EPSON WF-6090, WF-6530, WF-6590 Series Service Manual Page 201-220

EPSON WF-6590/WF-6530/WF-6090 Series Revision C
2.3.11.2 OP Cassette Assy 2.3.11.3 OP Casette Retard Roller Assy
1. Remove the OP Cassette Assy. (P.205)

1. Remove the OP Cassette Assy.
2. Release the two hooks and remove the OP Cassette Retard Roller Assy from the
two tabs on the OP Cassette Assy.
OP Cassette Assy Tabs
Hooks
Figure 2-256. Removing the OP Casette Retard Roller Assy
DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 205

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2.3.11.4 OP Cassette End Guide 2.3.11.5 OP Cassette Edge Guide Right

2. Lift the Hopper and insert the flat-head screwdriver into the OP Cassette End
For the screw types, see "2.1.2 Screw types used in the printer (p40)".
Guide, and remove the OP cassette Assy by releasing it from the rails.
2. Remove the two screws (S5), and disengage the two hooks and then remove the
Hopper OP Cassette Bottom Cover.
Bottom of the OP Cassette Assy
OP Cassette Bottom Cover
Rail
Hooks
Rail S5
Figure 2-257. Removing the OP Cassette End Guide Figure 2-258. Removing the OP Cassette Bottom Cover

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3. Move the OP Cassette Edge Guide Right aside.

Make sure to align the OP Cassette Edge Guide Right with the joint
4. While widening the rail on the bottom of the OP Cassette Assy in the direction of on the Edge Guide Rack when installing OP Cassette Edge Guide
arrow (1), remove the OP Cassette Edge Guide Right by pulling it upward. Right.

Edge Guide Rack
Rail
Joint
OP Cassette Assy
Figure 2-259. Removing the OP Cassette Edge Guide Right

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2.3.11.6 OP Rear Cover Assy 2.3.11.7 Stopper Belt
For the screw types, see "2.1.2 Screw types used in the printer (p40)". For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Open the OP Rear Cover Assy. 1. Open the OP Rear Cover Assy. (P.208)
2. Remove the two screws (S5). 2. Remove the four screws (S5).
3. Release the two tabs in the order given below, and remove the OP Rear Cover 3. Remove the two Stopper Belt.
Assy.
Back
Back Tabs
S5
S5 Figure 2-261. Removing the Stopper Belt
Figure 2-260. Removing the OP Rear Cover Assy

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2.3.11.8 OP Right Cover 2.3.11.9 OP Left Cover
1. Remove the OP Cassette Unit. (P.204)
2. Remove the four screws (S5).
2. Remove the four screws (S5).
3. Remove the OP Left Cover.
3. Remove the OP Right Cover.
S5
S5
Figure 2-263. Removing the OP Left Cover
Figure 2-262. Removing the OP Right Cover

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2.3.11.10 OP Rear Frame Assy 6. Remove the four screws (S15: 2 pcs, S28: 2 pcs).
7. Remove the OP Rear Frame Assy.
Left
1. Remove the OP Cassette Unit. (P.204) S28
2. Remove the OP Right Cover. (P.209)
3. Remove the OP Left Cover. (P.209)
4. Open the OP Rear Cover Assy. (P.208)
5. Disconnect the cable of the OP Rear Frame Assy from the connector on the OP
Cassette Board, then release the cable from the three hooks.
Cable
S15
Figure 2-265. Removing the OP Rear Frame Assy (2)
Hooks
Connector of the OP Cassette Board
Figure 2-264. Removing the OP Rear Frame Assy (1)

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2.3.11.11 OP Cassette PF Sensor Lever 6. Disengage the two tabs, and remove the OP Cassette PF Sensor Lever.
OP Cassette PF Sensor Lever
For the screw types, see "2.1.2 Screw types used in the printer (p40)". Tab
1. Remove the OP Cassette Unit.
Figure 2-267. Removing the OP Cassette PF Sensor Lever (2)
3. Remove the OP Left Cover.
4. Remove the Rear Frame Assy.
5. Remove the two screws (S18), and slide theOP Cassette PF Sensor Cover in hte
direction of the arrows, and remove the OP Cassette PF Sensor Cover.
OP Cassette PF Sensor Cover
S18
Figure 2-266. Removing the OP Cassette PF Sensor Lever (1)

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2.3.11.12 OP Cassette PF Roller 7. Remove the four screws (S29), and remove the Cassette Rear Frame Cover from
the OP Pickup Holder Cover.
Cassette Rear
Frame Cover
1. Remove the OP Cassette Unit.

