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EBS1 FSFA11 SAPR PRIS 1001 D02

Blasting &Painting _Coating Construction

Procedure

Contract No.: 031-SC-21

Date Sign
Code I Information only Submission - Accepted
Code R Rejected – Major Comments – Data Provider to revise and re-
submit. Work should NOT proceed in the affected areas until
comments are resolved.
Comments Returned – Data provider to revise and re-submit for
Code C the further review.
Code A Accepted – Approved – No further submission required
Review Code and S
Status
tatus

2022.11.22

D02 17-11-2022 IFA Yousef Ahmed Haythem

D01 16-10-2022 IFA Yousef Ahmed Haythem

D00 25-07-2022 IFA Yousef Ahmed Haythem

REV Date Issue Status Prepared By Checked By Approved By
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EBS1 FSFA11 SAPR PRIS 1001 D02

REVISION DATE
Rev DESCRIPTION ISSUED UPDATE / AMENDMENT DETAILS
Blasting & Painting _
D00 25/07/2022 Issue For Approval
Coating Procedure
Blasting & Painting _
D01 16/10/2022 Issue For Approval
Coating Procedure
Blasting & Painting _
D02 17/11/2022 Issue For Approval
Coating Procedure
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EBS1 FSFA11 SAPR PRIS 1001 D02

1. PURPOSE AND SCOPE

2. REFRENCE STANDARDS AND CODES

3. MATERIAL CONTROL

4. INSPECTION EQUIPMENT

5. BLASTING AND COATING EQUIPMENT/MATERIAL

6. GENERAL

7. ATMOSPHERIC CONDITIONS

8. SURFACE PREPARATION

9. MIXING AND THINNING

10. PAINTING/COATING APPLICATION

11. DRYING/CURING

12. INSPECTION AND TESTING

13. REPAIR OF DAMAGED AREAS

14. SAFETY

15. QUALITY RECORD AND INSPECTION REPORT

16. PAINTING SYSTEM AND COLOR TABLE

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EBS1 FSFA11 SAPR PRIS 1001 D02

1. PURPOSE AND SCOPE

It is a guideline to Al Mutaa Company and project office on painting and coating activities,
control of painting and coating process and achievement of quality objective. In addition, it
also demonstrates Al Mutaa Company ability to continually deliver products/services,
which meet company’s requirements and relevant regulatory requirements.
This construction procedure covers the control of materials and the procedure to be
followed in the course of surface preparation, painting/coating application, inspection and
safety requirements for above ground production and processing facilities for Provision of
Flow lines and OHTL EPCC Project Detailed specifications and/or equipment shop
drawings shall be used in conjunction with this procedure.

2. REFRENCE STANDARDS AND CODES

SSPC PA-2 Measurement of Dry Film Thickness

SSPC SP 1 Solvent Cleaning

SSPC SP 2 Hand Tool Cleaning

SSPC SP 3 Power Tool Cleaning

SSPC SP 10 Near White Blast Cleaning

ASTM D3363 Film Hardness by Pencil Test.

ASTM D3359 Standard Test Methods for Measuring Adhesion by Tape Test

ASTM D4940 Standard Test Method for Conduct metric Analysis of Water Soluble Ionic Contamination

ASTM D5402 Assessing the Solvent Resistance of Organic Paintings Using Solvent Rubs

ASTM G14 Standard Test Method for Impact Resistance of Pipeline Paintings (Falling Weight Test)

NACE NO.1 White Metal Blast Cleaning

NACE NO.2 Near-White Blast Cleaning

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EBS1 FSFA11 SAPR PRIS 1001 D02

SIS 05 59 00 Pictorial Surface Preparation Standard for Painting Steel Surfaces.

Paints and varnishes-Corrosion protection of steel structures by protective

ISO 12944-1
paints systems. Part 1: General introduction

Paints and varnishes-Corrosion protection of steel structures by protective

ISO 12944-2
paints systems. Part 2: Classifications of environments

Paints and varnishes-Corrosion protection of steel structures by protective

ISO 12944-5
paints systems. Part 5: Protective paint systems

EBS1-AAAA00-MEMC-SPPA- COATING SPECIFICATION (PIPELINE, STRUCTURES, EQUIPMENT, PIPING, ETC).

