861 GB

PARTS
AND
SERVICES MANUAL
series: 861/841/821T/821
INDICE
INDEX I
0 FOREWORD ..................................................... 5 2.13.4Motor unit disassembly ............ 48

0.1 USING THE WORKSHOP MANUAL ............ 6 2.13.5Disassembly of springs ............. 49
0.1.1 Importance of the manual ...... 6 2.13.6Removal of silicone rubber .... 49
0.1.2 Conserving the manual ............ 6 2.13.7Upper guard disassembly ....... 50
0.1.3 Consultation the manual .......... 6 2.13.8Head-lowering lever
0.1.4 Symbols used in the manual .... 6 reassembly ............................... 51
0.2 PROCEDURE FOR UPDATING 2.13.9 Upper guard reassembly ........ 51
MANUAL IN CASE OF MODIFICATIONS 2.13.10 Silicone rubber reassembly .... 52
TO MACHINE ............................................. 7 2.13.11 Motor unit reassembly ............. 52
0.3 ORDERING ORIGINAL REPLACEMENT 2.13.12 Reassembly of drill and
PARTS ..................................................... 7 resistors ...................................... 53
2.13.13 Gear reassembly ..................... 54
1 IDENTIFICATION ................................................. 9 2.13.14 Reassembly of rubber rollers .. 54
1.2 IDENTIFICATION OF THE MACHINE 2.13.15 O-Ring belt reassembly ....... 55
TYPE ................................................... 10 2.15 CHIP CONTACTOR DISASSEMBLY .......... 56
1.3 MANUFACTURERS IDENTIFICATION 2.14 TIPPER REASSEMBLY (861/821T) .............. 56
DATA ................................................... 10 2.16 CHIP CONTACTOR REASSEMBLY ............ 56
1.1 IDENTIFICATION DATA ............................. 10
3 SETTINGS ................................................... 57
2 MAINTENANCE ................................................ 11 3.1 CALIBRATION FROM THE KEYBOARD .... 59
2.1 GUARDS ................................................... 12 3.1.1 List of Functions ........................ 59
2.2 AUTOMATIC LOADING UNIT 3.1.2 Programming Menu
DISASSEMBLY (861/841) .......................... 16 861/841/821T/821 ..................... 59
2.3 AUTOMATIC LOADING UNIT 3.2 CHANGING PROGRAMMING MENU
REASSEMBLY (861/841) ........................... 18 PARAMETERS ............................................ 59
2.3.1 Retention spring and card 3.2.1 Default Configuration ............. 59
guide adjustments ................... 19 3.2.2 Parameter selection ................ 59
2.4 MANUAL UNIT DISASSEMBLY (821t/821) 19 3.2.3 Parameter settings .................. 59
2.5.1 Retention spring and card 3.2.4 Clean Memory ......................... 60
guide adjustments ................... 20 3.3 SERIAL LINE MENU
2.6 RESOLVER/ENCODER DISASSEMBLY ...... 20 (CONNECTION MODES) ......................... 60
2.5 MANUAL LOADING UNIT 3.3.1 List of Configuration
REASSEMBLY (821t/821) .......................... 20 Menu Parameters .................... 60
2.7 RESOLVER REASSEMBLY AND CODING ..... 3.4 DEFAULT MECHANICAL PARAMETERS
HEAD ADJUSTMENT ................................. 21 MENU ................................................... 61
2.8 CARRIAGE UNIT DISASSEMBLY ............... 22 3.4.1 Procedure for storing a special
2.8.1 Gripper unit disassembly ......... 22 character set configuration. .. 62
2.8.2 Belt Disassembly ....................... 23 3.5 PHOTOCELL CHECKS .............................. 62
2.8.3 Carriage disassembly .............. 23 3.6 CARD TEST CHECK .................................. 62
2.8.4 Carriage assembly and 3.7 LUBRICATION ........................................... 63
adjustment ............................... 24 3.8 GUILLOTINE-LOADING
2.8.5 Belt reassembly ........................ 25 CALIBRATION (861/841) ......................... 64
2.8.6 Gripper unit reassembly .......... 26 3.9 MANUAL LOADING UNIT
2.9 CARRIAGE UNIT REASSEMBLY ................. 26 CALIBRATION ........................................... 64
2.10 CLUTCH - BRAKE UNIT DISASSEMBLY 3.10 ALIGNMENT OF THE GRIPPER
AND PUNCHING MOTOR WITH THE LOADING UNIT ........................ 65
REPLACEMENT ......................................... 27 3.11 CODING CALIBRATION AND TESTING ... 65
2.10.1 Clutch disassembly .................. 28 3.12 DRUM UNIT CALIBRATION ....................... 65
2.10.2 Brake disassembly ................... 29 3.13 INCREASING EMBOSSING PRESSURE ..... 68
2.10.3 Brake and clutch reassembly 30 3.14 DIE REPLACEMENT .................................. 68
2.10.4 Reassembly of the 3.15 LOADING TAPE ON THE TIPPER UNIT
brake-clutch unit ..................... 33 (861/821T) ............................................... 69
2.11 INFIL UNIT DISASSEMBLY .......................... 33 3.16 TIPPER COLORING CHECK
2.11.1 Infil unit reassembly ................. 35 (861/821t) ................................................ 70
2.12 DRUM DISASSEMBLY ................................ 37 3.17 BUFFER REPLACEMENT UNIT "TIPPER" ..... 71
2.12.1 Drum reassembly ..................... 41 3.18 CHIP CONTACTOR CALIBRATION .......... 71
2.13 TIPPER DISASSEMBLY (861/821t) ............. 45
2.13.1 O-ring belt disassembly ....... 45 4 TROUBLE SHOOTING ....................................... 73
2.13.2 Gear disassembly .................... 47
2.13.3 Disassembly of drill and 5 WIRING DIAGRAMS ........................................ 79
resistors ...................................... 47 5.1 card hookup ........................................... 81
861/841/821T/821 REV. 03.98 I-3

I INDEX
5.1.1 861 WIRING ............................... 83

5.1.2 841 WIRING ............................... 85
5.1.3 821T WIRING ............................. 87
5.1.4 821 WIRING ............................... 89
5.2 PHOTOCELL HOOKUP ............................. 91
5.3 DISPLAY CARD ......................................... 97
5.4 COMPLETE LOGIC CARD ..................... 103
5.5 ENCODER 97 ......................................... 123
5.6 ENCODER REV. D .................................. 131
5.7 PHOTO 16 CARD ................................... 139
5.8 RS 232 CARD ......................................... 145
5.9 SENSOR AMPLIFIER CARD .................... 151
5.10 SCA1 ................................................. 155
5.11 CARD TIPPER ......................................... 159
6 SPARE PARTS CATALOG ................................ 163
I-4 REV. 03.98 861/841/821T/821

861/841/821T/821 FOREWORD 0
0-5
0 FOREWORD
0.1 USING THE WORKSHOP MANUAL THIS INSTRUCTIONS MANUAL IS FOR

THREE MACHINE MODELS: 861,
0.1.1 Importance of the manual 841,821T,821. THESE MODELS ARE
COMPOSED OF IDENTICAL UNITS.
This workshop manual is published for use in THEREFORE, CHECK THE
"CIM" Service Centers and contains instructions INSTRUCTIONS CAREFULLY AS THERE
for the servicing, repair and overhaul of 861/ MAY BE INSTRUCTIONS PERTAINING
841/821T/821 embosser. TO ALL THREE MACHINE MODELS OR
We recommend that you follow all the instructions SPECIFIC INSTRUCTIONS FOR EACH
in this manual scrupulously, as the effectiveness INDIVIDUAL MACHINE MODEL.
of any servicing operation depends on the
correct and methodical application of the
0.1.4 Symbols used in the manual
information contained herein.
If you run into difficulties or setbacks, CIM S.p.A. The Safety symbols and notices shown below
SERVICE DEPARTMENT will be happy to provide are used throughout this manual to draw the
you with the necessary advice and assistance. readers attention to the hazards associated
CIM S.p.A. declines any liability for any injury or with particular procedures and operations which
damage resulting from incorrect or unsuitable could result in damage to the embossing
operations. machines or personal injury, or to indicate good
working practices.
CIM S.p.A. reserves the right to make any
modifications aimed at improving its products GENERAL OPERATIONAL NOTE
without prior notification.
Please ensure that any amendments or updates
you may receive are kept with the original version Safety notices (rectangular): you must use the
of this manual. protection shown in the notices when carrying
out the operation in question to avoid risk of
personal injury:
0.1.2 Conserving the manual
When using the manual, take care not to PROTECT YOUR HANDS (WEAR GLOVES)
damage or deface it.
Do not tear or remove pages from the manual,
or overwrite any parts of the manual for any
reason.
PROTECT YOUR EYES (WEAR SAFETY
Keep the manual in safe place protected from GOGGLES)
excess heat and humidity.
0.1.3 Consultation the manual
This manual comprises: PROTECT RESPIRATORY PASSAGES

(WEAR A MASK)
COVER PAGE IDENTIFYING THE TYPE OF
EMBOSSING MACHINES
TABLE OF CONTENTS
INSTRUCTIONS AND/OR NOTES ON THE Danger warning signs (triangular) (General
PRODUCT warning of risk of personal injury or damage to
the embossing machines):
The INSTRUCTIONS AND/OR NOTES ON THE
PRODUCT define the safe working practices,
correct procedures and skills required to service DANGER (GENERAL HAZARD - RISK OF
the embossing machine correctly. PERSONAL INJURY OR DAMAGE TO THE
EMBOSSING MASCHINES)
Please note that some of the illustrations in the
manual, which are included to help you identify
the parts described in the text, show standard DANGER (ELECTRICAL HAZARD - RISK
engines and therefore may differ in some OF ELECTROCUTION OR DAMAGE TO
THE EMBOSSING MACHINES)
respects from the embossing machines in your
possession.
DANGER (HIGH TEMPERATURE
HAZARD - RISK OF BURNS OR DAMAGE
TO THE EMBOSSING MACHINES)
S00000104
0-6 REV. 03.98 861/841/821T/821

FOREWORD 0
Prohibition notices (circular) denoting operations

which are expressly prohibited to avoid risk of
personal injury.
THE OPERATION INDICATED IN THE

TEXT IS STRICTLY PROHIBITED
S0000003
IT IS STRICTLY PROHIBITED TO
CARRY OUT MAINTENANCE WORK
IN THE PRESENCE OF MOVING
S0000074 PARTS.
IT IS STRICTLY PROHIBITED TO
REMOVE OR TAMPER WITH THE
SAFETY DEVICES.
S0000074
PAY ATTENTION TO THE SYMBOLS

AND ADHERE TO THE
INSTRUCTIONS IN THE ADJACENT
TEXT.
0.2 PROCEDURE FOR UPDATING MANUAL IN CASE

OF MODIFICATIONS TO MACHINE
If the MACHINE or MANUAL are MODIFIED in

any way, an UPDATE will be sent for insertion into
the Manual.
0.3 ORDERING ORIGINAL REPLACEMENT PARTS
To help us provide a fast and efficient service,

always specify the following information when
ordering replacement parts:
- Embosser type as indicated on nameplate;

- Serial number as indicated on nameplate and
stamped on crankcase;
- Quantity of each item required.
- Code of required part.
861/841/821T/821 REV. 03.98 0-7

0 FOREWORD
This page is left empty

due to editing reason
0-8 REV. 03.98 861/841/821T/821

861/841/821T/821 IDENTIFICATION 1
1-9
1 IDENTIFICATION
1.1 IDENTIFICATION DATA
The machine identification data are easily found

by referring to the following:
- Plate on the back of the machine bearing the

identification data (fig. 1.1)
S.p.A.
CARD IDENTIFICATION MACHINES
CALDERARA (BO) via Serra, 2
Tel. +39 51 6465011
Tel. +39 51 6465012
Model
Type
Volt Hz
Amp
SN
Made in Italy
Fig. 1.1
1.2 IDENTIFICATION OF THE MACHINE TYPE
Machine: Punching machine for plastic

papers S.p.A.
Model: 861/841/821T/821 CARD IDENTIFICATION MACHINES
CALDERARA (BO) via Serra, 2
Tel. +39 51 6465011
Tel. +39 51 6465012
Model
Type
Volt Hz
Amp
SN
Made in Italy
Fig. 1.2
1.3 MANUFACTURERS IDENTIFICATION DATA
MANUFACTURER: CIM S.p.A.

Via Serra, 2
40012 Calderara di Reno (BO) - Italy
Tel. +39 51 64.65.011
Fax +39 51 64.65.012
E-mail: cimtech@cimitaly.it
1-10 REV. 03.98 861/841/821T/821

861/841/821T/821 MAINTENANCE 2
2-11
2 MAINTENANCE
2.1 GUARDS
3 2
MOVING GUARD
Unscrew the screw (3)
Turn key (1) to open.
Remove cover (2).
Fig. 2.1
UPPER INNER GUARD

Unscrew the three screws (1). 1
Fig. 2.2
Unscrew the screw (2), while using a wrench to

retain the nut found in the rear zone. Remove 2 3
the upper inner guard (3).
Fig. 2.3
2-12 REV. 03.98 861/841/821T/821

MAINTENANCE 2
LEFT SIDE WALL

Unscrew the two screws (1) located in the rear 1
zone.
Fig. 2.4
Unscrew the two screws (2) located in the front

zone.
Fig. 2.5
Unscrew the two screws (3).

