BRS CRANKPIN ECCENTRIIC

1.5 2-05
2-07
3

8
1.5

14.6 2-10.1
3 5RM
MS
6

8
3

2-10.2
R4
1.5
R3

22
21.5 15 42 15
8
3CF

14
3PF

2-10.2 R3 SA-2-201
12CF =3= 2-04
2-04
6

2-11 2-01
2-03
2-06
7
SS
44

12CF
6

2-11

7
2-10
35

2-11
2-10
3CF

2-08
5 5

SA-1-105
=3= PF SA-2-201
8 SA-2-205 2-09

ORIGINAL SKETCH
NOTES: FOUND ORIGINAL UNDIMENSIONED ISOMETRIC SKETCH ON THE INTERNET. REFER TO LAST SHEET FOR DETAILS
TITLE PROJECTION
DRAWING CONTENTS PROJECT No 09D-19-00 MODEL SCALE: 1:1
JDWDS
AN EXPERIMENTAL 4 CYLINDER STEAM PARTS AND ASSEMBLIES JDW DRAUGHTING SERVICES
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA
DATE
MARCH 2020
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
Copyright ©

ENGINE WITH ROCKING CROSSHEAD 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
SHEET: 03 OF 03 A3 No: 09D-19-00-SHT03
0211791000 E-MAIL: dewaal@xtra.co.nz.
DRAWINGS ARE FOR PERSONAL USE ONLY NOT FOR COMMERCIAL PURPOSES
 (265) MS/ALU/BRS
M4-4PL 1-01
1-07
1-03

5
21

5-8PL

26
12 12

(66)

