EPSON WF-6590/WF-6530/WF-6590 Series Revision C

8. Remove the two screw(S13). 9. Remove the Waste Ink Joint Tube Assy while releasing the hook, and pull out the
two Waste Ink Tube from the Waste Ink Joint Tube Assy.

Hook

S13 Waste Ink Tube

Waste Ink Joint

Tube Assy

Figure 2-158. Removing the Cap Unit (4)

S13 Make sure to prevent the ink drop, because the ink may drop when
removing the Ink tube.
Figure 2-157. Removing the Cap Unit (3) (For example: insert the cotton swab to Ink tube etc.)
„ In the following steps, waste ink may spill from the Cap Unit.
Prepare waste cloths or similar in advance so as not to
contaminate the surroundings.
„ Be careful not to let the gears on the Cap Unit come off when When connecting the two Waste Ink Tubes to the Waste Ink Joint
removing the Cap Unit. Tube Assy, it is OK to connect them to either of the joints because
of no specific designation.

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 145

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

10. Route the Waste Ink Tube into the Tube Cover.
„ If any gears come off when removing the Cap Unit, restore the
11. Remove the Cap Unit Support. original state referring to the figure below.

„ If gears of the Cap Unit are disengaged, refer to the following

when reassembling them.
1. Insert the pin on the CR Lock into the groove on the CR Lock
Cam, and rotate the cam clockwise.

Figure 2-159. Removing the Cap Unit (5)

CR Lock

Groove

Pin

CR Lock Cam
x

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 146

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

2. Align the first tooth on the Head Cleaner Cam with the mark. 2. Like the Right top of the CAP Unit protrudes from the hole of
the Frame, insert the CAP Unit.
Head Cleaner Cam
Right top of the
Cap Unit

First tooth

Install direction
Waste Ink Tube
Mark
x
3. Pull out the Waste Ink Tube.
„ Install the Cap Unit as follows. 4. Connect the Waste Ink Tube to the Waste Ink Joint Tube Assy.
1. Insert the Cap Unit as shown below. Move the Cap Unit to the (refer to figure 2-158)
front. 5. Route the Waste Ink Tube on the Waste Ink Joint Tube Holder
as shown below.

Waste Ink Tube

Waste Ink Joint

Tube Holder
x

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 147

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

6. Make sure the gear on the PF roller engages with the Cap Gear. 2.3.7.17 Pump Unit

Gear of the
PF Roller

Cap Gear

Carry out the adjustments referring to "3.1 Required
Adjustments" (p224) when the Cap Unit is removed or
replaced.
For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Perform Waste Ink Flushing of the Adjustment Program to drain the waste ink in
the Cap Unit and Pump Unit into the Maintenance Box (P.224).
2. Remove the following parts.
† WF-6590/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 148

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

† WF-6590 Series 8. Release the cables from the wire saddle of the Waste Ink Joint Tube Assy.
1). Remove the Upper Housing Assy. (P.78)
Do not route the cables of the PF/ASF/Pick UP Roller Motor/
2). Remove the Panel Housing Front. (P.79)
Solenoid through the wire saddle on the Waste Ink Joint Support.
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203) 9. Remove the two screws (S5: 1pcs, S16: 1pcs) that secure the Waste Ink Joint
8). Remove the Front Cover Microswitch. (P.82) Support.
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86) Waste Ink Joint Support PF / ASF / Pick UP Roller
3. Remove the USB/FAX Cover. (P.94) Wire saddle Motor / Solenoid cable
4. Remove the Main Board Unit. (P.96)
5. Unlock the CR Unit. (P.59)
6. Remove the Cap Unit. (P.143)
7. Remove the three screws (S16), and remove the Pump Unit Support.
S5
Pump Unit Support S16
Figure 2-161. Removing the Waste Ink Joint Support

S16
Figure 2-160. Removing the Pump Unit Support

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 149

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

10. Remove the three screws (S33), and remove the Pump Unit. 2.3.7.18 Waste Ink Joint Tube Assy
11. By holding the Tube Clamp, disconnect the Waste Ink Tube connected to the
Waste Ink Joint Tube Assy from the Pump Unit.
12. Remove the Pump Unit.

Acetate tape
Tube Clamp Waste Ink Tube

Waste Ink Joint
1.
2.
† WF-6590/WF-6530 Series
Waste Ink Joint
Tube Assy
S33
Figure 2-162. Removing the Pump Unit
Carry out the adjustments referring to "3.1 Required
Adjustments" (p224) when the Pump Unit is removed or replaced.
For the screw types, see "2.1.2 Screw types used in the printer (p40)".
Perform Waste Ink Flushing of the Adjustment Program to drain the waste ink in
the Cap Unit and Pump Unit into the Maintenance Box (P.224).
Remove the following parts.
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 150

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

† WF-6590 Series 7. Pull out the Waste Ink Tube of the Waste Ink Joint Tube Assy from the Pump
1). Remove the Upper Housing Assy. (P.78) Unit.
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
Waste Ink Tube
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
3. Remove the Maintenance Box. (P.60)
4. Remove the USB/FAX Cover. (P.94)
Figure 2-164. Removing the Waste Ink Tube
5. Remove the Main Board Unit. (P.96)
6. Remove the three screws (S5), and remove the Waste Ink Joint Tube Assy. Insert the Waste Ink Tube into the Waste Ink Joint Tube Assy
according to the standard below.
Upper

Waste Ink Tube

0~5mm

Carry out the adjustments referring to "3.1 Required

Adjustments" (p224) when the Waste Ink Joint Tube Assy is
removed or replaced.
S5
Figure 2-163. Removing the Waste Ink Joint Tube Assy

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 151

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

2.3.7.19 Print Head / Ink Supply Unit 2. Pull the two tubes of the Decompression Motor Unit.
(When the Printer cannot perform the Ink Flushing by 3. Remove the four Ferrite Core from the Ink Supply Unit.
fatal error)
4. Disconnect the cable from Ink End Board.
When replacing the Print Head / Ink Supply Unit, you must
perform the Ink Flushing to prevent the Ink dropping from Ink
Tube Connector. Ink End Board
However, Printer can not perform Ink Flushing when Printer is
error condition.
Therefore, when Printer can not perform Ink Flushing by fatal
error, perform the repair operation by the following procedure.

1. Remove the following parts.

† WF-6590/WF-6530 Series Tube of the Decompression
1). Remove the Panel Assy. (P.66) Motor Assy
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
Ferrite Core
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68) Figure 2-165. Removing the Ink End Board
7). Remove the Right Upper Front Cover. (P.64) 5. Disconnect the FFC from the Connector of the CSIC Board.
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203) 6. Move the CR Unit to the hole position for access to the screws.
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)
† WF-6590 Series Hole
1). Remove the Upper Housing. (P.78)
2. Remove the Panel Housing Front. (P.79)
3. Remove the Panel Assy. (P.80)
4. Remove the Panel Lower Front Cover. (P.81)
5. Remove the Right Upper Front Cover. (P.82)
6. Remove the Stacker Assy.(P.77)
7. Remove the Cassette Assy. (P.203)
8. Remove the Front Cover Microswitch. (P.82) CR Unit
9. Remove the Front Housing. (P.84)
10. Remove the Middle Housing.(P.86) Figure 2-166. Moving the CR Unit

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 152

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

7. Disengage the hook, and release the Ink Tube from the Upper Supply Tube Holder 9. Disconnect the FFC from the connector of the CR Encoder Sensor.
Clamp and three Tube Clamp.

Upper Supply Tube Holder Clamp Connector

Clamp
FFC
Clamp
FFC

Hook Ink Tube

CSIC Board

Clamp
Figure 2-167. Releasing the Ink Tube. Figure 2-169. Remove the Print Head (1)
8. Remove the two screws (S16). 10. Remove the four screws (S23: 3pcs, S30: 1pcs), and remove the Print Head.

Ink Tube

S23
S16 S30
Figure 2-168. Removing the Ink Supply Unit. Figure 2-170. Removing the Printhead (2)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 153

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

11. Disconnect the four Head FFC from the connectors of the Print Head. 13. Remove the Ink Supply Assy (Ink Supply Unit and Print Head).

Print Head
Head FFC

Head FFC

Figure 2-173. Removing the Ink Supply Assy

Regarding next procedure, make sure to put down plastic sheet or

cloth, because ink may drop from Connector of Ink Tube and Print
Head.

Figure 2-171. Removing the Head FFC

12. Release the Clamp, and slide the FFC Holder in the direction of arrow. 14. Clip the Ink Tube by the Tube Clip like the following picture.

Tube Clip

Tube Clamp Ink Tube

Figure 2-172. Releasing the Ink Tube Figure 2-174. Removing the Ink Tube (1)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 154

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

15. Remove the two screws (S2), and remove the Ink Tube from Print Head.

Make sure not to adhere the ink to the Connector of the Print
Head, because ink may drop when removing the Ink Tube from
Print Head.

S2
Figure 2-175. Removing the Ink Tube (2)

Regarding the procedure of the reassembly and adjustment after

disassembly, refer to following procedure.
„ "2.3.7.1 Print Head" (p108)
„ "2.3.7.13 Ink Supply Unit" (p135)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 155

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

2.3.8 Paper Feed Mechanism 2.3.8.2 Duplex Unit

2.3.8.1 Rear Cover Assy/Rear Cover Belt

Rear Cover Belt

Rear Cover Belt

1. Open the Rear Cover Assy.

2. Remove the Duplex Unit. (P.156)
Rear Cover Assy
Carry out the adjustments referring to "3.1 Required
For the screw types, see "2.1.2 Screw types used in the printer (p40)". Adjustments" (p224) when the Duplex Unit is replaced.
1. Open the Rear Cover Assy.
2. Remove the four screws (S5), and remove the two Rear Cover Belt.
3. Disengage the two tabs of the Rear Cover Assy, and remove the Rear Cover Assy.

Tab

Tab
S5
Figure 2-176. Removing the Rear Cover Assy/Rear Cover Belt

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 156

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

2.3.8.3 PF Encoder Sensor Assy † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the screw (S16).

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the following parts.
† WF-6590/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
S16
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203) Figure 2-177. Removing the PF Encoder Sensor Assy (1)
10). Remove the Front Cover Microswitch. (P.69) 3. Disconnect the FFC from the connector of the PF Encoder Sensor Assy.
11). Remove the Front Housing. (P.70) 4. Remove the PF Encoder Sensor Assy.
12). Remove the Middle Housing. (P.73)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 157

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

2.3.8.4 Pick Up Roller Motor Assy † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the Power Supply Unit. (P.106)
3. Remove the Pick UP Roller Gear.

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
Pick UP Roller Gear
1. Remove the following parts.
† WF-6590/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
Figure 2-178. Removing the Pick UP Roller Gear
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 158

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

4. Release the Ferrite Core, and disconnect the motor cable from the relay connector. 2.3.8.5 PF Tension Stopper
5. Disconnect the sensor cable from the connector of the Pickup rollser motor
encoder sensor.

Sensor cable

Relay connector

Pickup Roller Motor

Ferrite Core Encoder Sesnor

Motor cable For the screw types, see "2.1.2 Screw types used in the printer (p40)".

Figure 2-179. Releasing the cables 1. Remove the following parts.

6. Remove the four screws (S33), and remove the Pick Up Roller Motor Assy. † WF-6590/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)
S33

Figure 2-180. Removing the Pick Up Roller Motor Assy

Carry out the adjustments referring to "3.1 Required

Adjustments" (p224) when the Pick Up Roller Motor Assy is
removed or replaced.

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 159

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

† WF-6590 Series 3. Remove the screw (S25) that secures the PF Tension Stopper.
1). Remove the Upper Housing Assy. (P.78) 4. Disengage the leg on the PF Tension Stopper from the frame, and remove the PF
2). Remove the Panel Housing Front. (P.79) Tension Stopper by sliding it to the rear.
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Mark the point where the PF Tension Stopper and PF Drive Pulley Holder are in
contact with each other.
Leg
S25
PF Drive Pulley Holder
Figure 2-182. Removing the PF Tension Stopper (2)
Marking

Figure 2-181. Marking on the PF Tension Stopper (1)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 160

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

2.3.8.6 PF Timing Belt † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Mark the point where the PF Tension Stopper and PF Drive Pulley Holder are in
contact with each other.
For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the following parts. PF Drive Pulley Holder
† WF-6590/WF-6530 Series
Marking
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70) Figure 2-183. Marking on the PF Tension Stopper
12). Remove the Middle Housing. (P.73)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 161

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

3. Loosen the screw that secures the PF Tension Stopper. 7. Remove the E-ring, and remove the PF drive gear.
4. Disengage the leg on the PF Tension Stopper from the frame, and slide the PF
Tension Stopper to the rear.
E-ring

Screw Leg PF drive gear

Figure 2-184. Sliding the PF Tension Stopper
5. Press down the PF Tension Lever to release the tension of the PF Timing Belt. Figure 2-186. Removing the PF drive shaft
6. Remove the PF Timing Belt from the PF Motor shaft. 8. Remove the PF Timing Belt

PF Roller

PF Timing Belt

PF Motor shaft

PF Tension Lever
Figure 2-185. Removing the PF Timing Belt

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 162

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

2.3.8.7 PF Motor Assy † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the Power Supply Unit. (P.106)
3. Remove the Pick Up Roller Motor Assy. (P.158)
4. Mark the point where the PF Tension Stopper and PF Drive Pulley Holder are in
contact with each other.
For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the following parts.
PF Drive Pulley Holder
† WF-6590/WF-6530 Series
1). Remove the Panel Assy. (P.66) Marking
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
Figure 2-187. Marking on the PF Tension Stopper
12). Remove the Middle Housing. (P.73)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 163

Confidential
EPSON WF-6590/WF-6530/WF-6590 Series Revision C

5. Loosen the screw that secures the PF Tension Stopper. 8. Disconnect the cables from the two relay connectors, and release them from the
clamp.
6. Disengage the leg on the PF Tension Stopper from the frame, and slide the PF
Tension Stopper to the rear. 9. Remove the four screws (S33), and remove the PF Motor Assy.
7. Remove the PF Timing Belt from the PF Motor Shaft.

Front
PF Drive Pulley Holder

S33

PF Timing Belt
Cable
Screw Leg Clamp

Figure 2-188. Release the PF Timing Belt

Relay Connectors

S33
Figure 2-189. Removing the PF Motor Assy

Carry out the adjustments referring to "3.1 Required

Adjustments" (p224) when the PF Motor Assy is removed or
replaced.

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 164

Confidential