OP Pickup
Holder Cover S29
3. Remove the OP Left Cover. Figure 2-269. Removing the Cossette Rear Frame Cover
4. Remove the OP Rear Frame. 8. Remove the E-ring, and remove the OP Cassette PF Roller from the Cassette Rear
Frame Cover.
5. Remove the OP Cassette PF Sensor Lever.
6. Remove the Screw (S16), and remove the Rear Frame Grounding Plate.
E-ring
OP Cassette PF
Rear Frame
Grounding Plate
S16
Figure 2-268. Removing the Rear Frame Grounding Plate Figure 2-270. Removing the OP Cassette PF Roller (1)

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9. Remove the E-ring, and remove the OP Cassette PF Gear from the OP Cassette PF 2.3.11.13 OP Cassette Microswitch
Roller.
E-ring
OP Cassette PF Gear
4. Remove the OP Rear Frame Assy. (P.210)
Figure 2-271. Removing the OP Cassette PF Roller (2) 5. Remove the OP Cassette PF Sensor Lever.
6. Remove the Rear Frame Grounding Plate.
7. Remove the OP Pickup Holder Cover.
8. Disengage the two hooks, and remove the OP Cassette Microswitch.
9. Disconnect the cable from the connector.
Back Connector
Hooks
Cable
Figure 2-272. Removing the OP Cassette Microswitch

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2.3.11.14 OP Cassette PF Sensor 2.3.11.15 OP Cassette Paper Sensor
For the screw types, see "2.1.2 Screw types used in the printer (p40)". For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the OP Cassette Unit. (P.204) 1. Remove the OP Cassette Unit. (P.204)
2. Remove the OP Right Cover. (P.209) 2. Remove the OP Right Cover. (P.209)
3. Remove the OP Left Cover. (P.209) 3. Remove the OP Left Cover. (P.209)
4. Remove the OP Rear Frame Assy. (P.210) 4. Remove the OP Rear Frame Assy. (P.210)
5. Remove the OP Cassette PF Sensor Lever.(P.211) 5. Remove the OP Cassette PF Sensor Lever.(P.211)
6. Remove the OP Rear FrameGrounding Plate. (P.212) 6. Remove the OP Rear FrameGrounding Plate. (P.212)
7. Remove the OP Pick up Holder Cover.(P.212) 7. Remove the OP Pick up Holder Cover.(P.212)
8. Disengage the four hooks, and remove the OP Cassette PF Sensor. 8. Disengage the four hooks, and remove the OP Cassette Paper Sensor.
9. Disconnect the cable from the connector. 9. Disconnect the cable from the connector.
Connector
Cable
Cable
Connector Hooks Hooks

Figure 2-273. Removing the OP Cassette PF Sensor Figure 2-274. Removing the OP Cassette Paper Sensor

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2.3.11.16 OP Cassette Hopper Sensor 2.3.11.17 OP Rear Cover Open Microswitch
5. Remove the OP Cassette PF Sensor Lever.(P.211)
5. Disengage the two hooks, and remove the OP Rear Cover Open Microswitch.
6. Remove the OP Rear FrameGrounding Plate. (P.212)
7. Remove the OP Pick up Holder Cover.(P.212)
8. Disengage the four hooks, and remove the OP Cassette Hopper Sensor.
Hook
Connector
Cable
Cable Connector
Hooks
Figure 2-275. Removing the OP Cassette Hopper Sensor Figure 2-276. Removing the OP Rear Cover Open Microswitch

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2.3.11.18 OP Cassette Drive Assy 1. Remove the OP Cassette Unit. (P.204)

4. Remove the seven screws (S5: 6 pcs, S16: 1 pcs), and remove the OP Cassette
Front Frame Assy.
OP Cassette Front Frame S5

S16
Figure 2-277. Removing the OP Cassette Front Frame

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5. Remove the two screws (S5), and remove the Right Rear Hooks. 8. Remove the four screws (S28).
Right Rear Hooks
S5
Figure 2-278. Removing the Right Rear Hook

6. Open the Rear Cover.
7. Remove the five screws (S5).
S5
Figure 2-279. Removing the OP Cassette Drive Assy (1) Figure 2-280. Removing the OP Cassette Drive Assy (2)

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9. Disconnect the cable from connector (CN5) of the OP Cassette Board. 11. Disconnect the cable from connector (CN1, CN2) of theOP Cassette Board, and
remove theOP Cassette Connector Assy from the OP Cassette Frame Assy.
CN5 CN1 CN2
OP Cassette
Connector
Figure 2-281. Removing the OPCassette Drive Assy (3)
10. Remove the OP Cassette Frame Assy from the OP Cassette Frame Base Assy.
Figure 2-283. Removing the OP Cassette Drive Assy (5)
12. Disconnect the cable from connector (CN7) of the OP Cassette Board, and release
OP Cassette Frame the cable from the Cable Holder.
Assy
Cable Holder CN7
OP Cassette Frame
Base Assy
Figure 2-282. Removing the OP Cassette Drive Assy (4) Figure 2-284. Removing the OP Cassette Drive Assy (6)

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13. Remove the two screws (S16), and remove the OP Cassette Drive Assy. 2.3.12 Mechanism Unit
S16
1. Remove the following parts.
Figure 2-285. Removing the OP Cassette Drive Assy (6)
WF-6590/WF-6530 Series
Carry out the adjustments referring to "3.1 Required 1). Remove the Panel Assy. (P.66)
Adjustments" (p224) when the OP Casette unit is removed. 2). Remove the Paper Support Support. (P.62)
Make sure to upadate to latest firmware when the OP Cassette 3). Remove the Left ADF Hinge Cover. (P.63)
Unit is replaced. 4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

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WF-6090 Series 13. Remove the Ink Supply Unit. (P.135)

1). Remove the Upper Housing Assy. (P.78) 14. Remove the two screws (S15), and remove the Left Rear ASF Cover Holder.
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82) Left Rear ASF
6). Remove the Stacker Assy. (P.77) Cover Holder
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the Maintenance Box. (P.60)
3. Remove the Rear Cover Assy/ Rear Cover Belt. (P.156)
4. Remove the USB/FAX Cover. (P.94)
5. Remove the Main Board Unit. (P.96)
6. Remove the Power Supply Unit. (P.106) S15
7. Remove the Rear ASF Unit. (P.169) Figure 2-286. Removing the Left Rear ASF Cover Holder
8. Remove the Duplex Unit. (P.156)
9. Remove the Cassette Assy. (P.203)
10. Remove the USB Connector Assy. (P.95)
When removing the Print Head, do not remove the Ink Tube.
11. Remove the Print Head. (P.108)

12. Remove the Ink End Board. (P.141)
When removing the Ink Supply Unit, do not remove the Ink Tube.

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15. Remove the screw (S26) that secures the Right PG Adjust Lever. 16. Remove the screw (S26) that secures the Left PG Adjust Lever.
Left PG
Adjust Lever
Right PG Adjust Lever
S26 S26
Figure 2-287. Removing the Mechanism Unit (1) Figure 2-288. Removing the Mechanism Unit (2)
Carry out the adjustments referring to "3.1 Required

Adjustments" (p224) when the Mechanism Unit is removed or
replaced.

