Professional Documents
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851
Property and Brief definition Common units Some standards relevant Typical values or value ranges
usual symbol to determination for PVca
in plastics
Rigid PVC Flexible PVC
Density Mass of unit volume. For kgm- 3 ; ISO/R 1183-1970;e M; S: 1·30- M: H0-1·35g
p practical purposes numer- gcm- 3 ; BS 2782: Part 6: Methods 1·45gcm- 3 cm- 3
ically equal to relative Ibin- 3 ; 620A-D: 1980; M(G): approx.
density (also sometimes lb ft- 3 BS 4618: Section 5.1: 1970; 1·5gcm- 3
called specific gravity), ASTM D 792-66 (1979) (Dis- F: approx. 1·4
which is the ratio of the placement method); gcm- 3
density of a material to ASTM D 1505-85 (Density PVC
that of water at the same gradient tube); homopolymer:
temperature DIN 53 479-1976 1·4gcm- 3
Tensile Maximum stress which the Nm- 2 (=Pa); ISO/R 527-1966; M: 31-60MPa M (and other
strength material will withstand Ibfin- 2 (psi); ISO/R 1184-1983 (For films); (BS2782 or compounds):
aTb before failure (yield or kgfcm- 2 ISO 6239-1987 (For small ASTMD638t 10-25MPa
break) For fibres: g per specimens) ; M(G): approx. (BS 2782)
N.B. Comments on denier, or g per BS 2782: Part 3: 1l0MPa S: 15-21MPa
common types of tex Methods 320 A to F: (ASTM D 638) (ASTMD882)
failure in strength 1986 S: 38-45MPa
tests are given Methods 326 A to C: F: 2·7-3·0 g per
in BS4618: 1983 (for films); denier (=330-
Section 1.3: 1975 ASTM D 638-84; 370MPa
ASTM D 882-83 (For thin sheet approx.)
and films);
ASTM D 1708-84 (Microtensile
specimens) ;
DIN 53 455-1981
Elongation at The increase in the length of Normally % of As for tensile strength M: 2-40% M: 150-400%
break (or a test specimen caused by the original (measured in the same M(G): 1-2% S: 120-250%
yield) the tensile stress at the length; oc- tests) S: 5-35%
eT d moment of rupture (or casionally units F: 10-20%
yield) of length
Flexural Maximum stress in the outer As for tensile ISO 178-1976;e M: 62-100 MPa Very low values
strength fibre of a specimen at the strength BS 2782: Part 3: Method (ASTM 0 790) for normally
a/ moment of break in bend- 335A:1983; M(G): approx. plasticised PVC
ing (in specified ASTM 0 790-84; 138MPa materials
conditions) DIN 53 452-1977 (ASTMD 790)
N.B. Flexural strength
at yield is the
analogous stress at
yield (calculated
from a formula ap-
propriate to the
test method)
Tear resist- Force or load (stated di- N; kgf; lbf; ISO 6383-1983: Parts 1 and 2 S: 20-100Nmm- 1
ance (tear rectly or per unit speci- or BS 1763: 1975 (Thin sheeting:
strength) of men thickness) required g; oz; lb; Elmendorf test);
sheeting and to initiate tearing or/and or BS 2739: 1975 (Thick sheeting);
film propagate a tear in spec- Nmm- 1 ; BS 2782: Part 3: Method 360B:
ified test conditions kgfmm- 1 1980 (Trouser-tear test);
aM = mouldings; M(G) = mouldings with 25% glass fibre; S = sheeting and/or film; F = fibre.
b,d Symbol not in wide general use.
e Specification numbers in brackets after numerical property values indicate the source of standard test(s) by which the values were obtained,
not that the values are numerical requirements laid down in the particular specification(s).
e Under revision.
(continued)
Property and Brief definition Common units Some standards relevant Typical values or value ranges
usual symbol to determination for pvca
in plastics
Rigid PVC Flexible PVC
Miscellaneous
ASTM D 3998-81 (test carried
out on plastometer
extrudates);
ASTM D 45088 (test on 'chips',
i.e. small, fiat specimens')
Hardness Ability of material to resist Completely arbi- Durometer (shore) hardness M (and other M (and other
indentation under rigidly trary, related to ISO 868-1985; compounds): compounds):
specified conditions (in- arbitary hard- BS 2782: Part 3: Method Durometer BS softness no.
cluding particular, spec- ness scales used 365B:1981; (Shore D 15-90
ified combinations of in- in particular test BS 2719: 1975 (pocket-type sca1e)65-85 Durometer (Shore
dentor and stress) methods (e.g. instrument); Rockwell (R A scale) 50-95
N .B. Determination of hard- Shore, ASTM D 2240-85; scale) 110-120 Rockwell (R
ness by scratch resis- Rockwell, Bar- DIN 53 505-1985 Ball indentation scale) 5-80
tance is not relevant to col specified (DIN 53456):
PVC scale units) BS softness numbe,s 75-155
BS 2782: Part 3: Method
365A:1983
f Readily machined from products or exposure-test specimens (e.g. weathering). Test very sensitive to presence of microcracks.
