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flexible humidity sensors enabled with porous interdigitated
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electrode created by direct laser writing carbonization
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Soochow 215123, PR China
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Abstract
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For their advantages of flexibility in nature, low cost, and ease of processing, polymers and
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polymer composites are considered to be ideal candidatesfor the development of wearable and
flexible humidity sensors. Nevertheless, the commonly adopted polymer-based humidity sensing
materials are usually subjected to long-term stability issue, due to a lack of chemically
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crosslinked network structure. Herein, we rely on the robust Michael addition reaction between
polyethyleneimine (PEI) and tannic acid (TA) in aqueous solution for fabricating the chemically
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crosslinked TA-x-PEI based humidity sensors through a simple spray coating process. With
assistance of direct laser writing carbonization (DLWc) technique, we manifest that the
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combination of TA-x-PEI with porous carbon interdigitated electrode (PC-IDE) allow for facile
fastresponse and recovery, low hysteresis and good long-term stability. SEM microscopy, Raman
Polyethyleneimine (PEI); Tannic acid (TA); Direct laser writing carbonization (DLWc); Porous carbon interdigitated
electrode (PC-IDE);.
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circuit modeling have been performed to gain an in-depth understanding of the humidity sensing
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behavior and the underlying mechanism for the newly developed PC-IDE enabled TA-x-PEI
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Keywords
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direct laser writing carbonization
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This preprint research paper has not been peer reviewed. Electronic copy available at: https://ssrn.com/abstract=4436274
Crosslinked tannic acid/polyethyleneimine for high-
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performance flexible humidity sensors enabled with porous
interdigitated electrode created by direct laser writing
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carbonization
Hongyan He, Yanbo Yao, Tao Liu
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University, Soochow 215123, PR China
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Email: tliu@suda.edu.cn; ybyao@suda.edu.cn
1. Introduction er
Humidity sensorsplay important roles inour daily life as well as indifferent areas of
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modern industries [1-4]. They can be found from the routine applications for weather
resistive/impedance type [7], among which the resistive/impedance ones gain the
most popularity for their simplicity, convenience and cost effectiveness. Regardless
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the read-out schemes, the sensing mechanisms and the material composition of the
sensing elements, the conventional humidity sensors are typically built on a rigid
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substrate, which lacks the desired flexibility as demanded by the newly emerged trend
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Tannic acid (TA); Polyethyleneimine (PEI); Direct laser writing carbonization (DLWc); Interdigitated
porous carbon electrode (PC-IDE); Polyimide (PI); Scanning electron microscopy (SEM); Fourier
transform infrared spectroscopy (FTIR); Polyaniline and graphene oxide (PANI/GO).
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inwearable and flexible electronics. In recent years, more and more research worksare
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focusing on developing flexible and wearable humidity sensors with the
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ease of fabrication, in addition to the commonly required high sensitivity, fast
response, wide detection range and good stability [8-13]. Up-to-date, a variety of
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conductive 2D materials [17], insulating ceramics [18], metal oxides [19,20] and
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metal-organic-frameworks [21], polymer and polymer composites [22-24], etc. have
been developed, among which the polymer and polymer composite, for their
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compliant nature and additional advantages like low cost, ease of processing and
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synthesis, and good compatibility with different fabrication techniques, are considered
to be the most suitable candidates as the humidity sensing materials in fabricating the
wearable and flexible humidity sensors. The typical polymers used for humidity
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polyethylene oxide [14], are hydrophilic in nature and also possess a linear chain
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and flexible humidity sensor would make such a problem even worse. Therefore, in
order to enhance the long-term stability of a wearable and flexible humidity sensor, it
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be easily processed and crosslinked, such that the long-term stability issue caused by
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polymer chain/segmental dissolution/migration/relaxation can be mitigated [25].