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2.4 Routing the cables and FFCs
2.4.1 Around the Main Board

1. Set the four Ferrite Cores on the lower part of the Main Board as shown below.
Ferrite Core Ferrite Core
Figure 2-289. Installing the Ferrite Core

2. Connect the cables and FFC to their connectors (CN39, CN45, CN74, and
CN707). (Route the cables through the hook on the Cable Holder.)
Cable Holder
Hook CN74
CN45
CN39 CN707
Figure 2-290. Connecting the cables and FFC
DISASSEMBLY/REASSEMBLY Routing the cables and FFCs 222

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CHAPTER 3
ADJUSTMENT
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3.1 Required Adjustments The table items and marks used in the “Required
The table from the following page lists the required adjustments depending upon Adjustment List” provided on the following pages have
the parts being repaired or replaced. Find the parts you removed or replaced, and the following meanings.
check which adjustments) must be carried out. • “O” indicates that the adjustment must be carried out.
• “---” indicates that the adjustment is not required.
After all required adjustments are complete, use the • The “Mechanism Adjustment” should be performed
“Final check pattern print” function to print all just after reinstalling or reassembling the part or unit.
adjustment patterns for final check. If you find a (See "Table 3-1 Required Adjustment List
problem with the printout patterns, carry out the
(Mechanism adjustment) (p225)".)
adjustment again.
When replacing the Main Board and the Printer • The “Adjustments using the Adjustment Program”
Mechanism (Frame Base Assy) at the same time, the need to be performed after reassembling the printer
adjustment should be made after performing the initial completely. (See "Table 3-2 Required Adjustment List
setting. (Adjustment using the Adjustment Program)?(1/2)
(p226)" to "Table 3-3 Required Adjustment List
(Adjust em tn using the Adjustment Program) (2/2)
(p228)".)
If you have removed or replaced multiple parts, make
sure to check the required adjustments for the all parts.
And when multiple adjustments must be carried out, be
sure to carry them out in the order given in the
“Priority” row.
Adjustment Required Adjustments 224

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EPSON WF-6090, WF-6530, WF-6590 Series Service Manual Page 201-220

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EPSON WF-6090, WF-6530, WF-6590 Series Service Manual Page 201-220

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EPSON WF-6590/WF-6530/WF-6090 Series Revision C

2.3.11.2 OP Cassette Assy 2.3.11.3 OP Casette Retard Roller Assy

1. Remove the OP Cassette Assy. (P.205)

OP Cassette Assy Tabs

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 205

2.3.11.4 OP Cassette End Guide 2.3.11.5 OP Cassette Edge Guide Right

1. Remove the OP Cassette Assy. (P.205)

Bottom of the OP Cassette Assy

OP Cassette Bottom Cover

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 206

3. Move the OP Cassette Edge Guide Right aside.

Bottom of the OP Cassette Assy

Figure 2-259. Removing the OP Cassette Edge Guide Right

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 207

2.3.11.6 OP Rear Cover Assy 2.3.11.7 Stopper Belt

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 208

2.3.11.8 OP Right Cover 2.3.11.9 OP Left Cover

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 209

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 210

OP Cassette PF Sensor Lever

OP Cassette PF Sensor Cover

Figure 2-266. Removing the OP Cassette PF Sensor Lever (1)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 211

1. Remove the OP Cassette Unit.

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 212

Figure 2-272. Removing the OP Cassette Microswitch

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 213

2.3.11.14 OP Cassette PF Sensor 2.3.11.15 OP Cassette Paper Sensor

Connector Hooks Hooks

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 214

2.3.11.16 OP Cassette Hopper Sensor 2.3.11.17 OP Rear Cover Open Microswitch

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 215

2.3.11.18 OP Cassette Drive Assy 1. Remove the OP Cassette Unit. (P.204)

OP Cassette Front Frame S5

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 216

Right Rear Hooks

Figure 2-278. Removing the Right Rear Hook

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 217

CN5 CN1 CN2

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 218

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 219

 WF-6090 Series 13. Remove the Ink Supply Unit. (P.135)

11. Remove the Print Head. (P.108)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 220

Carry out the adjustments referring to "3.1 Required

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 221

2.4 Routing the cables and FFCs

2.4.1 Around the Main Board

Ferrite Core Ferrite Core

Figure 2-289. Installing the Ferrite Core

DISASSEMBLY/REASSEMBLY Routing the cables and FFCs 222

Adjustment Required Adjustments 224

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WF-6090 Series 13. Remove the Ink Supply Unit. (P.135)