Cummins C500 D5

3PH+N
SOLIDWORKS Electrical

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REVISION
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 1 2 3 4 5 6 7 8 9 10

P15-10 -155 155

2.5mm2
03-1

P15-22 -1 3 3
2.5mm2
03-1

BC+ TB2-15 -1 3

BC- TB2-16 2 -2

EXISTING WIRING LOOM FROM ENGINE

-2 2
2.5mm2
03-1

AND BATTERY CHARGER

P15-21 2 -2

J15-6 2 -2

P15-11 2 -2

P15-33 -BLANK

P15-25 -BLANK

-17 17
04-5

P15-23 -4 4
05-2

P15-20 -21 21
05-2

P15-9 -28 28
05-8

P15-1-COL1-A -61 BLUE

06-4

P15-2-COL1-B -62 BLUE/WHITE

06-4

-SCR
SOLIDWORKS Electrical

P15-3-COL1-C SCR SCR

06-5

NOTES:
REVISION
C500 D5 INTER-CONNECTION
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WF9 3AP DRAWING N° : 35131
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2 2
02-7 05-1

2
10-7

-Q1
6A
3 1
02-7

-Q2
10A
155 156
02-7 10-1

11-4

1
05-5

1
-ES2

1
2
-J2

71
16 17 18 19 15 6 7 3 1 2

P T NC FLEXIBLE COM/GND DI GND PEM 0V 24VDC

GENSET ANALOGE INPUTS 8-36VDC

SOLIDWORKS Electrical

DSE 8610 CONTROLLER

NOTES:
REVISION
ANALOGE INPUTS/DC POWER
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 1 2 3 4 5 6 7 8 9 10

CONTACTOR FAILED
NEUTRAL TO EARTH

EMERGENCY STOP

GENSET BREAKER

GENSET BREAKER
REMOTE START

POSITION
ALARM RESET

EXTERNAL

TRIPPED
GEN & MAINS
IN PARALLEL
FIRE VALVE
OPERATED

FUEL LEAK

TO CLOSE
SPARE

SPARE

11-4

02-7

10-5

10-5
17
-ES1

16

19

20
+L1 - TERMINAL BLOCK

-X1 13 14 15 16 17 18 19 20 21 22
10

11

12

13

14

15

16

18

19

20
9

60 61 62 63 64 65 66 67 68 69 70

BI1 BI2 BI3 BI4 BI5 BI6 BI7 BI8 BI9 BI10 BI11

GENSET CONFIGURABLE INPUTS

SOLIDWORKS Electrical

DSE8610 CONTROLLER

NOTES:
REVISION
DIGITAL INPUTS
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WF9 3AP DRAWING N° : 35131
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 1 2 3 4 5 6 7 8 9 10

COMMON SHUTDOWN
COMMON WARNING

NEUTRAL TO EARTH
FUEL SOLENOID

BREAKER CLOSE

READY TO LOAD
BREAKER OPEN

ALARM
COMMAND

COMMAND
STARTER

ALARM

IN AUTO
2
03-10 11-7

10-6
2

44
44
44
2

2
A2 A2 A2 A2 A2 A2 A2

-BCR1

-BTR1

-RTL1
-CW1

-NE1
-CS1

-IA1
A1 A1 A1 A1 A1 A1 A1
02-7

02-7

03-10

02-7
21

-ES1

24

25

26

27

29

30
28
4

1
22

4 5 39 40 41 42 8 9 10 11 12 13

A B A B A B E F G H I J

OUTPUT C OUTPUT D
PEM +VE
FUEL START DIGITAL OUTPUTS

DSE 8610 CONTROLLER GENSET CONFIGURABLE OUTPUTS

SOLIDWORKS Electrical

NOTES:
REVISION
DIGITAL OUTPUTS
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WF9 3AP DRAWING N° : 35131
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 1 2 3 4 5 6 7 8 9 10

02-7

02-7

02-7

12-3

12-3

12-3
SCR
BLUE/WHITE

BLUE/WHITE
BLUE

BLUE
SCR
SCR SCR
SCR

22 23 24 25 26 27 34 35 37 38

MPU1 MPU2 SCR H L SCR B A B A

MPU ENGINE ECU GOVERNOR AVR

SOLIDWORKS Electrical

DSE 8610 CONTROLLER

NOTES:
REVISION
ENGINE/AVR CONTROL
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 1 2 3 4 5 6 7 8 9 10

