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4) Power tool use and care b) Use power tools only with specifically
a) Do not force the power tool. Use the cor- designated battery packs. Use of any oth-
rect power tool for your application. The er battery packs may create a risk of injury
correct power tool will do the job better and fire.
and safer at the rate for which it was de- c) When battery pack is not in use, keep it
signed. away from other metal objects, like pa-
b) Do not use the power tool if the switch per clips, coins, keys, nails, screws or
does not turn it on and off. Any power tool other small metal objects, that can make
that cannot be controlled with the switch is a connection from one terminal to anoth-
dangerous and must be repaired. er. Shorting the battery terminals togeth-
er may cause burns or a fire.
c) Disconnect the plug from the power
source and/or the battery pack from the d) Under abusive conditions, liquid may be
power tool before making any adjust- ejected from the battery; avoid contact.
ments, changing accessories, or storing If contact accidentally occurs, flush with
power tools. Such preventive safety water. If liquid contacts eyes, additional-
measures reduce the risk of starting the ly seek medical help. Liquid ejected from
power tool accidentally. the battery may cause irritation or burns.
d) Store idle power tools out of the reach of 6) Service
children and do not allow persons unfa-
a) Have your power tool serviced by a qual-
miliar with the power tool or these in-
ified repair person using only identical
structions to operate the power tool.
replacement parts. This will ensure that
Power tools are dangerous in the hands of
the safety of the power tool is maintained.
untrained users.
e) Maintain power tools. Check for mis-
alignment or binding of moving parts, Machine-specific Safety Warnings
breakage of parts and any other condi- f Hold power tool by insulated gripping sur-
tion that may affect the power tool’s op- faces, when performing an operation where
eration. If damaged, have the power tool the cutting accessory may contact hidden
repaired before use. Many accidents are wiring. Cutting accessory contacting a “live”
caused by poorly maintained power tools. wire may make exposed metal parts of the
f) Keep cutting tools sharp and clean. Prop- power tool “live” and could give the operator
erly maintained cutting tools with sharp an electric shock.
cutting edges are less likely to bind and f Keep hands away from the sawing range.
are easier to control. Do not reach under the workpiece. Contact
g) Use the power tool, accessories and tool with the saw blade can lead to injuries.
bits etc. in accordance with these in- f Apply the machine to the workpiece only
structions, taking into account the work- when switched on. Otherwise there is dan-
ing conditions and the work to be per- ger of kickback when the cutting tool jams in
formed. Use of the power tool for the workpiece.
operations different from those intended
f Pay attention that the base plate 5 rests se-
could result in a hazardous situation.
curely on the material while sawing. A
5) Battery tool use and care jammed saw blade can break or lead to kick-
back.
a) Recharge only with the charger specified
by the manufacturer. A charger that is f When the cut is completed, switch off the
suitable for one type of battery pack may machine and then pull the saw blade out of
create a risk of fire when used with anoth- the cut only after it has come to a standstill.
er battery pack. In this manner you can avoid kickback and
can place down the machine securely.
English | 19
f Use only sharp, flawless saw blades. Bent or While reading the operating instructions, unfold
unsharp saw blades can break or cause kick- the graphics page for the machine and leave it
back. open.
f Do not brake the saw blade to a stop by ap-
plying side pressure after switching off. The Intended Use
saw blade can be damaged, break or cause
The machine is intended for making separating
kickback.
cuts and cut-outs in wood, plastic, metal, ce-
f Use appropriate detectors to determine if ramic plates and rubber while resting firmly on
utility lines are hidden in the work area or the workpiece. It is suitable for straight and
call the local utility company for assistance. curved cuts with mitre angles to 45°. The saw
Contact with electric lines can lead to fire blade recommendations are to be observed.
and electric shock. Damaging a gas line can
lead to explosion. Penetrating a water line
Product Features
causes property damage or may cause an
electric shock. The numbering of the product features refers to
the illustration of the machine on the graphics
f Secure the workpiece. A workpiece clamped
page.
with clamping devices or in a vice is held
more secure than by hand. 1 Lock-off button for On/Off switch
f Keep your workplace clean. Blends of mate- 2 On/Off switch
rials are particularly dangerous. Dust from 3 Battery*
light alloys can burn or explode. 4 Battery unlocking button
f Always wait until the machine has come to 5 Base plate
a complete stop before placing it down. The
6 Switch for sawdust blowing device
tool insert can jam and lead to loss of control
over the power tool. 7 Adjusting lever for orbital action
8 SDS clamping lever for saw blade release
f Do not open the battery. Danger of short-
circuiting. 9 Stroke rod
Protect the battery against heat, e. g., 10 Guide roller
against continuous intense sunlight, 11 Contact protector
fire, water, and moisture. Danger of 12 Saw blade*
explosion. 13 Handle (insulated gripping surface)
f Use only original Bosch batteries with the 14 Splinter guard*
voltage listed on the nameplate of your pow-
15 Sliding shoe
er tool. When using other batteries, e. g. imi-
tations, reconditioned batteries or other 16 Screw
brands, there is danger of injury as well as 17 Lead for the parallel guide
property damage through exploding batteries. 18 Locking screw for parallel guide*
19 Parallel guide with circle cutter*
20 Centring tip of the parallel guide*
Functional Description
*Accessories shown or described are not part of the
Read all safety warnings and all in- standard delivery scope of the product. A complete
structions. Failure to follow the overview of accessories can be found in our acces-
warnings and instructions may re- sories program.
sult in electric shock, fire and/or se-
rious injury.