1002-B04C

3. MATERIAL CONTROL

2.1 Main material

Material Materials Required Storage Coating

Color
name manufacturers thickness requirements system
2.2 All materials sent to the job site should be inspected in accordance with the procedure for
material’s loading, unloading, storage and distribution. In addition, coating material shelf life
shall be checked for expiry date.
2.3 All coating materials shall be delivered to the job site in original unopened containers with
labels intact.
2.4 All key paints supplied shall be rechecked when arriving at job site
2.5 Each container of paint shall be clearly marked or labeled to show paint identification, date
of manufacture, batch number, analysis of contents, identification of all toxic substances,
and special instructions
2.6 Coating material shall be stored in a location that is protected from the elements, well
ventilated and free from excessive heat, open flame, or other sources of ignition in
accordance with the manufacturer’s recommendation and Owner’s procedure
2.7 Type of blasting abrasive shall be approved by EBS / PMT
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EBS1 FSFA11 SAPR PRIS 1001 D02

4. INSPECTION EQUIPMENT

The following inspecting equipment shall be kept available during blasting and painting
operations㸸

1) The construction is performed in compliance with designed technical specification and

approved painting procedure. And the stricter specification should take precedence
when conflicts occur between these two specifications;
x A temperature gauge and a hygrometer
x Surface temperature thermometer
x Wet film thickness gauge (25μm to 3 mm)
x Holiday detector (carbon impregnated neoprene or rolling spring types of electrodes)
x Crest voltmeter (for daily calibration of holiday detector)
x Roughness inspecting instrument
x Spark leak detector (for shrink sleeve)
x A temperature gauge and a hygrometer
x Dry film thickness gauge
x Soluble salt tester
x Adhesion test kit

2) The above inspecting equipment shall be checked periodically (Especially for the wet
film thickness gauge)
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EBS1 FSFA11 SAPR PRIS 1001 D02

5. BLASTING AND COATING EQUIPMENT/MATERIAL

5.1 The type of blasting and coating equipment shall be as per specification, coating material
manufacturer’s recommendation and as approved by EBS / PMT including as follows:
1) Power tool cleaning equipment;
2) Dry abrasive blasting equipment with air compressor, moisture separator, oil separator,
trap, abrasive hopper, abrasive blasting nozzle and frame and abrasive screen.
3) Air spray equipment;
4㸧 Airless spray equipment;

5㸧 Brushes;

6㸧 Masking Tape;

7㸧 Ventilation equipment;

8㸧 Blasting materials.
5.2 All the equipment shall be ready and checked as being in good working order prior to and
during blasting and coating operations and shall be kept in a sufficiently clean condition to avoid
surface and/or coating contamination.
5.3 Blasting materials shall be ready and checked as per the project requirements and standards.
Especial for the moisture content shall be less than 2%, radius shall be around 0.5mm~1.5mm
for 95% of blasting materials, sieve diameter shall be around 40~48 sieve/m2 for radius 1.2mm
materials and 372~476 sieve/m2 for radius 0.3mm materials, for other requirements materials
shall meet project and standard requirements.
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EBS1 FSFA11 SAPR PRIS 1001 D02

6. GENERAL

6.1 Work shall be done by qualified personnel in a neat and workmanlike manner conforming
to all applicable specification.
6.2 All coating shall be done in accordance with manufacture’s recommendations and project
specification procedure. Where specifications contained herein conflict with manufacturer’s
recommendations the conflict shall be referred to EBS / PMT for written clarification prior to
the commencement of work.

7. ATMOSPHERIC CONDITIONS

7.1 The applicator shall measure the ambient conditions at regular intervals prior to and during
blast cleaning and coating, and keep records of prevailing temperature, humidity and dew
point.
7.2 The range of temperature before applying paint should according to painting datasheet and
the relative humidity not more than 85%.

