SUGGESTION DATE:

KAIZEN FORM NO: 5

NKS KAIZEN SHEET 01.08.2023

SUGGESTED BY: SUNIL AROLKAR DEPARTMENT:DISPATCH

KAIZEN IDEA: PLANNING FOR IMPROVEMENT IN: PRODUCTIVITY/ QUALITY / COST REDUCTION / DELIVERY / SAFETY / MORALE

PROBLEM 01. Corrougated dunnage will be

STATEMENT
More in one gsp box.
02. Before Packing dunnage
Weight 1.486 Kg.for one gsp
KA Box for top side.
03. Yearly total Dunnage cost for
8000 pcs 2400/-Rs
04.Before box qty 200x1 (3 gsp)

WHY –WHY
ANALYSIS *****

1.Ring Pattern will be changed

in all gsp box
2. After dunnage weight for STATUS / AFTER KAIZEN
One gsp box nil . (PHOTO IF POSSIBLE)
IZEN
(PHOTO IF POSSIBLE) 3.Yearly Cost saving for one gsp
SOLUTION
box 60 RS x37 box 2220/-Rs
4. Yearly Dunnage cost saving
For 8000 pcs 2220/-Rs save
5. After box qty 220x1 (3 gsp)

START DATE 24.07.2023 RESULTS / MEASURES

BENEFITS
END DATE 27.07.2023 S.No BEFORE KAIZEN AFTER KAIZEN (IN TERMS OF
P.Q.C.D.S.M)
TEAM LEADER Sunil Arolkar 01 1.Ring Pattern will be changed 01.Yearly Cost savings
 Packing time will be more due 11x20 =220 PCS in gsp box. 2220/- Rs
TEAM MEMBERS Sunil Arolkar ,Omkar mugali
to lot of dunnage in packing
gsp box. 2. . After dunnage weight for
02 One gsp box nil.
SIGN OF TEAM LEADER - Before packing gsp box
SIGN OF H.O.D - Corrugated dunnage weight 3. Yearly Cost saving for one one
1.486 kg. gsp box 60x37 box2220/-Rs