20 | English
Technical Data
Noise/Vibration Information
English | 21
ning but not actually doing the job. This may sig- The battery is equipped with a NTC temperature
nificantly reduce the exposure level over the to- control which allows charging only within a tem-
tal working period. perature range of between 0 °C and 45 °C. A
Identify additional safety measures to protect long battery service life is achieved in this man-
the operator from the effects of vibration such ner.
as: maintain the tool and the accessories, keep A significantly reduced working period after
the hands warm, organisation of work patterns. charging indicates that the battery is used and
must be replaced.
Declaration of Conformity Observe the notes for disposal.
We declare under our sole responsibility that
the product described under “Technical Data” is Replacing/Inserting the Saw Blade
in conformity with the following standards or
f When mounting the saw blade, wear protec-
standardization documents: EN 60745 accord-
tive gloves. Danger of injury when touching
ing to the provisions of the directives
the saw blade.
2004/108/EC, 98/37/EC (until 28 Dec 2009),
2006/42/EC (from 29 Dec 2009). Selecting a Saw Blade
Technical file at: An overview of recommended saw blades can
Robert Bosch GmbH, PT/ESC, be found at the end of these instructions. Use
D-70745 Leinfelden-Echterdingen only T-shank saw blades. The saw blade should
Dr. Egbert Schneider Dr. Eckerhard Strötgen not be longer than required for the intended cut.
Senior Vice President Head of Product Use a thin saw blade for narrow curve cuts.
Engineering Certification
Inserting the Saw Blade (see figure A)
Insert the saw blade 12 (teeth in cutting direc-
tion) into the stroke rod until it latches 9.
Robert Bosch GmbH, Power Tools Division While inserting the saw blade, pay attention that
D-70745 Leinfelden-Echterdingen the back of the saw blade is positioned in the
05.10.2009
groove of the guide roller 10.
Assembly
f Before any work on the machine itself (e. g.
maintenance, tool change, etc.) as well as 9
during transport and storage, remove the
battery from the power tool. There is danger 10
of injury when unintentionally actuating the
On/Off switch.
Note: If the grooves of the saw blade holder are
Battery Charging not in the position shown in the figure, then the
A battery that is new or has not been used for a saw blade 12 cannot be inserted into the stroke
longer period does not develop its full capacity rod 9. Briefly press the SDS clamping lever 8 to-
until after approx. 5 charging/discharging cy- ward the side and release it again.
cles. f Check the tight seating of the saw blade. A
To remove the battery 3 press the unlocking but- loose saw blade can fall out and lead to inju-
tons 4 and pull out the battery downwards. Do ries.
not exert any force.
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For sawing close to edges, the base plate 5 can To switch off the machine, release the On/Off
be offset to the rear. switch 2. Activate the safety switch 1 by press-
ing on it next to the symbol .
– Loosen screw 16 and push the base plate 5
toward the battery 3 to the stop. Controling the Stroke Rate
– Tighten the screw 16 again.
Increasing or reducing the pressure on the
Sawing with the base plate 5 offset is possible On/Off switch 2 enables stepless stroke-rate
only with a mitre angle of 0°. In addition, the control of the switched-on machine.
parallel guide with circle cutter 19 (accessory) Light pressure on the On/Off switch 2 results in
as well as the splinter guard 14 may not be used. a low stroke rate. Increasing the pressure also
increases the stroke rate.
Sawdust Blower Device
The required stroke rate is dependent on the
With the air jet of the sawdust blower device 6,
material and the working conditions and can be
the cutting line can be kept free of dust and
determined by a practical trial.
chips.
Reducing the stroke rate is recommended when
Switching on the sawdust blower de- the saw blade engages in the material as well as
vice: when sawing plastic and aluminium.
For working with wood, plastic and
similar materials, push switch 6 to After longer periods of work at low stroke rate,
position “{”. the machine can heat up considerably. Remove
the saw blade from the machine and allow the
Switching off the sawdust blower de- machine to cool down by running it for approx.
vice: 3 minutes at maximum stroke rate.
For working with metals and when
cooling or lubricating agents are
Working Advice
used, push switch 6 to position “z”.
f When sawing small or thin workpieces, al-
ways use a firm support.
Contact Protector
The contact protector 11 attached to the casing
prevents accidental touching of the saw blade
during the working procedure and may not be
removed.
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Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail: boschservicecentre@bosch.com
Subject to change without notice.