EPSON WF-C20590 Service Manual Page451-500

EPSON WF-C20590 Revision A
Table 7-1. Adjustment and Inspection List

Program For More
Program Name Purpose Time
No. Instructions
B. Counter Reset: MENU
Pick Up Roller, MP --- When a periodic replacement part has been replaced, resets the life counter that manages the life in 40 sec
the printer.
Pick Up Roller, C1 --- 40 sec
For the life, count method, and UI display for periodic replacement parts, see p.83.
Belt Drawer Unit/ Filters --- 40 sec p.1185
Belt Cleaner Unit --- 40 sec
Head --- 40 sec
Maintenance Unit --- 40 sec
Pick Up Roller, ADF --- 40 sec
Pick Up Roller, Hi-Capacity --- 40 sec
Repair work Adjustment and Inspection Work 451

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7.2.3 Adjustments Required before/after Repair

The following pages show work procedures, adjustments, and inspections
required when removing or replacing parts or components. When repairing
multiple parts or components, be sure to perform all the required work
procedures for all the parts or components. If multiple adjustments are required
and you perform them one by one individually, make sure to start from the one
listed uppermost in the table. The adjustments must be performed in order from
the top to the bottom.
To help you to easily find target parts or components in the tables on the
following pages, the tables are divided by category as shown below. Check the
table below first.
Category Page
Head, Ink System (IS), Paper Feed (PF) Table 7-2. (p.453)
ASF, Multi-Cassette ASF Table 7-3. (p.455)
MP, Paper Ejection (EJ), Electrical components, ADF/Scanner (ADF/
Table 7-4. (p.457)
SCN), Main Unit
Options Table 7-5. (p.459)
C H E C K See "7.2.4 Adjustment/Inspection Details" (p.460) for

P O IN T details of the procedures of operation/adjustment/inspection.

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HEAD, INK SYSTEM (IS), PAPER FEED (PF) C H E C K Meaning of the marks used in the tables on the following
P O IN T pages are as follows.
“RP”: Required only when replacing
“RM”: Required when removing and/or replacing
Blank: No adjustment is required
Table 7-2. Required Adjustments for Head, Ink System (IS), Paper Feed (PF)
Category Head IS PF
Maintenance Unit
Belt Cleaner Unit

Wiper HP Sensor
Anti Static Brush

Belt Drawer Unit
Cap Motion Unit
HP Sensor, Head
Ink Supply Unit
Relay Ink Path
Wiper Assy
Head FFC
Cap Unit
Part/Component
Head
Assy
Adjustment Item Program No.
3. Before Repair Operation: MENU
Head (p.460) 31 RM
Ink Supply Path: MENU (p.466) 32
Ink Supply Unit (p.466) 321 RM
Relay Flow Path Assy (p.468) 322 RM
Ink Discharge Path (p.470) 33 RM RM RM
Belt Drawer Unit (p.471) 34 RM RM
Individual: MENU (p.472) 35
Antistatic Brush Assy (p.472) 351 RM
Wiper Assy (p.472) 352 RM RM
4. Adjustment - Main/ Option Unit: MENU
Head (p.473) 41 RM
Ink Supply Unit (p.477) 421 RM
Relay Flow Path Assy (p.479) 422 RM
Ink Discharge Path (p.481) 43 RM RM RM
Belt Drawer Unit (p.482) 44 RM
Individual Adjustment: MENU (p.488) 46
PG Adjustment: MENU (p.490) 4602
HP Sensor, Head (p.492) 46023 RM
Head FFC Noise Check (p.495) 4604 RM

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Table 7-2. Required Adjustments for Head, Ink System (IS), Paper Feed (PF)
Category Head IS PF
Maintenance Unit
Wiper HP Sensor
Belt Cleaner Unit

Anti Static Brush
Belt Drawer Unit
HP Sensor, Head
Cap Motion Unit
Ink Supply Unit
Relay Ink Path
Wiper Assy
Head FFC
Cap Unit
Part/Component
Head
Assy
4. Adjustment - Main/ Option Unit: MENU (continued)
Individual Adjustment: MENU (continued)
Wiper Stroke Adjustment (p.495) 4605 RM RM
Side Registration Adjustment (p.496) 4606
Top Registration Adjustment (p.499) 4607
Paper Sensor, Post-Head Sensitivity Adjustment (p.499) 4609
PW Sensor Adjusted Value Writing (p.506) 4610
5. Adjustment - SCN/ADF: MENU
SCAN/ADF MENU Select ---
MENU(1/7) > SCN ADF Simple Mech Setup (p.522) ---
B. Counter Reset: MENU (p.1185)
Pick Up Roller, MP ---
Pick Up Roller, C1 ---
Belt Drawer Unit/ Filters --- RP
Belt Cleaner Unit ---
Head --- RP
Maintenance Unit --- RP
Pick Up Roller, ADF/ Paper Guide Inner Cover ---
Pick Up Roller, Hi-Capacity ---

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ASF, MULTI-CASSETTE ASF C H E C K Meaning of the marks used in the tables on the following
P O IN T pages are as follows.
Table 7-3. Adjustments Required for ASF, Multi-Cassette ASF

Category ASF Multi-Cassette ASF
Paper Feed Motor, C1
Paper Conveying Unit

Paper Feed Roller, C1
Cover Multi-Cassette
Multi-Cassette Paper
Paper Feed Unit, C1
Paper Width Sensor
Multi-Cassette Feed
Multi-Cassette Feed
Feed Motor, C2-C4
Pre-Printing Paper
Paper Guide Inner