g Applicable mainly to pPVC. (colllinued)
Property and Brief definition Common units Some standards relevant Typical values or value ranges
usual symbol to determination for PVC"
in plastics
Rigid PVC Flexible PVC
Ball-indentation hardness
ISO 2039: Part 1-1987;
BS 2782: Part 3 : Method
365D:1983:
DIN 53 456-1973
Rockwell hardness
ISO 2039:Part 2-1981;
BS 2782: Part 3: Method
365C: 1986;
ASTM D 785-65 (1981)
Barcol Hardness h
BS 2782: Part 10: Method
1001:1983
(identical with European stand-
ard EN 59)
ASTM D 2583-87
Elastic moduli:
(a) in tensioni Ratio of tensile stress to As for tensile ISO/R 527-1966; M (and other Very low at nor-
E tensile strain in revers- strength BS 2782: Part 3: Methods 320A compounds): mal plasticiser
ible conditions to F: 1986; 2·5-3·5GPa contents
N.B. Secant modulus: The ASTM D 638-84; (ISO, BS,
ratio of stress to cor- ASTM D 882-83 (For thin sheet ASTM or DIN
responding strain at and films); methods)
any given point on the DIN 53 457-1968
stress-strain curve
(b) in shear 'Modulus of rigidity': ratio As for tensile (or ISO 458-1985 M (and other Very low at nor-
G of shear stress to shear shear) strength Part 1 (General compounds) : mal plasticiser
strain in reversible method--flexible 1·0-1·8GPa contents
conditions materials) ;
N.B. In practice usually de- Part 2 (Stiffness in
termined by torsional torsion of pPVC);
methods ISO 537-1980 (Torsion pen-
dulum method);
ASTM D 1043-84 (Torsion
test);
ASTM D 4065-82 (Inter alia
replacing ASTM D 2236
withdrawn in 1985);
DIN 53 447-1981 (Torsion
pulley method)
(c) in flexure Ratio of stress to cor- As for tensile (or ISO 178-1975;e M: 2·0-3·5 GPa Very low at nor-
EB responding strain in bend- flexural) ISO/TR 4137-1978 (Alternating (ASTMD 790) mal plasticiser
ing, in reversible strength flexure method); M(G): approx. contents
conditions ISO 6721-1983 (Complex mod- 8·5GPa
ulus by bending vibration); (ASTMD 790)
BS 2782: Part 3: Method 332A: S: 2·0-3·0 GPa
1983 (Stiffness of film): (BS 2782:
Method 335A: 1983; Method 335A)
ASTM D 747-84 (Cantilever
beam method);
ASTM D 790-84;
DIN 53 457-1968
(d) in COffi- 'Bulk modulus': ratio of As for tensile (or ISO 604-1973;e M: 2·2-3·5 GPa Low at normal
pression K change in external pres- compressive) ASTM D 695-85; (ASTMD 695) plasticiser
sure to fractional change strength DIN 53 457-1968 contents
in volume, in reversible
conditions
Vicat The temperature at which a °C or of ISO 306-1974;' M (and other M (and other
softening flat-ended needle of spec- BS 2782; Part 1: Methods 120A compounds) : compounds):
point ified dimensions pene- to E: 1983; 65-1000C (ISO General-purpose
trates a specimen to a ASTM D 1525-82: 306: 5 kg load) plasticised
prescribed depth under a DIN 53 460-1976 compound typi-
prescribed load (usually cally about
1 kg or 5 kg), in standard 4OOC, but the
test conditions range is wide
(ASTMD 1525
does not recom-
mend the test
for pPVC for
that reason)
Thermal con- The quantity of heat which See relevant con- BS 874: 1973 (1980); M (and other M (and other
ductivity passes in unit time version table in BS 4618:Section 3.3: 1973; compounds): compounds):
k;'A through unit area of a Appendix 2 ASTM C 177-85; 0·14-0·28 0·14-0·17
slab of uniform material DIN 52 612-1979 Wm-1K- 1 Wm-1K- 1
of infinite extent and unit (ASTMC 177) (ASTMC 177)
thickness, when unit differ-
ence of temperature is
established between its
parallel faces
Coefficient of Change in length per unit K-\ °C- 1 ; °F- 1 BS 4618: Section 3.1: 1970; M (and other M (and other
linear thermal original (reference) length ASTM D 696-79; compounds) : compounds):
expansion (l' per degree temperature ASTM E 228-85 (Dilatometer); (5 -15) (10- 25)
change; i.e. ASTM E 831-81 (By thermo- x 1O- 5 K- 1 x 10- 5 K- 1
mechanical analysis); (ASTMD 696) (ASTMD 696)
(l' = llL/(Lo . llT) VDE 0304: Parts 1 and 4 M(G): 2·7 x 10- 5
N.B. For cubical (ASTMD 696)
thermal expan-
sion:ASTMD
864-52 (1978)
Deflection The temperature at which, °C; of ISO 75-1987; M (and other Very low at nor-
temperature in specified conditions, a BS 2782: Methods 121A and compounds) : mal plasticiser
underload test specimen (bar of B:1983; 6O-800 d (ISO, contents (pPVC
prescribed dimensions) ASTM D 648-82; BS, ASTMor not normally
undergoes a specified de- DIN 53 461-1969 DIN) tested for this
flection under a flexural M(G): 70-90od property)
load causing a maximum (ISO, BS,
fibre stress in the speci- ASTMor
men of either 1·82 MPa DIN)
(264lbf in -2) or
0·455 MPa (66lbfin- 2)
Deformation Percentage deformation of a % BS 2782: Part 1: Method M (and other
under heat of sheet specimen of pre- 122A:1983 compounds):
flexible PVC scribed dimensions by a 15-65%
compoundsk specified load at 70°C, (BS2782)
under stated test
conditions
j At 254Ibfin- 2 •
k The temperature of heat distortion (extension or shrinkage), under tensile load, of 0·0025-1·5 mm thick, relatively stiff plastics sheeting
(room-temperature elastic modulus >69 MPa) may be determined by the method of ASTM D 1637-83.
