The International Maintenance Seminar 2002 MIDTH Institute" (Paper will be handed out during the lecture) Measurement of Vibrations Lecture 06-02Vibration measurement equipment @ by Garston Gjaldbsok - FLS Let Schaap - PCH Engneeting AIS miptH Gear units Equipment conation may be evaluated by monitoring the following things Physical condition (visual inspection) + Temperature + Vibrationmite Vibration Allrotating machinery vibrates. If you place your hand on a retating ‘mactine you will fal the vibrations. These vibrations provide usstul information about the condition of the machine. ‘The forces that cause damage in a machine act between the ralating parts. These forces are measured by monitoring the vibrations on tha outside of tho machina as tha innar forces and outer vibrations are interrelated via a transfer function called motility ‘A body is said to vibrate wnen & performs an oscilating mation about a reference position The number of times a complote motion cgyle takes place during the period cf one second is cailed ine frequency and is measured in hertz (Ha), Vibration Vibrations are measured in “Displacement (um) Velocity (mmis) “Acceleration (g, mio?Quantifying the vibration level ‘The vibration amplitude (level) describes the severity of the vibration and may be evaluated in several ways. ik pia value: Cassie the raxtnum ozlaton be wave: Used whore oon a pacar” ‘ arnectine part ote br maximum otees Irechenizal dowance cansdeators ask valu’ Poak valuss oly hate whet raxrum [eval has sccured- 19 rout conedaraion a a tia spect Used (9 nicaung Meleve abot curation sro varace alu ol rite aractilnarstbacauss [snotty telated 9 any usu pyscal quay ‘rife sion thos vont ta oy 6 the wate end provides av aroliuce valve which = rst Feisedto ine rere corer, enc nerlors bo % dest ais ole vorabon Tub wun Myo 4 pony, Vibration Floughiy speking, vibration measuremenvanalysis can be ivided ito two main categories: (Qh irons esheets OA narrow-band measurementtrequency analysis, [BbmioraBroadband measurement Tha baie form af vibration ‘measurement and vbration analysie Censists ef measuring breadoand values (AMS) within cortsin requonsy rangps, fr exampla 32009 ie low i 200 Hetoz0 nie (gt ‘evaluate tne beerings- measured a acaaatanriniey Broadband measurement Comparing the measurements with previous recordings glves an impression of the stabilty of the machine's performance. The ‘measurements can also bo benchmarked agains! ‘national, international or in- house standards Comparing against such standards will show whether there is aprotiom in a articular machine, but very rarely the nature of the probiem.Permanent vibration monitoring J vattap ronson | PCH Engineering A/S Company HistoryWhy use permanent vibration monitoring? SMe To save moneySimple permanent vibration monitoring The benefits Simple permanent vibration monitoring What don’t you getThe best economical solution: Use the service contract and consultants io ear about the stats of the schine, the planning of maintenance and changing of spare pans And ‘Use the permanent vibrailoa monitor aS insurinee against unexpected breakdowns daring the daily production run in between service visit Why PCH 1008 is the best monitor for the jobProduct benefitsProduct Demo Product DemoNarrow-band Anarrov-band measurement expresses the "aneray content” of the machine's components. The purpose of a frequonoy analysie isto break down the vibration signal ino its conterts of iniviouel frequencies. A narrow-band measurement can be shown ina ‘vibration spectrum in which all the foreas acting within the machine are represenies by a peak value. Narrowband A froquency analysis provaes much more and bette Information hana broacband ‘measurement because the woraton spectum changes a8 the comonents wear and {aus develop. rh information attared is used fo assess tne condticn of Me indiveual comporerts of the machine. A itequency analysis wil give much earlier ‘warring of an evoving fault than a boadkand measurement. The fact that te ‘carmporent developing a faut can be idertiiad makes it possitie to purchase replacement pets and plan the nacessary repair work Lacan éVibration measurements SKF microlog a T i Case story } High speed boarings changodCase story Gulde ring -24 recesses: éha She Case story ‘Changed direction of rotetion - August 2001Vibration Trouble-shooting Vibration Trouble-shooting