Unscrew the screws (5) and remove the left side 4
wall (4).
Fig. 2.6
861/841/821T/821 REV. 03.98 2-13

2 MAINTENANCE
FRONT WALL
1
Unscrew the screws (1).
Fig. 2.7
Fig. 2.8
Open the feedthroughs (3) and disconnect the

flexible cable (4) from display.
Remove the front panel (5).
Fig. 2.9
2-14 REV. 03.98 861/841/821T/821

MAINTENANCE 2
RIGHT SIDE WALL

Unscrew the screws (1) located in the rear zone.
Fig. 2.10
Fig. 2.11
Disconnect the safety microswitch (3) from the

corresponding wiring (5) and (6) and remove 3 5
the side wall (4).
Fig. 2.12
861/841/821T/821 REV. 03.98 2-15

2 MAINTENANCE
REAR WALL
Unscrew the screws (1). 2
Remove the rear guard (2).
1
WHEN REMOVING THE REAR
GUARD (2), USE CAUTION AND
ENSURE THAT YOU DO NOT
DISCONNECT THE ELECTRICAL
S0000001
WIRING INSIDE THE GUARD AND
POSITION THE GUARD AS
INDICATED IN THE FIGURE
Fig. 2.13
LOWER INNER GUARD

Unscrew the two screws (1).
Remove the lower inner guard (2).
2
Fig. 2.14
2.2 AUTOMATIC LOADING UNIT DISASSEMBLY (861/

841)
Unscrew the screws (1) and remove the small

tooth (2), ensuring that the thicknessing rings on
the tooth itself, are not lost.
Fig. 2.15
2-16 REV. 03.98 861/841/821T/821

MAINTENANCE 2
Unscrew the two screws (4) located above the

automatic loading unit (3).
Fig. 2.16
Proceed by removing the unit in an upward

direction and by disconnecting the photocell
wiring (5).
Fig. 2.17
If necessary, replace the photocell (6) by

unscrewing the screws (7).
7 6
Fig. 2.18
861/841/821T/821 REV. 03.98 2-17

2 MAINTENANCE
2.3 AUTOMATIC LOADING UNIT REASSEMBLY (861/

841)
Connect photocell wiring (5).
Fig. 2.19
Position the automatic loading unit (3) on its

support. Tighten the screws (4).
Fig. 2.20
Proceed as follows for tooth (2) reassembly:

Insert the screws (1) from below and insert the 1 2
thicknessing rings (6) and the key (7).
7
Fig. 2.21
2-18 REV. 03.98 861/841/821T/821

MAINTENANCE 2
Turn the unit upside down and insert it in the slot

found on the lower surface (8) of the store (7) in 9
the loading unit. Tighten the screws (1) and
check tooth stroke in the slot.
1
8
Fig. 2.22
2.3.1 Retention spring and card guide

adjustments 3 1
These adjustments provide for the alignment of

the card exiting the loading unit (1) with the
gripper. The spring (2) serves for placement of
the card against the inner wall (3) of the loading 4
unit (1). Use the screw (4) to adjust the spring (2)
in such a manner as to avoid creating clearance
or excessive friction between the card and the
spring.
Fig. 2.23
2.4 MANUAL UNIT DISASSEMBLY (821T/821)

Remove the entire manual loading unit (2). 4 2
If necessary, replace the photocell (3) by
unscrewing the screws (4).
3 1
Fig. 2.24
861/841/821T/821 REV. 03.98 2-19

2 MAINTENANCE
2.5 MANUAL LOADING UNIT REASSEMBLY (821T/821)
Position the manual loading unit (2) in its seat

and tighten the screws (1). 2
Fig. 2.25
2.5.1 Retention spring and card guide 4

adjustments
These adjustments provide for the alignment of 3 2

the incoming card with the gripper. The spring
(1) serves for placement of the card against the
wall (2) of the manual loading unit (3). Use the
screw (4) to adjust the spring (1) in such a manner
as to avoid creating clearance or excessive
friction.
Fig. 2.26
2.6 RESOLVER/ENCODER DISASSEMBLY

4
Disconnect the wiring for cables (2) and (3) from 2
the card (4).
Remove the resolver (5).
Fig. 2.27
2-20 REV. 03.98 861/841/821T/821

MAINTENANCE 2
2.7 RESOLVER REASSEMBLY AND CODING HEAD

ADJUSTMENT 4
Position the resolver (5) over the fastening

openings and tighten the screws (1). Connect 2
the wiring for cables (2) and (3) on the card (4).
Fig. 2.28
N.B.: If necessary, replace the resolver (5) roller

(6), by loosening the dowel (7) and then
removing the roller (6).
Mount the new roller and tighten the dowel (7),
making certain that the roller does not touch the
resolver.
Fig. 2.29
Proceed as follows to adjust the coding head

(8): 10
Loosen the screws (9) and bring the head (8)
near the roller (10), until it is just slightly flush with
it. Center the head (8) with the vertical axis of the
roller (10). 9
Tighten the screws (9).
8 10
9
Fig. 2.30
861/841/821T/821 REV. 03.98 2-21

2 MAINTENANCE
Manually insert a card between the head (8)

and the roller (10). Ensure that the head (8) has
sufficient suspension without reaching the lower
limit stop. 10
Fig. 2.31
2.8 CARRIAGE UNIT DISASSEMBLY

2
Unscrew the screws (1) that secure the carriage
unit (2) to the base. Disconnect the motor and
photocell wires.
1
Fig. 2.32
2.8.1 Gripper unit disassembly
Loosen the two screws (1), Remove the stop

support (2) and slide the gripper off (3).
3
Fig. 2.33
2-22 REV. 03.98 861/841/821T/821

MAINTENANCE 2
2.8.2 Belt Disassembly
Unscrew the screws (1), remove clamp (2) and

remove the belt (3).
2 1 3
Fig. 2.34
2.8.3 Carriage disassembly 2

Unscrew the screws (1) and remove the square
plate (2).
Fig. 2.35
Disconnect the connector (5) and proceed by

removing the carriage (6), sliding it off from the
Tipper unit side. 6
Fig. 2.36
861/841/821T/821 REV. 03.98 2-23

2 MAINTENANCE
2.8.4 Carriage assembly and adjustment
Insert the carriage (6) onto the runner (5).

N.B.: The carriage (6) is supported and guided
5 7
by idle pins (1-2-3-4), two of which are fixed (1)
and four of which are adjustable (2-3-4). 4
3
The bearing (3) is eccentric and slides on the flat
surface of the guide (7) to reduce wear on
bearings (1) and guide (5).
When reassembling, check for clearance, and if 5 1
there is clearance, correct using bearings (2)
and always check bearing friction by holding
the bearing (2) between two fingers and moving 2
the carriage backward and forward.
Fig. 2.37
Connect the cable (8).
Fig. 2.38
Mount the square plate (9) without tightening

the screws (10).
9
10
Fig. 2.39
2-24 REV. 03.98 861/841/821T/821

MAINTENANCE 2
Bring the carriage (6) close to the square plate

(9). 9 11
Position the square plate (9) slightly lower than
the tooth (11) in a manner that leaves it free.
10
Fig. 2.40
2.8.5 Belt reassembly
Mount the belt (1) on the pulleys (2) and (3). The
pulley (2) is assembled on the eccentric shaft
and it is therefore possible to adjust belt tension.
2 1 3
Fig. 2.41
Mount the clamp (3) on the belt (1) and tighten

the screws (4).
3 4 1
Fig. 2.42
861/841/821T/821 REV. 03.98 2-25

2 MAINTENANCE
2.8.6 Gripper unit reassembly

1
Insert the gripper (1) onto the special guide (2).
Ensure that the gripper does not have clearance
on the guide. If this is not the case, adjust the
eccentric bearings (5) as follows:
The eccentric bearings (5) can be adjusted by
rotating them towards the center (as shown in 10 8
the figure).
3
N.B.: The two bearings found on the motor side
are fixed, whereas the other two are mounted
on eccentric pins and are adjustable.
9 2 6 7
Fig. 2.43
Loosen the nuts (3) that secure it to the starting

motor (4). 5
Then move the rack (6) until it touches the starting
motor gear wheel (7).
Keep the starting motor pressed against the
rack (6) and tighten the nut (3).
Move forward with the gripper (1) until the gear
wheel (7) reaches the end of the rack (6), and
then tighten the screws (8).
Then mount the stop support (9) and tighten the
screws (10).
Fig. 2.44
2.9 CARRIAGE UNIT REASSEMBLY

2
Connect the motor and photocell wires.
Position the carriage unit (2) fastening openings
in alignment with the openings found on the
base.
1
Fig. 2.45
2-26 REV. 03.98 861/841/821T/821

MAINTENANCE 2
2.10 CLUTCH - BRAKE UNIT DISASSEMBLY AND

PUNCHING MOTOR REPLACEMENT 1
Unscrew the three screws (1) and remove the
guard (2). 2
Fig. 2.46
Unscrew the four screws (3), remove the belt (4),

take the motor (5) out and disconnect the fastons 3
(6), keeping in mind that when reassembling,
the white cable should be connected with the
red jack and the blue cable with the black jack.
Should replacement of the motor (5) be
necessary, in any case, the pulley (7) can be
salvaged. Therefore, using a depth gauge, 5
measure the distance between the outer
clearance of the pulley (7) and the surface of
7
the motor (5) in order to restore the same
conditions when reassembling.
4
Fig. 2.47
7 5
Fig. 2.48
861/841/821T/821 REV. 03.98 2-27

2 MAINTENANCE
2.10.1 Clutch disassembly

Remove the filter (8). 8
Fig. 2.49
Disconnect the various connectors and remove

the band (12) by means the screw (11).
11 12
Fig. 2.50
Remove the spring (10).
10
Fig. 2.51
2-28 REV. 03.98 861/841/821T/821

MAINTENANCE 2
Open the levers (21) to the maximum point and

unscrew the four screws (13), being careful not
to lose the respective washers.
13 21
Fig. 2.52
Disconnect the cables (15) and proceed by

removing the clutch unit (14).
Clean the clutch disc with a very fine-grained
emery cloth. Whenever replacement is required, 14 16
unscrew the middle screw (16).
15 Fig. 2.53
2.10.2 Brake disassembly
Unscrew the screw (17) and slide the disc off

(18).
18
17 Fig. 2.54
861/841/821T/821 REV. 03.98 2-29

2 MAINTENANCE
Using a punch and a hammer, remove the taper

pin (19) and then remove the brake (20).
Clean the surface of the brake that comes into
contact with the clutch, with a thinner or with a
very fine-grained emery cloth.
19
Fig. 2.55
20
Fig. 2.56
2.10.3 Brake and clutch reassembly
Insert the brake shaft in its seat and move the

brake disc (1) closer to the support (2). Use a 2
thickness gauge to ensure that there is a gap of
about 0.15 - 0.20 mm between them.
Fig. 2.57
2-30 REV. 03.98 861/841/821T/821

MAINTENANCE 2
Insert the taper pin (3) into its seat.

Insert the disc (8) onto the shaft (9) and tighten
4 3
the dowel (10).
Mount the clutch unit (4) and while positioning it
alongside the brake, use a thickness gauge to 9
ensure that there is a gap of about 0.20 mm
between the clutch disc and the brake disc.
(If not, add or remove thicknessing rings (5) on
the columns (6).).
10 8
Fig. 2.58
5 6
Fig. 2.59
Then insert the washers and tighten the nuts (7).
Fig. 2.60
861/841/821T/821 REV. 03.98 2-31

2 MAINTENANCE
Mount the spring (11).
11
Fig. 2.61
Mount the filter (12), connecting all of the

corresponding connectors and tighten the
screws (14).
12
14
Fig. 2.62
Fasten the wires with bands (13) and tighten the

specific screw (15).
15 13
Fig. 2.63
2-32 REV. 03.98 861/841/821T/821

MAINTENANCE 2
2.10.4 Reassembly of the brake-clutch unit 2

3
Connect the white cable faston to the red jack
found on the motor (1), and the blue cable
faston to the black jack.
Mount the motor (1) and tighten the screws (2).
Mount the belt (3).
1
Fig. 2.64
Mount the guard (4) and tighten the screws (5).

5
Fig. 2.65
2.11 INFIL UNIT DISASSEMBLY

Remove the photocell support (2).
Fig. 2.66
861/841/821T/821 REV. 03.98 2-33

2 MAINTENANCE
Unscrew the screw (3) and remove the drum

positioning disc (4).
4 3
Fig. 2.67
Fig. 2.68
Remove the INFIL unit (6).
Fig. 2.69
2-34 REV. 03.98 861/841/821T/821

MAINTENANCE 2
2.11.1 Infil unit reassembly

1
Proceed with reassembly of the INFIL unit (1) by
inserting the pin (2) in its seat, and fit it in the pins
(3). In the event that the pins (3) protrude 3
somewhat upward, tap them with a hammer in
order to render them flush.
Fig. 2.70
Fig. 2.71
N.B.: LINFILLER has two positions:

The TOP position when it writes on the top surface
of the card and REAR when it writes on the rear
surface of the card. When reassembling, if it is in
the TOP mode, the belt (5) must pass above the
jumper (o: deck) (6), whereas if it is in the REAR
mode, the belt (5) must be positioned under the
jumper (6).
6
Fig. 2.72
861/841/821T/821 REV. 03.98 2-35

2 MAINTENANCE
Mount the disc (7).

7
11 Fig. 2.73
Fit the photocell (8) and secure with the screws

(9).
9
Fig. 2.74
Position the reference notch found on the disc

(7) in phase with the photocell (8) and the first 10
punch centered in line with the two screws (10)
found on the drum and then tighten the screw
(11).
Fig. 2.75
2-36 REV. 03.98 861/841/821T/821

MAINTENANCE 2
2.12 DRUM DISASSEMBLY
N.B.: Before proceeding with disassembly, check

the drum tension (by rotating it manually) in 1 1
order to restore the same conditions when
reassembling it.
Remove the jumper (2).
Fig. 2.76
Proceed by removing the screw (3) found

beneath the base.
CAREFULLY CHECK THE NUMBER OF

THICKNESSING RINGS IN THE LOWER
ZONE IN ORDER TO RESTORE THE SAME
CONDITIONS WHEN REASSEMBLING IT.
3
Fig. 2.77
Using a pin driver and a hammer, release the pin

(4) without removing it.
Fig. 2.78
861/841/821T/821 REV. 03.98 2-37

2 MAINTENANCE
Loosen the screws (5) that secure the stepping

motor which rotates the drum (6) and remove
the belt (7).
6 5
Fig. 2.79
N.B.: In the event that the drum has to be

dismounted without it being necessary to
dismount the brake-clutch unit, position the
brake-clutch unit in an intermediate position
that will not obstruct removal of the drum.
Loosen the double reduction pulley (8) using
two wrenches, one positioned on the nut found
under the toothed pulley (9) and the other on
the nut (10) found under the machine base. This
will permit you to slacken to the maximum point
the belt that transmits motion from the driving
gear to the drum.
9 8
Fig. 2.80
10
Fig. 2.81
2-38 REV. 03.98 861/841/821T/821

MAINTENANCE 2
11
Fig. 2.82
Unscrew the screws (12) found under the base

(13) and remove the entire drum unit (14)
clinched to the brake-clutch unit and the motor
(15).
12
13
Fig. 2.83
15 14
Fig. 2.84
861/841/821T/821 REV. 03.98 2-39

2 MAINTENANCE
Remove the pin (4) loosened previously and

proceed by removing the central drum shaft
(16) being very careful not to lose the thicknessing 4
rings mounted under the pulley (17) found on
the central drum shaft (16).
Fig. 2.85
16 17
Fig. 2.86
Remove the upper square plate (18) by

unscrewing the screws (19) and proceed by 20
disassembling the drum (14), being very careful
not to damage the punches (20). 20
18
14
19
Fig. 2.87
2-40 REV. 03.98 861/841/821T/821

MAINTENANCE 2
2.12.1 Drum reassembly
Insert the drum (1) inside the levers (2), holding 1

the part that will be pin-locked upward.
Fig. 2.88
Insert the central drum shaft (3) in its seat and

insert the pin (4) without securing it.
4 3
Fig. 2.89
Mount the square plate (5) and turn the screws

(6) without tightening them. 6
Hold back the belt (7) in such a way as to permit
insertion of the central drum shaft (3) in the 5
special opening found on the surface level (8).
Be very careful to put the same number of
thicknessing rings back and in the same positions
they were in prior to removal.
8 7
Fig. 2.90
861/841/821T/821 REV. 03.98 2-41

2 MAINTENANCE
Position the central support (10), turning the

screws (11) without tightening them. 11
Fig. 2.91
Fit the screws (12) in the side support (13).