(continued)
Property and Brief definition Common units Some standards relevant Typical values or value ranges
usual symbol to determination for PVca
in plastics
Rigid PVC Flexible PVC
Specific heat Amount of heat required to Jg- 1 K-\ BS 4618: Section 3.2: 1973; M (and other M (and other
c raise the temperature of a leal g-1 .C- 1; ASTM C 351-82 compounds): compounds):
unit mass of material by lBtu Ib- 1 "F- 1 0.8-0.9 J g-1 K- 1 1.0-2.0 J g-1 K- 1
one degree (within a spec-
ified temperature range)
Permittivity'" Ratio of the capacitance None ISO 1325-1973 (Electrical pro- M (and other M (and other
(dielectric (Cx ) of a given configura- (a ratio) perties of thin sheet and compounds): compounds) :
constant) tion of electrodes with the film); 3·3-3·6 at 4·5-8·5 at
k'; e' particular material as the BS 2782: Part 2: Methods 240 A 50 Hz; 2·9-3·1 50 Hz; 3·5-4·5
dielectric, to the capacit- and B: 1982: at 1 MHz at 1 MHz
ance (Cv ) of the same BS 4618: Section 2.1: 1970; (ASTMor (ASTMor
electrode configuration ASTM D 150-81; DIN) DIN)
with vacuum (or air) as DIN 53 483-1969, 1970:
dielectric; i.e. k' = Cx/Cv IEC Publ. 250-1969
Loss tangent" The ratio of true power None ISO 1325-1973 M (and other M (and other
(dissipation dissipated to the apparent (a ratio) BS 2782: Part 2: Methods 240 A compounds): compounds):
factor)O power absorbed during and B:1982 0·007-0·017 at 0·08-0·15 at
tan c5 the passage of an alternat- BS 4618: Section 2.2: 1970 60 Hz; 0·006- 60Hz; 0·04-
ing current through a ASTM D 150-81 0·019 at 1 MHz 0·14 at 1 MHz
dielectric DIN 53 483-1969, 70 (ASTMD 150) (ASTMD 150)
Resistivity Volume resistivity: The el- Om BS 4618: Section 2.3: 1975; M (and other M (and other
p;s ectrical resistance between 0 cm BS 2782: Part 2: Methods 230A compounds): compounds):
opposite faces of a unit- and B:1982; About 1016 1012_lOIS 0 em
side cube of the material ASTM D 257-78 (1983); o em or higher at 60% RH;
N.B. May also be defined in DIN 53 482-1967; at 60% RH; room tempera-
terms of potential gra- IEC Publ. 93-1980 room tempera- ture (ASTM;
dient and current den- ture (ASTM; DIN)
sity (see, e.g., ASTM DIN)
D 257 or BS 4618:
Section 2.3)
Surface resistivity: The resis- g BS 4618: Section 2.4: 1975; M (and other M (and other
tance between surface- BS 2782: Method 231A: 1982; compounds): compounds):
mounted electrodes of ASTM D 257-78 (1983); 1013 _10 14 g at 1011 _10 12 gat
unit width, at unit spacing DIN 53 482-1967; 60% RH; 60% RH;room
N.B. May also be defined in IEC Publ. 93-1980 room tempera- temperature
terms of potential gra- ture (DIN) (DIN)
dient and current per
unit width of surface
(see, e.g. ASTM D
257 or BS 4618 Sec-
tion 2.4)
Insulation For a set-up of two elec- g BS 2782: Part 2: Method Example (core of
resistance trodes in contact with, or 232:1983; 600-1000 V
(dependent embedded in, a IE Publ. 167-1964 cable):
upon both specimen-the ratio of the N.B. Dielectric resistance of 50MQ km- 1
volume and direct voltage applied to cables (cores or
surface the electrodes to the total coverings) also
resistivity current flowing between sometimes determined
of specimen) them directly (in MQ km- 1 )
Electric The maximum potential gra- kVmm- 1 BS 2782: Part 2: Methods 220
strength dient that the material can and 221 : 1983
withstand without rupture
I Numerically identical.
m Strictly, relative permittivity (see, e.g., BS 4618 or ASTM D 150).
n Term favoured in the UK.
o Term favoured in the USA and Europe.
(continued)
Property and Brief definition Common units Some standards relevant Typical values or value ranges
usual symbol to determination for pvca
in plastics
Rigid PVC Flexible PVC
Dielectric Field strength (ratio of ap- Vm- l ; Vcm- l ; BS 2782: 1970: Methods 201; M (and other M (and other
strength plied voltage to thickness) V mm- l ; V mil- l ASTM D 149-81; compounds): compounds):
required to produce (1 mil = 0·001 in) DIN 53 481-1974 400-500 250-400
breakdown of the material V mil-l V Mil-l
under specified test (ASTM- (ASTM-
conditions specimen specimen
125 mil thick) 125 mil thick)
Water The amount of water ab- g; mg;mass % ISO 62-1980P ,q (Cold water M (and other M (and other
absorption sorbed by a standard (volume % for absorption; boiling water compounds): compounds):
specimen in prescribed cellular plastics) absorption) ; 8-50mg 30-150mg
test conditions BS 2782: Part 4: Methods 430 A (48h);(BS (48 h); (BS
to D: 1983 (B and D allow for 2782: Method 2782: Method
water-soluble matter) 5OlC) 0·07- 5OlC) 0·15-
ASTM D 570-81;Q 0·4O%r (ASTM 1·0%r(ASTM
ASTM D 2842-69 (1975) (for D57~24h D57~24h
cellular plastics); specimen specimen 0·125
DIN 53 495-1984 (Superseding 0·125 in thick) in thick)
DIN 53 471 AND 53 473)
Abrasion Resistance to surface da- No conventional ASTM D 1044-78 (Taber Abrasion resistance of PVC materials
resistance mage or wear caused by units. Measured abraser); and products varies widely depend-
rubbing by prescribed in terms of mass ASTM D 1242-56 (1981); ing, inter alia, on formulation and
abrasives in strictly spec- loss by speci- ASTM D 673-70 (1982) (Mar test conditions. As an example, loss
ified conditions men, or visual resistance) ; by calendered sheeting in a version
N. B. Abrasion resistance effects, e.g. DIN 53 754754-1977 of the Taber test may be 10-8Q mg
(adhesion) of print on marring of sur" per 1000 cycles under a 1 ~g load
thin PVC sheeting face, loss of (with a CS-10 wheel)
prescribed in BS transparency
1763:1975 (measured
according to BS
2782: 1970: Method
,lOR)
Coefficients The two coefficients of fric- None (a ratio) ISO 8295-1986 (fAs and fAD of The values of friction coefficients
of friction tion, static" (fAs) and film and sheet); of PVC depend cardinally on the
fA dynamic' (fAD) are defined BS 2782: Part 8: Method formulation, and generally decrease
by the expressions: 824:1984; with increasing rigidity
BS 4618: Section 5.6: 1975; M (and other M (and other
fAs=FslL fAD = FOIL compounds); compounds);
ASTM D 1894-78 (fAs and ltD of
where Fs = the minimum film and sheet); Also S: normally Also S:
force required to initiate ASTM D 3028-83 (ltD of solid <0·2 about
sliding; FO = minimum plastics and sheet); 0·2-2·0
force required to maintain IEC Pub!. 648-1979
it (at a particular speed);
and L = the force (usually
gravitational) acting nor-
mally to the surfaces to
maintain their contact
Refractive Ratio of the velocity of light None (a ratio) ISO 489-1983; PVC resin: ap- The refractive in-
index in vacuo to the velocity in BS 4618: Section 5.3: 1972; prox.1·55 dex is often
fA;n the particular material ASTM D 542-50 (1977); M: 1·52-1·55 lowered by
DIN 53 491-1955 plasticisation,
but the effect
(like compound
clarity) depends
on the plasti-
ciser (and the
formulation
generally).