Paper Feed Roller,
Paper Feed Motor
Feed Unit, C2-C4

Inner Cover C1
Cassette C2-C4
Register Roller
Register Unit
Paper Guide
Cassette C1
Cover Assy
Part/Component
Detector
C2-C4
Motor

Head (p.460) 31
Ink Supply Unit (p.466) 321
Relay Flow Path Assy (p.468) 322
Ink Discharge Path (p.470) 33
Belt Drawer Unit (p.471) 34
Antistatic Brush Assy (p.472) 351
Wiper Assy (p.472) 352
Head (p.473) 41
HP Sensor, Head (p.492) 46023

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Table 7-3. Adjustments Required for ASF, Multi-Cassette ASF

Category ASF Multi-Cassette ASF
Paper Feed Motor, C1

Paper Feed Roller, C1
Paper Conveying Unit
Cover Multi-Cassette
Paper Feed Unit, C1
Paper Width Sensor
Multi-Cassette Feed
Multi-Cassette Feed
Feed Motor, C2-C4
Pre-Printing Paper
Paper Guide Inner

Paper Feed Roller,
Paper Feed Motor
Feed Unit, C2-C4

Inner Cover C1
Cassette C2-C4
Register Roller
Register Unit
Paper Guide
Cassette C1
Cover Assy
Part/Component
Detector
C2-C4
Motor

Head FFC Noise Check (p.495) 4604
Wiper Stroke Adjustment (p.495) 4605
Side Registration Adjustment (p.496) 4606 RP RP RP RP RP RP RP RP RP
Top Registration Adjustment (p.499) 4607 RP RP RP RP RP RP RP
Paper Sensor, Post-Head Sensitivity Adjustment 4609
(p.499)
PW Sensor Adjusted Value Writing (p.506) 4610 RP
MENU(1/7) > SCN ADF Simple Mech Setup (p.522) ---
Pick Up Roller, MP ---
Pick Up Roller, C1 --- RP RP
Belt Drawer Unit/ Filters ---
Head ---
Maintenance Unit ---
Pick Up Roller, ADF ---

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MP, PAPER EJECTION (EJ), ELECTRICAL COMPONENTS, ADF/ C H E C K Meaning of the marks used in the tables on the following
SCANNER (ADF/SCN), MAIN UNIT P O IN T pages are as follows.
Table 7-4. Adjustments Required for MP, Paper Ejection (EJ), Electrical components, ADF/Scanner (ADF/SCN), Main Unit
Electrical Main Unit
Category MP EJ ADF/Scanner
Components (printer)
Pick Up Roller, ADF
SCN Document Mat

Head Drive Board
MP Pickup Roller
MP Hopper Assy
ADF/SCN Board
MP Tray Unit
ADF Unit
SCN Unit
EJ Unit
Part/Component
Filters
Head (p.460) 31
Antistatic Brush Assy (p.472) 351
Wiper Assy (p.472) 352
Head (p.473) 41
HP Sensor, Head (p.492) 46023

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Table 7-4. Adjustments Required for MP, Paper Ejection (EJ), Electrical components, ADF/Scanner (ADF/SCN), Main Unit
Electrical Main Unit
Category MP EJ ADF/Scanner
Components (printer)
Pick Up Roller, ADF
SCN Document Mat

Head Drive Board
MP Pickup Roller
MP Hopper Assy
ADF/SCN Board
MP Tray Unit
ADF Unit
SCN Unit
Part/Component
EJ Unit
Filters
Head FFC Noise Check (p.495) 4604 RM
Side Registration Adjustment (p.496) 4606 RP RP
Paper Sensor, Post-Head Sensitivity Adjustment 4609 RP
(p.499)
PW Sensor Adjusted Value Writing (p.506) 4610
MENU(1/7) > SCN ADF Simple Mech Setup (p.522) --- RP RP RP RP
Pick Up Roller, MP --- RP RP
Belt Drawer Unit/ Filters --- RP
Head ---
Maintenance Unit ---
Pick Up Roller, ADF --- RP RP

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OPTIONS Table 7-5. Adjustments Required for Options

Finisher
Category High Capacity Unit
Table 7-5. Adjustments Required for Options Unit
Finisher Part/Component Paper

Category High Capacity Unit Paper Feed Separation
Unit TBD
Adjustment Item Program No. Feed Unit Roller Roller
Part/Component Paper Holder
Paper Feed Separation
TBD 5. Adjustment - SCN/ADF: MENU
Adjustment Item Program No. Feed Unit Roller Roller
Holder
MENU(1/7) > SCN ADF Simple ---
Head (p.460) 31 Mech Setup (p.522)
Ink Supply Path: MENU (p.466) 32 B. Counter Reset: MENU (p.1185)
Ink Supply Unit (p.466) 321 Pick Up Roller, MP ---
Relay Flow Path Assy (p.468) 322 Pick Up Roller, C1 ---
Ink Discharge Path (p.470) 33 Pick Up Roller, C2 ---
Belt Drawer Unit (p.471) 34 Pick Up Roller, C3 ---
Individual: MENU (p.472) 35 Pick Up Roller, C4 ---
Antistatic Brush Assy (p.472) 351 Belt Drawer Unit/ Filters ---
Wiper Assy (p.472) 352 Belt Cleaner Unit ---
4. Adjustment - Main/ Option Unit: MENU Head ---
Head (p.473) 41 Maintenance Unit ---
Ink Supply Path: MENU (p.477) 42 Pick Up Roller, ADF ---
Ink Supply Unit (p.477) 421 Pick Up Roller, Hi-Capacity --- RP RP RP
C H E C K Meaning of the marks used in the tables on the following
Belt Drawer Unit (p.482) 44 P O IN T pages are as follows.
PG Adjustment: MENU (p.490) 4602 “RM”: Required when removing and/or replacing
HP Sensor, Head (p.492) 46023 Blank: No adjustment is required
Head FFC Noise Check (p.495) 4604
Side Registration Adjustment (p.496) 4606 RP
Paper Sensor, Post-Head Sensitivity 4609
Adjustment (p.499)
PW Sensor Adjusted Value Writing 4610
(p.506)