Tighten screws (11) and then screws (12).
Then secure the central drum shaft by tightening
the screw (13). 10
12 13
12
Fig. 2.92
Check all upper (14) and lower (15) punches for

alignment in the rest position. 14
15
Fig. 2.93
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MAINTENANCE 2
Fit the pin (4) with the aid of a pin driver and a
hammer.
Fig. 2.94
Mount the jumper (19) on the specific columns

(20) and tighten the screws (21). 21 21
20 19
Fig. 2.95
Position the square plate (5) that serves for raising

the punches after they have been lowered
during machining. It should be positioned in
such a way that it skims the pins on the punches
(14) and then tighten the screws (6).
5 6
Perform one stroke, rotating it manually, to ensure
that the punch proceeds downward and that in
the return phase, that it re-aligns with the others
without going beyond, stopping before,
compared to the other punches.
14
Fig. 2.96
861/841/821T/821 REV. 03.98 2-43

2 MAINTENANCE
Tension the belt (22) by adjusting the nut found

under the pulley (23), as well as the nut (24)
23
located under the surface level.
22
Fig. 2.97
24
Fig. 2.98
Mount the belt (16), apply slight pressure while

inserting a lever between the pulley (23) and the 23 16
motor slide (17), and tighten the screws (18).
N.B.: Tension the drum as described previously in
the disassembly section.
17
18
Fig. 2.99
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MAINTENANCE 2
2.13 TIPPER DISASSEMBLY (861/821T)

2
Unscrew the screws (1). Disconnect all
connectors, taking note of their connections in
order to restore the same conditions when
reassembling it. Remove the tipper unit (2).
1
Fig. 2.100
2.13.1 O-ring belt disassembly
Remove the roller (1) and the respective support 1

bracket (2).
Fig. 2.101
Unscrew the two nuts (3) found on the belt drive 4 6

roller (4).
With the aid of a screwdriver, apply adequate
pressure on the shaft (5) from the opposite side
of the gear (6) and remove the shaft including
the gear, being careful not to lose the screws or
the thicknessing rings found on the shaft (5).
3 5
Fig. 2.102
861/841/821T/821 REV. 03.98 2-45

2 MAINTENANCE
Remove the roller (4) and the O-RING belt (7).
7
Fig. 2.103
2.13.1.1 Disassembly of the rubber rollers
Remove the six snap rings (1).

Slide the spindle off (2). 1 1 1
3 2 3
Fig. 2.104
Remove the two rubber rollers (3).
Fig. 2.105
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MAINTENANCE 2
2.13.2 Gear disassembly
Manually move the rack (1)(as shown in fig.

2.106).
Remove the snap ring (2) and remove the gear
(3).
3 2 1
Fig. 2.106
2.13.3 Disassembly of drill and resistors
Cut the bands (1) and open the feedthroughs

(2).
1 4
Fig. 2.107
Remove the drill (3) by passing it through the

opening found on the side support (4).
3
Fig. 2.108
861/841/821T/821 REV. 03.98 2-47

2 MAINTENANCE
Loosen the screw (5) and rotate the clamping

bracket (6). 7
Remove the two resistors (7).
6 5
Fig. 2.109
2.13.4 Motor unit disassembly
Loosen the two nuts (1) retaining the pulley (2)

with a thirteen-point wrench.
1 2
Fig. 2.110
Unscrew the nuts (3) and slide off the pulley (2)
and the motor (4).
ALWAYS BE VERY CAREFUL ABOUT

NOTING THE NUMBER AND
POSITIONS OF THE THICKNESSING
RINGS ON THE UNIT IN ORDER TO 3
RESTORE THE SAME CONDITIONS
WHEN REASSEMBLING.
4 3 2
Fig. 2.111
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MAINTENANCE 2
2.13.4.1 Belt disassembly
Rotate the cam (1) with the larger end downward

to permit belt (2) removal.
Fig. 2.112
2.13.5 Disassembly of springs
Replace springs (1) if they are worn.
Fig. 2.113
2.13.6 Removal of silicone rubber

3
With the aid of a screwdriver, remove the
brackets (1) found at the tip of the silicone
rubber (2), from the elastic pins (3).
Remove the silicone rubber (2).
Fig. 2.114
861/841/821T/821 REV. 03.98 2-49

2 MAINTENANCE
2.13.7 Upper guard disassembly
Remove the snap ring (1) and slide the spindle

off (2).
2
1
Fig. 2.115
Remove the screws (1).

2 3
Dismount the upper guard (3).
Fig. 2.116
2.13.7.1 Head-lowering lever disassembly

1 3
Remove the snap ring (1) and slide off the head-
lowering lever (2).
Remove the snap ring (3) and slide the shaft off
(4).
2 4
Fig. 2.117
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MAINTENANCE 2
2.13.8 Head-lowering lever reassembly 5 2 1

Insert the shaft (1) in the shaft opening found on
the tipper unit (2) and mount the snap ring (3).
Insert the head-lowering lever (4) on the shaft (1)
and secure it with the snap ring (5).
4 3
Fig. 2.118
2.13.9 Upper guard reassembly 3 1

Mount the guard (1) on the tipper unit (2) and
tighten the screws (3) and (4).
Fig. 2.119
Insert the spindle (5) in the spindle openings and

secure it with the snap rings (6).
5
6
Fig. 2.120
861/841/821T/821 REV. 03.98 2-51

2 MAINTENANCE
2.13.10 Silicone rubber reassembly

3
Insert the bracket openings (1) found at the tip
of the silicone rubber (2), on the elastic pins (3)
located on both sides of the tipper unit.
Fig. 2.121
2.13.11 Motor unit reassembly
Mount the motor (1) to the rear of the plate (2).
1 2
Fig. 2.122
Mount the pulley (4) on the motor shaft (1) and

tighten the nut (5), while retaining the pulley (4)
with the special wrench.
5 4
Fig. 2.123
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MAINTENANCE 2
Rotate the cam (6) with the larger end downward

and mount the belt (7).
Tighten the nuts (3).
REASSEMBLE WITH THE SAME

NUMBER OF THICKNESSING RINGS AS 6
THOSE REMOVED DURING
DISASSEMBLY.
3
Fig. 2.124
2.13.12 Reassembly of drill and resistors
Insert the resistors (1) in their seats.

Rotate the bracket (2) in a horizontal position 1
and tighten the screw (3).
2 3
Fig. 2.125
Position the drill (4) inside the tipper unit (5) by

passing it through the opening (6).
5 4
Fig. 2.126
861/841/821T/821 REV. 03.98 2-53

2 MAINTENANCE
Insert the cables inside the feedthrough (7) and

close it. 6
Tie the cables together using a band.
Fig. 2.127
2.13.13 Gear reassembly
Insert the gear (1) onto the shaft (2) and secure
it with the snap ring (3).
Manually position the rack (4) on the gear (1).
2 4
Fig. 2.128
2.13.14 Reassembly of rubber rollers 4 3 1 3 2

Insert the spindle (1) in the opening found on the
flange (2).
Insert the rubber rollers (3) on the spindle (1) and
then insert the spindle (1) in the opening on the
flange (4).
Mount the six snap rings (5) in their seats to secure
the rollers and the spindle.
5 5 5 5
Fig. 2.129
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MAINTENANCE 2
2.13.15 O-Ring belt reassembly
Mount the O-RING belt (1) on the roller (2).
Fig. 2.130
Position the roller (2) between the two TIPPER unit

(3) walls and insert the shaft (4).
3
MOUNT THE SAME NUMBER OF 4

THICKNESSING RINGS ON THE SHAFT
AS THOSE REMOVED DURING
DISASSEMBLY.
Check the shaft for accurate positioning; the

nuts must be tightened on their shaft seats.
Tighten the nuts (5).
2 5
Fig. 2.131
Mount the roller (6) with its bracket (7) in its seat
(8).
6
8 7
Fig. 2.132
861/841/821T/821 REV. 03.98 2-55

2 MAINTENANCE
2.14 TIPPER REASSEMBLY (861/821T)

2
Connect all connectors.
Position the tipper unit (2) on the base and
tighten the screws (1).
1
Fig. 2.133
2.15 CHIP CONTACTOR DISASSEMBLY
Unscrew the screws (1) that secure the CHIP

contactor (2) to the support (3).
Remove the contactor (2). 2
Fig. 2.134
2.16 CHIP CONTACTOR REASSEMBLY
Position the CHIP contactor (2) on the support 1 2 4

(3).
Connect the cable (4) from the card (5), to
CN23 of the MLB. 3
There is a LED on the card (5) that switches on
only when the contactor (2) has been activated.
Fig. 2.135
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861/841/821T/821 SETTINGS 3
3-57
3 SETTINGS
3-58 REV. 03.98 861/841/821T/821

SETTINGS 3
3.1 CALIBRATION FROM THE KEYBOARD 3.1.2 Programming Menu 861/841/821T/821
Power up the machine, respecting the voltage 1. CONFIGURATION PARAMETERS

indicated on the serial plate (Chap.1). 2. SERIAL INTERFACE
3. MECHANICAL PARAMETERS
Switch on the machine and press the CD1BD key.
4. PROTOCOLS
To check whether the stored settings correspond 5. PASSWORD
to those indicated on the CARD supplied with 6. EMBOSSING WHEEL
the machine:
7. LCD KEYPAD
C5DE@
- Press the key once; 3.2 CHANGING PROGRAMMING MENU PARAMETERS
- Press the 12?BD key three times; Once you have accessed to the menu, the
various options available will appear on the
- The following will appear on the display: display (1).
-------------------------- Set the correct parameter in accordance with
the machine type (see Section 3.2.2).
configuration parameters
-------------------------- 3.2.1 Default Configuration
- press the 5>D5B key to access to the To restore the default parameter settings, press :
configuration parameter menu, or press , to Setup Emb Emb

access to the other menus described in sections
3.1.1,3.1.2 and 3.1.3. This permits you to restore the basic configuration
of the machine and to access directly to the
PASSWORD Configuration Menu, even in cases of errors that
This type of machine has three procedures that cannot be reset.
require password entry:
- Access to changing the Setup Menus (press
3.2.2 Parameter selection
12?BD key three times );
Press the key to select the other parameters

- Delete all data stored in memory (press key within a menu and the next parameter will
appear on the display (1) with the various settings
three times );
to select.
- Restore Default settings (press key three
times );
3.2.3 Parameter settings
The password can be enabled or disabled.
When switched on, the password will be To select one of the various parameters proposed
requested in order to proceed. within each individual menu, press the
corresponding number key (1 for the first, 2 for
3.1.1 List of Functions
the second one, etc.) followed by 5>D5B .
Function Sequence
Machine Setup Setup Abort Abort Abort
clean memory Setup Start Start
Default Config. Setup Emb Emb

our counter Setup 1 Enter
0-reset counter Setup 0 Enter

partial
861/841/821T/821 REV. 03.98 3-59

3 SETTINGS
Ex: When the following appears:

--------------------------
...A.../...B.../...C...
---------------------------
- Press the key followed by 5>D5B to select
the A setting;
- Press the ! key followed by 5>D5B to select

the B setting.
- Press the " key followed by 5>D5B to select

the C setting.
3.2.4 Clean Memory
To clean the memory and reset all settings at 0,

the following must be pressed in sequence:
Setup Start Start
3.3 SERIAL LINE MENU (CONNECTION MODES)
To select or set a parameter, refer to Section

3.2.1 and/or 3.2.2.
3.3.1 List of Configuration Menu Parameters
Bits per character: 8

Parity: no
Baudrate: 9600 bps
3-60 REV. 03.98 861/841/821T/821

SETTINGS 3
3.4 DEFAULT MECHANICAL PARAMETERS MENU
Before setting the Standard mechanical

parameters, consult the serial plate provided
with the machine, to ensure correct parameter
settings:
MAXIMA 861G V6.04 - EX62680960

COM 8/NO/9600/1 DATL NO
CARD CR80 XTOT- 04 XEMB 01
YEMB 00 XENC- 08 YENC- 05
XTIP- 01 YTIP- 02 YUNL- 02
XINF 00 XCHP 00 COOR MILL
RSCH CHAR FXINF NO ENCR 01
PROT CIM ASY 01 BCC NO
STX 002 ETX 003 NOBK NORM
NADD 31 CHAD 31
MAXIMA 821TV6.04 - EX62680960

COM 8/NO/9600/1 DATL NO
CARD CR80 XTOT- 00 XEMB 04
YEMB 14 XENC- 15 YENC- 36
XTIP- 00 YTIP- 13 YUNL- 00
XINF 00 XCHP 00 COOR MILL
RSCH CHAR FXINF NO ENCR 01
PROT CIM ASY 01 BCC NO
STX 002 ETX 003 NOBK NORM
NADD 31 CHAD 31
X TOTAL: total carriage (1) stroke from the pick-

up photocell (3) to the unloading limit stop
adjuster (2).
X EMBOSS: regulation of embossing on the card
on axis X.
Y EMBOSS: regulation of embossing on the card
on axis Y.
2
X ENCODER: utilized
Y TIPPER: regulation on the X axis of the carriage
(1) stroke in the unloading phase.
X CHIP ADJUSTMENT: not present.
1
ENCODER REPETITION: if there is the machine
error it can be repeated five times. After five
errors, the machine stops and send the error
signal. 3
PROTOCOL
Fig. 3.1
Press the 12?BD key and with the key, access
to the PROTOCOLS menu:
Serial communication protocol to test actual

operation (usually set on CHIP protocol).
Press the 12?BD key to exit.
861/841/821T/821 REV. 03.98 3-61

3 SETTINGS
EMBOSSING CONFIGURATION 3.5 PHOTOCELL CHECKS
All card movement is controlled by photocells

Press the key to set the unit of measurement
and there is a connector and LED corresponding
of the machines axes in inches or millimeters. to every photocell on the photocell card. You
should check all of the photocells for proper
functioning periodically as follows:
Press the key again to set the drum Embossing
- obscure the photocells using a card, one at a
mode to Line or Character: time, and check whether the corresponding
- By Line refers to composing by all of the LEDs on the photocell card switch off.
characters making up one line;
- By Character refers to composing by all of 3.6 CARD TEST CHECK
the letters A, B, C; etc. to be embossed on the
card, in alphabetical order. LThe machine has various Card tests which
test machine efficiency:
Press the key again to set the type of drum
821T
821
841
861
to be used:
DRUM 1 (Standard 60 characters)
0 Embosses in progression all of the
DRUM 2 (USA Configuration 60 characters) characters on the drum subdivided
DRUM 3 (Standard 105 characters) by Font.
SPECIAL (Special configuration set up from the 1 Embosses four L symbols in the
computer). corners of the card.
2 Embosses a VISA text, complete
3.4.1 Procedure for storing a special character
with encoding of the 3 tracks and
set configuration.
Tipper. (where present).
This procedure must be carried out when a new
character is being added or when replacing 3 Encoding of the 3 tracks.
the logic card for the machine. 4 Encoding only of track 2.
Card for DOS or Card for Windows software
is used for the definition of the new drum 5 Embosses a card with all the setup
configuration. Both programs include the drum values.
configuration procedure in their utilities menu.
It should be kept in mind that the machine will 6 Embosses a CIM text, activating
not accept characters with ASCII codes the Tipper. (where present).
exceeding 125. Therefore, should it be necessary
to add such characters, a letter with a lower 7 Embosses a CIM text utilizing an
ASCII value must be assigned to the slot, normally etch-printed Font.
a lowercase letter. Then proceed by completing
the CARD.OCT table. The CARD.OCT file is stored 8 Embosses a VISA text, activating
in the software directory and it automatically the Tipper. (where present).
converts, with serial output and/or parallel
output, one character into another. (Ex.: In the 9 Performs a card loading/
event that you have to add the character Ä to unloading cycle, activating the
the machine, assign the letter a to the Chip unit solenoid. (if present).
corresponding slot and complete the table as
follows: 142=065. 10 Embosses some characters on the
The CIM protocol must be selected for both the upper border to check pressure.
machine and the software and the enter
procedure for the new drum layout must be 11 Embosses the OCR7B series on the
performed from the computer. upper border to check pressure.
Select special drum in the machine setup and 12 Performs a card loading/
re-enter the working protocol on the machine
and software. unloading cycle, activating the
Tipper.
13 Performs a positive loading/
unloading cycle.
14 Performs a negative loading/
unloading cycle.
3-62 REV. 03.98 861/841/821T/821

SETTINGS 3
3.7 LUBRICATION 3 4
Prior to adjustments, proceed by lubricating the
guide (1), carriage (2), guide (3) and gripper (4)
with vaseline oil.
Lubricate the rack (7), pinion (8) and gripper (4)
with grease.
1
7
Fig. 3.2
Lubricate the bearing (9) that serves as a counter-

support for the carriage (2).
9 Fig. 3.3
Lubricate the tipper (6) shaft (5).
6 5
Fig. 3.4
861/841/821T/821 REV. 03.98 3-63

3 SETTINGS
Grease the card loading tooth(10) stroke slot.
10
Fig. 3.5
3.8 GUILLOTINE-LOADING CALIBRATION (861/841) 3 4

Loosen the screws (1) and raise the guillotine (3).
Position a card (2) inside the loading unit (4),
under the guillotine (3).
Lower the guillotine down close to the card and
tighten the screws (1).
Fig. 3.6
3.9 MANUAL LOADING UNIT CALIBRATION
Bring the gripper (1) to its back limit stop.