Sub-
multiple xlO- 1 X 10- 2 xlo- 3 X 10-6 X 10-9 X 10- 12 X 10- 15 xlo- 18
Prefix (deci) (centi) milli micro nano pico femto atto
Symbol d c m I' n P f a
s year dD hD minD
(solar day)b (hour) (minute)
1 3600 6 737·34
2·777 6x 10- 4 1 1·6666 x 10- 3 0·20481
0·16666 600·00 1 122·89
1·3561 x 10- 3 4·88243 8·137 Ox 10- 3 1
~
"tl
Unit Conversions: Length
~
::s!
E;
:::.
Sf units Other common units Q
m cm mm p,mQ A yd ft in ~~
(angstrom) (yard) ~
(foot) (inch)
:::
!ll .
1 100 1000 1 X 106 1 X 1010 1·093610 3·28084 39·3701 •1ll
0·01 1 10 1 X 104 1 X 108 0·010936 0·032808 0·393701 "tl
1 X 10- 3 ~
0·1 1 1 X 103 1 X 107 1·093 6 X 10- 3 3·2808 X 10- 3 0.039370 '"
1 X 10- 6 1 X 10- 4 1 X 10- 3 1ll
1 1 X 104 '"
1 X 10- 10 1 X 10-8 1 X 10- 7 1 X 10- 4 ~.
1
0·9144 91·44 914·4 1 3 36 I':>
;s
0·304 8 30·48 304·8 0·333333 1 12 $:l.
i
Sf units Other common units ~
~
m 3 cm 3 mm 3 UK gal US gal I ft 3 in 3
1·6387 x 10-5 16·39 1·6387xl04 3·605 x 10- 3 4·329 x 10- 3 0·01639 5·787 x 10- 4 1 ~
~<::>
a Unit recognised for use with the International System.
~
$
~
~
SI units Other common units ::2
El
~.
kg g ta UK ton b US tonC cwt lb oz
(gram) (tonne) (hundred- (pound) (ounce) ~
weight) ~
~
lxlO-3
::!.
1 lxlW 9·8421 x 10- 4 1·1023x1O-3 0·019684 2·20462 35·2740 ~
1 X 10-3 1 lxl06 2·20462 x 10-3 0·035274 ~
lxlW lxlW 1 0·984207 H02310 19·6841 2·20462xlW 3·52739xlif ~
1-01605xlW 1·01605 1 H2 20 2·24x 103 3·584 x 104 ~
"
907-185 0·907185 0·892857 1 17·8571 2xlW 3·2xlif '"
~.
50·8023 5·08023xlif 0·05080 0·05 0·056 1 112 1.792x 103
0·453592 453·592 4· 535 9 x 10- 4 4·464 3 x 10- 4 5·00x 10- 4 8.9286x 10-3 1 16 ~
0·028350 28·3495 0·0625 1 ).
:g
a Also known as 'metric ton' or 'metric tonne'. Unit recognised for use with the International System. 1 t = 1 Mg (which is an SI £=
unit). 5'.
b The 'long' ton. i:!
C The 'short' ton.
A2 Quantities and Units: The Sf System: Unit Conversion Tables 871
~
SI unit Other common units ~
~
kgfcm- 2 <fbfin-2 in H2fr C dyncm- 2 ~"
Pa a atm bar mmHg
(standard (inches of (millimetres
atmosphere )b water) of mercury) a~
9·869 X 10-6 Ix 10- 5 1·020 x 10-5 1·450xlO- 4 4·015 x 10- 3 7·501 X 10- 3 10
~:::to
1
1·013x1W 1 1·013 1·033b 14·70 406·8 760 1·013 x 106 ~
~
1x1W 0·9869 1 1·020 14·50 401·5 750·1 Ix 106 a
9·807x1~ 0·96708 0·9807 1 14·22 393·7 735·6 9·807x1W '~"'
6·895 x 103 0·06805 0·06895 0·07031 1 27·68 51·71 6·895x1~
~"
249·1 2·458 x 10- 3 2·491 x 10- 3 2·540 x 10- 3 0·03613 1 1·868 2·491 X 103
133·3 1·316x10- 3 1·333xlO-3 1·36Ox10- 3 0·01934 0·5352 1 1·333x1~
0·100 9·869 x 10- 7 Ix 10- 6 1·020 x 10- 6 1·450xlO-5 4·015xlO- 4 7·501 X 10- 4 1 i
~
a 1 Pa= 1Nm-2 ; 1 MPa= 1 MNm- 2 = 1 Nmm2 • '"a.
b atm = 1·033228 technical atmosphere (at); 1 at = 1 kgfcm- 2 • ,,"
C Often denoted by 'psi'.
'~""
d Often referred to as 'inches water gauge' (in w.g.) .
• 1 mm Hg = 1 torr (to within one part in seven million); 1 torr = 1/760 atm.
Unit Conversions: Energy, Work, Heat
)..
N
::sw
874 PVC Plastics-Properties, Processing, and Applications
is KQ °cb OR of
° Where they form part of the units in this table, the calorie and Btu have their
International Table values (see the Energy Unit Conversion Table).
)..
N
Ie
§
Unit Conversions: Thermal Conductivity ::t.
~.