Beyond the issue aforementioned for the sensing material selection, the electrode
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patterning and fabrication [26-28] and its robust integration/assembly with the
substrate and the sensing material also play a critical role in making the humidity
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asinkjet printing, screen-printing, 3D printing, andphysical and chemical vapor
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deposition [29], are now available that can be used for making the patterned
electrodes. Nevertheless, these methods, either due to the complicated process for ink
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formulation preparation or requiring high-vacuum processing environment, are not
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optimal in making the wearable and flexible humidity sensors in terms of cost
effectiveness and the capability for robust integration with the flexible substrate and
well as electrode preparation, we are herein proposing a solution, which relies on TA-
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humidity sensing material in combination with anewly emerged direct laser writing
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groups to allow for protonation and ionic conduction when absorbing moisture. Such
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a characteristic makes PEI a good candidate as the sensing material [30-32]for
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humidity sensor of resistive/impedance type. Nevertheless, the pristine PEI polymers
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makes the PEI-based humidity sensor subject to long-term stability issue in particular
when working at high moist environment. In the present work, we adopt the naturally
abundant, non-toxic and low-cost chemical of TA [33] (Scheme 1b) to crosslink PEI
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through Michaeladdition reaction [34](Scheme 1c) to form a TA-x-PEI humidity
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sensing layer. Similar to polydopamine, the multiple phenolic hydroxyl groups of the
fabricatedin our present work through spray coating of a mixture of TA and PEI onto
the PC-IDE created by DLWc on a compliant polyimide (PI) film. The DLWc is a
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patterns at ambient conditions [35-39]. This process has been applied in the past for
making the humidity sensors by generating graphene oxide [40,41] or used for
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carbon electrodes for making performance enhanced humidity sensor has not been
present work, we demonstrated that the use of DLWc generated PC-IDE can
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significantly improve the sensitivity of the TA-x-PEI based humid sensors. Beyond
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the sensitivity, the PC-IDE enabled TA-x-PEI based flexible humid sensor also
manifest fast-response, low-hysteresis and good durability, which along with its
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simple and low-cost fabrication procedures would make it useful for a variety of
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Scheme 1. Chemical structures of (a) TA and (b) PEI and (c) Mechanism of
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crosslinking reaction between TA and PEI through Michael Addition. The symbol
2. Experimental
Fig. 1a shows the geometric design of the PC-IDE. Its fabrication was carried out by
using a CO2 Laser cutting machine (QL-CO2L30, Xunlei Laser Technology Co.,
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making the PC-IDE enabled TA-x-PEI humidity sensor (A photograph shown in Fig.
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1a for demonstration). To fabricate the TA-x-PEI sensing layer, a 10 wt% PEI
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(Sigma-Aldrich, Mw ~ 25,000 g/mol and Mn ~ 10,000 g/mol) and a 10 wt% TA
(Shanghai Yuanye Biotechnology Co., Ltd., AR) aqueous solution were prepared first.
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Tris buffer was used to adjust the pH value of the TA solution at 8.5. Subsequently,
the PEI solution and the TA solution were thoroughly mixed at room temperature
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(BPC-70F, Shanghai Yiheng Scientific Instrument Co., Ltd.) at 25℃ for overnight.
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The aged PEI/TA mixing solution was sprayed with a spray gun (HP-BS, Anest Iwata
humidity sensor on a gold IDE supported by a PI film that was prepared with vacuum
The morphology of the PC-IDE before and after coating the TA-x-PEI sensing layer
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was observed by scanning electron microscopy (SEM, Hitachi SU8010)at 5 kV. The
microstructure of the PC-IDE was also characterized bya confocal Raman microscope
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with a 514 nm excited laser (LabRam HR800, 50×objective). The Fourier transform
infrared spectroscopy (FTIR, Bruker Invenio R) was applied to examine the reaction
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between TA and PEI. The evaluation of the humidity sensing performance for the PC-
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Equipment Co., Ltd. See S1 for its operation principle and specifications).Unless
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otherwise specified, the temperature was maintained at 30 ℃ for all humidity tests
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(RST5260F, Suzhou Risetest Electronic Co., Ltd.) was used to measure the
impedance of the sensor in a frequency range from 0.01 Hz to 1 MHz. For all
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3. Results and Discussion
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3.1 Characterization of PC-IDE electrode and TA-x-PEI sensing layer
prepared PC-IDE as shown in Fig. 2a reveals its amorphous carbon structure [36,37]
as evidenced by the signature features of the D band (1350 cm-1) and the G band
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(1576 cm-1), respectively related to the disorder/defect structure and the vibration of
the sp2 carbon network. The morphologies of the PC-IDE electrode before and after
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spray coating of the TA/PEI solution are show in Fig. 2b-2d and 2e-2g, respectively.