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7.2.4 Adjustment/Inspection Details 7.2.4.3.1 [31 Head]

 Overview
7.2.4.1 [1. Maintenance: MENU]
Before replacing the head, perform the necessary sequence of work. Also,
For details on this menu, see 8.4 Periodic Replacement Parts (p1185). when discharging ink, supplemental work is required, so perform the following
procedures.
7.2.4.2 [2. Individual Action Check: MENU]
 Execution timing
For details on this menu, see 6.6 Individual Action Check (p355).
 Before Replacing Head
 Workflow
7.2.4.3 [3. Before Repair Operation: MENU]
START
During the preparation before repair, be careful not to [46031 Head Data Transfer: Before
Replacing Head]
mistouch the control panel to avoid unintended cancellation
or to avoid unintended re-execution.
Perform Supplemental Work (1)
(p 532) [621 Special Discharge Sequence 1]
C H E C K To execute this menu, "7.2.4.11 Supplemental Work" (p.532)

Perform part of Supplemental Work
P O IN T is required. Refer to the workflow before executing each (2) (p 532)
up to the step before using the Tube Clip.* Perform the rest of Supplemental
menu to check whether or not there is supplemental work. Work (2) (p 532)
Invalid the Interlock Switch, Duplex.

[621 Special Discharge Sequence 2]
Turn power on
(Service mode startup (p 183))
Head Fixing Cam Release &
Cap Motion Unit Descent
Execute [31 Head]
Ink ejection complete screen
Supplemental Work (1) (p 532)

completion check
FINISH
*Perform the Supplemental Work (2) and disassemble the printer until the Head can be seen. However, do not
clamp the ink tubes with the tube clips (x2) or remove the Head Joint, ink.
Figure 7-34. Workflow

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 Preparation  Work Procedure

Prepare a jig for holding the Interlock Switch, Duplex as follows. 1. Perform Supplemental Work (1) (p 532)
1. Remove the Housing Rear, Left. (p.822)
2. Clamp the ink supply tubes in the Ink Supply Unit with the two tube
Jig dimensions clips to stop the supply. (p.796)
Width: approx. 12 mm
Length: approx. 50 mm
Thickness: approx. 5 mm
Figure 7-35. Jig for holding the switch
1. Prepare A5 size paper.

It is OK to make 148 mm x 210 mm paper by cutting A4 size paper in half.
2. Fold paper into fourth and then turn it at 90 degrees and fold it in fourth
again, and then fold it into thirds once and lastly fold it in half as shown
below.
A5 size paper or Tube Clips

148 mm x 210 mm
paper Figure 7-37. Work before head replacement (1)
Figure 7-36. Jig for holding the switch

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2. Perform part of Supplemental Work (2) (p 532). 3. Invalid the Interlock Switch, Duplex by inserting the jig into the hole on
Disassemble the unit as shown in Figure 7-38. However, do not clamp the the Stacker Sub Cover fully.
ink tubes with the tube clips (x2) or remove the Head Joint, ink.
1. Remove the SCN Rear Cover. (p.674)
2. Remove the NFC Cover. (p.674)
3. Remove the SCN Housing Cap. (p.675)
4. Open the ADF/SCN. (p.675)
5. Remove the Front Tray Guide. (p.677)
6. Remove the Rear Tray Guide. (p.678)
7. Remove the Cable Cover. (p.678)
8. Remove the Reverse Guide Plate. (p.679)
Hole on the Stacker Sub Cover
Jig for holding the switch
Figure 7-38. Work before head replacement (2)

4. Start the service support mode.
(Refer to 5.1.1 Service mode startup (p183))

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5. From the service support mode top menu, select [3.Before Repair 6. Since the operation message of Collateral operation 1 is displayed, confirm
Operation: MENU] > [31. Head] in that order. the Ink Supply Tube of the Ink Supply Unit is clamped with the two tube
clips.
[]LEFT____________________________[]UP_______________________________RIGHT[]
Service Support Mode Top After pressing OK, when the start confirmation screen appears press OK
1. Maintenance : MENU again.
2. Individual Action Check: MENU
4. Adjustment ‐ Main/ Option Unit: MENU
5. Adjustment ‐ SCN/ADF: MENU __________________________________________________________________________
6. Ink Charge/ Discharge: MENU 31 Head
7. Installation: MENU
8. User Log Get Mode
9. USBMemory FWUpdate Please operate as follows.
A. Swap Mech Unit: MENU Collateral operation 1
B. Counter Reset
Details :
Close the ink supply tube of the ink supply unit with two tube clips.
Operation finish . Push OK.
[]BACK__________________________[]DOWN______________________________RUN[]
[]LEFT____________________________[]UP_______________________________RIGHT[] _______________________________________________________________________OK[]
31 Head
32 Ink Supply Path: MENU
33 Ink Discharge Path
34 Belt Drawer Unit __________________________________________________________________________
35 Individual :MENU 31 Head
Start?
[]BACK__________________________[]DOWN______________________________RUN[]

_______________________________________________________________________OK[]

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7. After the initializing screen appears, the Ink Discharge Sequence 1 screen
__________________________________________________________________________
is displayed. 621 Special Ink Discharge Sequence 1
Please operate as follows.