~
SI unit Other common units ~
~o
Wm- 1 K- 1 Wcm- 1 K- 1 acal S-l cm- 1 K- 1 kcal h- 1 m- 1 K- 1 aBtu h- 1 ft- 1 0p-l 1
Btu in h- fr 20 p - l
~
1 1 X 10- 2 2.388 X 10-3 0·8598 0·5778 6·933 '"~
100 1 0·2388 85·98 57·78 693·3 ~
418·7 4·187 1 360·0 241·9 2·903 x 103 '"~
1·163 0·01163 2·778 x 10-3 1 0·6720 8·064 ~
1·731 0·017 31 4·134 x 10-3 1·488 1 12·00
1·442 x 10-3 3·445 X 10- 4 0·1240
~
::;'0
0·1442 0·083·33 1
~
;:s
a Where they form part of the units in this table, the calorie and Btu have their International Table values (see the
Energy Unit Conversion Table). ~
goO!
~
~
ir
~
876 PVC Plastics-Properties, Processing, and Applications
1 10 1 X 103 1 1 X 106
0·1 1 100 1 X 10-4 100
1 X 10-3 0·01 1 1 X 10- 6 1
agcm-ls-l.
b cm2s-1.
APPENDIX 3
877
00
0Cl
Abbreviation Substance Common abbreviation Abbreviations currently recommended by
used in this and/or name the relevant English-language standards
book
ISO 1043/1-1987 BS 3502: ASTM D 1600-860
Part 1: 1978
""~
ABS Acrylonitrile/butadiene- ABS ABS ABS ABS
/styrene terpolymer a~
Chlorinated polyethylene CPE PE-C ~.
CPE CPE
CPVC Chlorinated polyvinyl CPVC; chlorinated PVC CPVC ~
chloride PVC c:!
"5
E/VAC Ethylene/vinyl acetate EVA E/VAC EVAC EVA "-
copolymer ....~.
HOPE High-density polyethylene HOPE PE-HD HOPE
LOPE Low-density polyethylene LOPE PE-LO LOPE
::p
~
LLOPE Linear low-density LLOPE PE-LLO
~
polyethylene ~.
MBS Methacrylate/butadi- MBS MBS
c:.
;:
ene/styrene ter-
~
polymer
PAMS Poly( a-methylstyrene) PAMS ~
"5
PAN Polyacrylonitrile PAN PAN PAN ~
c:.
PC Polycarbonate PC PC PC PC
~.
PE Polyethylene PE PE PE PE
PET Polyethylene PET PET PETP PET
terephthalate
PMMA Polymethyl methacrylate PMMA; acrylic PMMA PMMA PMMA
PP Polypropylene PP PP PP PP
PPO Modified polyphenylene PPO PPE PPE
oxide
PS Polystyrene PS PS PS PS
PTFE Polytetraftuoroethylene PTFE PTFE PTFE PTFE
PUR Polyurethane PU;PUR PUR PUR PUR
PVAL Polyvinyl alcohol PYA PVAL PVAL PVAL
PVC Polyvinyl chloride (poly- PVC; vinyl PVC PVC PVC
mer or plastic)
Plasticised PVC; flex- PVC-P ~
pPVC Plasticised PVC w
ible PVC (or vinyl)
~
uPVC Unplasticised PVC Unplasticised PVC (or PVC-U 0-
0-
vinyl); rigid PVC (or ~
c::
vinyl) S·
PVDC Polyvinylidene chloride PVDC PVDC PVDC PVDC ~.
PVF Polyvinyl fluoride PVF PVF PVF PVF
SAN Styrene/acrylonitrile SAN; AS (in USA and SAN SAN SAN ~
.,.
copolymer Japan in commercial .,~
contexts)
~
VAC Vinyl acetate Vinyl acetate mono- VAC;VA VAC ::l
0-
mer; VA c
VC Vinyl chloride Vinyl chloride mono- VC VC ~
mer; VCM
.,.~
VDC Vinylidene chloride Vinylidene chloride VDC ~
monomer S·
VL Vinyl laurate .,.So
ttl
NOTE: Those abbreviations which are explained each time they appear in the text are not included in this Appendix. 8;>:00
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INDEX
Compounding--contd. Compounds--contd.
543,544,661-6,692-4, conductive, 356-9, 366
706-19 definitions, 22-3
continuous melt-compounded, feedstocks as,
Buss Turbine, by, 421, 665-6 371-2,412-13,423,508-9,
'Kontinuum' mixer, by, 422 577,591
paste dissolvers, by, 664 physical forms, 371-2
powder blends, of, 420-2 standard designations of, 387-9
'downstream' equipment associated Compression moulding, 607-14
with,393-395 gramophone records, of, 607-9
ingredients (PVC formulation pastes, of, 613-14
components) sheet samples, of, 610-13
conveyance of, 396-404, 415 thick sheets, of, 609
metering and weighing of, Congo Red test, 164, 390, 797
406-12 Conveyor belts,
storage of, 494-7 antistatic property requirements
in-line for, 359, 677
calendering, for, 430-2, 442, construction, 671, 676
445,531-2,534,543-4 specifications and tests,
extrusion, for, 421 flammability, 678, 845
latex compositions, of, 706-19 others, 677-8
melt, 422-48, 451-5 Cooling of PVC mouldings, 571-3
equipment for, 424-47, 451-5 Copolymers of vinyl chloride,
pellet production and handling, commercial, 8, 75-7
in, 448-51 early appearance, 8, 9
mixing and fusion tests, 458-63 emulsions (latices) of, 701, 703-6,
operations, general nature and 714, 720-2, 723
objectives of, 22, 393-5 graft, 74, 77, 78, 477, 801
pastes, of, 661-6 morphologyof,74
continuous, 665-6 production, 75-8
equipment for, 662-6 properties of (general), 28-9, 73,
laboratory-scale, 662, 664 74,78,79
standards for, 662, 664 solution type, 684-8, 695, 696
powder blends, of, 313-14, 412-22 VC/acrylic ester, 77, 477
cold, 413, 416-17 VC/ acrylonitrile (fibres), 73
continuous, 420-2 VC/ethylene, 76, 79
hot, 413, 415-20 VC/E/V AC, 77, 78, 477, 801
mixers used, 413-22 VC/fumaric ester, 77
high-speed (intensive), 413-20 VC/itaconic ester, 77
hot/cold combination, 414-20 VC/maleic ester, 77
recycled material, of, 453-5 VC/maleinimide (N-substituted),
schematic outline, 393-5 74
solution compositions, of, 692-4 VC/propylene, 76, 79, 483, 781
'upstream' equipment associated VC/trifluorochloroethylene
with,395-412 (TFCE),77
Compounds (see also under PVC) VC/vinyl acetate, 8, 9, 41, 73, 75,
580,592 78-9,83-86,94,477,483,548,
commercial, 366, 368, 371, 372, 607,615,685-6,695,696
580,592 VC/vinyl alkyl ether, 77
Index 887
Emulsion Extruders--contd.