Stop the machine in the HOME position and
position the eccentric contrast (2) exactly in line
with the bearing (3).
2
Fig. 3.7
3-64 REV. 03.98 861/841/821T/821

SETTINGS 3
3.10 ALIGNMENT OF THE GRIPPER WITH THE LOADING

UNIT
Adjust gripper (1) height until it is flush with the

loading unit (2) level by adding or removing 2
thicknessing rings under the guide (3)
3 Fig. 3.8
3.11 CODING CALIBRATION AND TESTING
Press card test 4 in order to perform the

encoding test. Spray the black bar with the
0
special visualizer spray or card analyzer and 7,5 mm
measure and check that track 1 is 5.5 mm from
0
the edge of the card and that the track 2 writing
starts at 7.5 mm from the card edge.
If necessary, change the Machine Setup
5,5 mm
(Mechanical Parameters), or adjust the
positioning of the encoder (see CHAP. 2.2.6).
Fig. 3.9
3.12 DRUM UNIT CALIBRATION

1 3
Ensure that the disc (1) is working in the maximum
embossing point as follows:
- when the drum (2) has completed the
embossing cycle, the disc (1) should stop
immediately;
- in the event that, when the drum (2) stops, the
disc (1) slightly shifts forward, loosen the screw
(3), position it in the working position and repeat
the trial run.
Fig. 3.10
861/841/821T/821 REV. 03.98 3-65

3 SETTINGS
Use EMBOSS MODE to put the machine in the

3
pause mode, press the CARD TEST button,
button 1 and ENTER. In this manner, when the
PAUSE/START button is pressed, the machine 2
will advance by one useful cycle to check for
proper operation of each individual unit
comprising the machine.
As a first step, center the starting character 9
by pressing the Start button and ensure that
the embossing hammer (1) is positioned exactly
on the starting die. If this is not the case, loosen
the dowel (2) and rotate the disc (3) to move it
forward or backward. 1
Manually position the carriage (4) in front of the
drum (5) and press the Start button. The
carriage (4) will move to the card pick-up zone
and stop.
5
4
Fig. 3.11
Ensure that the grip of the gripper (6) on the

cards is the same for both teeth (7). If not, slightly 7
bend the slower tooth with a pair of pliers and
ensure that the grip of the teeth (7) on the cards
is equal to about 1 mm. If not, loosen the nut (8)
and tighten or loosen the adjusting screw (9).
Fig. 3.12
8 9
Fig. 3.13
3-66 REV. 03.98 861/841/821T/821

SETTINGS 3
Ensure that the photocell (13) is obscured when

the carriage is in the card pick-up position.
13
Fig. 3.14
Having verified that the gripper (6) picks up the

cards correctly, loosen the nut (14) and move 6 10
the dowel (15) to about 0.5 inches from the base
(16) of the gripper.
Press Start to perform the embossing test. After
the test, the carriage will carry out one return
stroke up to the point of obscuring the photocell
(10).
15
14
18 16
Fig. 3.15
At this point the carriage brings the cards inside

the tipper unit (11) where coloring takes place. 11
Then the carriage reaches the card ejection
area. To adjust, use the keyboard to increase
and/or decrease the strokes in the X-total in
order to center the card inside the exit hopper.
Then, once centering with the exit hopper has
been achieved, loosen the nut (12) and position
the adjuster dowel (17) about 0.5 inches from
the carriage support (18).
12 17
Fig. 3.16
861/841/821T/821 REV. 03.98 3-67

3 SETTINGS
With the aid of a gauge, check embossing from

the edge of the card (point 0), which should be
as follows:
6 mm on the X axis.
11 mm on the Y axis.
If this is not the case, use the keypad to change
the X EMBOSS and Y EMBOSS parameter
settings from the mechanical parameters menu. L L
N.B.: An increase or decrease of one step on the
X axis corresponds to a shift of 0.36 mm.
An increase or decrease of one step on the Y
axis corresponds to a shift of 0.25 mm.
Check if the card is encountering problems
during the discarding phase, in moving inside
the tipper. If so, change Y TIP in the mechanical L L
parameters menu.
Fig. 3.17
3.13 INCREASING EMBOSSING PRESSURE

2
To increase embossing pressure, loosen the nut
(1) and tighten the dowel (2) for the upper and 1
lower embossing hammers (3).
Fig. 3.18
3.14 DIE REPLACEMENT
For die replacement, lower two adjacent dies

on both sides of the die being replaced and
slide it off upward. Insert the new die and raise
the four dies lowered previously. In the event of
insertion of new dies, the drum mapping has to
be re-configured using the software program
(see section 3.4.1).
Fig. 3.19
3-68 REV. 03.98 861/841/821T/821

SETTINGS 3
3.15 LOADING TAPE ON THE TIPPER UNIT (861/821T)

2 5 6
Insert the tape roll on the roller (1) and onto the
rollers (2). Slacken the stop (3) and pass it through
the buffer roller (4) and the roller (8) from behind
the tipper unit (5). Then take it and pass it through
the unit itself and the roller (6). Wind it around
and secure it.
Fig. 3.20
If it is difficult to wind the tape around the roller

(6), it is possible to extract it, unwinding it out of
its seat. Then, lock the tape using the stop (3) and
pass it through the photocell (7).
Fig. 3.21
Fig. 3.22
861/841/821T/821 REV. 03.98 3-69

3 SETTINGS
3.16 TIPPER COLORING CHECK (861/821T) 1

Check the coloring of the letters printed on the
card for uniformity and intensity. To enhance the
color, loosen the four screws (1) found in the
upper part of the tipper (2); to lessen colors,
tighten the screws evenly. If color is still not bright,
shift the knob (3) in the lower opening.
2
Fig. 3.23
Fig. 3.24
If there is a mark in the last printed line, raise the

4
two hammers (4) evenly, loosening the nuts (5).
Should an error occur and thus a loss of the
configuration, perform a CARD TEST 5 and the 5
machine will produce a card according to all of
the default settings.
Fig. 3.25
3-70 REV. 03.98 861/841/821T/821

SETTINGS 3
3.17 BUFFER REPLACEMENT UNIT "TIPPER"

3
With the aid of a screwdriver, remove the
brackets (1) found at the tip of the silicone
rubber (2), from the elastic pins (3).
Remove the silicone rubber (2).
Fig. 3.26
3.18 CHIP CONTACTOR CALIBRATION
After mounting and connecting the contactor

(1) (as described in section 2.11), ensure that the
3
machine setup is as follows:
X chip: +00
In this manner, the plastic card will always stop
precisely under sensor FC7.
It is possible that the card may not stop at the
contactor (1). Should this occur, do not make
any changes in the machine setup - a much
better solution consists in placing a thicknessing
ring in front between block (2) and the support
(3) of the unit attachment.
In this latter case, the contactor will necessitate 1 2
re-calibration, to be performed in the following
manner:
1. Put the machine in the pause mode. Fig. 3.27
2. Launch Card Test 9.

4
3. Press start to have the card move under the
contactor and then place a piece of carbon
5
paper in front.
4. Press start again so that the contactor will
descend (in the event that it is already in the 6
lowered position, repeat the procedure
manually).
5. Unload the card and check whether the
markings from the contacts are correct on
the CHIP.
In the event that you want to position the
contactor lower, unscrew nut (4) and adjust nut
(5).
THE SPINDLE (6) IS SECURED WITH A

BONDING AGENT. THEREFORE, IT
SHOULD NOT BE MOVED. Fig. 3.28
861/841/821T/821 REV. 03.98 3-71

3 SETTINGS

3-72 REV. 03.98 861/841/821T/821

861/841/821T/821 TROUBLE SHOOTING 4
4-73
4 TROUBLE SHOOTING
CODE MSG POSSIBLE SOLUTION
E-00 POWER ON STAND BY This message appears when the machine is switched on and informs the
STATUS - PRESS START operator that power is being supplied to the machine. To begin operation,
the operator should press the START key on the front panel.
E-01 OUT OF CARDS- PRESS This message signals that the loader is out of cards. Add cards to conti-
START OR FEED nue operation. However, if the loader does contain cards, check photocell
FC4 for proper operation, proper loading tooth movement and proper
regulation of the loading box guillotine.
E-02 CARD MISFEED- PRESS Card has not exited the loader. Press the FEED key to try again, check
START OR FEED photocell FC4, ensure that the cards are not warped, and that the loading
tooth is performing a complete cycle and functioning properly.
E-03 PUNCH MOTOR ERROR- The punch motor has not performed a complete cycle. Check:
PLEASE CALL SERVICE. that punching pressure is not too high;
photocell FC5;
fuses on the logic card;
that the punch motor is running properly;
that the clutch engages;
that the brake does not remain engaged at the end of the cycle.
E-04 EMBOSS WHL ERR.- CHECK signals that the character drum has not returned home. Check:
CARD/PRESS START that there are no punches out of position and manually check that the
drum is completing a rotation of 360°;
that belt tension is not too tight or too slack;
that the position control disc is fitted correctly;
that photocell FC3 is working properly;
the logic card for malfunctioning (L298 motor drivers burned out or fuses
blown).
E-05 X MOTOR ERR.- CHECK signals a movement error on the carriage X axis. Check:
CARD/PRESS START Photocell FC2 for proper functioning;
that there is nothing mechanical obstructing complete carriage strokes;
cleaning, lubrication and sliding on the V guide;
proper toothed belt tension;
correct positioning of mechanical limit stops;
that the set-up parameter settings match those indicated on the card
and in the operators manual.
E-06 Y MOTOR ERR.- CHECK signals a movement error on the gripper Y axis. Check:
CARD/PRESS START Photocell FC1 for proper functioning;
that there is nothing mechanical obstructing complete gripper strokes;
cleaning, lubrication and sliding on the V guide;
correct positioning of mechanical limit stops;
that the set-up parameter settings match those indicated on the card
and in the operators manual
that the punching mask data are correct.
E-07 LOST MASK & BATT OUT - The logic card buffer battery is dead. Replace the battery and reprogram
PRESS START all of the machine set-up data. The average life of the battery is 5-6 years.
4-74 REV. 03.98 861/841/821T/821

TROUBLE SHOOTING 4
E-08 LOST MASK IN MEMORY- The stored punching mask data have been deleted. Reprogram the
PRESS START machine.
E-09 LOST MASK CHANGE The stored punching mask data have been deleted from the configuration
CARD SIZE- PRESS START change in the machine set-up.
E-10 PAUSE EMBOSSING - The machine is in the pause mode. Press START to continue.
PRESS START
E-11 LOST MASK CHANGE The stored punching mask data have been deleted from the change in
INCH/MM - PRESS START the coordinates setting in the machine set-up.
E-12 ERROR IN TRACK 1- PRESS Writing or reading error on track 1 of magnetic strip.
START Check the card and press Start to reset the error or feeder to repeat the
card.
If the defect persists, clean the head, and check for proper card
movement in the encoding zone.
card. If the defect persists, clean the head, and check for proper card
card. If the defect persists, clean the head, and check for proper card
E-15 ERROR ENCOD. There is no serial communication between the logic card and the encoder
COMUNICATION - PRESS card. Check the fuse on the encoder card;
START ensure that the 5-Volt (regulator 7805) exists on card RS232;
ensure that all cables are properly connected.
E-16 NO INPUT FROM The encoder card is not returning any messages to the logic card.
ENCODER - PRESS START Check the fuse on the encoder card;
ensure that the 5-Volt (regulator 7805) exists on card RS232;
E-17 NO INPUT FROM CARD - No data are being read in code on the card.
PRESS START Check whether the card was loaded properly;
check the magnetic strip for damage;
check that the encoding head has been properly connected and that
no wires are interritti
E-18 OUT OF INFILL RIBBON - Signals the lack or breakage of the infillertape.
REPLACE /START Mount a new one or repair the broken one;
check photocell FC6 for proper functioning.
E-19 TIPPER NOT READY - An emboss command was sent when the tipper had not yet reached
PLEASE WAIT the working temperature. Wait - the machine will start up again
automatically once the right temperature has been reached.
861/841/821T/821 REV. 03.98 4-75

4 TROUBLE SHOOTING
E-20 OUT OF TIPPER RIBBON - Signals the lack or breakage of the tipper tape.
REPLACE/START Mount a new one or repair the broken one;
check the tipper tape line; it should pass through the photocell;
check the photocell found behind the reel for the new tape, for proper
functioning.
E-23 NO IMPUT FROM TRACK 1 Signals that no data were detected on track 1 during card reading.
- PRESS START Check whether the card was loaded properly;
E-26 ENCODER MOTOR ERR. - Signals that the card is not being moved correctly in the encoding zone.
PRESS START Check the DC motor driving card movement in the encoding zone;
check the DC MOTOR DRIVER card.
E-27 PASW DENIED-PRESS The machine is protected by a password and an incorrect password has
START TO CONTINUE been entered. If the password has been lost, contact our Technical Service
Department for the Main Password.
E-28 LOST SEMIPERMANENT The stored EEPROM data have been lost. Reprogram the machine and
DATA-PRESS START check the logic card.
E-29 DRUM DATA LOST -PRESS Drum configuration data stored in EEPROM have been lost. Reprogram
START the machine, transmitting drum configuration with the Sw Card.
E-30 NO DRUM A drum configuration other than the default configuration, has been
CONFIGURATION-PRESS selected in set-up, without a special configuration having been saved.
START
E-33 UNLOADER COMM. Signals that the unloader is not responding.

ERROR - PRESS START Ensure that the unloader connector is connected;
check the tipper card.
E-36 ENCODER CARD LOST - Signals that the card has not exited from encoding.
PRESS START Ensure that no jamming of cards has occurred during handling;
E-37 EMBOSS CARD LOST - Signals that the card has not been picked up by the gripper.
PRESS START Ensure that no jamming of cards has occurred during handling;
4-76 REV. 03.98 861/841/821T/821

TROUBLE SHOOTING 4
E-38 CONFIGURATION LOST- The machine configuration has been lost. Check the logic card and
PRESS START AND CHECK reprogram the machine set-up.
E-39 NO CONFIGURATION - This message is normally displayed when the Eprom firmware has been
PRESS START AND CHECK replaced with an updated version. The machine set-up must be
reprogrammed.
E-45 TIPPER MOTOR ERROR - The tipper motor has not performed the work cycle properly.
PRESS START Check the tipper card;
check the tipper stop microswitch;
check motor cables.
E-70 PAUSE IMMEDIATE - PRESS The front cover has been opened during operation.
START Close the cover and press START to resume operation.
E-80 BCC ERROR - PRESS START A BCC error has been detected on the string transmitted by the PC. In
OR FEED most cases, the problem is due to a temporary disturbance on the serial
line.
E-81 PARITY ERROR - PRESS A parity error was detected on the string transmitted by the PC. In most
START OR FEED cases, the problem is due to a temporary disturbance on the serial line.
E-82 NO FIELD IN MASK - PRESS The punching mask data transmitted is incorrect. Check the data
START OR FEED transmitted.
E-83 CODE ERROR - PRESS A data error has been detected on the string transmitted by the PC in
START OR FEED CIM protocol.
Check the data transmitted.
E-84 FIELD OVERFLOW - PRESS The string transmitted by the PC shows more punching lines than those
START OR FEED foreseen by the mask data. Check the data transmitted.
E-85 BAD FORMAT - PRESS The mask data transmitted are incorrect. Check again.
START OR FEED
E-86 ENCODER ERROR Incorrect or invalid encoding data.