Collateral operation 2
__________________________________________________________________________ Details :
621 Special Ink Discharge Sequence 1 Remove the Head ink joint from the Head unit.
Processing Operation finish . Push OK
_______________________________________________________________________OK[]

9. After the Ink Discharge Sequence 2 screen appears, completion screen is
Figure 7-42. Work before head replacement (6) displayed if the ink discharge is complete normally.
8. When the screen shown in Figure 7-44 appears, perform the rest of the
Supplemental Work (2) (p 532) and press OK. __________________________________________________________________________
622 Special Ink Discharge Sequence 2
1. Remove the Head Joint, Air. (p.679) Processing
2. Clamp the ink tubes with the tube clips (x2) and then remove the Head
__________________________________________________________________________
Joint, ink. (p.680) 31 Head
Finish.
Several drops of ink may drip from the Head Joint, ink so Please Power off.
Push [Power] Botton
prevent ink getting on other places by attaching the Head
Joint Cap or wiping with non-woven fabric or the like.
Ink Tubes
Head Joint Cap

If the jig for holding the switch is removed, the mechanism
initialization starts and then the cam locks the printhead.
Therefore, do not remove the jig after turning the power off.
Tube Clips 10. Turn off the printer and replace the Head Unit.

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[31 HEAD] REFERENCE INFORMATION OF ERROR DURING If Head Data Transmission Error occurs during Ink Discharge Sequence 1
HEAD REPLACEMENT
__________________________________________________________________________
31 Head
If the Interlock Switch, Duplex is not invalid during the Supplemental Head Data Transfer is failed.
Work (2) (p 532) after Ink Discharge Sequence or “DupCover Open Err” Processing
is displayed Please take notes of the following Print Head Unit Count.
And return it with a failure head unit.
If the switch is not invalid or an error is displayed, ink may not be discharged Print Head Unit Count : 123
normally even if the Ink Discharge Sequence 2 is run. Please skip this menu.
In such a case, turn the printer off once and perform the steps of Ink Discharge
Sequence 2 one by one as follows. During this process, keep clamping the ink
tubes as instructed in Supplemental Work (1) (p 532) and Supplemental Work _______________________________________________________________________OK[]
(2) (p 532). Figure 7-46. Head data transmission error screen
Select service support mode top menu > [6. Ink Charge/ Discharge: MENU] > Before the Ink Discharge Sequence 1 is run, the data for analysis after
[62 Ink Discharge: MENU] > [622 Special Discharge Sequence2] to run the collecting the replaced head is written from the printer to the Head Unit in the
sequence. background. This message is indicated when the error occur then.
In such a case, write down the counter of “Print Head Unit Count” on the
screen.
Print the service status sheet after replacing the Head Unit, write the counter
value to the sheet, and include it with the Head Unit when returning it.
Pressing the OK button skips the head data transmission and the ink discharge
continues.

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7.2.4.3.2 [32 Ink Supply Path: MENU]  Work Procedure

 Overview 1. Perform Supplemental Work (1) (p 532)
Before replacing the ink supply path component parts, perform the necessary
C H E C K Do not remove the tube clips of the ink supply unit in the
sequence of work. Also, supplemental work is required so give consideration to
P O IN T following work.
the following procedures.
[321 INK SUPPLY UNIT]

 Overview If the supplemental work was not performed, ink discharging
Start the printer in the mechanical state required to replace the Ink Supply Unit will not complete normally. Perform this procedure again.
and then discharge the ink in the Ink Supply Unit.
However, it is not possible to discharge all ink in the path in
the case of only the Ink Supply Unit. During the work, do not 2. Start the service support mode.
remove the tube clips clamped to the tubes to stop the supply (Refer to 5.1.1 Service mode startup (p183))
until the relay joint cap has been attached. 3. Select [3. Before Repair Operation: MENU] from the service support mode top
menu.
 Before replacing ink supply unit
 Workflow
START
Perform Supplemental Work (1) Execute [321 Ink Supply Unit]

(p 532)
Turn power on [621 Special Discharge Sequence 1]

(Service mode startup (p 183)) Figure 7-48. [3. Before Repair Operation: MENU] Screen
Turn power off
FINISH

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4. Select [32. Ink Supply Path: MENU] from the Before Repair Operation screen. 5. Select [321. Ink Supply Unit] from the Ink Supply Path screen.
Then, sequentially perform the required work. Follow the instructions on the
screen.
Figure 7-49. [32. Ink Supply Path: MENU] Screen
Figure 7-50. [321. Ink Supply Unit] Screen (1)

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6. Turn off the power as described on the screen. [322 RELAY INK PATH ASSY]
 Overview
Start the printer in the mechanical state required to replace the Relay Ink Path
Assy and then discharge the ink inside the Relay Ink Path Assy.
 Before replacing Relay Ink Path Assy
 Workflow
START
Figure 7-51. [321. Ink Supply Unit] Screen (2)

7. Then, perform disassembly and assembly.
(p 532) Execute [322 Relay Ink Path Assy]
Turn power on
(Service mode startup (p 183)) [621 Special Discharge Sequence 1]

(p 533)
Turn power off
FINISH

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 Work Procedure
1. Perform Supplemental Work (1) (p 532)

3. Select [3. Before Repair Operation: MENU] from the service support mode top
menu.
4. Select [32. Ink Supply Path: MENU] from the Before Repair Operation screen.
5. Select [322. Relay Ink Path Assy] from the Ink Supply Unit screen.
Then, sequentially perform the required work. Follow the instructions on the
screen.
6. Perform Supplemental Work (3) (p 533)
7. Turn off the power as described on the screen.
8. Then, perform disassembly and assembly.