protrude above the surface of the PI film (Fig. 2b) and manifest a rich porous structure
(Fig. 2c and 2d). After spray coating and formation of the TA-x-PEI sensing layer, the
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structure of the PC-IDE maintains intact (Fig. 2e) and the pores of the PC-IDE has not
been filled/blocked by the deposited polymers (Fig. 2g). Instead, the carbon/graphitic
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platelets of the PC-IDE are coated by a layer of TA-x-PEI (Fig 2e vs. Fig. 2b). Due to
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the large surface-to-volume ratio of such an open structure, the water molecules can
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easily get access to a large amounts of sensing sites of the TA-x-PEI sensing materials,
which is responsible for the high sensitivity of the PC-IDE enabled TA-x-PEI based
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humidity sensor as shown later.
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Fig. 1. (a) Geometric design of the PC-IDE fabricated by DLWc technique and a
procedures used for fabricating the PC-IDE enabled TA-x-PEI humidity sensor.
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Fig. 2. (a)Raman spectrum of the as-prepared PC-IDE and(b-g) SEM images of the
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section view) and after (e – overall view, f – magnified surface view, g – magnified
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cross-section view) spray coating and formation of the TA-x-PEI sensing layer.
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In order to follow the crosslinking reaction between TA and PEI to identify the
formation of TA-x-PEI, the FITR spectra of the neat PEI and TA as well as the TA-x-
PEI formed at various volume ratios of PEI to TA were collected (Fig. 3a). We
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consulted the previous studies for PEI [43,44] and TA [45,46] to assign the major IR
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bands appeared in the spectra, as detailed in S2 (See Supporting Information).
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Fig. 3. (a) FTIR spectra of PEI and TA as well as the TA-x-PEI formed by
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crosslinking reaction between PEI (10 wt%) and TA (10 wt%) at varied volume ratio.
of PEI and TA. (b) Dissolution/swellingbehavior upon water immersionfor the dried
from 3000 to 3700 cm-1for the TA-x-PEI as compared to the neat PEI was used as an
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indication for the successful crosslinking reaction between TA and PEI. Nevertheless,
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the intrinsic broadness of the IR feature in this region for both PEI (N-H) and TA (OH)
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makes it difficult to draw such a conclusion solely based on the broadening of the N-
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the formation of TA-x-PEI. In order to do so, we first synthesized the IR spectrum of
PEI+TA by a simple mathematical addition of the spectra of PEI and TA (Fig. 3a),
which is used as a reference for identifying the possible spectroscopic changes caused
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by the chemical reaction between TA and PEI. With the spectrum of PEI+TA as a
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reference, we can see in Fig. 3a that the bands at1715 cm-1 and 1531 cm-1 originally
groups, the in-plane bending motion of the aromatic C–OH is greatly suppressedto
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Fig. 3a, we can also observe that the band at 1200 cm-1 due to asymmetric stretching
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indication of the occurrence of crosslinking between TA and PEI. Lastly, the sharp
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which is presumed a result of the covalently bonding formation between PEI and TA
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deposited a drop of the selected aqueous solution on a glass substrate, including PEI,
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TA:PEI = 0.40, TA:PEI = 0.20 and TA:PEI = 0.10. After drying, the residual polymer
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films were then immersed in water at room temperature for monitoring their
dissolution and swelling behavior with time. As shown in Fig 3b, we observed that the
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water resistant ability for the selected samples follow the order of PEI <TA:PEI =
0.10 <TA:PEI = 0.20 <TA:PEI = 0.40. Upon 12hrs of soaking in water, the films of
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contrast, the TA-x-PEI samples formed by TA:PEI = 0.20 and TA:PEI = 0.40 only
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showed minor swellingand no sign of dissolution even upon 24 hrs of soaking in
3.2 Humidity sensing behavior for the PC-IDE enabled TA-x-PEI humidity sensor
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There are multiple factors, e.g., the porous structure, the surface chemistry and the
geometric design of the IDE electrode, as well as the thickness of the TA-x-PEI
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sensing layer, etc., that can influence the humidity sensing behavior for the newly
humidity sensing behavior of the PC-IDE enabled TA-x-PEI humidity sensor. In order
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to perform this task, we first carried out a screening experiment to determine the
appropriate thickness or amount of TA-x-PEI that is used for making the sensor.