TO OTHER DSE 8610/8660

MSC CONNECTIONS

+L1 - TERMINAL BLOCK

-X1 32 33 34

SCR
WHITE/BLUE

BLUE

SCR
12O OHM

-R1

SCR

28 29 30 31 32 33 A B SCR

NET+ NET- SCR A B SCR A B SCR

USB
DSE NET MSC RS 485
SOLIDWORKS Electrical

RJ 45 USB HOST PROGRAMING RS 232

DSE 8610 CONTROLLER ETHERNET PORT

NOTES:
REVISION
COMMUNICATIONS
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 1 2 3 4 5 6 7 8 9 10

COMMON WARNING COMMON SHUTDOWN READY TO LOAD IN AUTO

+L1 - TERMINAL BLOCK -X1 24 25 26 27 28 29 30 31

600

601

602

603

604

605

606

607
-CW1

-RTL1

-IA1
-CS1
SOLIDWORKS Electrical

NOTES:
REVISION
VOLT FREE ALARMS
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 1 2 3 4 5 6 7 8 9 10

GENSET VOLTAGE INPUT BUS VOLTAGE INPUT GENSET CURRENT INPUT

+L1 - TERMINAL BLOCK

10-9

10-9

10-9

10-9
10-3

10-3

10-4

10-4

-X2 1 2 3 4 5 6 7
102

103

201

202

203
101

64
-Q3 -Q4
3 Amps 3 Amps
c c

204
103

61

62

63

64
-J4
113

211

213
112

212
111

43 44 45 46 47 48 49 50 51 52 53 55 54

U/L1 V/L2 W/L3 N U/L1 V/L2 W/L3 N CT1 CT2 CT3 CT4 COM

GENSET VOLTAGE INPUT BUS VOLTAGE INPUT GENSET CURRENT INPUT

SOLIDWORKS Electrical

DSE 8610 CONTROLLER

NOTES:
REVISION
V/I REFERENCES INPUT
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 1 2 3 4 5 6 7 8 9 10

1000A ACB

ALTERNATOR
L1 101 201

G L2 102 202
LOAD
L3 103 203

N1 103 204

PE
24V DC CHARGING
MOTOR

103
156 B4 A1
M

101

201
UNDER VOLTAGE

102

202
11-7

11-4
TRIP-DC

103

203
103

204
D2 D1
MN

CHASSIS
CLOSING
161 COIL A1
A2
XF
BREAKER ENCLOSURE

SDE
20 81 2
09-2

09-2

09-2

09-3

09-5

09-5

09-5

09-6
84

SHUNT TRIP
A4
DC A1
MX

32
OF1
19 31 34

20
42

19
OF2
156 44 44 41
03-10

161 LINKED OUT

5

44

2
-BCR1

04-5

04-5

05-9

03-10
166
5

9
-ES1

-BTR1
SOLIDWORKS Electrical

NOTES:
REVISION
GENSET BREAKER + AUXIARIES
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WF9 3AP DRAWING N° : 35131
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 1 2 3 4 5 6 7 8 9 10

24V DC 250A
CONTACTOR

-C1
103 103
10-3 10-3

-NE1
156 48 2 2
03-10 05-10
-C1

-C1
16
04-4
SOLIDWORKS Electrical

NOTES:
REVISION
NEUTRAL TO EARTH CONTACTOR
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WF9 3AP DRAWING N° : 35131
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 1 2 3 4 5 6 7 8 9 10

EXISTING POWER WIRING

FROM ALTERNATOR

J17-1-F+
J17-2-F-

J22-4-N
J22-1-U
F2 F1 7 8 8 Z2

VOLTS

CONNECTIONS
TO DROOP CT
AS440 AVR
DROOP
S1
S2

S1
S1

S2
S2

BLUE/WHITE
A1

BLUE
A2

SCR
TRIM
BLUE/WHITE

-J5
BLUE
SCR

EXC TRIP
STAB UFRO
06-9
06-8

06-9
SOLIDWORKS Electrical

NOTES:
REVISION
AUTOMATIC VOLTAGE REGULATION
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Cummins C500 D5 12
WF9 3AP DRAWING N° : 35131
Document realized with version : Copyright Advanced Diesel Engineering Ltd 2014