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7.2.4.3.3 [33 Ink Discharge Path]  Work Procedure

 Overview 1. Perform Supplemental Work (1) (p 532)
Before replacing the ink discharge path component parts, perform the
necessary sequence of work. Also, supplemental work is required so give
consideration to the following procedures.
 Before replacing the Maintenance Unit
 Before replacing the Cap Motion Unit (Refer to 5.1.1 Service mode startup (p183))
 Before replacing the Ink Discharge Path related parts
3. Select [3. Before Repair Operation: MENU] from the service support mode top
 Workflow menu.
4. Select [33. Ink Discharge Path] from the Before Repair Operation screen.
START Then, sequentially perform the required work. Follow the instructions on the
screen.
5. Turn off the power as described on the screen.
(p 532) 6. Then, perform disassembly and assembly.
Turn power on
Execute [33 Ink Discharge Path]
Turn power off
FINISH

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7.2.4.3.4 [34 Belt Drawer Unit]  Work Procedure

 Overview 1. Start the service support mode.
Before replacing the Belt Drawer Unit, perform the necessary sequence of (Refer to 5.1.1 Service mode startup (p183))
work. 2. Select [3. Before Repair Operation: MENU] from the service support mode top
menu.
 Execution timing 3. Select [34 Belt Drawer Unit] from the Before Repair Operation screen. A
 Before replacing/cleaning Belt Drawer Unit confirmation screen appears. Press the OK button. (To cancel the procedure, press
the Cancel button.)
 Workflow Then, sequentially perform the required work. Follow the instructions on the
screen.
START 4. Turn off the power as described on the screen.
5. Then, perform disassembly and assembly or cleaning.
C H E C K The mechanical state becomes the normal state if you turn

Turn power on
P O IN T the power on normally.
Execute [34 Belt Drawer Unit]
[351 Release Belt Tension & Head

Capping]
Turn power off
FINISH

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7.2.4.3.5 [35 Individual: MENU] [352 WIPER POSITION SHIFT]
[351 RELEASE BELT TENSION & HEAD CAPPING]  Overview

 Overview Move the wiper position and switch to the mechanical state to enable
removing/replacing the wiper unit.
To prevent creep of the Belt Drawer Unit (belt material), the tension is released
for turning the power off. If you perform the removal and replacement work  Execution timing
with this tension in the released state, the belt and main unit frame may  Before replacing/removing the wiper unit
interfere with each other, and if you perform the replacement work of the Anti
 Work Procedure
Static Brush in the head capped state, the front head guide and Anti Static
Brush may interfere with each other. Therefore, execute this function to switch 1. Start the service support mode.
to the mechanical state which allows the Belt Drawer Unit and Anti Static (Refer to 5.1.1 Service mode startup (p183))
Brush to be removed. 2. Select [3. Before Repair Operation: MENU] from the service support mode top
menu.
3. Select [35 Individual :MENU] from the Before Repair Operation screen.
 Before replacing/cleaning Belt Drawer Unit
4. Select [352 Wiper Assy] from the Individual Adjustment menu screen.
 Before replacing/cleaning Paper Dust Cleaner PET Blade,
5. A confirmation screen appears. Press the OK button. If you wish to cancel the
 Before replacing Anti Static Brush procedure, press the Cancel button.
 Work Procedure 6. A screen instructing you to turn off the main power appears after the operation
completes. Press the power button to turn off the power.
C H E C K When the main unit starts normally after the replacement
2. Select [3. Before Repair Operation: MENU] from the service support mode top P O IN T work, the state automatically returns to the normal state.
menu.
4. Select [351 Antistatic Brush Assy] from the Individual Adjustment menu screen.
5. A confirmation screen appears. Press the OK button. If you wish to cancel the
procedure, press the Cancel button.
6. A screen instructing you to turn off the main power appears after the operation
C H E C K When the main unit starts normally after the replacement

P O IN T work, the state automatically returns to the normal state.

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[353 HP SENSOR] 7.2.4.4 [4. Adjustment - Main/ Option Unit: MENU]

7.2.4.4.1 [41 Head]
 Overview
 Overview
Reset the height adjustment value of the head before replacing the HP Sensor, This adjustment menu is for performing all the adjustments required after Head Unit
Head. If you perform PG adjustment after replacing the HP Sensor, Head replacement at one time in accordance with the sequence flow. This menu includes the
without having reset the adjustment value with this menu, the head height following adjustment items.
adjustment value cannot be reflected properly and PG adjustment cannot be Perform the replacement work using this menu after normal Head Unit replacement.
performed in a normal state. When performing adjustments individually as necessary, refer to the following table
and flow diagram.
 Execution timing Details
Program
 Before replacing HP Sensor, Head Adjustment menu name
No.
reference
page
 Work Procedure
Head FFC Noise Check 4604 p.495
1. Start the service support mode. Head Data Transfer: After Replacing Head 46032 p.494
(Refer to 5.1.1 Service mode startup (p183)) PG Adjustment: Head 46021 p.490
2. Select [3. Before Repair Operation: MENU] from the service support mode top Ink Charge: Head 61 p.527
menu.
Head Angular Adjustment 4608 p.502
Check Pattern Print 14 ---
4. Select [353 HP Sensor] from the Individual Adjustment menu screen.
5. A confirmation screen appears. Press the OK button. If you wish to cancel the  Execution timing
procedure, press the Cancel button.  After replacing the Head Unit
6. A screen instructing you to turn off the main power appears after the operation