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According to the impedance response at 60% RH and 30 ℃for the sensor prepared
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with the selected solution of TA:PEI = 0.20 at varied spraying time (S3 and Fig. S1,
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Supporting Information), we fixedthe spraying time at 5 min and prepared a series of
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behavior of the PC-IDE enabled TA-x-PEI humidity sensor. Fig. 4a shows the graph
representative example, Fig. 4b shows the Bode plots for the sensor prepared
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withTA:PEI = 0.20and tested at relative humidity varied from 35% to 90%. As
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expected, at all frequencies, the impedance of the sensor shows a decreasing trend
with increasing the humidity level. This is because, with increasing the humidity,
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more water molecules are adsorbed into the TA-x-PEI sensing layer to result in the
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protonation of PEI and create more free ionic charges to lead to a smaller value of the
impedance. As noted in Fig. 4b, the frequency response of the sensor impedance at
low humidity level (< 60% RH) is drastically different from that at high humidity
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level (> 60% RH). In the former case, the impedance decreases with increasing the
frequency, which indicatesthat the protonation of PEI is not sufficient at low humidity
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to create high concentration of free ionic charges. Therefore, the impedance response
of the sensor is mainly capacitance dominant. The higher is the frequency, the smaller
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is the impedance. In the latter case, a relatively high concentration of free ionic
the senor and results in an increase of the impedance with frequency, due to the
motion of the large sized ionic species cannot response timely to the rapid changing of
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the electric field. With increasing the ratio of TA to PEI, the mobility of the ionic
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charges originating from the protonation of PEI decreases due to the enhanced viscous
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drag upon the increase of the crosslinking density of TA-x-PEI, which consequently
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Fig. 4. (a) Graph of the controlled humidity at 30℃ used for sensor performance
evaluation; and the correspondingly determined (b) Bode plots of the PC-IDE enabled
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TA-x-PEI humidity sensor with TA:PEI = 0.20 and tested at varied relative humidity;
(c) Effects of the ratio of the TA:PEI and the relative humidity on the averaged
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impedance response (0.01 Hz – 10 Hz) of the sensors; (d) Evaluation of the humidity
sensing behavior for the PC-IDE enabled TA-x-PEI humidity sensor with varied ratio
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To further examine this point, in Fig. 4c, we summarize the averaged impedance
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response from 0.01 Hz to 10 Hz tested at 35% and 90% RH for the sensors prepared
with different ratios of TA to PEI.As can be seen, at high humidity level (90% RH),
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the sensor impedance indeed increases with the ratio of TA to PEI when the value of
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TA:PEI is relatively low (< 0.10). Such an increase of the impedance with the ratio of
TA:PEI at low concentration of TA is due tothe reduction of the mobility of the ionic
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charge carriers upon increasing the crosslinking density. However, when further
increasing the ratio of TA:PEI (> 0.10), the sensor impedance begins to decrease and
then shows an up-turn transition at TA:PEI ~ 0.20 – 0.25. Such a peculiar behavior is
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due to the competing effect caused by TA when its concentration is high. On the one
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hand, the dissociation of the polyphenol groups in TA contributes additional ionic
charges, which tends to decrease the impedance; but on the other hand, the high
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crosslinking density associated with the high concentration of TA would reduce the
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mobility of the ionic charge carriers, which tends to increase the impedance. As a
consequence of such a competing effect, one observes the decrease and then increase
behavior of the impedance for the conditions of TA:PEI > 0.10. In contrast to high
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humidity condition, the protonation of the PEI and the dissociation of the polyphenol
groups in TA are suppressed at low humidity (35% RH), which makes the impedance
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response of the sensor being mainly dominated by capacitance effect that showslittle
dependence on the ratio of TA:PEI, as evidenced in Fig. 4c. By taking the averaged
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RH, which is termed as |Znorm| for convenience, we evaluated the humidity sensing
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behavior for all sensors. As shown in Fig. 4d, the values of |Znorm| for all