Check JOB and data files again
E-87 LONG FIELD - PRESS START The string transmitted by the PC shows a number of characters exceeding
OR FEED the accepted number, on one or more punching lines. Check the data
transmitted again.
E-88 ERROR ENCODER There is no serial communication between the logic card and the encoder
COMUNICATION - PRESS card.
START Check the fuse on the encoder card;
ensure that the 5-Volt (regulator 7805) exists on card RS232;
E-89 HEADER FORMAT ERROR - There is an error on the string transmitted by the PC (in MULTIEMBOSSER
PRESS START protocol).
Check the data transmitted again.
E-90 MODE CHECK ERROR - Check format data in the off-line-LCD EDIT function.
PRESS START
861/841/821T/821 REV. 03.98 4-77

4 TROUBLE SHOOTING

4-78 REV. 03.98 861/841/821T/821

861/841/821T/821 WIRING DIAGRAMS 5
5-79
5 WIRING DIAGRAM
5-80 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
5.1 CARD HOOKUP
861/841/821T/821 REV. 03.98 5-81

5 WIRING DIAGRAM
5-82 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
5.1.1 861 WIRING
861/841/821T/821 REV. 03.98 5-83

5-84
ISO
J1 CN2 J8
HEAD KEYBOARD REV B
CN1
PRINTER PORT
CN2 CN4 CN6 CN15 J2
ISO 1
ISO 2 LCD EDIT 17
ISO 3
JIS A
SERIAL OUT
JIS B
JIS C
5 WIRING DIAGRAM
J19
CN14
ENC 97.
RS232.
CN19
CN18
CN CN
10 EMI FILTER
5 4
CN17 6 CN3
CN3 CN5 CN7 CN16 CN2

CN1 CN8 J1 CN9 CN10
1 2 3 3 8 18 19
37 35
2 28 45 43 44 40 19 39 42 38 26 29 27
100 150
OPTICAL ENC.
DCTIPP MAGNETE MAGNETE MAGNETE Z STEPPER DC PUNCH X STEPPER Y STEPPER C
SCARICO CHIP MOTOR. MOTOR MOTOR. MOTOR.
INFILL 200
NEGATIVO FAN FAN FAN PT 50
MOT MOT MOT MOT 100

0 250
BRAKE CLUCH
FOTO
17 33 6 44 42
CN23 CN2 CN3
27 TIPPER M FOTO 16 REV C .
CN10
REV. 03.98
CN5 CN 11 REV A.
SCA1 j1 FC9 CN9 FC1 CN1
34 CN1
CN1 FC10 CN10 FC2 CN2
TR9300 H8/532
12
1 26 FC11 CN11 FC3 CN3 24
10 41
117 0
12 CN
MAXIMA MAIN BOARD j6 17
110 37 REV F. FC13 CN13 FC5 CN5
30 34
0 0 CN26 30
FC14 CN14 FC6 CN6
117 30 28
110 0 CN25 j8 FC15 CN15 FC7 CN7 46
10 33 CN22 CN18 29 j4 FC16 CN16 FC8 CN8
0 0 8 25
CN4 j7
43 20
CN3 j5 j3
SH
CN2 CN16
J6
46
CN13
41
CN6 CN CN CN CN CN
24 MICRO
CN9 17 7 19 20 21
20 35 CN14 CN15 TIPPER
18 45 25 37 38 39 40
CIM S.P.A.
861/841/821T/821
EMI FILTER F TITLE
LINE 220V CABLAGGIO 861

DATE REV N
9/5/98 A. 001.
WIRING DIAGRAM 5
5.1.2 841 WIRING
861/841/821T/821 REV. 03.98 5-85

5-86
ISO
J1 CN2 J8
HEAD KEYBOARD REV B
CN1
PRINTER PORT
CN2 CN4 CN6 CN15 J2
ISO 1
ISO 2 LCD EDIT 17
ISO 3
JIS A
SERIAL OUT
JIS B
JIS C
5 WIRING DIAGRAM
J19
CN14
ENC 97.
RS232.
CN19
CN18
CN CN
10 EMI FILTER
5 4
CN17 6 CN3

CN1 CN8 J1 CN9 CN10
1 2 3 3 8 18 19
37 35
2 45 43 44 40 19 39 42 38
OPTICAL ENC.
MAGNETE MAGNETE MAGNETE Z STEPPER DC PUNCH X STEPPER Y STEPPER
SCARICO CHIP MOTOR. MOTOR MOTOR. MOTOR.
INFILL
NEGATIVO FAN FAN
MOT MOT
BRAKE CLUCH
FOTO
17 33 6 44 42
CN23 CN2 CN3 FOTO 16 REV C .
CN10
REV. 03.98
CN5 CN 11
SCA1 FC9 CN9 FC1 CN1
34 CN1
TR9300 H8/532
12
1 FC11 CN11 FC3 CN3
10 41
117 0
12 CN
MAXIMA MAIN BOARD 17
110 37 REV F. FC13 CN13 FC5 CN5
34
0 0 CN26
FC14 CN14 FC6 CN6
117 30
110 0 CN25 FC15 CN15 FC7 CN7
10 33 CN22 CN18 FC16 CN16 FC8 CN8
0 0 8 CN4
43
CN3
SH
CN2 CN16
J6
CN13
41
CN6 CN CN CN CN CN
CN9 17 7 19 20 21
35 CN14 CN15
18 45 37 38 39 40
CIM S.P.A.
861/841/821T/821
EMI FILTER F TITLE
LINE 220V CABLAGGIO 841

DATE REV N
9/5/98 A. 001.
WIRING DIAGRAM 5
5.1.3 821T WIRING
861/841/821T/821 REV. 03.98 5-87

5-88
ISO
J1 CN2 J8
HEAD KEYBOARD REV B
CN1
PRINTER PORT
CN2 CN4 CN6 CN15 J2
ISO 1
ISO 2 LCD EDIT 17
ISO 3
JIS A
SERIAL OUT
JIS B
JIS C
5 WIRING DIAGRAM
J19
CN14
ENC 97.
RS232.
CN19
CN18
CN CN
10 EMI FILTER
5 4
CN17 6 CN3

CN1 CN8 J1 CN9 CN10
1 2 3 3 8 18 19
37 35
2 28 43 44 40 19 39 42 38 26 29 27
100 150
OPTICAL ENC.
DCTIPP MAGNETE MAGNETE Z STEPPER DC PUNCH X STEPPER Y STEPPER C
CHIP MOTOR. MOTOR MOTOR. MOTOR.
INFILL 200
FAN FAN FAN PT 50
MOT MOT MOT MOT 100

0 250
BRAKE CLUCH
FOTO
17 33 6 44 42
CN23 CN2 CN3
27 TIPPER M FOTO 16 REV C .
CN10
REV. 03.98
CN5 CN 11 REV A.
SCA1 j1 FC9 CN9 FC1 CN1
34 CN1
BLE CN1 FC10 CN10 FC2 CN2
1 H8/532
NERO
BLE 26 FC11 CN11 FC3 CN3 24
10 41
BIANCO CN8 FC12 CN12 FC4 CN4
BIANCO CN
MAXIMA MAIN BOARD j6 17
ROSSO FC13 CN13 FC5 CN5
33 REV F. 34
TRASF ROSSO CN26 30
FC14 CN14 FC6 CN6
9412 NERO 28
30 CN25 j8 FC15 CN15 FC7 CN7 46
NERO
CN22 CN18 29 j4 FC16 CN16 FC8 CN8
8 CN4 j7
25
43 20
CN3 j5 j3
CN2 CN16
J6
46
CN13
41
CN6 CN CN CN CN CN
24 MICRO
CN9 17 7 19 20 21
VERDE 35 CN14 CN15 TIPPER
20
GIALLO 18 25 37 38 39 40
NERO
BLE
ROSSO
CIM S.P.A.
861/841/821T/821
TITLE
BIANCO
EMI FILTER F
CABLAGGIO 821T
LINE 220V
DATE REV N
9/5/98 A. 001.
WIRING DIAGRAM 5
5.1.4 821 WIRING
861/841/821T/821 REV. 03.98 5-89

5-90
ISO
J1 CN2 J8
HEAD KEYBOARD REV B
CN1
PRINTER PORT
CN2 CN4 CN6 CN15 J2
ISO 1
ISO 2 LCD EDIT 17
ISO 3
JIS A
SERIAL OUT
JIS B
JIS C
5 WIRING DIAGRAM
J19
CN14
ENC 97.
RS232.
CN19
CN18
CN CN
10 EMI FILTER
5 4
CN17 6 CN3

CN1 CN8 J1 CN9 CN10
1 2 3 3 8 18 19
37 35
2 43 44 40 19 39 42 38
OPTICAL ENC.
MAGNETE MAGNETE Z STEPPER DC PUNCH X STEPPER Y STEPPER
CHIP MOTOR. MOTOR MOTOR. MOTOR.
INFILL
FAN FAN
MOT MOT
BRAKE CLUCH
FOTO
17 33 6 44 42
CN23 CN2 CN3 FOTO 16 REV C .
CN10
REV. 03.98
CN5 CN 11
SCA1 FC9 CN9 FC1 CN1
34 CN1
BLE CN1 FC10 CN10 FC2 CN2
1 H8/532
NERO
BLE FC11 CN11 FC3 CN3
10 41
BIANCO CN8 FC12 CN12 FC4 CN4
BIANCO CN
MAXIMA MAIN BOARD 17
ROSSO FC13 CN13 FC5 CN5
33 REV F. 34
TRASF ROSSO CN26
FC14 CN14 FC6 CN6
9412 NERO
NERO
CN22 CN18 FC16 CN16 FC8 CN8
8 CN4
43
CN3
CN2 CN16
J6
CN13
41
CN6 CN CN CN CN CN
CN9 17 7 19 20 21
VERDE 35 CN14 CN15
GIALLO 18 37 38 39 40
NERO
BLE
ROSSO
CIM S.P.A.
861/841/821T/821
TITLE
BIANCO
EMI FILTER F
LINE 220V
CABLAGGIO 821
DATE REV N
9/5/98 A. 001.
WIRING DIAGRAM 5
5.2 PHOTOCELL HOOKUP
861/841/821T/821 REV. 03.98 5-91

5-92
5 WIRING DIAGRAM
Y MOTOR
PAUSA APERTURA COPERCHIO
X MOTOR
UNLOADER FULL
TAMBURO
MICRO TIPPER
PRESENZA CARTA
PUNZONATURA
PRES. NASTRO TIPPER
TIPPER READY
REV. 03.98
INFILL
861/841/821T/821
861/841/821T/821
Y MOTOR
X MOTOR
UNLOADER FULL
TAMBURO
REV. 03.98
PRESENZA CARTA
PUNZONATURA
INFILL
WIRING DIAGRAM 5
5-93
5-94
5 WIRING DIAGRAM
Y MOTOR
X MOTOR
TAMBURO
MICRO TIPPER
PRESENZA CARTA
PUNZONATURA
PRES. NASTRO TIPPER
TIPPER READY
REV. 03.98
INFILL
861/841/821T/821
861/841/821T/821
Y MOTOR
X MOTOR
TAMBURO
MICRO TIPPER
REV. 03.98
PRESENZA CARTA
PUNZONATURA
PRES. NASTRO TIPPER
TIPPER READY
INFILL
WIRING DIAGRAM 5
5-95
5 WIRING DIAGRAM

5-96 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
5.3 DISPLAY CARD
861/841/821T/821 REV. 03.98 5-97

5 WIRING DIAGRAM
5-98 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
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5 WIRING DIAGRAM
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5 WIRING DIAGRAM
5-102 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
5.4 COMPLETE LOGIC CARD
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5 WIRING DIAGRAM
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WIRING DIAGRAM 5
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5.5 ENCODER 97
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5 WIRING DIAGRAM
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5.6 ENCODER REV. D
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5 WIRING DIAGRAM
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5 WIRING DIAGRAM
5-134 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
861/841/821T/821 REV. 03.98 5-135

5 WIRING DIAGRAM
5-136 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
861/841/821T/821 REV. 03.98 5-137

5 WIRING DIAGRAM
5-138 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
5.7 PHOTO 16 CARD
861/841/821T/821 REV. 03.98 5-139

5 WIRING DIAGRAM
5-140 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
861/841/821T/821 REV. 03.98 5-141

5 WIRING DIAGRAM
5-142 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
861/841/821T/821 REV. 03.98 5-143

5 WIRING DIAGRAM

5-144 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
5.8 RS 232 CARD
861/841/821T/821 REV. 03.98 5-145

5 WIRING DIAGRAM
5-146 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
861/841/821T/821 REV. 03.98 5-147

5 WIRING DIAGRAM
5-148 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
861/841/821T/821 REV. 03.98 5-149

5 WIRING DIAGRAM
5-150 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
5.9 SENSOR AMPLIFIER CARD
861/841/821T/821 REV. 03.98 5-151

5 WIRING DIAGRAM
5-152 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
861/841/821T/821 REV. 03.98 5-153

5 WIRING DIAGRAM

5-154 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
5.10 SCA1
861/841/821T/821 REV. 03.98 5-155

5 WIRING DIAGRAM
5-156 REV. 03.98 861/841/821T/821

WIRING DIAGRAM 5
861/841/821T/821 REV. 03.98 5-157

5 WIRING DIAGRAM

5-158 REV. 03.98 861/841/821T/821

SCHEMI ELETTRICI 5
5.11 CARD TIPPER
861/841/821T/821 REV. 03.98 5-159

5 SCHEMI ELETTRICI
5-160 REV. 03.98 861/841/821T/821

SCHEMI ELETTRICI 5
861/841/821T/821 REV. 03.98 5-161

5 SCHEMI ELETTRICI
5-162 REV. 03.98 861/841/821T/821

861/841/821T/821 REV. 03.98
861/841/821T/821
SPARE PARTS CATALOG
6
N.B.: QUESTA TAVOLA VALE SOLO PER I MODELLI COMBI 821 e 821T
N.B.: THIS TABLE REFERS ONLY TO MODELS 821 e 821T
6.163
6 SPARE PARTS CATALOG
6.164 REV. 02.98 991/COMBI 1000/T1000