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 Workflow  Work Procedure

START (Refer to 5.1.1 Service mode startup (p183))
2. Select [4.Adjustment - Main/Option Unit: MENU] from the service support mode
Turn power on
top menu.
Execute [41 Head]
[4604 Head FFC Noise Check]
[46032 Head Data Transfer: After

Replacing Head]
[611 Ink Charge Head]

Figure 7-56. [4.Adjustment - Main/Option Unit: MENU] Screen
Print nozzle check pattern Head Cleaning
Check nozzle check pattern

NG
OK
[46081 Adjustment Pattern Print]
[46082 Input Adjusted Value]
Print final check pattern
FINISH

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3. Select [41 Head] from the Adjustment - Main/Option Unit menu. Then, 4. Execute the Head FFC noise check.
sequentially perform the required work. Follow the instructions on the screen. Press the OK button to execute. The Head state and Head FFC connection state are
checked automatically. If “NG” is selected, adjustment is canceled.
If there was a connection failure at this time, the Failure Determination Code 06
screen appears. If that happens, cancel adjustment, turn off the power of the unit,
and then check the Head connection state again.
Figure 7-57. [41 Head] Screen
Figure 7-58. Head FFC Noise Check Screen

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5. Execute the head data transfer. This writes the information in the head to the main 8. Check the printed nozzle check pattern.
unit. Furthermore, the print adjustment reference information and other If you can see missing nozzles, select “NG” to execute head cleaning. (Go to the
information of the main unit are written to the internal memory of the head. Nozzle Check Pattern Print screen again after execution.)
Execute writing by selecting “Do”, or skip the head data transfer and go to nozzle If printing is normal, select “OK”. Go to the next adjustment page.
check pattern printing by selecting “Skip”.
Figure 7-61. Nozzle Check Screen

Figure 7-59. Head Data Transfer Screen
9. Execute head angular adjustment.
6. If execution of the head data transfer ends normally, the head is charged with ink.
Select “OK” in the Head Joint Adjust Print screen to print a head angular
7. Press “OK” to print the nozzle check pattern. adjustment pattern.
Figure 7-60. Nozzle Check Pattern Print Screen Figure 7-62. Head Angular Adjustment Pattern Print screen

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10. Check the head angular adjustment pattern and input the adjustment value. 7.2.4.4.2 [42 Ink Supply Path: Menu]
(Refer to [4608 Head Angular Adjustment] (p502))
[421 INK SUPPLY UNIT]
 Overview
This menu is for performing adjustment and ink charging after replacing/removing the
Ink Supply Unit. When this menu is executed, ink charging, adjustment, and inspection
are performed automatically. Do not turn the power off/on or open/close each cover
during menu execution.
 After replacing/removing Ink Supply Unit
 Workflow
Figure 7-63. Head Angular Adjustment Value Input Screen

START
11. Print and check the final check pattern for checking the adjustment results, and
then end adjustment.
Turn power on
Execute [421 Ink Supply Unit]
Ink Charge[612 Ink Supply Path]
FINISH

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 Work Procedure 4. Select [421 Ink Supply Unit] from the Ink Supply Path menu screen.

top menu.
Figure 7-65. [4.Adjustment - Main/Option Unit: MENU] Screen

3. Select [42 Ink Supply Unit: MENU] from the Adjustment - Main/Option Unit
menu.
Figure 7-67. [421. Ink Supply Unit] Screen

5. The finished screen appears and the work finishes.
If the ink runs out or the maintenance cartridge becomes full during processing,
the processing is canceled.
Figure 7-66. [42 Ink Supply Unit: MENU] Screen

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[422 RELAY INK PATH ASSY]  Work Procedure

This menu is for performing adjustment and ink charging after replacing/removing the
Relay Ink Path Assy. When this menu is executed, ink charging, adjustment, and
top menu.
inspection are performed automatically. Do not turn the power off/on or open/close
each cover during menu execution.
 After replacing Relay Ink Path Assy
 Workflow
START
Turn power on Figure 7-69. [4.Adjustment - Main/Option Unit: MENU] Screen

3. Select [42 Ink Supply Unit: MENU] from the Adjustment - Main/Option Unit
menu.
Execute [422 Relay Ink Path Assy]
Ink Charge[612 Ink Supply Path]
FINISH
Figure 7-70. [42 Ink Supply Unit: MENU] Screen


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4. Select [422 Relay Ink Path Assy] from the Ink Supply Path menu screen.
Figure 7-71. [422 Relay Ink Path Assy] Screen (1)

5. The finished screen appears and the work finishes.
If the ink runs out or the maintenance cartridge becomes full during processing,
the processing is canceled.
Figure 7-72. [422 Relay Ink Path Assy] Screen (2)

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7.2.4.4.3 [43 Ink Discharge Path]  Work Procedure