90
ALU/MS/BRS 25
A A

26

65
44

44
R15

1-04.3
21

5
MS 1-04.4
35 40 32 26 47 40 45 1-03 1-07
1-04
MS
SA-1-101
15 5

2-05.1 2-05.5 2-05.1

1-04.1 SOLDER
5 1-04.2 SA-1-101
5 MS SECTION A-A SCALE 1 : 2
60 4THRU-2PL 2-05.6
8 5 15 15 5 1-04.2
M5 MS/ALU
22.5

18
33PF

MS BRS
10

1-04.3
10 10 1-04.2 2-05.2 MS

18

M4-6PL
25
33PF M4-4PL

1-04.2 5PF
64.5

1-04.1
6 6

1-02

14
1-06 42.5 3 2-05.4 2-05.3 MS
12

8CF
25

BRZ 1-05 3 2.5 40

18
13.5
SYN HALU 1-06
10

1-06.1
40

5PF

8CF
1-06.2

16
8
2-02.1 2

5CF
8 8
22.5

18

12
M5 1-01 5
9

R4 SCALE 1:2

5.5 5.5
12RM 2.5PF

26.5
1-04.1 14 14 M5-4PL 7 15 15 2-02.2

14
SS

5PF
2-05.6 2-05.5 4 15 2.5
R2
10

SOME HIDDEN LINES 4 3 4 5.5 5.5 SA-1-105

8 12 12 8

5CF
REMOVED FOR CLARITY 8 24 8 2-02.3

8
M4
4 8

5PF M3-2PL
5 5
2 2 23-5HESOP
R5

5
O-RING MS

2.5
4.5 5 4.5
9 101-0210 9 13 13 3 4 C 3mm THICK 7PF BRZ

14
B

R2
SCALE 1:2 2-054 R4.5

R2

5RM
5 8-5PL 12PF
R3 10 40 10 4PF

30CF

26.5
8RM 20°

24
20
4

SCALE 1:2 R8 CU
60 14 2 8 2 14 M 2 .5

5
R5.
18

90
CSK 2-02.3

45PCD
30RM
33PF

B 5 22
47

18

80
70
20
8
4CF

7PF
15 15
18

1-07
25

229
4

SECTION B-B
29.7
8THRU

9 8 8 9 SCALE 1 : 1.5 R4.5

SCALE 1:2
7 7

R8
M8

12

2mm THICK
R8

1-04.2 SCALE 1:1.5 1-05 12 24

221 1-04.4 2 5 2
28

=10=
2
3 CSK 1

5RM
25

R1
M4

7PF

7PF
MS/ALU
BRZ
18

5RM 6PF
TRHEADED ROD TUBE 8x7 R4
47

7PF

85 C SECTION C-C

R5
MS

8
1-04.3 9 SCALE 1 : 1.5

3
2-01.2 2-06.2
4

5CF
6
18

4RM

R5
1.5

14.5
55

1.5
M3 R5

5
3 10 3 BRS BRZ
1-04.5
5CF

SCALE 1:1.5 2-06.1

2.5

6 30 6
4

M3

2-03 50.8 16.8 33.4

4 15 15 4 1 R4
5 5

SCALE 1:1.5 BRZ 8 3RM

22RM
=4= BRZ

6
M6

M6

2-08

26
MS 12
2.5

1-03 R5 2-01.3 2-07.1

5

R3
8CF 14
15

85-MAX/MIN
30° MS SCALE 1:2
8 5

22CF 2-07.2 1.5

1.5
12PF
8RM

90
5

3 BRZ 6 1 4.5
M3
R5
2.5

3.5

SCALE 1:1.5

17.5
16 2-04 REFER TO 2-03 FOR ALL

R5
2-09

2.5PF

R5
5PF

9 4 8 OTHER DIMENSION DETAILS

3
65.4 17.5 33.1

8
4

R 10

24
4 12 4
10

R6
3

3RM
R30

22RM
5 2-01.2 MS
R1

12

6
5

26
4

10

R4
OPPOSITE 5 55 20 5 2-01.3 100-MAX/MIN
15
5

R5 2-01.1 8 2 R3
BRS FACE EQUAL 2 REQD SCALE 1:1.5 SCALE 1:1.5 SCALE 1:2
NOTES: FOUND ORIGINAL UNDIMENSIONED ISOMETRIC SKETCH ON THE INTERNET. REFER TO LAST SHEET FOR DETAILS
TITLE DRAWING CONTENTS PROJECT No 09D-19-00 PROJECTION
MODEL SCALE: 1:1
JDWDS
AN EXPERIMENTAL 4 CYLINDER STEAM PARTS AND ASSEMBLIES JDW DRAUGHTING SERVICES
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA
DATE
MARCH 2020
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
Copyright ©

ENGINE WITH ROCKING CROSSHEAD SHEET: 02 OF 03 A3 No: 09D-19-00-SHT02

2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
0211791000 E-MAIL: dewaal@xtra.co.nz.
DRAWINGS ARE FOR PERSONAL USE ONLY NOT FOR COMMERCIAL PURPOSES
 THE OFF SET ANGLE OF THE ECCENTRIC IN
RELATION TO THE CRANK AXIS TO BE
EXPERIMENTALLY DETERMINED FOR THE
SMOOTH RUNNING OF THE ENGINE AND
SATISFACTION OF THE BUILDER