SPARE PARTS CATALOG 6
INDICE TAVOLE:
INDEX:
TAV. GRUPPO MODELLO MACCHINA

TAB. GROUP MACHINE TYPE
00 COPERTURA 861/841
00 COVER 861/841
01 COPERTURA 821/821T
01 COVER 821/821T
02 GRUPPO CARICO AUTOMATICO 861/841
02 AUTOMATIC LOADING ASSY 861/841
03 GRUPPO CARICO MANUALE 821/821T
03 MANUAL LOADING ASSY 821/821T
04 GRUPPO RESOLVER/ENCODER 861/841 821/821T
04 RESOLVER/ENCODER ASSY 861/841 821/821T
05 GRUPPO CHIP 861/841 821/821T
05 CHIP ASSY 861/841 821/821T
06 GRUPPO CARRO 861
06 CARRIAGE ASSY 861
07 GRUPPO CARRO 841
08 GRUPPO CARRO 821T
08 CARRIAGE ASSY 821T
09 GRUPPO CARRO 821
10a GRUPPO SCARICO 861/841
10a UNLOADED ASSY 861/841
10b GRUPPO SCARICO 861/841
10b UNLOADED ASSY 861/841
11 GRUPPO PINZA 861/841
11 CLAMP ASSY 861/841
12 GRUPPO PINZA 821/821T
12 CLAMP ASSY 821/821T
13 GRUPPO INFILL 861/841 821T/821
13 INFILL ASSY 861/841 821T/821
14a GRUPPO PUNZONATURA 861
14a EMBOSSING ASSY 861
14b GRUPPO PUNZONATURA 861/841 821T/821
14b EMBOSSING ASSY 861/841 821T/821
14c GRUPPO PUNZONATURA 861/841 821T/821
14c EMBOSSING ASSY 861/841 821T/821
15a GRUPPO TIPPER 861/821T
15a TIPPER ASSY 861/821T
15b GRUPPO TIPPER 861/821T
15b TIPPER ASSY 861/821T
15c GRUPPO TIPPER 861/821T
15c TIPPER ASSY 861/821T
991/COMBI 1000/T1000 REV. 02.98 6.165

6.166
861
861/841/821T/821 ASSEMBLAGE DIAGRAMS
POS. CODICE DESCRIZIONE DESCRIPTION NOTE

1 PRS8060001 GRUPPO DISPLAY PER MAXIMA DISPLAY UNIT FOR MAXIMA
2 NRS7960014 CAVO FLAT COMPLETO 26 VIE PER 861 FLAT CABLE COMPLETE 26 LINES 861
3 NRS8060034 SCHEDA RS-232 MAXIMA CON LCD EDIT REV.D RS232 BOARD MAXIMA WITH LCD EDIT REV D
4 NRS8060055 SCHEDA ENCODER ENC 97 ENCODER BOARD ENC 97 REV.
4 NRS8060059 SCHEDA M-READ READ REV. B BOARD M-READ REV. B
5 NRS8060035 SCHEDA LOGICA MAXIMA rev. F. LOGIC BOARD MAXIMA REV. F
6 NRS8060045 SCHEDA TIPPER maxima rev a TIPPER BOARD MAXIMA REV. A
7 NRS8060032 SCHEDA FOTOCELLULE PHOTO 16 REV.C BOARD PHOTO-16 rev. C
8 NRS8060027 SCHEDA SENSOR AMPLIFIER SENSOR AMPLIFIER BOARD
9 NRS8060020 SCHEDA SCA-1 MAXIMA REV.A SCA1 BOARD FOR MAXIMA REV A
10 COS6960003 TRASFORMATORE TIPO 9300 MAIN TRANSFORMER TYPE 9300
11 NRS7560002 FILTRO DELTA TIPO 10DKAG5 FILTER DELTA 10DKAG5
12 NRS7560003 FILTRO DELTA CON INTERUTTORE TIPO 06AK2D FILTER DELTA WITH SWITCH 06AK2D
13 NRS7960016 CAVO FLAT COMPLETO 16 VIE PER 861 FLAT CABLE COMPLETE 16 LINES FOR 861
14 NRS7960020 CAVO FLAT COMPLETO 14 VIE PER 861 FLAT CABLE COMPLETE 14 LINES MAXIMA
15 NRS7960026 VENTILATORE 60x60 CABLATO MAXIMA L=170 FAN 60X60 CABLED MAXIMA L=170
16 UMTIPPERMAXIMA GRUPPO TIPPER TIPPER GROUP ASSY.
17 U4D02161 GRUPPO PINZA 861/841 CLAMP UNIT MAXIMA 841/861
18 U3N01932 GRUPPO INFILL MOBILE MOVABLE INFILLER UNIT
19 NRS7960018 CAVO FLAT COMPLETO 16 VIE RS232 MAXIMA FLAT CABLE COMPLETE 16 LINES RS232MAXIMA
20 U4O01994 GRUPPO CHIP 861/841 CHIP GROUP 841/861
21 UGH02407 GRUPPO PUNZONATURA MAXIMA 861 861 EMBOSSING ASSY GROUP.
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
6 21 8 11 10 7 14
3
19
12
15
20
1
16 17 9 18 13
N.B.: QUESTA TAVOLA VALE SOLO PER IILMODELLI

MODELLO 861 821 e 821T
COMBI
6.167
MODEL 861
6.168
841

10 COS6960003 TRASFORMATORE TIPO 9300 MAIN TRANSFORMER TYPE 9300
11 NRS7560002 FILTRO DELTA TIPO 10DKAG5 FILTER DELTA 10DKAG5
17 U4D02161 GRUPPO PINZA 861/841 CLAMP UNIT MAXIMA 841/861
18 U3N02027 GRUPPO INFILL FISSO FIXED INFILLR UNIT
20 U4O01994 GRUPPO CHIP 861/841 CHIP GROUP 841/861
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
21 8 11 10 7 14
19
12
15
20
1
17 9 18 13

COMBI
6.169
MODEL 841
6.170
821

9 NRS8060026 SCHEDA SCA-1 PER 821 SCA1 BOARD FOR MAXIMA 821
10 COS6960005 TRASFORMATORE MOD. 9412 MAIN TRANSFORMER TYPE 9412
17 U7D02157 GRUPPO PINZA 821 CLAMP UNIT MAXIMA 821
20 UTO01993 GRUPPO CHIP 821 CHIP GROUP 821
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
21 8 7 14 3
19
12
10 5
15
20
17 9 18 13
1
N.B.: QUESTA
N.B.: QUESTA TAVOLA
TAVOLA VALE
VALE SOLO
SOLO PER
PER IILMODELLI
COMBI
6.171
N.B.: THIS
N.B.: THIS TABLE
TABLE REFERS
REFERS ONLY
ONLY TO
TO MODELS
MODEL 821821 e 821T
6.172
821T

2 NRS7960014 CAVO FLAT COMPLETO 26 VIE PER 821/T FLAT CABLE COMPLETE 26 LINES 821/T
6 NRS8060045 SCHEDA TIPPER maxima rev a TIPPER BOARD MAXIMA REV. A
10 COS6960005 TRASFORMATORE MOD. 9412 MAIN TRANSFORMER TYPE 9412
13 NRS7960017 CAVO FLAT COMPLETO 16 VIE PER 821/T FLAT CABLE COMPLETE 16 LINES FOR 821/T
16 UMTIPPERMAXIMA GRUPPO TIPPER TIPPER GROUP ASSY.
20 UTO01993 GRUPPO CHIP 821 CHIP GROUP 821
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
6 21 8 7 14 3
19
12
10 5
15
20
16 17 9 18 13 1
N.B.:
N.B.: QUESTA
QUESTA TAVOLA
TAVOLA VALE
VALE SOLO
SOLO PER
PER IL MODELLO
I MODELLI 821T 821 e 821T
COMBI
6.173
N.B.: THIS TABLE REFERS ONLY TO MODEL 821T

6.174
861/841
861/841/821T/821 TAV. 00

1 CRS6460009 MICROINTERRUTTORE COPERTURA COVER MICROSWITCH
2 PRS8060001 DISPLAY DISPLAY ASSY
3-4 CRSSERMMI6KA CHIAVE COPERTURA COVER KEY
5 NOS7960220 CHIAVE SICUREZZA SECURITY KEY
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
861/841821 e 821T
N.B.: QUESTA TAVOLA VALE SOLO PER I MODELLI COMBI TAV. 00
6.175
861/841
6.176
821/821T
861/841/821T/821 TAV. 01

1 CRS6460009 MICROINTERRUTTORE COPERTURA COVER MICROSWITCH
2 PRS8060001 DISPLAY DISPLAY ASSY
3-4 CRSSERMMI6KA CHIAVE COPERTURA COVER KEY
5 NOS7960220 CHIAVE SICUREZZA SECURITY KEY
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
3
2
N.B.: QUESTA TAVOLA VALE SOLO PER I MODELLI 821/821T

COMBI 821 e 821T TAV. 01
6.177
821/821T
6.178
861/841
861/841
861/841/821T/821 TAV. 02

1 NOS7960110 FOTOCELLULA CABLATA - OPB97010 cm.10 CABLED PHOTOCELL OPB97010 cm.10
2 NOS4T0784A PARETE POSTERIORE REAR SIDE LOADER
3 NOS4T0250A DENTINO CARICO VECCHIO TIPO TOOTH FOR LOADER OLD TYPE
3 NOS3T01480 DENTINO CARICO (GUIDA STRETTA) THOOT FOR LOADER (NEW VERSION)
4 NOS4T01481 SUPPORTO SLITTA (SENZA CHIP ) LOADER BASE WITHOUT CHIP SUPPORT
4 NOSGT01482 SUPPORTO SLITTA (CON CHIP) LOADER BASE WITH CHIP SUPPORT
5 NOS4T01484 PIASTRINO GUIDA DENTINO DRIVE TOOTH PLATE
6 NOS4T0254A GHIGLIOTTINA SENZA FORI CHIP GATE
6 NOS4T01094 GHIGLIOTTINA CON FORI CHIP GATE WITH HOLE FOR CHIP SUPPORT
7 NOS4T0255A PARETE ANTERIORE FRONT SIDE LOADER
8 NOS1T00256 MOLLA TENUTA CARTA SPRING TENSION CARD
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
6 1
"a" TAV. 6/7
3
"b" TAV. 6/7
5
8 7
"c" TAV. 6/7
"d" TAV. 6/7
"f" TAV. 6/7 "e" TAV. 6/7

N.B.: QUESTA TAVOLA VALE SOLO PER I MODELLI 861/841
6.179
N.B.: THIS TABLE REFERS ONLY TO MODELS 861/841

821 e 821T
6.180
821/821T
861/841/821T/821
821/821T TAV. 03

1 NOS1T00256 MOLLA TENUTA CARTA SPRING TENSION CARD
2 NOS7G00814 GUIDA SINISTRA LEFT GUIDE
3 NOS7G00808 BASE CARICO LOADER BASE
4 NOS7G00815 GUIDA DESTRA RIGTH GUIDE
5 NOS7960101 FOTOCELLULA PRESENZA CARTA CARD IN PHOTOCELL
6 NOS7G00810 ALBERO SHAFT
7 NOS7G00812 PIASTRINA CUSCINETTO OPEN CLAMP CAMME
8 CRS4DCU623ZZ CUSCINETTO BEARING
9 N0S7D00920 MOLLA APERTURA PINZA OPEN CLAMP SPRINGSPRING
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
8 7 6
"a" TAV. 8/9

"b" TAV. 8/9
"c" TAV. 8/9 "d" TAV. 8/9
N.B.: QUESTA TAVOLA VALE SOLO PER I MODELLI 821/821T

6.181
N.B.: THIS TABLE REFERS ONLY TO MODELS 821/821T

821 e 821T
6.182
861/841/821T/821 TAV. 04

1 COS7060051 CODIFICATORE INCREMENTALE CP350-360/1008-L INCREASING ENCODER CP350-360/1008-L
2 COS7060019 CODIFICATORE INCREMENTALE 21-21600.01 INCREASING ENCODER 21-21600.01
3 NOS4O01402 SUPPORTO TESTINA+ ENCODER ENCODER HEAD SUPPORT
4 NOSWG01058 SUPPORTO TESTINA+ ENCODER ENCODER HEAD SUPPORT
5 NOS4O01004 BASE CORTA SUPPORTO ENCODER SHORT BASE FOR ENCODER SUPPORT
6 NOS7960009 TESTINA DI CODIFICA ENCODER HEAD SUPPORT
7 NOSYT00789 RULLINO GOMMATO RESOLVER RUBBER ROLL RESOLVER
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
6
7
5
"g" TAV. 6/7/8/9

1
"h" TAV. 6/7/8/9
3
"g" TAV. 6/7/8/9

N.B.: QUESTA TAVOLA VALE SOLO PER I MODELLI COMBI 821 e 821T TAV. 04
6.183
"h" TAV. 6/7/8/9

6.184
861/841/821T/821 TAV. 05

U4O01994 GRUPPO CHIP 861/841 CHIP GROUP FOR 861/841
UTO01993 GRUPPO CHIP 821/821/T CHIP GROUP FOR 821/821/T
1 N3001888 MOLLA RITORNO CHIP RETURN CHIP SPRING
2 C1GELE04 ELETTROMAGNETE 24 VOLT SOLENOID 24 VOLT
3 NRS7960040 CAVO FLAT FLAT CABLE
4 NRS8060065 SCHEDA CARD ADAPTER CARD ADAPTER BOARD
5 NRS8060049 SCHEDA ISO CP8 ADAPTER ISO CP8 ADAPTER ADAPTER
6 NRS8060065 SCHEDA SOLENOIDE SOLENOID BOARD
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
5
4
N.B.: QUESTA TAVOLA VALE SOLO PER I MODELLI COMBI 821 e 821T TAV. 05
6.185

6.186
861
861/841/821T/821 TAV. 06

1 NOS4B00290 CAMME SCARICO UNLOADER CAMME
2 NOS1B00047 PERNO ECCENTRICO ECCENTRIC SHAFT
3 NOS3B00766 PULEGGIA PULLEY
4 CRS6BCI600XL037 CINGHIA DENTATA 600XL 037 TOOTHED BELT POGGI 600 XL 037
5 NOSWB00028 GUIDA A V ASSE X 861 V GUIDE 861 X AXISS
6 U4D02161 GRUPPO PINZA 861/841 CLAMP UNIT MAXIMA 991
7 NOS7960115 FOTOCELLULA CABLATA - OPB97015 cm.15 CABLED PHOTOCELL CM. 15
8 NOSYC01047 GUIDA A V ASSE Y V GUIDE Y AXISS
9 NOS3C0297A PIGNONE MOTORINO MOTOR GEAR
10 NRS6860009 MOTORE ASSE Y MAXIMA Y MOTOR
11 NOS7960110 FOTOCELLULA CABLATA - cm.10 CABLED PHOTOCELL CM. 10
12 NOS3B00456 PELEGGIA ASSE X X AXSIS PULLEY
13 NOS1G00455 PULEGGIA PULLEY
14 CRS4GCI140XL037 CINGHIA MOTORE ASSE X X MOTOR BELT
15 NOS3B00454 PULEGGIA MOTORE SHAFT PULLEY
16 NRS6860010 MOTORE ASSE X MAXIMA X MOTOR
17 RRSND00779 GRUPPO PERNO ECCENTRICO ECCENTRIC PIN UNIT
18 RRSND00778 GRUPPO PERNO IN CENTRO CENTRALE PIN UNIT
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
1
2
8
7 6
18
17
9
11 10
18 "a" TAV. 2
12
17
"b" TAV. 2
"g" TAV. 4
15 "h" TAV. 4
"d" TAV. 2
"e" TAV. 2 "c" TAV. 2
"f" TAV. 2
13
14