8. SURFACE PREPARATION

Surface preparation shall be in accordance with per paint manufacturer’s instruction and project
specification, whether blast cleaning, power tool, hand tool or solvent cleaning

8.1 GENERAL㸸

— Surface preparation shall be as per specification, coating material manufacturer’s

recommendation and as approved Procedure by EBS/PMT.
— Only abrasive approved by the EBS / PMT will be acceptable for use as a blast medium.
— The abrasive shall be dry and free from oil, grease, dust and other impurities. Re-usable
abrasive shall be clean and reasonably sharp, contain no rust or noticeably worn
abrasives.
— Alternative surface preparation methods may be approved when dry blast cleaning is
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unsafe or impractical.
— Blast cleaning shall not be permitted where adjacent areas or equipment are not
sufficiently protected from contamination by abrasive dust or debris.
— Blast cleaning shall not be permitted in areas close to painting operation to prevent
contamination of wet pain film by dust and grit.
— All organic substance such as oil grease and other contaminants shall be removed in
accordance with per specification prior to blasting operations.
— All rough welds, burrs and sharp surface projections shall be ground smooth and all
weld spatter shall be removed prior to blasting operations.
— The compressed air supply used for surface preparation must be of sufficient pressure
and volume to prepare the surface to the degree specified and shall be free of oil and
water.

8.2 POWER-TOOL CLEANING

Power-tool cleaning shall be to a visual standard in accordance with ISO 8501-1 St3. Power-tool
cleaning shall be done using abrasive or wire-type power discs.
Power-tool cleaning shall extend a minimum of 25mm distance into adjoining coated surfaces.

8.3 HAND-TOOL CLEANING

Hand-tool cleaning is the least effective of the surface preparation methods, but it may be used
for touch-up/repair maintenance with certain surface-tolerance coating systems. Hand-tool
cleaning shall be a visual standard in accordance with ISO 8501-1 St 2. Cleaning shall be done
with brushes, scrapers, sanders or other hand impact tools.

8.4 SOLVENT CLEANING

Solvent cleaning shall be done in accordance with SSPC-SP1 “Solvent Cleaning’ on the surface
examined for the presence of oil or grease.
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EBS1 FSFA11 SAPR PRIS 1001 D02

8.5 BLASTING INSPECTION

After surface preparation, a visual inspection shall be performed to ensure all oil; grease or any
other foreign bodies are removed. If required, solvent cleaning will be carried out and / or a Salt
Test performed. All prepared surfaces shall be inspected and must show final degree of
cleaning in accordance with NACE number 2 (SSPC-SP-10 or ISO 8501-1 Sa 2½).

Soluble Salt Test shall be carried out at inspection day, it shall be conducted in accordance with
test instrument manufacturer’s instruction and ISO 8502-6/ ISO 8502-9 , The blasted surface
shall contain no more than 40 mg/m2 of chloride as Sodium Chloride.

9. MIXING AND THINNING

9.1 Paint shall be mixed in accordance with manufacturer’s instruction and as per specification.
9.2 Mixing method shall be applied in accordance with the paint manufacturer’s recommendation.
9.3 All pigmented paint shall be strained after mixing except where application equipment is
provided with strainers. Strainers shall be of a type to remove only skins and undesirable
matter but not to remove the pigment.
9.4 Where a skin has formed in the container, the skin shall be cut loose from the sides of the
container, removed and discarded. If the volume of such skins is more than 2% of the
remaining paint, the paint shall not be used.
9.5 Mixing in open containers shall be done in a well-ventilated area away from sparks or flames.
9.6 Dry pigments which are separately packaged shall be mixed into paints in such a manner
that they are uniformly blended and all particles of the dry powder are wetted by the vehicle.
9.7 Paint shall not remain in spray pots, painter buckets, etc., overnight, but shall be stored in a
covered container and re-mixed before use.
9.8 Catalysts, curing agents, or hardeners which are separately packaged shall be added to the
base paint only after the latter has been thoroughly mixed. The proper volume of the catalyst
shall then be slowly poured into the required volume of base with constant agitation.
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EBS1 FSFA11 SAPR PRIS 1001 D02

10. PAINTING/COATING APPLICATION

10.1 GENERAL
1) Painting/coating shall be applied in accordance with the paint manufacturer’s
instructions and this procedure. Whether air spray, airless spray or brush.
2) Field painting on steel surfaces. Surface preparation shall be finished in accordance
with this procedure Section 8.0 before application of primer.
3) Field painting on shop coating. Any previously applied shop coating must be dry and
free of dirt, oil, and other contaminants.
4) Damaged areas of shop applied coatings shall be touched-up with the same type of
paint as the shop unless otherwise specified. This touch up shall include cleaning and
painting of field connection welds or rivets, and all damaged or defective paint and rusted
areas.
5) Shop coated steel members shall preferably be field painted after erection of such
members is completed. Steel members may be field painted on the ground before
erection, provided such painting is touched-up where damaged, with the same number of
coats and types of paints after erection. The top coat shall be applied after erection.
6) Wet film thickness (WFT) should be applied at least three times for the painted
surfaces during applying the paint.
7) Surfaces (other than contact surfaces) of fabricated assemblies that is accessible
before erection but which will not be accessible after erection shall receive all field coats of
paint before erection.
8) All field welds and all areas within four inches of welds shall be cleaned before
painting, using surface preparation methods at least as effective as those specified for the
structure itself; all welds shall either be blast cleaned, or thoroughly power brushed.
9) Visual inspection should performed for the painted surfaces .The completed coating
shall be free from defects such as runs, pinholes, sags, pinholes, voids, bubbles, orange
peel, Grit, dust inclusions and etc. and be of a good visual appearance.

10) Shrink sleeve will be used as per the project requirement. Blasting and rust cleaning
shall be done and meet the Sa2.5 requirements. Groove shall be prepared at the pipe
port and the slope shall be no more than 30 degree. After construction every shrink
sleeve shall be checked, the surface shall be smooth and no bubble, the connection joint
between pipe groove and shrink sleeve shall be tight, no gap and carbonization. Filling
port shall be checked by spark leak detector within pinhole inspection method and the
pinhole defects shall be fixed.
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EBS1 FSFA11 SAPR PRIS 1001 D02

10.1 APPLICATION METHOD

1) Spray Application
All spray application of paint whether air, or airless spray, shall be in accordance with the
following:
a) The equipment used shall be suitable for the intended purpose, shall be capable of
properly atomizing the paint to applied, and shall be equipped with suitable pressure
regulators and gauges. The equipment shall be maintained in proper working condition at
all times.
b) Paint ingredients shall be kept uniformly mixed in the spray pots or containers during
paint application either by continuous mechanical agitation or by intermittent agitation as
frequently as is required.
c) Paint shall be applied in a uniform layer with a 50% overlap at the edges of the spray
pattern, and 20 to 25 cm away from the surface.
d) All runs and sags shall be removed immediately or the coating shall be removed and
the surface repainted.
e) Brush or daubers shall be painted for cracks, crevices, blind areas of all rivets and
bolts, and all other inaccessible areas.
f) Paint manufacturer’s instructions regarding pot life, drying/curing intervals between
successive coats and final curing periods before assembly or transport, shall be followed.
g) Each layer of paint shall be allowed to dry for a period of time within the limits
prescribed by the paint manufacturer, before the next layer is applied.
h) No coating shall be applied to edges prepared for field welds or within 50mm of these
edges, except for a prefabrication or welding (shop) primer which shall be limited to a
maximum 25 microns.
2) Airless Spray Application
a) Airless or high pressure spray application of paint shall be in accordance with all of the
provision of Section 10.2.1 and in addition shall comply with following:
b) The air pressure to the paint pump shall be adjusted so that the paint pressure to the
gun is proper for optimum spraying effectiveness in accordance with paint manufacture’s
recommendation.
c) The trigger of the gun should be pulled fully open during all spraying to insure proper
application of paint.
d) Airless paint spray equipment shall always be provided with an electric ground wire in
the high pressure line between the gun and the pumping equipment. Further, the pumping
equipment shall be suitably grounded to avoid the build-up of any electrostatic charge on
the gun. The manufacturer's instruction is to be followed regarding the proper use of the
equipment.
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EBS1 FSFA11 SAPR PRIS 1001 D02

3) Brush Application
a) Brush application shall be done in areas which cannot be properly sprayed and for
touch up maintenance where spray application is not practical.
b) Brush shall be of a type and size which permits proper application of paint. Round or
oval brushes are most suitable for irregular surfaces such as bolts, weld, pitted steel, etc.
Wide flat brushes shall be used for large flat areas.
c) Paint shall be worked into all corners and crevices.
d) Rugs and sags or other defects will not be permitted.

10.2 PROTECTION AND CLEANING

1) After blasting materials shall be kept in a dry and clean space and shall be painted in
required time. Once there is pollution appeared on the surface, blower or hand blasting
shall be taken to clear the impurities. For the serious pollution that cannot be cleared
and no painting in required time, materials shall be resent for blasting as in-blasted
materials.
2) After painting/coating materials shall be kept in a clean and no pollution situation to
prevent any secondary pollution. Once the secondary pollution is taken, materials shall
be resent for blasting as in-blasted materials.
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EBS1 FSFA11 SAPR PRIS 1001 D02

11. DRYING/CURING

1) All drying and re-coat times shall be that specified by manufacturer.

2) Curing shall conform to the manufacturer’s recommendations. Force curing shall only
be done in accordance with manufacturer’s recommendations.
3) Paint shall be protected from rain, condensation, contamination until dry to fullest extent
practical.
4) No paint shall be subjected to immersion before it is thoroughly dried or cured.

12. INSPECTION AND TESTING

1) General
It shall be the responsibility of contractor to conduct the test and inspection as follows in
accordance with per paint manufacturer’s application instruction, Inspection and test plan
and project specification. EBS / PMT shall monitor all tests performed by Contractor.
The following tests shall be performed at start-up and at specified intervals.
2) Environment Check
Before commencing work on surface preparation and coating, the atmospheric
temperature and relative humidity shall be not more than 85%, measured in order to
determine the dew point. Relative humidity readings shall be measured a maximum
interval of 2-hour.
Following determination of the dew point, the steel surface temperature shall be
measured at regular 2-hour intervals. The steel surface temperature shall be 3ºC or more
above the dew point during surface preparation as well as during coating. During coating
operations.
3) Visual Check for Surface Preparation and finished coating
All coatings shall be visual checked for compliance with the specified surface cleanliness
finish standard and free of contamination and soluble test is accepted before coating
application.
The finished coating surfaces shall be of uniform color and free from pinholes, peeling,
sags, and runs, etc.
4) Film Thickness Measurement
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EBS1 FSFA11 SAPR PRIS 1001 D02

a) Total painted surfaces shall be divided into several tested zones, single tested zone shall
be 5% - 10% of total surface area. The tasted zone shall include different components
and typical structures as far as possible. For pipes located in tested zones 3 cross
sections shall be tested randomly. The DFT of 0,3,6,9 o’clock points for each section
shall be tested.

b) At least 90% of measured average dry film thickness is not less than specified thickness.

5) Adhesion test

These test methods cover procedures for assessing the adhesion of relativity ductile
coating films to metallic sub-states by applying and removing pressure-sensitive tape
over cuts made in films.

This test method cut is made through the film to the substrate, pressure-sensitive tape
is applied over the cut and then removed, and adhesion is assessed qualitatively on a
0 to 5 scale.

Cutting Tool: Sharp razorblade, scalpel, knife or other fine-edge cutting device.
The cutting edges shall be in good condition, prefer ably new or newly sharped.
PERMACEL P99 tape >> 25mm (1.0 inch) wide transparent or semi trans-parent
pressure-sensitive tape.

For site test I recommended to use X-CUT method and test result shall be ≥4A
according to ASTM D3359, and for lab test is recommended to use pill-off test according
to ASTM D4541.

Make two cuts in the film each about 40mm (1.5 inch) long that intersect near their
middle with a smaller angle of between 30 and 45 degree. When making the incisions,
use the straightedge and cut through the coating to the substrate in one steady motion,
place the center of the tape at the intersection of the cuts with the tape running in the
same direction as the smaller angles. Smooth the tape into place by finger in the area
of the incisions and then rub firmly with the eraser with the end of pencil. The color
under the transparent tape is a useful indication of when good contact has been made.
Within 90 to 30 s of application remove the tape by seizing the free end and pulling it
off rapidly (not jerked) back upon itself at as close to an angle of 180 degree as possible.
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EBS1 FSFA11 SAPR PRIS 1001 D02

6) Holiday Test
a) Holiday detection shall be carried out using equipment acceptable to EBS / PMT on
surfaces which are at ambient temperature and free from moisture. If the surface
temperature is above 195F (90C). Holiday detection shall not be conducted.
b) The electrode used for locating holidays shall have direct contact with the coating, (with
no visible gaps) and provide complete coverage of the whole coated surface. For epoxy
coating systems carbon impregnated neoprene or rolling spring types of electrodes shall
be used.
c) The travel rate of the detector electrode shall not exceed 1ft/s (0.3m/s) and shall not be
allowed to remain stationary while the power is on.
d) Voltage will be determined according to material applied and manufacturer’s
requirement.
e) All holidays, imperfections and damaged areas shall be clearly identified immediately
with a waterproof marker. All markings shall be sufficiently distant from the holiday,
imperfection or damaged area to allow surface preparation and patching to take place
without detriment to the adhesion of the coating.

13. REPAIR OF DAMAGED AREAS

1) Damaged painting and coating, and/or coating which does not pass the holiday
detection test shall be repaired and retested to the satisfaction of EBS / PMT.
2) The coating materials used for repair and maintenance shall be the same as the original
materials.
3) The surface preparation method for repair will depend upon the size of areas to be
coated and the repair coating materials required.
4) The area of the coating damage or holiday, along with the adjacent area of coating for
a minimum of 25 mm on all sides shall be thoroughly prepared / abraded.
5) The painting repair method shall be as per paint manufacture’s specifications.
6) Repair coating shall be applied so that the final coat overlaps the surrounding sound
coating for a minimum 25 mm.
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EBS1 FSFA11 SAPR PRIS 1001 D02

14. SAFETY

1) Safety in blasting and painting operations are paramount. Both operators and
supervisors must be fully conversant with all safety requirements associated with
blasting and cleaning, scaffolding and access platforms, ventilation in enclosed areas,
as per project safety manual.
2) All spraying equipment shall be earthed, all high lines checked daily, operators shall
wear all approved safety equipment at all times when spraying operations are in
progress, and warning signs erected when blasting work is in progress.

15. QUALITY RECORD AND INSPECTION REPORT

1) Daily reports shall be assured on all painting activities and recorded on blasting /
painting inspection reports. These records shall be maintained and monitored by QC
engineer who together with EBS / PMT shall sign on all inspection reports.

2) The inspection report shall be filled up by QC engineers, in which the content shall
reflect status of the inspections and quality in truth. See the Quality Plan for the forms
of the construction quality record and the inspection report.
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16. PAINTING SYSTEM AND COLOR TABLE

Characteristics of Zinc Rich Epoxy

No. Characteristics Requirements Test Method

Total Solids, % By Weight
1 ≥65 ASTM D 2369
of Paint
Zinc Powder Content in
2 ≥80% ASTM D 6580
the Dried Film, Wt.%
Dry Head
≤0.5h
Drying (25±1°C, h)
4 ASTM D 1640
Time Dry Through
≤20h
(25±1°C, h)
5 Adhesion(MPa) ≥8 ISO 4624
Impact
6 ≥50 ASTM D 2794
Resistance(kg.cm)
7 Flexibility(mm) ≤2 ASTM D 552
Long-term use during -
8 Temperature Resistance 40qC㹼120qC ASTM D 2454
Be free from blister,
Accelerated Weathering rusting, cracks, peeling, or
9 Test other defects that may be ISO 11341
(800h) deleterious to the quality
of the coating
10 Salt Fog Resistance (h) ≥1000 ASTM B 117
Be free from blister,
rusting, cracks, peeling, or
3%NaCl Resistance
11 other defects that may be ASTM D 1308
(240h)
deleterious to the quality
of the coating
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Characteristics of Epoxy Micaceous Iron Oxide Intermediate Paint