that the loweris the ratio of TA:PEI, the higher is the sensitivity of the sensor to
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humidity change. The sensors prepared with the neat PEI andthe TA-x-PEI with low
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crosslinking density have the highest sensitivity. Nevertheless, when considering the
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slightly crosslinked TA-x-PEI (Fig. 3b), we chose the TA-x-PEI sensing layer
prepared with TA/PEI = 0.20 as the candidate for further evaluating the sensing
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linear relation between |Znorm| and the relative humidity shown in Fig. 4d (in particular
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for intermediate and high humidity) is commonly observed in different types of
polymer-based humidity sensors [47-54]. This suggests that we can use the analytical
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relation:
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|Z| = 𝑎𝑒𝑥𝑝( ― 𝑏 × 𝑅𝐻) (1)
to fit the experimentally measured relation between impedance and humidity, from
which the absolute and the relative sensitivity at a given humidity can be respectively
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evaluated as:
d|Z|
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dRH
= ―𝑎𝑏e𝑥p ( ― 𝑏 × RH) (2a)
d|Z|/a
dRH
= ―𝑏e𝑥p ( ― 𝑏 × RH) (2b)
With this approach, we evaluated the relatively sensitivity at 60% RH for the PC-IDE
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enabled TA-x-PEI humidity sensor prepared with TA:PEI = 0.20 and compared it
humidity sensor made of the composite of polyaniline and graphene oxide (PANI/GO)
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[54]. We attribute the high sensitivity of the PC-IDE enabled TA-x-PEI humidity
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sensor to the porous structure of the IDE electrode. The porous structure of the IDE in
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combination with anappropriate amount of TA-x-PEI being deposited would be able
to create a large amount of readily accessible sensing sites for water moleculesto lead
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to a high sensitivity, which otherwise cannot be achieved by a uniform IDE. In order
to verify this point, we prepared a TA-x-PEI (TA:PEI = 0.20) based humidity sensor
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vacuum sputtering. The geometric dimension of the gold IDE is similar to that of the
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PC-IDE; and in the sensor preparation, the spraying time of the aqueous solution of
TA/PEI was maintained at 5 min. Fig. 5a shows the Bode plots for theTA-x-PEI on
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gold IDE tested at varied humidity levels. Even at high humidity level, its frequency
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response is capacitance dominated, which is in drastic contrast to the PC-IDE enabled
sensors (Fig. 4b). With |Znorm| as a measure, we compare in Fig. 5b the humidity
sensing behavior of the gold IDE based sensor with the PC-IDE enabled TA-x-PEI
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humidity sensor (TA:PEI = 0.20). Apparently, the sensitivity of the gold IDE based
study on the sensitivity of the sensor made from the same TA-x-PEI sensing layer but
on different IDE electrodes (uniform gold vs. porous DLWc carbon) indicate the
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benefit of using porous IDE electrodes for greatly enhancing the number of sensing
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Fig. 5. (a) Bode plots for the humidity sensor prepared by spraying the aqueous
solution of TA:PEI = 0.20 on a uniform gold IDE electrode; (b) Comparison of the
humidity sensing behavior for the sensors made from TA:PEI = 0.20 deposited onto
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the uniform gold IDE and the PC-IDE; Comparison of the experimentally measured
and the equivalent circuit model fitted results for the complex impedance diagram (c)
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and Bode plot (d) of the PC-IDE enabled TA-x-PEI humidity sensor (TA:PEI = 0.20).
The equivalent circuit model is given in the inset of (c). In (c) and (d), the scattered
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data are the experimentally measured values; and the smooth curves are the
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the sensor (TA:PEI = 0.20) tested at varied humidity levels by using equivalent circuit
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modeling [55,56]. The equivalent circuit model is given in the inset of Fig 5c. In the
circuit, the Warburg element – W1 [57] represents the impedance induced by the
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diffusion of the ionic species of H3O+ and OH- in the TA-x-PEI sensing layer, which
and the protonation of the amino groups of PEI upon the adsorption and diffusion of
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water molecules in TA-x-PEI. The capacitance element C1 is for describing the
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geometric capacitance of the sensor due to the dielectric response of the PI substrate
film and the polymeric network of the TA-x-PEI. In parallel with C1 is a constant
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phase element – CPE1, which is for modeling the distributed capacitance contributed
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by the electrical double layer (EDL) built up in the porous structure of the PC-IDE.