COMBI 16 TAV. 06
6.187
MODEL 861
6.188
841
861/841/821T/821 TAV. 07

1 NOS4B00290 CAMME SCARICO UNLOADERCAMME
2 NOS1B00047 PERNO ECCENTRICO ECCENTRICSHAFT
4 CRSGBCI434XL037 CINGHIA DENTATA 434XL 037 TOOTHED BELT POGGI 434XL 037
5 NOSPA00315 GUIDA A V ASSE X 841 V GUIDE 841 X AXISS
6 U4D02161 GRUPPO PINZA 861/841 CLAMP UNIT MAXIMA 991
8 NOSYC01047 GUIDA A V ASSE Y VGUIDEYAXISS
9 NOS3C0297A PIGNONE MOTORINO MOTORGEAR
10 NRS6860009 MOTOREASSEYMAXIMA YMOTOR
12 NOS3B00456 PELEGGIAASSEX XAXSISPULLEY
14 CRS4GCI140XL037 CINGHIA MOTORE ASSE X XMOTORBELT
15 NOS3B00454 PULEGGIAMOTORE SHAFTPULLEY
17 RRSND00779 GRUPPO PERNO ECCENTRICO ECCENTRICPINUNIT
18 RRSND00778 GRUPPO PERNO IN CENTRO CENTRALEPINUNIT
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
3
1
8
7 2
6
18
17
9
11 10
18
12
17
"a" TAV. 2
"b" TAV. 2
"g" TAV. 4
15
"h" TAV. 4
"d" TAV. 2
"e" TAV. 2 "c" TAV. 2
"f" TAV. 2
13
14
16
N.B.: QUESTA
QUESTA TAVOLA
TAVOLAVALE
VALESOLO
SOLOPER
PERILI MODELLO 841
MODELLI 861/841/821/821T TAV. 07
6.189
N.B.: THIS TABLE REFERS ONLY TO MODELS

MODEL 841861/841/821/821T
6.190
821 T
861/841/821T/821 TAV. 08

3 CRSGBCI434XL037 CINGHIA DENTATA 434 XL 037 TOOTHED BELT POGGI 434 XL 037
4 NOSUB00851 GUIDA A V ASSE X 821T V GUIDE 821T X AXISS
5 U7D02157 GRUPPO PINZA 821/821-T CLAMP UNIT MAXIMA 821/821-T
13 CRSGGCI80XL037 CINGHIA DENTATA 80XL 037 TOOTHED BELT 80XL 037
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
6
7 8
9
4
5 17
16
17
11
16
"g" TAV. 4
10
14 "h" TAV. 4
"b" TAV. 3
"d" TAV. 3
"a" TAV. 3
"c" TAV. 3
12
13
15
MODELLO 821 T
861/841/821/821T TAV. 08
6.191
MODEL 821
N.B.: THIS TABLE REFERS ONLY TO MODELS T
861/841/821/821T
6.192
821
861/841/821T/821 TAV. 09

3 CRSTBCI320XL037 CINGHIA DENTATA 320XL 037 TOOTHED BELT 320XL 037
4 NOSTB00804 GUIDA A V ASSE X 821 V GUIDE 821 X AXISS
13 CRSGGCI80XL037 CINGHIA DENTATA 80XL 037 TOOTHED BELT 80XL 037
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
6 1
7
8 9 4
17
5
16
17
11 16
"g" TAV. 4
10
14 "h" TAV. 4
"b" TAV. 3
"d" TAV. 3
"a" TAV. 3
"c" TAV. 3
12
13
15
N.B.:
N.B.: QUESTA
QUESTA TAVOLA
TAVOLA VALE
VALE SOLO
SOLOPER
PERIILMODELLI
MODELLO861/841/821/821T
821 TAV. 09
6.193
N.B.:
N.B.: THIS
THIS TABLE
TABLE REFERS
REFERSONLY
ONLYTOTOMODELS
MODEL 821
861/841/821/821T
6.194
861/841
861/841/821T/821 TAV. 10a

U4V02162 DOPPIA VASCETTA SCARICO 861/841 DOUBLE UNLOADER FOR 841/861
1 CRS3GELE56 ELETROMAGNETESCARICONEGATIVO NEGATIVEUNLOADERSOLENOID
2 NOS4V00620 MOLLA RICHIAMO SCIVOLO RETURNSPRING
3 NOS7960102 FOTOCELLULA SCARICO PIENO FULLUNLOADERPHOTOCELL
4 NOS4V00681 MOLLASPORTELLO GATESPRING
5 NOS4V00679 SPORTELLO GATE
6 NOS4V00680 PERNOSPORTELLO GATESHAFT
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
6 3
N.B.: QUESTA
N.B.: QUESTA TAVOLA
TAVOLA VALE
VALE SOLO
SOLO PER
PER II MODELLI
MODELLI 861/841/821/821T
861/841 TAV. 10a
6.195
N.B.: THIS
N.B.: THIS TABLE
TABLE REFERS
REFERS ONLY
ONLY TO
TO MODELS
MODELS 861/841/821/821T
861/841
6.196
861/841
861/841/821T/821 TAV. 10b

U4V02156 VASCETTA SCARICO 861/841 UNLOADER FOR 841/861
1 NOS7960102 FOTOCELLULA SCARICO PIENO FULLUNLOADERPHOTOCELL
2 NOS4V00681 MOLLASPORTELLO GATESPRING
3 NOS4V00679 SPORTELLO GATE
4 NOS4V00680 PERNOSPORTELLO GATESHAFT
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
3 1
N.B.: QUESTA
N.B.: QUESTA TAVOLA
TAVOLA VALE
VALE SOLO
SOLO PER
PER II MODELLI
MODELLI 861/841/821/821T
861/841 TAV. 10b
6.197
N.B.: THIS
N.B.: THISTABLE
TABLEREFERS
REFERSONLY
ONLYTO
TOMODELS
MODELS861/841/821/821T
861/841
6.198
861/841/821T/821
861/841 TAV. 11

U4D02161 GRUPPO PINZA 861/841 CLAMP UNIT MAXIMA 991
1 N054D00269 CAMMEAPERTURAPINZA OPEN CLAMP CAMME
2 NOS3D0270A PINZA CLAMP
3 NOS4D00632 DENTINO TOOTH
4 NOS4D00273 MOLLADENTINO TOOTHSPRING
5 NOS3D0278A CREMAGLIERA FLATGEAR
8 NOS3D00626 MOLLAPINZA CLAMP SPRING
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
8 2
N.B.:QUESTA
N.B.: QUESTA TAVOLA
TAVOLAVALE
VALESOLO
SOLOPER
PERI IMODELLI
MODELLI861/841/821/821T
861/841 TAV. 11
6.199
N.B.: THIS TABLE REFERS ONLY TO MODELS 861/841

N.B.: THIS TABLE REFERS ONLY TO MODELS 861/841/821/821T
6.200
821/821T
861/841/821T/821 TAV. 12

U7D02157 GRUPPO PINZA 821 CLAMP UNIT MAXIMA 821
1 NOS3D0270A PINZA CLAMP
2 NOS3D0278A CREMAGLIERA FLATGEAR
5 NOS3D00626 MOLLAPINZA CLAMP SPRING
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
4
3
N.B.: QUESTA TAVOLA

TAVOLA VALE SOLO PER II MODELLI
MODELLI 861/841/821/821T
821/821T TAV. 12
6.201
N.B.: THIS TABLE REFERS

N.B.: REFERS ONLY
ONLY TO
TO MODELS
MODELS 861/841/821/821T
821/821T
6.202
861/841/821T/821 TAV. 13

U3N01932 GRUPPOINFILLMOBILE MOVABLEINFILLERUNIT
U3N02027 GRUPPOINFILLFISSO FIXEDINFILLRUNIT
1 NOS3N00901 MOLLAPERINFILL INFILLSPRING
2 NOS3N00872 LEVETTA LEVER
3 NOS3N00323 BOCCOLA BUSHING
4 CRS3NRLHF0612B RUOTALIBERAADASTUCCIO ONE WAY BEARING
5 NOS3N00674 BOBINA RACCOLTA NASTRO EMPTYRIBBONCORE
6 CRS1GP0200C1/6 POMELLO KNOB
7 NOS3N00630 BOCCOLA GUIDA NASTRO RIBBONGUIDE
8 NOS3N00675 PERNO BOCCOLA INFIL BUSHINGSHAFT
9 NOS7960104 FOTOCELLULA CABLATA - TP90321 cm.21 CABLED PHOTOCELL TP90321 cm.21
10 NOS3N00902 PERNONASTROINFILL RIBBONSHAFT
11 CRS3GELE56 ELETTROMAGNETE SOLENOID
12 NRS8060027 SCHEDASENSORAMPLIFIER SENSORAMPLIFIERBOARD
13 NOS3N00143 MOLLA SPRING
14 NOS3N00825 PIASTRINAAT TSUPPORT
15 NOS3N00873 PERNOINFILL INFILLSHAFT
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
1 15
2 14
3
13
7
8
6 9 10
12
11
N.B.: QUESTA TAVOLA VALE SOLO PER I MODELLI 861/841/821/821T TAV. 13

6.203

6.204
861/841/821T/821
861 TAV. 14a

UGH02407 GRUPPO PUNZONATURA MAXIMA 861 (NUOVO TIPO 861 EMBOSSING ASSY GROUP. (NEW TYPE)
1 CRS1GCI120XL037 CINGHIADENTATA TOOTHEDBELT
2 COS68MP35LK16 MOTOREPUNZONATURAPERMAXIMA EMBOSSING MOTOR FOR MAXIMA
3 POSYHCAMME GRUPPO DOPPIA CAMME DOUBLE CAMME GROUP.
4 NOS7960110 FOTOCELLULA PHOTOCELL
A RRS3HPUNZ GRUPPOCAMME+FRENO/FRIZIONE CAMS+BRAKE/CLUTCHUNIT
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
B
A "x" TAV. 14c
"y" TAV. 14c
1 "w" TAV. 14c 4

2
"z" TAV. 14c
"h" TAV. 14c
"k" TAV.14c
3-A
3-A
N.B.: QUESTA
N.B.: QUESTA TAVOLA
TAVOLA VALE
VALE SOLO
SOLO PER
PER IILMODELLI
MODELLO NUOVO DELLA 861
861/841/821/821T TAV. 14a
6.205
N.B.: THIS
N.B.: THIS TABLE
TABLE REFERS
REFERS ONLY
ONLY TO
TO MODELS
NEW MODEL 861
861/841/821/821T
6.206
861/841/821T/821 TAV. 14b

UGH02182 GRUPPO PUNZONATURA MAXIMA 841/861 841/861 EMBOSSING ASSY GROUP.
UGH02181 GRUPPO PUNZONATURA MAXIMA 821 821 EMBOSSING ASSY GROUP.
1 CRS1GCI120XL050 CINGHIADENTATA TOOTHEDBELT
2 COS68MP35LK16 MOTOREPUNZONATURAPERMAXIMA EMBOSSING MOTOR FOR MAXIMA
3 NOS3H00054 DOPPIA CAMME DOUBLE CAMME
POS3HCAMME GRUPPO DOPPIA CAMME CON ALBERO DUOBLECAMMEASSEMBLEDWITHSHAFT
A RRS3HPUNZ GRUPPOCAMME+FRENO/FRIZIONE CAMS+BRAKE/CLUTCHUNIT
B+A RR3HMOTMAX GRUPPOFRENO-FRIZIONE-MOTOREPUNZ.MAXIMA BRAKE-CLUTCH-MOTOREMB.MAXIMA
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
1 B
2
A
"y" TAV. 14c
4
"w" TAV. 14c
5
"z" TAV. 14c
"h" TAV. 14c
A 3
N.B.: QUESTA TAVOLA VALE SOLO PER I MODELLI 861/841/821/821T TAV. 14b
6.207

6.208
861/841/821T/821 TAV. 14c

1 NOSYH01392 LEVA PUNZ. SUP.=INFERIORE (NUOVA 861) TOP=BOTTOM EMBOSSING LEVER (NEW 861)
1 NOS3H0056A LEVAPUNZ.SUPERIOREMAXIMA MAXIMATOPEMBOSSINGLEVER
1 NOS3H0056B LEVAPUNZ.INFERIOREMAXIMA MAXIMABOTTOMEMBOSSINGLEVER
2 NOS3H00057 MARTELLETTOPUNZONATURA EMBOSSINGSCREWTHUMB
5 NOS3H00044 PERNOLEVAPUNZONATURA EMBOSSINGLEVERPIN
6 NOS3H00049 MOLLAATRAZIONE TENSIONSPRING
7 NOS3H01376 MOLLA TENUTA PUNZONI 105 CAR. SPRING FONT RETAINER FOR 105 CH. DRUM
8 NVITEM3X3 VITETENUTAFASCIETTA RETAINERSREW
9 NOS3H01422 FASCIA RITENUTA PUNZONI 105 CAR. FONT RETAINER FOR 105 CHAR
10 CRS3HCI130XL050 CINGHIA DENTATA POGGI 130 XL 050 TOOTHED BELT POGGI 130 XL 050
11 NRS6860021 MOTORE TAMBURO - ASSE W DRUM MOTOR - W AXIS
C RRSTAMB-80MAX GRUPPO TAMBURO 80 CAVE MAXIMA DRUM UNIT 80 SLOTS FOR MAXIMA
C RRSTAMB-105MAX GRUPPO TAMBURO 105 CAVE MAXIMA DRUM UNIT 105 SLOTS FOR MAXIMA
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
8
9
"w" TAV. 14a\14b
"y" TAV. 14a/14b
2
"z" TAV. 14a\14b

C
"k" TAV. 14a
3
1
"h" TAV. 14a\14b

7
"x" TAV. 14a 4
9 8
5 10
10
11
N.B.: QUESTA TAVOLA VALE SOLO PER I MODELLI 861/841/821/821T TAV. 14c
6.209

6.210
861/821T
861/841/821T/821 TAV. 15a

UMTIPPERMAXIMA GRUPPOTIPPER TIPPERGROUPASSY.
1 CRS6460003 MICROINTERRUTTOREARRESTOPERTIPPER STOPMICROSWITCHFORTIPPER
2 CRS6MOR146 GUARNIZIONE OR 146 GASKET OR 146
3 NOS6H00123 RUOTADENTATAZ=17 TOOTHEDWHELLZ=17
4 NOS6M00598 RULLOTRASCINAMENTONASTRO(ZIGRINATO) DRAGINGRIBBONROLLER(KNURLED)
5 CRS6860014 MOTORIDUTTORE Q29.50-24V 60 GIRI RADIOMOTOR Q29.50-24VOLT 60 G.
6 CRS6MRLHF0812B RUOTALIBERAADASTUCCIO ONE WAY BEARING
7 R8WPIGNONE PIGNONE+RUOTALIBERAXCOLORANTE PINION+FREEWHEELFORCOLORING
8 NOS6M00099 PERNO SHAFT
9 NOS6M00110 CREMAGLIERATIPPER FLATGEARFORTIPPER
10 NOS6M00112 LEVAAT TLEVER
11 NOS6M01061 PULEGGIAMOTORECOLORANTE MOTORPULLEYCOLORING
12 CRS1GCI120XL037 CINGHIADENTATA TOOTHED BELT 120XL037
13 NOS6M00104 CAMME LEVA A T TLEVERCAMME
14 NOS6M00574 PULEGGIAZ=15 PULLEYZ=15
15 N1G00108 MOLLAPERSELETTORE SELECTORSPRING
16 NOS6M00106 SELETTORERIGHEDISTAMPA ADVANCEDRIBBONSELECTOR
17 NOS6M01038 TARGHETTASELETTORE SELECTORLABEL
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
17
16
15
5
14
6 13
7
8
12
9
N.B.: QUESTA
N.B.: QUESTA TAVOLA
TAVOLA VALE
VALE SOLO
SOLO PER
PER II MODELLI
MODELLI 861/841/821/821T
861/821T 10 TAV. 15a
6.211
N.B.: THIS TABLE REFERS ONLY TO MODELS 861/821T