Perform the ink leak and ink path inspections and the adjustments required (Refer to 5.1.1 Service mode startup (p183))
after replacing the Ink Discharge Path component parts. 2. Select [4.Adjustment - Main/Option Unit: MENU] from the service support mode
top menu.
 Execution timing 3. Select [43 Ink Discharge Path] from the Adjustment - Main/Option Unit menu.
 After replacing the Maintenance Unit 4. The finished screen appears and the work finishes.
 After replacing the Cap Motion Unit If a problem is detected in the ink path during menu execution, you are notified of
 After replacing the Ink Discharge Path related parts an error.
 Workflow
START
Turn power on
Execute [43 Ink Discharge Path]
Ink Charge[112 CL1]
FINISH

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7.2.4.4.4 [44 Belt Drawer Unit]  Workflow

 Overview
START
This adjustment menu is for performing all the adjustments in the sequence
required after Belt Drawer Unit replacement. This menu includes the following
adjustment items.
Remove the Belt Cover and
check the correction value.
Details
Program
Adjustment menu name reference
No.
page
Turn power on
Eccentricity / Circumference Correction 4601 p.488 (Service mode startup (p 183))
Print registration adjustment pattern
Belt Drawer Unit 46022 p.491
Top Registration Adjustment 4607 p.499

Execute top registration adjustment
 After replacing Belt Drawer Unit
[4601 Eccentricity / Circumference

Correction]
Check adjustment results
NG
Enter correction values Ka, Kb, and Kc OK
Print final check pattern
Execute PG Adjustment - Belt Drawer

Unit
FINISH
Enter correction value PG mea_V

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 Work Procedure 4. Select [4. Adjustment - Main/ Option Unit: MENU] from the service support mode
top menu.
1. Remove the Belt Cover. (p.738)
5. Select [44 Belt Drawer Unit] from the Before Repair Operation screen.
2. Check the correction value label affixed to the Belt Drawer Unit. Then, sequentially perform the required work. Follow the instructions on the
screen.
Correction value label 6. Enter the eccentricity/circumferential correction values.
_______________________________________________________________Input Value[]
4601 Eccentricity / Circumference Correction
Please set parameter
Ka( 0 to 1016 ) ‐‐‐

Kb( 0 to 5760 ) ‐‐‐
Kc( 0 to 696 ) ‐‐‐
[]Cancel_______________________________________________________________OK[]
Figure 7-76. Eccentricity/Circumferential Correction Value Input

7. Enter the Paper Feed Belt PG adjustment value.
_______________________________________________________________Input Value[]
mea_V (‐5000 to 5000 ) ‐‐‐
Correction value label

Belt Drawer Unit
[]Cancel_______________________________________________________________OK[]
Figure 7-77. Paper Feed Belt PG Adjustment Value Input
Figure 7-75. Correction value label


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8. Print the top registration adjustment pattern. 10. Check the adjustment results, and then select YES[] to perform the top registration
adjustment again and []NO to not perform the adjustment again.
__________________________________________________________________________
44 Belt Drawer Unit
Resist Check Pattern Print __________________________________________________________________________

44 Belt Drawer Unit
Repeat Top Registration adjustment?
[]NG___________________________________________________________________OK[]
Figure 7-78. Top Registration Adjustment Pattern Print []NO__________________________________________________________________YES[]
9. Execute top registration adjustment. (p.499) 11. Print and check the final check pattern and then end the adjustment for after Paper
Feed Belt replacement.
________________________________[]UP___________________________Input Value[]
4607 Top Resistration Adjustment
Type: Plain Paper

Value: 0
(‐50 to 50 / 0.1mm)
[]Cancel_________________________[]DOWN________________________________OK[]

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7.2.4.4.5 [45 Diagnostics Pattern Print: Menu]  Work Procedure

Use this menu to check the reproducibility of print/image related trouble and to
2. Select [4. Adjustment - Main/ Option Unit: MENU] from the service support mode
perform adjustments. top menu.
All of these diagnostics patterns can be output from [14 Check Pattern Print]. 3. Select [45 Diagnostics Pattern Print: MENU] from Before Repair Operation
screen.
4. Execute each menu from the Diagnostics Pattern Print menu screen.
 Diagnostics Pattern List
Pattern Image
Program No. Pattern Name Specification (the arrow shows the paper feed Associated Print Quality Problem
direction)
 Black and green lines are printed evenly spaced apart, and a
black box surrounding the lines is also printed. The lines
are for checking if the printer can print straight lines
 Ruled lines are not straight
precisely, and the box is for checking the print start
 Characters are deformed
451 Ruled Line Pattern position at sides and top of paper.
 Color shift
 Compensation for clogged nozzles: Yes
 Incorrect margins
 Pattern size: A4, Letter
 Print mode: plain paper standard (23ips)
 Total number of pages: 1
 White or dark lines
 White or dark smudges
 Color banding
 Smeared printout 1 (paper is rubbed
 A solid 25% grayscale box is printed.
against head or rollers)
 Compensation for clogged nozzles: Yes
 Cockling
452 Gradation pattern  Pattern size: A4, Letter
 Wrinkling of paper
 Print mode: plain paper_standard (23ips)
 Blank pages print
 Entirely too dark printout
 Ripple pattern
 Strike-through
 Faint printout

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Pattern Image
direction)
 Four shades each of four colors are printed. Starting from

the darkest one, the shade becomes lighter in the paper feed
direction.  Diagonal unevenness
453 Black 25% Pattern  Compensation for clogged nozzles: Yes  Failure in fixing ink
 Pattern size: A4, Letter  White or dark banding
 Prints No.2 gradation pattern on one side, then ejects paper

without printing on the other side.
 Compensation for clogged nozzles: Yes  Ruled lines are not straight
454 Adsorption Check Pattern ---
 Pattern size: A4, Letter  Color shift
 Continuously feeds 10 sheets of paper in the simples