CRANK
PIN
CRANK
DISC

ECCENTRIC
X

STEAM OUT

STEAM IN

179.5 7.07
OTHER ABBREVIATIONS
STEAM AS = AS SHOWN
OUT DP = DEEP
DAA= DRILL AFTER ASSEMBLY
D&TAA= DRILL AND TAP AFTER
ASSEMBLY QTY. PART NUMBER
CF = CLOSE FIT (SIZE FOR SIZE) 1 09D-19-00-1-01-BASE PLATE
PF = PRESS FIT 8 09D-19-00-1-02-PLATFORM PILLAR
PFAA= PRESS FIT AFTER ASSEMBLY 2 09D-19-00-1-03-CYLINDER END COVER
PCD = PITCH CIRCLE DIAMETER 1 09D-19-00-1-04-CYLINDER
RM = REAM 2 09D-19-00-1-05-CRANKSHAFT BEARING
HEX = HEXACON, 6SIDED 2 09D-19-00-1-06-VALVE ROCKER PLATE BEARING
CP = COMPRESSED 2 09D-19-00-1-07-STEAM SUPPLY PIPE
KNL = KNURLED 1 09D-19-00-2-01-ROCKING CRANK
CSK = COUNTERSINK 4 09D-19-00-2-02-PISTON
PL = PLACES 2 09D-19-00-2-03-PISTON CON-ROD-1
100 3.94 DWL= DOWEL 2 09D-19-00-2-04-PISTON CON-ROD-2
265 10.43 SPF= SPOTFACE 1 09D-19-00-2-05-CRANK DISC
NOTES: (T)HESOP=(TAPPED)HOLES EQUALLY 1 09D-19-00-2-06-MAIN CON-ROD
0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS MATERIAL ABBREVIATIONS: SPACED ON PCD 1 09D-19-00-2-07-ECCENTRIC
1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES. ALU = ALUMINIUM (T)HESOC=(TAPPED)HOLES EQUALLY 1 09D-19-00-2-08-ECCENTRIC STRAP-1
2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE. HALU= HARD ALUMINIUM SPACED ON CIRCUMFERENCE 1 09D-19-00-2-09-ECCENTRIC STRAP-2
3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF) BRS = BRASS OD = OUTSIDE DIAMETER 2 09D-19-00-2-10-VALVE ROCKER
4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE. BRZ = BRONZE OR GUNMETAL (BRZ/GM) ID = INSIDE DIAMETER 2 09D-19-00-2-11-VALVE
5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED. CI = CAST IRON SA-xxx = SUB ASSEMBLY-xxx 2 09D-19-00-M2.5x6 A-K GRUB SCREW
6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE. CU = COPPER 4 09D-19-00-M3 DOME NUT
7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GRA = GRAPHITE 4 09D-19-00-M3 WASHER
GLUE, EPOXY RESIN, OR SOLDER. MS = MILD STEEL/BRIGHT MILD STEEL 4 09D-19-00-M3x5 A-K GRUB SCREW
8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SS = SILVER STEEL OR STAINLESS STEEL 1 09D-19-00-M3x8 A-K C-SINK SCREW
SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL. SPS = SPRING STEEL 4 09D-19-00-M4 DOME NUT
9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL PEEK= POLYETHER ETHER KETONE 1 09D-19-00-M4 NUT
MAKER. SYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, 1 09D-19-00-M4 WASHER
10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER. TEFLON OR RUBBER 16 09D-19-00-M4x10 A-K CYL HEAD SCREW
11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER. IN GENERAL SYNTHETIC MATERIALS SOULD BE 8 09D-19-00-M4x14 A-K CYL HEAD SCREW
12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING. ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) 8 09D-19-00-M5 NUT
13. WASHERS AND/OR SPRINGWASHERS SHALL BE USED WHERE DEEMED NECESSARY. APPLIED TO THEM. 2 09D-19-00-M6 DOME NUT
XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED. nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED 2 09D-19-00-M6 WASHER
NOTES: FOUND ORIGINAL UNDIMENSIONED ISOMETRIC SKETCH ON THE INTERNET. REFER TO LAST SHEET FOR DETAILS
TITLE DRAWING CONTENTS PROJECT No 09D-19-00 PROJECTION
MODEL SCALE: 1:1
JDWDS
AN EXPERIMENTAL 4 CYLINDER STEAM GENERAL ARRANGEMENT, NOTES, JDW DRAUGHTING SERVICES
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA
DATE
MARCH 2020
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
Copyright ©

ENGINE WITH ROCKING CROSSHEAD BILL OF MATERIALS, ISOMETRIC VIEW SHEET: 01 OF 03 A3 No: 09D-19-00-SHT01
2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
0211791000 E-MAIL: dewaal@xtra.co.nz.
DRAWINGS ARE FOR PERSONAL USE ONLY NOT FOR COMMERCIAL PURPOSES