N.B.: THIS TABLE REFERS ONLY TO MODELS 861/841/821/821T 11
6.212
861/821T
861/841/821T/821 TAV. 15b

1 NOS6M00621 MOLLA DISCO BOBINA SPRINGFORLABELSREEL
2 NOS7960222 POTENZIOMETRO 50 HOM A FILO CABLATO POTENTIOMETER 50 HOM A FILO
3 NOS6M00122 RUOTADENTATA TOOTHEDWHELL
4 NOS8W00492 PERNORULLOAVVOLGIMENTO SHAFT
5 NOS6M00599 RULLOAVVOLGIMENTO WINDINGROLLER
6 NOS8W00493 PERMANASTRO FOILSTOP
7 NOS6M00962 ALBERO SHAFT
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
5
4
3
N.B.: QUESTA
N.B.: QUESTA TAVOLA
TAVOLA VALE
VALE SOLO
SOLO PER
PER II MODELLI
MODELLI 861/841/821/821T
861/821T TAV. 15b
6.213
N.B.: THIS
N.B.: THIS TABLE
TABLE REFERS
REFERS ONLY
ONLY TO
TO MODELS
MODELS 861/841/821/821T
861/821T
6.214
861/821T
861/841/821T/821 TAV. 15c

1 NOS6M00611 MOLLARITORNOBOBINA RECOVERYREELSPRING
2 NOS6M01294 MOLLA SUPPORTO BLOCCCHETTO FLATSPRING
3 NOS8W00525 MOLLACOLORANTE COLORING SPRING
4 NOS6M01260 SUPPORTORESISTENZE RESISTANCESUPPORT
5 NRS7960008 COPPIA RESISTENZE 180 W 220 VOLT COUPLE RESISTANCE 180 W 220 VOLT
5 NRS7960009 COPPIA RESISTENZE 180 W 110 VOLT COUPLE RESISTANCE 180 W 110 VOLT
6 NRS7060004 TERMOCOPPIA TIPO J FE-COST THERMOCOUPLETYPEJFE-COST
7 OOS8W00503 GRUPPO GOMMA SILICONE SILICONBLANKETASSEMBLY
8 OOS8W00487 RULLOGOMMATO RUBBERROLLER
9 NOS8W00490 MOLLA SPRING
11 NOS6M00567 PIASTRACARTA CARDPLATE
861/841/821T/821 REV. 03.98

861/841/821T/821 REV. 03.98
11
10
1
3 8
5
4
9
7
6
N.B.: QUESTA
N.B.: QUESTA TAVOLA
TAVOLA VALE
VALE SOLO
SOLO PER
PER II MODELLI
MODELLI 861/841/821/821T
861/821T TAV. 15c
6.215
N.B.: THIS
N.B.: THIS TABLE
TABLE REFERS
REFERS ONLY
ONLY TO
TO MODELS
MODELS 861/841/821/821T
861/821T
ALAPHNUMERICAL INDEX
ALAPHNUMERICAL INDEX:
CODE TAV. POS. CODE TAV. POS.

C1GELE04 05 2 NOS1B00047 09 1
COS68MP35LK16 14A 2 NOS1G00455 06 13
COS68MP35LK16 14B 2 NOS1G00455 07 13
COS6960003 841 10 NOS1G00455 08 12
COS6960003 861 10 NOS1G00455 09 12
COS6960005 821 10 NOS1T00256 02 8
COS6960005 821/T 10 NOS1T00256 03 1
COS7060019 04 2 NOS3B00454 06 15
COS7060051 04 1 NOS3B00454 07 15
CRS1GCI120XL037 14A 1 NOS3B00454 08 14
CRS1GCI120XL037 15A 12 NOS3B00454 09 14
CRS1GCI120XL050 14B 1 NOS3B00456 06 12
CRS1GP0200C1/6 13 6 NOS3B00456 07 12
CRS3GELE56 10A 1 NOS3B00456 08 11
CRS3GELE56 13 11 NOS3B00456 09 11
CRS3HCI130XL050 14C 10 NOS3B00766 06 3
CRS3NRLHF0612B 13 4 NOS3B00766 07 3
CRS4DCU623ZZ 03 8 NOS3B00766 08 2
CRS4GCI140XL037 06 14 NOS3B00766 09 2
CRS4GCI140XL037 07 14 NOS3C0297A 06 9
CRS6460003 15A 1 NOS3C0297A 07 9
CRS6460009 00 1 NOS3C0297A 08 8
CRS6460009 01 1 NOS3C0297A 09 8
CRS6860014 15A 5 NOS3D00626 11 8
CRS6BCI600XL037 06 4 NOS3D00626 12 5
CRS6MOR146 15A 2 NOS3D0270A 11 2
CRS6MRLHF0812B 15A 6 NOS3D0270A 12 1
CRSGBCI434XL037 07 4 NOS3D0278A 11 5
CRSGBCI434XL037 08 3 NOS3D0278A 12 2
CRSGGCI80XL037 08 13 NOS3H00044 14C 5
CRSGGCI80XL037 09 13 NOS3H00049 14C 6
CRSSERMMI6KA 00 3-4 NOS3H00054 14B 3
CRSSERMMI6KA 01 3-4 NOS3H00057 14C 2
CRSTBCI320XL037 09 3 NOS3H0056A 14C 1
N054D00269 11 1 NOS3H0056B 14C 1
N0S7D00920 03 9 NOS3H01376 14C 7
N1G00108 15A 15 NOS3H01422 14C 9
N3001888 05 1 NOS3N00143 13 13
NOS1B00047 06 2 NOS3N00323 13 3
NOS1B00047 07 2 NOS3N00630 13 7
NOS1B00047 08 1 NOS3N00674 13 5
I-216 REV. 03.98 861/841/821T/821

NOS3N00675 13 8 NOS6M01038 15A 17
NOS3N00825 13 14 NOS6M01061 15A 11
NOS3N00872 13 2 NOS6M01260 15C 4
NOS3N00873 13 15 NOS6M01294 15C 2
NOS3N00901 13 1 NOS7960009 04 6
NOS3N00902 13 10 NOS7960101 03 5
NOS3T01480 02 3 NOS7960102 10A 3
NOS4B00290 06 1 NOS7960102 10B 1
NOS4B00290 07 1 NOS7960104 13 9
NOS4D00273 11 4 NOS7960110 02 1
NOS4D00632 11 3 NOS7960110 06 11
NOS4O01004 04 5 NOS7960110 07 11
NOS4O01402 04 3 NOS7960110 08 10
NOS4T01094 02 6 NOS7960110 09 10
NOS4T01481 02 4 NOS7960110 14A 4
NOS4T01484 02 5 NOS7960110 14B 4
NOS4T0250A 02 3 NOS7960110 15C 10
NOS4T0254A 02 6 NOS7960115 06 7
NOS4T0255A 02 7 NOS7960115 07 7
NOS4T0784A 02 2 NOS7960115 08 6
NOS4V00620 10A 2 NOS7960115 09 6
NOS4V00679 10A 5 NOS7960220 00 5
NOS4V00679 10B 3 NOS7960220 01 5
NOS4V00680 10A 6 NOS7960222 15B 2
NOS4V00680 10B 4 NOS7G00808 03 3
NOS4V00681 10A 4 NOS7G00810 03 6
NOS4V00681 10B 2 NOS7G00812 03 7
NOS6H00123 15A 3 NOS7G00814 03 2
NOS6M00099 15A 8 NOS7G00815 03 4
NOS6M00104 15A 13 NOS8W00490 15C 9
NOS6M00106 15A 16 NOS8W00492 15B 4
NOS6M00110 15A 9 NOS8W00493 15B 6
NOS6M00112 15A 10 NOS8W00525 15C 3
NOS6M00122 15B 3 NOSGT01482 02 4
NOS6M00567 15C 11 NOSPA00315 07 5
NOS6M00574 15A 14 NOSTB00804 09 4
NOS6M00598 15A 4 NOSUB00851 08 4
NOS6M00599 15B 5 NOSWB00028 06 5
NOS6M00611 15C 1 NOSWG01058 04 4
NOS6M00621 15B 1 NOSYC01047 06 8
NOS6M00962 15B 7 NOSYC01047 07 8
861/841/821T/821 REV. 03.98 I-217

NOSYC01047 08 7 NRS7960026 861 15
NOSYC01047 09 7 NRS7960040 05 3
NOSYH01392 14C 1 NRS8060020 821/T 9
NOSYT00789 04 7 NRS8060020 841 9
NRS6860009 06 10 NRS8060020 861 9
NRS6860009 07 10 NRS8060026 821 9
NRS6860009 08 9 NRS8060027 13 12
NRS6860009 09 9 NRS8060027 821 8
NRS6860010 06 16 NRS8060027 821/T 8
NRS6860010 07 16 NRS8060027 841 8
NRS6860010 08 15 NRS8060027 861 8
NRS6860010 09 15 NRS8060032 821 7
NRS6860021 14C 11 NRS8060032 821/T 7
NRS7060004 15C 6 NRS8060032 841 7
NRS7560002 841 11 NRS8060032 861 7
NRS7560002 861 11 NRS8060034 821 3
NRS7560003 821 12 NRS8060034 821/T 3
NRS7560003 821/T 12 NRS8060034 841 3
NRS7560003 841 12 NRS8060034 861 3
NRS7560003 861 12 NRS8060035 821 5
NRS7960008 15C 5 NRS8060035 821/T 5
NRS7960009 15C 5 NRS8060035 841 5
NRS7960014 821/T 2 NRS8060035 861 5
NRS7960014 861 2 NRS8060045 821/T 6
NRS7960015 821 2 NRS8060045 861 6
NRS7960015 841 2 NRS8060049 05 5
NRS7960016 861 13 NRS8060055 821 4
NRS7960017 821 13 NRS8060055 821/T 4
NRS7960017 821/T 13 NRS8060055 841 4
NRS7960017 841 13 NRS8060055 861 4
NRS7960018 821 19 NRS8060059 821 4
NRS7960018 821/T 19 NRS8060059 821/T 4
NRS7960018 841 19 NRS8060059 841 4
NRS7960018 861 19 NRS8060059 861 4
NRS7960020 821 14 NRS8060065 05 4
NRS7960020 821/T 14 NRS8060065 05 6
NRS7960020 841 14 NVITEM3X3 14C 8
NRS7960020 861 14 OOS8W00487 15C 8
NRS7960026 821 15 OOS8W00503 15C 7
NRS7960026 821/T 15 POS3HCAMME 14B
NRS7960026 841 15 POSYHCAMME 14A 3
I-218 REV. 03.98 861/841/821T/821

PRS8060001 00 2 U4V02156 10B
PRS8060001 01 2 U4V02162 10A
PRS8060001 821 1 U7D02157 08 5
PRS8060001 821/T 1 U7D02157 09 5
PRS8060001 841 1 U7D02157 12
PRS8060001 861 1 U7D02157 821 17
R8WPINION 15A 7 U7D02157 821/T 17
RR3HMOTMAX 14B B+A UGH02181 14B
RRS3HPUNZ 14A A UGH02181 821 21
RRS3HPUNZ 14B A UGH02181 821/T 21
RRSND00778 06 18 UGH02182 14B
RRSND00778 07 18 UGH02182 841 21
RRSND00778 08 17 UGH02407 14A
RRSND00778 09 17 UGH02407 861 21
RRSND00778 11 6 UMTIPPERMAXIMA 15A
RRSND00778 12 3 UMTIPPERMAXIMA 821/T 16
RRSND00779 06 17 UMTIPPERMAXIMA 861 16
RRSND00779 07 17 UTO01993 05
RRSND00779 08 16 UTO01993 821 20
RRSND00779 09 16 UTO01993 821/T 20
RRSND00779 11 7
RRSND00779 12 4
RRSTAMB-105MAX 14C C
RRSTAMB-80MAX 14C C
U3N01932 13
U3N01932 821 18
U3N01932 821/T 18
U3N01932 841 18
U3N01932 861 18
U3N02027 13
U3N02027 821 18
U3N02027 821/T 18
U3N02027 841 18
U4D02161 06 6
U4D02161 07 6
U4D02161 11
U4D02161 841 17
U4D02161 861 17
U4O01994 05
U4O01994 841 20
U4O01994 861 20
861/841/821T/821 REV. 03.98 I-219
ITALY ASIA
CIM S.p.A. ACIM
Via Serra, 2 A8-2, Jalan Selaman 1/1Dataran Palma,
40012 Calderara di Reno (Bo) JALAN AMPANG 68000 AMPANG
Tel. +39 51 6465011 MALAYSIA
tel. ++ 60.34704166
Fax + 39 51 6465012 tel. ++ 60.34704163
E-mail: cimtech@cimitaly.it E-mail: acim@po.jaring.my
I-220 REV. 03.98 861/841/821T/821

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PARTS

0 FOREWORD ..................................................... 5 2.13.4Motor unit disassembly ............ 48

861/841/821T/821 REV. 03.98 I-3

5.1.1 861 WIRING ............................... 83

6 SPARE PARTS CATALOG ................................ 163

I-4 REV. 03.98 861/841/821T/821

0.1 USING THE WORKSHOP MANUAL THIS INSTRUCTIONS MANUAL IS FOR

0.1.3 Consultation the manual

This manual comprises: PROTECT RESPIRATORY PASSAGES

0-6 REV. 03.98 861/841/821T/821

Prohibition notices (circular) denoting operations

THE OPERATION INDICATED IN THE

PAY ATTENTION TO THE SYMBOLS

0.2 PROCEDURE FOR UPDATING MANUAL IN CASE

If the MACHINE or MANUAL are MODIFIED in

0.3 ORDERING ORIGINAL REPLACEMENT PARTS

To help us provide a fast and efficient service,

- Embosser type as indicated on nameplate;

861/841/821T/821 REV. 03.98 0-7

This page is left empty

0-8 REV. 03.98 861/841/821T/821

1.1 IDENTIFICATION DATA

The machine identification data are easily found

- Plate on the back of the machine bearing the

1.2 IDENTIFICATION OF THE MACHINE TYPE

Machine: Punching machine for plastic

1.3 MANUFACTURERS IDENTIFICATION DATA

MANUFACTURER: CIM S.p.A.

1-10 REV. 03.98 861/841/821T/821

UPPER INNER GUARD

Unscrew the screw (2), while using a wrench to

2-12 REV. 03.98 861/841/821T/821

LEFT SIDE WALL

Unscrew the two screws (2) located in the front

Unscrew the two screws (3).

861/841/821T/821 REV. 03.98 2-13

Unscrew the screws (2).

Open the feedthroughs (3) and disconnect the

2-14 REV. 03.98 861/841/821T/821

RIGHT SIDE WALL

Unscrew the screws (2).

Disconnect the safety microswitch (3) from the

861/841/821T/821 REV. 03.98 2-15

LOWER INNER GUARD

2.2 AUTOMATIC LOADING UNIT DISASSEMBLY (861/

Unscrew the screws (1) and remove the small

2-16 REV. 03.98 861/841/821T/821

Unscrew the two screws (4) located above the

Proceed by removing the unit in an upward

If necessary, replace the photocell (6) by

861/841/821T/821 REV. 03.98 2-17

2.3 AUTOMATIC LOADING UNIT REASSEMBLY (861/

Connect photocell wiring (5).

Position the automatic loading unit (3) on its

Proceed as follows for tooth (2) reassembly:

2-18 REV. 03.98 861/841/821T/821

Turn the unit upside down and insert it in the slot

2.3.1 Retention spring and card guide

These adjustments provide for the alignment of

2.4 MANUAL UNIT DISASSEMBLY (821T/821)

Unscrew the screws (1).

861/841/821T/821 REV. 03.98 2-19

2.5 MANUAL LOADING UNIT REASSEMBLY (821T/821)

1.3 MANUFACTURERS IDENTIFICATION DATA

N.B.: LINFILLER has two positions: