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45°
4 JLS-02D-TRUNK GUIDE SUPPORT FOOT 01
40 PCD
2 JLS-03A-CYLINDER CORE
49
22
2 JLS-03B-CYLINDER TOP FLANGE R14
11.5 11.5
12
2 JLS-03C-CYLINDER BOTTOM FLANGE
2 JLS-03D-CYLINDER VALVE PORTS PLATE
4
2 JLS-03E-EXHAUST PORT TUBE 02C
12
2 JLS-04-PORT PLATE
1 JLS-05A-VALVE CHEST 34 22.5 22.5 34 R6
52
2 JLS-05B-VALVE CHEST TOP DOME 1mm DEEP
2 JLS-05C-VALVE CHEST BOTTOM SCREW NIPPLE 16 BRS
42
90° OPPOSITE
2 JLS-05D-VALVE CHEST SIDE STEAM INLET SCREW NIPPLE 02A
7 7
SIDE
32
2 JLS-05E-VALVE CHEST SIDE COVER 19
2 JLS-06-CYLINDER TOP COVER 22RM EQUAL 4
15
2 JLS-07-CYLINDER BOTTOM COVER 4 PLACES
8
2 JLS-08-CYLINDER BOTTOM COVER GLAND
2
02D
6
2 JLS-09-VALVE SPINDLE GLAND 3x5 12
R1
8
R7
2 JLS-10-PISTON ROD SEAL DP
15
2 JLS-11-VALVE SPINDLE SEA 02A
1
37
106
7 7
4 JLS-12A-BASE MAIN BEARING BOTTOM PART ° 03A
32
4 JLS-12B-BASE MAIN BEARING TOP PART R6 ALL BRZ
BRS
42
8 JLS-13-MAIN BEARING BUSH
4 JLS-14-MAIN BEARING LOCATING PIN
52
4 JLS-15A-CRANKSHAFT PART-1
3
2 JLS-15B-CRANKSHAFT PART-2
R5
66
1 JLS-15C-CRANKSHAFT PART-3 SCALE 1:1.5
2 JLS-15D-CRANKSHAFT PART-4
30
4 JLS-16B-ECCENTRIC SHEAVE
3 JLS-16C-ECCENTRIC SHEAVE SPACER
2 JLS-17A-CONNECTING ROD PART-1 R6
2 JLS-17B-CONNECTING ROD PART-2 16 PLACES
3.5
4 JLS-17C-CONNETING ROD BEARING M5x10DEEP 16
9
2 JLS-18A-PISTON
2 JLS-18B-PISTON ROD 28
R1
5
2 JLS-18C-CROSSHEAD
14
2 JLS-18D-CROSSHEAD PIN 36
2 JLS-19-FLYWHEEL 60°
4 JLS-20A-ECCENTRIC STRAP PART-1 35 SCALE 1:1.5
4 JLS-20B-ECCENTRIC STRAP PART-2 6 TAPPED 52
8 JLS-20C-ECCENTRIC STRAP BEARING HOLES
4 JLS-20D-ECCENTRIC STRAP TOP BEARING EQUALY 40 PCD
2
2 JLS-21-REVERSER PLATE
2 JLS-22A-SLIDE VALVE SPACED 30
26RM
20 50 50 20 17 70 17
30
2 JLS-22B-SLIDE VALVE NUT ON PCD
2 JLS-22C-SLIDE VALVE SPINDLE 36 30°
1 JLS-23A-REVERSING HANDLE 03B BRS
1 JLS-23B-REVERSING MAIN SHAFT M6X10DEEP 6 PLACES 02B 10
15.3
1 JLS-23C-REVERSING CRANK 5
M4
2 JLS-23D-REVERSING CROSS LINK
1 JLS-23E-REVERSING MAIN COLLAR
20
10
8
1
1 JLS-23G-REVERSING MAIN SHAFT ADJUSTING SCREW 19
7
1 JLS-24-WOOD BASE
4 JLS-M2.5x9 GRUB SCREW BRS 4 4 4
16.5
17
10 JLS-M3 HEX NUT
42.5
40 JLS-M3 WASHER 34
11
29.5
45
3
12 JLS-M3x10 HEX BOLT 34
8
58
2 JLS-M3x12 HEX BOLT
1.5
16 JLS-M3x15 HEX BOLT
22
4 JLS-M3x6 GRUB SCREW 40 PCD
18 JLS-M4 HEX NUT 22 22
64
64
64
15
44 JLS-M4 WASHER
16 JLS-M4x12 HEX BOLT 03C 03B 3mm DEEP
10 JLS-M4x18 HEX BOLT
30
17
4 JLS-M4x24 HEX BOLT M3x10DEEP
4 JLS-M4x61 THREADED ROD R10 45°
11
42.5
8
18 JLS-M5 WASHER
4
16 JLS-M5x12 HEX BOLT R6 18 18
38
1 JLS-M5x50 THREADED ROD 19
30
6 JLS-M6 WASHER SCALE 1:1.5
8
6 JLS-M6x25 HEX BOLT
20
R6
ALL OTHER DIMENSIONS
17
05B
3
NOTES: DETAILS AS PER PART 03B
1. ALL PARTS WHICH DO NOT HAVE SIGNIFICANT FORCES
APPLIED CAN BE SOLDERED TOGETHER USING SOFT SOLDER. 18.5 4 TAPPED HOLES EQUALY SPACED ON PCD R6
66.5 66.5
2. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH 38 SCALE 1:1.5 03D
REGARDS TO HOLE AND SHAFT TOLERANCES. SCALE 1:1.5 05B
16
02B 4mm THICK SCALE 1:1.5
3. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE ALUM OR BMS 2 2
HOLES SHALL BE APPROXIMATELY 8% TO 10% LARGER THAN 12.1 11 11 12.1 BRS
17
9.5 9.5 CUT AFTER THRU
4
THE MATCHING TAPPED HOLE.
1
ASSEMBLY
7
4. PREFERABLY ALL TAPPED HOLES TO BE METRIC FINE (MF).
6.5 6.5
BRS
7 8.2
5. MATERIAL OF SOME PARTS HAVE NOT BEEN SPECIFIED, IT BRS 4RM
11.5
4
IS UP TO THE BUILDER TO USE/CHOOSE MATERIALS WHICH
WOULD BE THE MOST SUITED. 9 M8
03D 16 16
3
6. MATERIALS ARE INDICATIVE ONLY THRU
01 9mm 60 12
ABBREVIATIONS: DEEP DETAIL A 03E 30
15
8
CU = COPPER BRS = BRASS.
8
M8
M8
BRZ = BONZE OR GUN METAL BMS = BRIGHT MILD STEEL.
10
15
15
10
16 16
2.5
3 R3 S/S
7
45° M4
PRESS FIT
7
28
13
4
10
8.3
05E PIN AFTER
7.5
7.5
4 BMS
10
46 8 ASSEMBLY 8
32
6
2.5
22.5
SCALE 1:1.5
6
8.3
40 PCD
15A 8 71 4
10
19
7.5
7.5
13
26.5
50
26
7
S/S
10
18B
2.5
04
10
3mm THICK M10 3
56
BRZ 4 PRESS FIT PIN
10
BRZ
22.5
12 SCALE 1:1.5
M4
15C 12 4 18D
10
05E 1.25
1 S/S M4
6
TAKE OVER HOLES
M4
4
2
REFER TO DETAIL A 0.5mm THICK 19.5 19.5 BRS FROM PART 03B 18A
4
SHEET 02 50 2 4 10 FOR ALL OTHER 1 SCALE 1:2
15 15 DIMENSION DETAILS
07 7 7 18C 22A S/S
9.5 9.5 REFER PART 15C 24 4 42 4 10 4 BRZ
24
26
13 PRESS FIT
M4
2
BRONZE
14
10
10
9
7
BUSH
20
BRZ or CI or
6
21.5
GRAPHITE
7
40 PCD
3
10 6RM
6
6RM
4 8 3 12
26
22
9
9
M12
45° 13 75 SCALE 1:1.5
M8
60 22C
5
S/S
AL 22B
40 PCD LR 20
2 22C
21.5
73
80
15 15 TAKE OVER HOLES DRILL OIL HOLE BRS BRZ
BRS FROM PART 03C 8 M3 M3 BMS
AFTER ASSEMBLY
05A 15 15 12 5 2 5
VETON OR BRZ
°
TAKE OVER ALL HOLES BMS BRZ
75
FROM PART 04 12.5 12.5 6 TEFLON 10
20
10
PRESS FIT 22B
17B
5 5
10 VETON OR 4 5 5
4
7
9 TEFLON 5 5
14
10.5
3
15 15 MATCH TO
22.5
4 BMS 12B
11 PART 17A 19 4 3
R4
21.5 21.5
M2.5
10
3
7.5
10
2
SCALE 1:1.5
6
12
5
2 18° 18° 3
45°
5 4
SCALE 1:1.5 PRESS FIT
7.5
15 15.5° 15.5°
6
SCALE 1:1.5 R2 21
13 10 10
8
12B
4
15 BRS R4
M3x8 DEEP 13 BMS or 18 18
4
6 PRESS FIT 16 BMS 10 R4
BRONZE OPPOSITE BMS 8
4
10 2 10 2 3 R4.1 BMS
BUSH BRZ FACE
BRS EQUAL DRILL 5RM 3 3
4RM
AFTER BMS 5
M10 28 R4
9
ASSEMBLY
21.5
4 8 4
10.5
6
8 8 2 13 16C R5
0
8
3mm THICK 0
11
R6
R6
M12 7 R7 2
6
1.5 R7
M12
5
19
R74
M4
BRZ 4 14
20A 2
ASSEMBLY
7.5
2 10 2 2 BMS
10
05C M12
2.5 45
8
R4
17A
45 M8 ° 10 3mm THICK R13
11
70 3 .5
9
05D
°
10
MATCH TO
R1
12 A
36
20C
15°
22
PART 20A
4
M12 10
2.5 45°
19.5 9 4
3
5
16 BRZ
R13.5
PRESS FIT 16 PRESS FIT BRZ
10 5 16
24
BRONZE
32
BRZ BRONZE 09
5
08
0.5
10
5
4RM
2 BMS 1 5 5 1 4
6RM
M2.5
8
M12
13 20B
7.5 1.5
21 21 SECTION A-A
SCALE 1:1.5 FOR ALL DIMENSION
BRS 16 DETAILS REFER PART 20A BMS
14 BMS SCALE 1:1.5
NOTES: THE DESIGN IS LOOSELY BASED ON A DESIGN BY Mr.J.L.SOUMARD
TITLE DRAWING CONTENTS PROJECT No
PROJECTION
MODEL SCALE: 1:1
VERTICAL TWIN CYLINDER STEAM ENGINE WITH PARTS AND ASSEMBLIES JDW DRAUGHTING SERVICES
JAN-2014
DATE
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
SINGLE VALVE CHEST AND REVERSER
Copyright ©
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.
NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz. SHEET:03 OF 05 A3 No: JLS-03
23A BRS 3 5 2.5
R5
23B BMS SA-102 12B
02A
5
SA-103
R20 7 1mm DEEP 4
20
68.5
128 SA-102
4 SCALE 1:2 13
3 02B 13
5
R2
9.8
R2
10
13
3
12A
50
19.5
SLIDE FIT BRONZE BUSH 02C 02B 14
M3
60 SA-105
5
4
BRS 4 15A
SCALE 1:1.5 11 15D
02D 16B 15A
7 3 8 23D BRS 10 16B 16B
R5
18B
R3 7 3 15A 16B
23G
15A 15D
BRZ BMS SA-101 16C 15C
12
23A
M4
16C 16C
BMS 19 15B
4 4
BRS
50
23F 18C
M3 2.5 06 SA-106 23C 23E
23C
5
12
5
22A
13
22B 23B
03B
12
11
7
PRESS FIT
SA-108
AFTER 03D 03A 18D
42
23F ASSEMBLY 22C SA-112
APPROX 69
04
7
5
07 17C
05B 10
ALL 6 17B
05B 08
155
SA-119 SA-109
05D
66.5
SA-105
SA-105
11
14 SA-105
05E SA-105
20A
10
SA-108
SA-109
SA-112 21 21
23D
23D
SA-109
SA-106
SA-110
SA-110 SA-110 SA-110
SA-120