate over a long period of time with
a minimum of maintenance. Continuous operation depends upon proper machine care and regular cleaning and
lubrication.
6.2.1. Lubrication
• Grease nipples are provided on the bearing housings.
• Use Total Ceran XM220 grease (or equal quality) for the bearings.
• When greasing is automated, check the grease volume in the grease tank and the operation of the
grease pump every week.
WARNING
In a number of cases, where types of grease of seemingly comparable properties were used, damage to
bearings and other components occurred after relatively short periods of operation!
Page 31 of 34
Tightening torque Grease amount
Part Mixer type Bearing house type Note
cap bolts [Nm] (g)
300 SNL516-613 80 ±280
500 SNL 518-615 150 ±430
The
1000 SNL 518-615 150 ±430
First time mentioned
filling 2000 SNL 524-620 200 ±1000 amount is
of the 4000 SNL 532 350 ±2000 used for
bearings each bearing
6000 SNL 3136 350 ±1400 housing
8000 SNL 3136 350 ±1400
10000 SNL 3140 350 ±2300
Table 6.2
The bearings of the main shaft are filled with a certain amount of grease, and no extra grease may be applied. The
design of the seals prevents the grease from exiting and dirt from entering the bearing bocks. Extra applied grease
cannot be pushed out. If extra grease is applied, the bearing block gets overfilled, which results in a reduce of
lifetime. An overfilled bearing block can be recognized by a high temperature. These bearing blocks are not fitted
with grease nipples to prevent overfilling.
To replace the grease of these bearing blocks, the top half of the bearing block has to be taken off.
1. Stop the mixer and use all safety precautions and -devices (Chapter 6: Maintenance).
2. Loosen cap bolts (A).
3. Remove cap (B).
4. Remove grease as much as possible from both halves of the bearing blocks (C).
5. Apply new grease. The bearing blocks may only be filled for 30% - 50% with grease to prevent overfilling. The
markings in each corner inside the base give an indication of the grease level. Grease amount for the first fill is
shown in Table 6.2.
6. Completely fill the bearing (D) with grease.
7. Mount the top half of the bearing blocks.
8. Tighten cap bolts (A) with the correct torque (Table 6.2).
9. Finally insert the hollow O-ring cords of the synthetic rubber in the grooves in the labyrinth rings (E). This can
be done using a screwdriver while turning the shaft.
10. Make sure everything is cleared in- and around the mixer. Close the inspection hatch.
11. Disable all safety switches and start the mixer.
C
B
Figure 6.1
C C E D
Page 32 of 34
Part Lubrication interval Location / Grease amount Note
Bearings of Minimum every 6 months Make sure the empty space in the Remove the old grease
mixer shaft bearing and bearing housing is only before re-filling the
partly (30-50%) filled with grease bearing housing
Oil spray Minimum every 3 months Check oil mist device. Use Azolla DZF10 (or equal
(Figure 6.2: H) When necessary, fill the oil mist device. quality)
Bomb door Minimum every year Flange-bearing blocks of the hinged Use Total Ceran XM220 (or
shaft (if provided with a grease nipple) equal quality)
Aeration valve Minimum every year Flange-bearing blocks of the hinged Use Total Ceran XM220 or
shaft (if provided with a grease nipple) equal quality
Cylinders Minimum every 3 months Ball head and ball joint of the Use a few drops of Shell
movement cylinders Omala oil
Drive motor See separate motor
instructions.
Gearbox See separate gearbox
(Figure 6.2: F) instructions.
Figure 6.2
Page 33 of 34
Part Check frequency Action
Bearings Every 1000 operation hrs/ • Open the inspection door on the mixer housing to check the
bomb doors Every 3 months bearings. Replace if necessary.
Air treatment Minimum every 3 months • Remove water when necessary
set • Clean filters (Figure 6.2: G) and airways when necessary
Sealant end Minimum every 4 months • Replace the packing cords (Chapter 3.4.3) if necessary
plates
Paddles Minimum every month • Check the paddles for wear
• If the paddles are worn, replace them (contact van Aarsen)
• Minimum thickness paddle plate: 6 mm
• Maximum clearance paddle trough: 20 mm (Chapter 3.4)
Locking device Minimum every month • Check rubber bellow for damage, replace when necessary
MM6000 Only for MM6000, MM8000, MM10000 (Chapter 3.8.1)
MM8000
MM10000
Locking device Minimum every year • Check function
• Check for loosened bolts
• Check for wear (Chapter 3.8)
Aeration duct Minimum every month • Clean the inside of the aeration duct
Aeration valve Minimum every month • Check if the valve is contaminated (clean when necessary) (refer
to Chapter 3.10)
Proximity Minimum every year • Check function
switches • Check damage
Electro motor • See separate motor instructions
Geared motor ± two weeks after • Check torque of shrink-disc bolts
version installation • Re-tighten if necessary
Gearbox Minimum every month • Check rubber buffers, replace when necessary
• Re-tighten bolts when necessary (Chapter 3.3.1)
V-belts Minimum every two • Check the belts regularly and tighten if necessary. For tensioning
MM6000 months method see the separate instructions
MM8000 • To prevent overload of drive components, never exceed
MM10000 the prescribed V-belt tension!
• To benefit from the longest possible life of the V-belts, it
is very important that the belts are well tensioned. Refer
to the tightening information on the sticker (Figure 6.3: I)
on the cover.
Table 6.4
Figure 6.3
Page 34 of 34
7. TROUBLESHOOTING
Page 35 of 36
Symptom Cause Solutions
The aeration system does There is no air pressure Open the ball joint and/or the shut off
not work There is less air pressure valve (according to Chapter 3.11)
Check if the aeration duct is contaminated Clean the complete aeration duct
The aeration valve is contaminated Clean the aeration valve completely
The locking device does There is no air pressure Open the ball joint and/or the shut off
not close There is less air pressure valve (according to Chapter 3.11)
The locking device is contaminated Clean the locking lever and track roller
The locking lever does not fit under the Adjust the locking (according to Chapter
track roller 3.8)
Table 7.1
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8. PARTS LIST
The separate spare parts list should be available with this user manual. If it is not present, please contact Technical
Sales Service for a custom made spare parts list.
Please provide Technical Sales Service with the project number, so they can send you a separate, personalised
spare parts document.
Refer to the ‘FB. number’ from the identification plate on your machine (Figure 8.1: highlighted).
Figure 8.1
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9. ORDER FORM FOR SPARE PARTS
NAME : .................................................................................................
ADDRESS : .................................................................................................
TOWN : .................................................................................................
COUNTRY : .................................................................................................
TELEPHONE NR. : .................................................................................................
FAX NR. : .................................................................................................
Name : ...............................................................................
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Van Aarsen International B.V.
Heelderweg 11
6097 EW Panheel
The Netherlands