polymerisation, 66, 70-1, 75-7 single screw, 430, 431, 435-6,
polymers 437-41,499-500,503,505
applications, 28, 43-4 twin screw, 439-41, 443, 498
particle characteristics of, 69-71, mode of oper..ation:
73, 80, 704-5 differences from single screw,
purity of, 28, 109 503-4
PVC latices, in, 700 screw arrangements, 428,
PVC pastes, in, 28, 637, 644-5, 439-41,444,498,499-500,504
653-4, 660, 661 venting of, 437, 444, 500
Environmental stress cracking and ZSK (in Kombiplast set-up), 428,
crazing, 788-92 431,439-41
cracking agents for PVC, 791 Extrusion
definitions, 788-9 ancilliary equipment in, 421-2,
mechanism, 790-1 498-9,505-6,514-17,520
PVC bottles, of, 788, 791-2 blow moulding, 560, 561, 562-6
PVC pipes, of, 468, 791 compounding, see under
resistance to, tests for, 790, 792 Compounding and Extruders
Epoxy plasticisers, 137-8, 218-9 (compounding).
Epoxy stabilisers, 30, 37,125,127, compounds for, 368, 371-2
129, 130, 131, 137-8 CPVC, of, 507-8
formulations, in, 39-44, 133, 136, dies
137-8,579,581,691,801 blown film, for, 518-19
interaction with unsaturated cross-head, 501, 519-21
additives, 138 pipe, for, 501-2, 514-15
mode of action, 138 sheet, for, 517-18
Estertin stabilisers, 120-1 variable-thickness (adjustable),
Extenders 501-2,518,566
fillers, as, 258, 273, 275 feedstocks for, 367, 369, 371-2,
for plasticisers, 219-21, 223 412-13,423,508-9,577
chlorinated olefins, 219-20 formulation aspects, 38, 39,41,42,
chlorinated paraffins, 219-21 123,472-3,476-8,487-8,489,
hydrocarbons, 223 491
Extruders fusion and gelation in
Bitruder, 432, 443-4 completeness, 473-4, 510-12
blow moulding, in, 574-5 mechanism, 510-11
cascade, 431, 437-9, 517 gear pumps, use in, 505-6
compounding, 431-2, 433-41, head and die assemblies, in, 501-2
443-7 historical development of, 497
heating and cooling arrangements lines
in, 447 cable and wire coating, 519-22
LID ratio of, 497, 499-500, 574 pipe, 502, 513-15
output, 498 sheet, 516-19
factors affecting, 500-1 pipes, of, 497-9, 502, 513-15
PVC compositions, 437, 441, products, common faults in,
444,447,498 511-13
planetary, 432, 444-7 profile, of, 475, 479, 481, 498,
screw design in, 433, 435-6, 499 516
Index 889
Extrusion-contd. Fillers-contd.
sheet, of (see also under Sheet), surface treated, 36, 276-8, 279,
516-19,525 (comp. with 280,288-91
calendering) trade names, 260, 263, 265, 267,
window-frame profiles, of, 475, 275,276-8,282,283,285,
479,516 289-92
wood flour, 287
Fatigue Film
definition, 375-6 applications of, 483-4, 489, 491
dynamic, 376 cling, see Cling film
life, 376 definition, 481-3
pipes, of, 377-8, 474 extruded, 483 (passim); 518-19
resistance of PVC, 376-8, 788 latex, from, 700-2, 703, 704-5,
temperature, effect in, 376 706,715-17
Feedstocks for PVC processing, see shrink-wrap, 483-4
under Compounds, Powder solution-cast, 483 (passim); 695-7
compounds, Dry blends, and standards for, 485, 492
Extrusion stretch-wrap, 247, 491-2
Fibres 'Fish Eyes'
copolymer, 73, 75-6, 777 count, specification for, 29, 86, 89,
fillers, as, see under Fillers 391
PVC, 75-6, 777 definition, 81
Fillers (see also under individual passim, 550, 581
names and types) Flame retardants
clay, 259-63 alumina trihydrate, 351-2
conductive, 355, 356-8 antimony oxides, 351-3
cost considerations, 33, 273-5 chlorinated paraffins, as, 219, 351,
definition, 258 840
fibrous, 259,260,281-5 fillers, as, 840
flame retardant, see under Flame modes of action, 351-2
retardants phosphate plasticisers, as, 208-10,
functional, 281-3, 286-8, 478 239,351,353,840
general, 25, 33-4 Flammability (see also Burning)
glass, 282-6 definition, 837
latices, in, 715-17 PVC, of, 351, 838
loading, effects of, 261-3, 275, terminology, 836-7
279-80,285,356,358 Flash ignition, 838
microfibre, 282 Flatting, see Matting
mineral, 259-81 Flooring (see also under Asbestos and
oil (plasticiser) absorption Calendered sheet)
(demand), see Oil absorption antistatic, 359
pastes, in, 656-8 asbestos filled, stabilisers for, 41,
reinforcing, 263-4, 281-5 119,131
silicaceous, 259-64 calendered, 525, 542-4
smoke suppressant, see under chemical resistance of, 385
Smoke coated, 275, 276, 493 (passim);
starch,288 670, 759
suppliers, 291-2 cross-linked, 766
890 Index
Flooring-contd. Formulation-contd.
embossed, 757, 759 examples-contd.
fillers in, 41, 263, 264, 275, 276, 542 sheet and film, 39-40, 247, 536
formulation, 41, 119, 131,275 solutions, 695, 696, 760
stain resistance of, 547, 676 wire and cable coverings, 41-2
unsupported, 493 (passim); 543-4 general considerations, 25-35,
Flory-Huggins parameter (X), 189, 191 301-4
Flow moulding, 600 process-related considerations,
Fluoropolymer surface protection for 472-3,546-8,580-3,591-2,
PVC sheet products 653-61,683-92,706-19
by lamination with PVF film, 483, weathering resistance, for, (see
(Tedlar); 554, 762, 778 under Weathering).
(Tedlar) window-frame compositions, of,
by solution coating (Lumiflon), 762 477-8
Foam (see also Cellular PVC and Fracture,
Sections 9.1.1 and 9.1.2 of impact-caused, 318
Chapter 9). modes of, 318-19
composite, cross-linked, 772 uPVC, of, 323
density, 772 Fusion, see Gelation/fusion
production, see under Cellular PVC Fusion point (fusion temperature)
products, 772-4 pastes, of, 650, 651
standards relevant to, 775-6 PVC compositions, of, 460, 462
'Fogging' (automotive), 206, 243 PVC polymer/plasticiser
Foil interaction, in (see also Clear-
applications, 483 point temperature), 193,460
definition, 482-3
stamping, see Hot-foil stamping
Footwear, 42, 765, 766, 772, 783 Gamma-ray sterilisation
Ford cup, 646 commercial PVC sheeting stable
Formulation to, 732
components (see also under heat stabilisers for PVC
individual names). compositions stable to, 124,
kinds, 24-5, 27-35 131
mutual effects, 36-7, 272-3, 'Gassing', 116
302-4 Gear pumps, 505-6
nature and functions (general), 'Gel block', 647
27-35 Gel fraction (in cross-linked PVC),
side effects (general), 37-8 763
costing, 46 Gel theory of plasticisation, 179
examples Gelation/fusion
blow mouldings, 42-3, 316 melt processing, in, 193,307,460,
flooring, 41 462,473-4,481,509-12
foam compositions, 43-4 pastes, of, 510, 511, 647-51
injection mouldings, 42 stages in, 648-51
latex-based, 723-4 solvent tests for degree of,
pastes, 43-4, 661 paste products, in, 652
pipes and tubing, 38-9, 473 pipes and profiles, in, 473-4,
profiles. 39 511,512
Index 891
K value Leathercloth
concept, 53-4 applications, 673, 773
effect on properties and processing, 'fogging', role in, 206, 243
79,94,547-8,577,581,608, production, 673, 757, 759, 772
653,661 Lesieur test bottle, 586
Fikentscher, 54, 56, 58 Levapren, see Baymod
ICI,56 Light stability, see under Stability
molecular weight, and, 53-4, 56-8 Limiting Oxygen Index (LOI), see
specific viscosity, and, 53, 56 Oxygen Index
viscosity number, and, 53, 56 Lithium stabilisers (passim), 125
'Kickers', see under Blowing agents Lithopone,717
(activators for) Loop test, 192
Kombiplast equipment, 431, 437, Low-temperature plasticisers see
439-41 Aliphatic diester plasticisers
'Kontinuum' mixer, 422 Low-temperature properties of PVC,
31,32,197,202-3,205,207,
210,212-13,216,221,229,
Labile chlorine, 60, 107 237-9,240,245,246,318-19,
Lacquer coating 322,331,797,813-16
compositions, 686, 760-1 'Lubricant value', 309-10
methods, 673, 758, 761 Lubricants, 24, 33, 294-312
objectives of, 760 acrylic modifiers, as, 297, 300
various PVC products of, 759, 761 blow mOUldings, for, 582
Laminates, calendering, role in, 546-7
PVF film, with, 554, 762, 778 chemical structure, 297-300
sheet, various, 616, 730, 778 commercial, 310, 312
Langley, 810 compatibility with PVC, 295-6
Latices, 698-726 compounds used as, 298-9
definition, 698 concentrates, 310
film formation by, 699-702, 706 functions and effects, 24, 33, 296,
vinyl (PVC) 298-300,309,311
anti-foaming agents for, 710 general, 33
applications, 719-24 magnesium silicate, as, 300
compounding ingredients and mutual effects with
techniques for, 706-19 fillers and pigments, 304
sedimentation in, 709 plasticisers, 303
stability of, 707-8 polymeric modifiers, 304
types, 702-6, 720-2 stabilisers, 36-7,114,122,126,
Lead stabilisers, 115-19 134,140-1,150,302-3
applications, 27, 30, 38, 41, 42-3, one-pack systems, in, 114, 122,
477, 488, 656 134, 149-50,310
chemical nature, 115, 116-17 stabilisers, balance with, see
hazards, 115 Stabiliser/lubricant balance
limitations, 38, 115, 690 stabilising effects of, 37, 301-2
mode of action, 119, 302, 303 tests (performance), 305-9
physical forms, 115 Lubrication, 24, 33, 294-6, 298-9,
Leak detectors, 585 311
894 Index
'Nibs', 81, 318 (passim); 550, 581 Pastes (see also Organosols,
Nitrile rubber, 217, 224 (passim); Plastigels, Plastisols, and
329-31 Rigisols)
Nitrogen ion implantation, 505 casting of, 678
Novodur A, see Baymod coating of sheet materials with,
'Nylon ate' ('nylon acid') plasticisers, 670-6
see AGS acid ester plasticisers components and formulation of,
643-5, 653-61
compression moulding of, 613-14
definition, 637
Octoates, 42, 125, 128 dip coating with, 668-9
Odour control agents, 25, 359-60 dip moulding of, 667
Oil absorption, 34, 36, 272-3, 289, extrusion of, 681 (passim)
657 foam production from, 344, 771,
'Oil canning', 481, 802, 818 773-4
'One Pack' additive systems, 34, 114, gelation/fusion of, see under
115,122, 134, 141, 149-50, Gelation/fusion
310,346 (passim) preparation, 661-6
Opacifying effect of fillers and rheological properties of, 638-44,
pigments, 269-72 648-51,657,658-9
Organosols, 637, 660, 669, 675 rotational casting of, 666
Organotin stabilisers, 30, 39, 43, 113, slush moulding of, 667
117-124,133,154,156,170, spray coating with, 669-70
472-3,477,536,547,581,656, standard specification for
690 preparation, 89, 662, 664
antimony stabilisers, comparison viscosity determination, 89,
with,126 645-6,664
characteristics and applications, terminology, 637-8
121-4 viscosity of, see under Viscosity
chemical nature and types, 119, Permeability, 821-33
120-21 blow mouldings, of, 568-9, 585,
mode of action, 124 586,827
polymeric, 121 definitions, 821-3
'reverse ester', 123 determination of, 822, 824-7
Oxo process, 204 mechanism of, 828
Oxygen index porous materials, of, 828-9
definition, 844 PVC, data for, 829-32
plasticisers, effects of, 208, 838 units, 823-7
plastics, values for, 373, 840 stretch-orientation, effects on, 96,
test methods, 844 569,829,833
Phosphate plasticisers, 31, 32, 188,
190,191,194,197,206-9
flammability, effect on, 37,197,
Paraloid, see Aeryloid modifiers 208-9,351
Particle characteristics of PVC PVC compounds, performance in,
polymers, see under PVC 32,181,183,188,194,197,
Paste polymers, 28, 653-4, 660, 661, 206-9,210,229,232-3,235-7,
844-5 240,241,242,245,252
896 Index
Plasticisers-contd. Plate-out-contd.