No. Characteristics Requirements Test Method

Fineness of Grind
1 ≤50 ASTM D 1210
(Pm)
Total Solids, % By
2 ≥80 ASTM D 2369
Weight of Paint
Dry Head
≤4h
(20°C, h)
Drying
Dry ASTM D 1640
3 Time
Through ≤20h
(20°C, h )
4 Adhesion(MPa) ≥8 ISO 4624
Impact
5 ≥50 ASTM D 2794
Resistance(kg.cm)
6 Flexibility(mm) 1 ASTM D 552
Temperature Long-term use during -
7 40qC㹼120qC ASTM D 2454
Resistance
Salt Fog Resistance
8 Paint film has no change ASTM B 117
(1000h)
Power Frequency
9 Electric Strength ≥25 IEC 60243-1
(MV/m)
Cubage Resistance
10 ≥1×1013 IEC 60093
(Ω.m)
3%NaCl Resistance (60
ȭ±1ȭˈ720h) Be free from blister,
5%NaOH Resistance rusting, cracks, peeling,
11 (25ȭˈ720h) or other defects that ASTM D 1308
may be deleterious to
5%H2SO4 Resistance the quality of the coating
(25ȭˈ720h)
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Characteristics of Aliphatic Polyurethane

No. Characteristics Requirements Test Method

Fineness of Grind
1 ≤55 ASTM D 1210
(Pm)
Total Solids, % By
2 ≥50 ASTM D 2369
Weight of Paint
Dry Head
≤2
(20°C, h )
Drying
3 Dry ASTM D 1640
Time
Through ≤24
(20°C, h )
4 Adhesion (Grade) ≥4B ASTM D3359, Method B
Impact Resistance
5 ≥50 ASTM D 2794
(kg.cm)
US Federal Test Method
no cracking, satisfactory
6 Flexibility Standard No. 141,
adhesion
Method 6221
Temperature Long-term use under
7 ASTM D 2454
Resistance 120qC
Abrasion Resistance
8 ˄500r/500g,CS-10˅ ≤25 ISO 7784-2
˄mg˅
Power Frequency
9 Electric Strength ≥25 IEC 60243-1
(MV/m)
Cubage Resistance
10 ≥1×1012 IEC 60093
(Ω.m)
11 Salt Fog Resistance (h) ≥1000 ASTM B 117
3%NaCl Resistance (60
ȭ±1ȭˈ720h) Be free from blister,
5%NaOH Resistance (25 rusting, cracks, peeling,
12 ȭˈ720h) or other defects that ASTM D 1308
may be deleterious to
5%H2SO4 Resistance (25 the quality of the coating
ȭˈ720h)
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EBS1 FSFA11 SAPR PRIS 1001 D02