The modification of EDL by the diffusion and sub-diffusion of the ionic species in the
pores leads to the CPE impedance behavior [58]. The ionic transport resistance
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associated with CPE1 in the pores is reflected by the serially connected resistor
element - R1. The interesting inducive loop observed in the complex impedance
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diagram as shown in Fig. 5c, which is more evident for high humidity condition, is
modeled in the circuit by an inductor element – L1. According to the previous studies
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[56,59], we attribute the appearance of the inductive behavior in our PC-IDE enabled
TA-x-PEI humidity sensor to the kinetics associated with the dissociation of the
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ions from TA, their transportation by water molecules, and then consumption in
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protonation of the neighboring amino groups of PEI, and/or the cyclic
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adsorption/desorption of the ionic species to the PC-IDE is able to create a current
loop, which results in the experimentally observed inductive behavior. The serial
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resistor element - R2 connected with L1 is due tothe transportation resistance of the
ionic species involved in the multi-step kinetics mentioned above. The equivalent
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dependent impedance results obtained at all humidity levels. With the results of 35%
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RH and 90% RH as the representative examples, the experimental and the fitted
complex impedance diagram and the Bode plot are shown in Fig. 5c and 5d,
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respectively, both of which show good agreement between the experimental
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measurements and the modeling fitting results. On the basis of the equivalent circuit
modeling study, we found that, in addition to L1, it is necessary to include the element
which again suggests the critical role played by the PC-IDE in dictating the humidity
In addition to sensitivity, the response time and the recovery time, the hysteresis
and the long-term stability are also important metrics in evaluating the performance of
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the saturated KCl solution,we estimated the response time and the recovery time for
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ourPC-IDE enabled TA-x-PEI humidity sensor (TA:PEI = 0.20). Fig. 6a shows the
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cyclic impedance response measured at 10 Hz, from which the response time and the
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recovery time were estimated to be 10 s and 12 s, respectively. The comparison of the
response/recovery time of our sensor with the literature reported results [47-54] can
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be found in Table S1. The consistent and rapid time response of our sensor is
attributedto the large surface area of the TA-x-PEI sensing material exposed through
porous structures of the PC-IDE electrode, which allows for the moisture to be
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quickly absorbed and evaporated and thus leads to a short response/recovery
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time.With a similar humidity ramping procedurefor the hysteresis evaluation as in
and ramping-down (desiccation) in the range of 35% RH - 90% RH. The well-
overlapped curves for humification and desiccation qualitatively manifest the good
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∆𝐻𝑚𝑎𝑥
𝛾𝐻 =± 2𝐹𝐹𝑆 (3)
where ∆𝐻𝑚𝑎𝑥 is the maximum impedance difference between the humification and the
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desiccation curves, and𝐹𝐹𝑆 is the full-scale impedance output in the testing range of 35%-
90% RH. This value is comparable to the literature reported results [47-54]as
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summarized in Table S1. To evaluate the long-term stability of our PC-IDE enabled
such a test, a freshly prepared sensor (TA:PEI = 0.20) was exposed in ambient
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environment for 30 days without any special protection and care. Every 6 days during
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this period, we set the sensor in thecontrolled humidity environment at a few selected
humidity levels to record its impedance. Fig. 6c shows the results of impedance
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change over time during this 30-day testing period. According to the test, the
impedance change at each humidity level is less than 2%, which indicate the good
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Fig. 6. Evaluation of the humidity sensing performance for the PC-IDE enabled TA-
x-PEI humidity sensor (TA:PEI = 0.20). (a) Response and recovery time measurement;
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(b) Hysteresis evaluation; (c) Long-term stability test. In all tests, theaverage
impedance value from 0.01 Hz to 10 Hz was used as the measure for the related
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performance evaluation.
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4. Conclusion
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On the basis of the robust crosslinking reaction between polyethyleneimine (PEI) and
tannic acid (TA) in aqueous solution, as well as the direct laser writing carbonization
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(DLWc) for creation of porous carbon interdigitated electrode (PC-IDE), we
TA-x-PEI based humidity sensors, which have the advantages of high sensitivity, fast
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responseand recovery time, low hysteresis and good long-term stability. The
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comprehensive studies upon SEM microscopy, Raman and FTIR spectroscopy,
TA-x-PEI based humidity sensors. The simple and low-cost fabrication procedures for
the sensor developed in this work and its inherent compliant nature and good sensing
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Declaration of Competing Interest
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The authors declare that they have no known competing financial interests or personal
relationships that could have appeared to influence the work reported in this paper.
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Acknowledgments
This work was supported by the National Natural Science Foundation of China
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State and Local Joint Engineering Laboratory for Novel Functional Polymeric
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Materials; Priority Academic Program Development (PAPD) of Jiangsu Higher
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