fusing (gelation) rapid, see strongly blowing agents, with, 341
solvating (below) calendering, in, 157, 550
general, 30-2, 197 deposits, nature of, 158-9
glycol ester, 222 extrusion, in, 157, 516
handling and storage, 251, 403-4 test for, 159-60
hazards, 13, 204, 250-1, 489, 825 Polymeric modifiers (see also Impact
interaction parameters, 186-93 modifiers and Processing aids)
'low temperature' , see Aliphatic heat-distortion resistance, for, 328,
diester plasticisers 583
migration of, 32, 195-6, 247-8 lubricants, as, 300, 304
miscellaneous, 218-23 matting agents, as, 328, 360-1
monoester, 220, 222 Polymerisation processes, 63-6, 70-2
monomeric, definition, 178 Polyols, see under Co-stabilisers
names and abbreviations, 198-201 Polyurethane
pastes, in, 637, 647,654-6, 660-1 lacquers, 760, 761
permanence of, 195-6 modifiers, 217, 246, 324, 332
polymeric, 211, 214-7 Polyvinyl chloride (homopolymer)
compositions, in, 215-16, 247, chemical structure of, 53, 59-60
855 crystallinity in, 59-61
definition, 178,211,214 fine structure (morphology) of,
primary, definition, 177 59-61
producers of, 225-7 molecular orientation in, 61
PVC latices, in, 704, 712-15, syndiotactic, 59-61
720-2 Porous materials
secondary, definition, 177 permeability of, 828
selection of, 30-2, 197, 224, 227-9 production methods for, 288, 632-4
solubility parameters of, 187-8 Porvic process, 633
strongly solvating, 31, 32, 44,197, Powder
204,206,208,222,654,655 coating and moulding, 368, 779-81
synonyms, 198-201 compounds,
threshold limit values for, 251 feedstocks, as, 371, 412-13, 423,
trade names, 225-7 508,509,577
types (genera!), 30-2, 196-7 production, see under
usage features (general), 32, 197 Compounding
viscosity-temperature relationship sintering of, 632-3
of,404-5,648,649 types of, 412, 415
volatilisation of, 195,241-3,251, pPVC, as abbreviation for plasticised
817 PVC (q.v.), 5
Plasti-Corder, see under Brabender Prills, 150, 310
Plastigels, 637-8, 658 Printing, see Surface decoration of
Plastisols (see also Pastes) PVC
basic form of, 644-5 Processing aids, 314-6
synonymity with pastes, 637 blow moulding compositions, in,
Plastograph, see under Brabender 42-3,582-3
Plate-out, 157-60 calendering compositions, in, 536,
additives, effects on, 129, 130, 132, 547
158 extrusion compositions, in, 39
898 Index
Viscosity---contd. Weathering---contd.
pastes, of---contd. resistance---contd.
measurement of, 89, 645-6 processing, effect of, 802
plasticisers, effect of, 654-6 solvent residues and impurities,
thickening agents, effect of, effect on, 110, 802
658-9 ways of promoting, 801-2
PVC polymers, of (in solution-see tests, 172, 802-13
also under K value), 53-7, Weather-Ometer, 807, 808, 811
82-3,88 Welding of PVC (see also Bonding),
solutions, of, 53-7, 88, 685-7, 690 733-41
specific (see also under K value), flooring, 734
53-7 recommended temperatures for,
stability (pastes), 638, 657-8 733
standards and definitions, 53-7, specifications relevant to, 733-4,
82-3,88 735
Volatile loss, 89, 195,241-3,388,817 tank linings, 735
window frames, 736
White lead, 116
Wacker MP fibre, 777 Whiting, see Calcium carbonate fillers
Water (types)
absorption, 34, 385-6, 390, 862 Window frames, see under Profiles
fillers, effect on, 34, 261 Wohler curve, 377
diffusion in PVC, and, 385-7 Working surfaces (in PVC melt
equilibrium concentration in PVC, processing), 447, 504-5, 576,
386 596-7
Weathering (see also under
Photochemical degradation)
definition, 798 Xenon-arc radiation, 805, 807, 808,
effects, 110-11,249-50,798-801, 811
814 Xenotest apparatus, 807, 809
factors instrumental in, 109-11, XP-2 smoke chamber, 846
249, 798-801
plasticisers, effects in, 11,249-50,
801
resistance Yellowness index, 813
assessment, 172
formulating for, 27, 116, 122,
134,137,139,143-9,328,331, Zinc-containing stabilisers, 26, 30, 39,
332,477-9,691,801-2 41,42,43,44,125,128-35,
improvement of, 147,151,154,156,170,547,
coextrusion 'capping', by, 581,656
475,507,518,730,801 Zinc oxide, 147, 352
lamination with PVF film, by, Zinc sensitivity of PVC resins, 128,
554, 762, 778 147 (passim); 352 (passim).
protective coating, by, 760, ZSK compounding extruder, 428,
762,801 431,439-41,499 (passim)