Characteristics of Solvent-free Liquid Epoxy

No. Characteristics Requirements Test Method

1 Appearance Glossy Visual
Total Solids,
2 ≥99.5 ASTM D 2697
% By Volume of Paint
3 Drying Time (25°C, h ) ≤4, for drying through ASTM D 1640
4 Adhesion(MPa) ≥8 ISO 4624
Impact Resistance, 1.5
NACE RP 0394
J min. at 20ºC
5 No cracking or holidays
Impact Resistance, 3.5
ASTM G 14
J min. at 24ºC
Cathodic Disbondment Maximum radius: <10 mm
6 (23ȭ±2ȭ, 28 days) ASTM G 8
No blisters.
Cathodic Disbondment Maximum radius: <10 mm
7 (Maximum Operating at 28 days, <25 mm at 90 ASTM G 42
Temperature) days. No blisters.
Power Frequency
8 ≥25 IEC 60243-1
Electric Strength
(MV/m)
Cubage Resistance
9 ≥1×1012 IEC 60093
(Ω.m)
Salt Fog Resistance
10 Paint film has no change ASTM B 117
(3000h)
Apparent Shear
11 Strength ≥10 ASTM D 1002
after Curing (MPa)
3%NaCl Resistance
(25ȭ±1ȭ, 90day)
10%NaOH Resistance Be free from blister,
(25ȭ, 90day) rusting, cracks, peeling,
12 10%H2SO4 Resistance or other defects that ASTM D 1308
(25ȭ, 90day h) may be deleterious to
the quality of the coating
Diesel (25ȭ, 90day )
Water (90ȭ, 30day )
Notes: 1. Dry film thickness of test sample shall be 1mm or recommended by paint
Manufacturer, the strictest requirements shall prevail. 2. No solvents shall be
added to solvent-free liquid epoxy.
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EBS1 FSFA11 SAPR PRIS 1001 D02

The color system of top paint

No. Item Color Type Color RAL Number

Coating Color System for Piping
1 Crude Oil Light Grey 7035
2 Lubricating Oil, Sea oil, Hydraulic Oil Light Grey 7035
Dangerous and Poisonous Gasesˈ
3 Middle Yellow 1003
Natural Gas, Sour Gas
4 Nitrogen Inert Gas Beige Brown 8024
5 Hydrocarbon Liquid Light Grey 7035
Cooling Water, Potable Water, Fresh
6 Aluminium 9006
Water
7 Waste Water, Water Injection Signal Brown 8002
Chemicals (Chemical Injection, Bright Red
8 2008
AMINE) Orange
9 Instrument Air, Utility Air Sky Blue 5015
10 Closed Drain, Open Drain Signal Brown 8002
11 Diesel Fuel Light Grey 7035
12 Heat Medium Light Grey 7035
High Pressure Flare
13 Low Pressure Flare Red 2002
Atmospheric Vent
14 Fire Water, Foam Solution Red 2002
Steam, Condensate, Liquid Sulfur,
15 Aluminium 9006
Boiler Feed Water
Coating Color System for Tanks
1 Crude Oil Tank Light Grey 7035
2 Light Oil Tank Light Grey 7035
3 Lubricating Oil Tank Light Grey 7035
4 Fuel Gas Tank Aluminium 9006
5 Liquefied Petroleum Gas Tank Aluminium 9006
6 Compressed Air Tank Sky Blue 5015
7 Nitrogen Tank Beige Brown 8024
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EBS1 FSFA11 SAPR PRIS 1001 D02

Water Tanks (Injection Water,

8 Produced Water, Fire Water and Aluminium 9006
Fresh Water, etc.)
Bright Red
9 Chemicals Tank 2008
Orange
10 Towers Light Grey 7035
11 Diesel Tank Light Grey 7035
Coating Color System for Equipment
1 Separator, Reactor, Heat Exchange Light Grey 7035
2 Filter Light Grey 7035
3 Boiler, Heating Furnace Light Grey 7035
4 Chimney, Flare Stack Light Grey 7035
5 Electric Motor Light Grey 7035
6 Fire Equipment Red 2002
7 Vessels, Pig Launchers Light Grey 7035
Structures & Frames Staircases,
8 Light Grey 7035
Platforms Metal Structures, Shelters
9 Hand Rails, Mid – RailˈKick Plates Light Yellow 1023
10 Valve Body (note 2) Light Grey 7035
11 Hand Wheel of Valve Red 2002
12 The Exterior Surface of Corrugated Sky blue 5015
Sh t
Note: 1.The color requirements above are only for carbon steel aboveground
piping/tanks/equipment surfaces without insulation. For piping/tanks/equipment
surfaces with insulation, stainless steel and galvanized steel surfacesˈthe color is
Recommended as primed. 2. Safety valves is recommended to be Red (RAL 2002).
3. For other surfaces which are not defined above, color code is recommended as
light grey (RAL 7035) or primed or VENDOR standard color, and shall be approved by
COMPANY prior to application.