 Smeared printout 2 (the belt is smeared)
printing path and ejects them without printing.
Feeding&Ejecting 10 sheets  Smeared printout 3
455  Pattern size: A4, Letter
without printing (simplex path) (roller mark smudges made by serrated
roller and paper feed roller)
Blank 10 pages
 Smeared printout 2 (the belt is smeared)

 Feeds 1 sheet of paper in the simples printing path and
 Smeared printout 3
ejects it without printing.
Feeding&Ejecting 1 sheets (roller mark smudges made by serrated
456  Pattern size: A4, Letter
without printing (simplex path) roller and paper feed roller)
 Abnormal printing
 Damage of paper
Blank 1 page

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Pattern Image
direction)
 Continuously feeds 10 sheets of paper in the duplex

printing path and ejects them without printing. Smeared printout 3(roller mark smudges
Feeding&Ejecting 10 sheet
457  Pattern size: A4, Letter made by serrated roller and paper feed
without printing (duplex path)
 Print mode: plain paper_standard (23ips) roller)
Blank 10 pages
 Feeds 1 sheet of paper in the duplex printing path and

ejects it without printing. Smeared printout 3 (roller mark smudges
Feeding&Ejecting 1 sheet
458  Pattern size: A4, Letter made by serrated roller and paper feed
without printing (duplex path)
 Print mode: plain paper_standard (23ips) roller)
Blank 1 page

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7.2.4.4.6 [46 Individual Adjustment: MENU]  Workflow
[4601 ECCENTRICITY / CIRCUMFERENCE CORRECTION]
 Overview
START
Slight variations are generated in each Belt Drawer Unit at the time of
manufacture. Therefore, the variations of each Belt Drawer Unit are measured
at the time of shipping the units. To reduce ink impact position offset to obtain
Remove the Belt Cover and
the optimal print quality, you need to reflect the measurement values in the check the correction value.
main unit to execute the correction process.
Eccentricity / Circumference Correction is an adjustment item to input
correction values after replacing the Belt Drawer Unit. Turn power on
Execute [4601 Eccentricity /
Circumference Correction]
Enter Ka, Kb, and KC correction

values
Press OK after correction value input
Attach the Belt Cover
FINISH

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 Work Procedure 3. Start the service support mode.

1. Remove the Belt Cover. (p.738)
2. Check the correction value label affixed to the Belt Drawer Unit. top menu.
5. Select [46 Individual Adjustment: MENU] from the Adjustment - Main/Option
Correction value label Unit menu screen.
6. Select [4601 Eccentricity/Circumference Correction] from the Individual
Adjustment menu screen.
7. Enter the Ka, Kb, and Kc correction values you confirmed in step 1.
8. Recheck the entered correction values and then press OK[] to reflect the setting
values. (Return to the Individual Adjustment menu after reflecting the values.)
_______________________________________________________________Input Value[] Input screen switching button
Ka( 0 to 1016 ) ‐‐‐

Kb( 0 to 5760 ) ‐‐‐
Kc( 0 to 696 ) ‐‐‐
Software Keyboard
If you enter a value that is outside of

[]Cancel_______________________________________________________________OK[] the range, the entered value is cleared.
After entering a value, press OK to return
to the adjustment value input screen.
Button for Applying the Setting
Figure 7-81. Correction Value Input

9. Attach the Belt Cover.
Belt Drawer Unit

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[4602 PG ADJUSTMENT: MENU]  Work Procedure

[46021 Head]
 Overview 2. Select [4. Adjustment - Main/ Option Unit: MENU] from the service support mode
top menu.
Read the individual differences generated at the time of manufacturing the
head from the head internal memory and then reflect them in the main unit PG Unit menu screen.
adjustment values to match the head individual differences. Furthermore, HP 4. Select [4602 PG Adjustment: MENU] from the Individual Adjustment menu
Sensor, Head position measurement values to match the individual differences screen.
are saved at the same time. 5. Execute [46021 Head] from the PG Adjustment menu.
 After replacing the Head Unit
 Workflow
START
Turn power on
Execute [46021 Head]
FINISH

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[46022 Belt Drawer Unit]  Work Procedure

 Overview 1. Remove the Belt Cover. (p.738)
Enter the measurement value obtained at the time of manufacturing the belt 2. Check the correction value label affixed to the Belt Drawer Unit.
from the panel to reflect it in the main unit PG adjustment values to match the
belt individual differences.
 Workflow
START
Remove the Belt Cover

and check the correction value.
Turn power on

Belt Drawer Unit
Correction value label

Enter correction value PG mea_V
(-5000 to 5000)
Confirm correction input value
Attach the Belt Cover
FINISH

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3. Start the service support mode. [46023 HP Sensor, Head]

 Overview
top menu. Detect and measure any small offset of the HP Sensor, Head installation position
5. Select [46 Individual Adjustment: MENU] from the Adjustment - Main/Option when the HP Sensor, Head is reattached after being replaced or removed, and then
Unit menu screen. reflect the value in the PG adjustment values and execute correction.
6. Select [4602 PG Adjustment: MENU] from the Individual Adjustment menu
screen.  Execution timing
7. Execute [46022 Belt Drawer Unit] from the PG Adjustment menu.  After replacing HP Sensor, Head
8. Enter the PG_mea_V correction value you confirmed in step 1.  When HP Sensor, Head is reattached after it has been removed
9. Recheck the entered correction value and then press OK[] to reflect the setting  Workflow
value. (Return to the Individual Adjustment menu after reflecting the values.)
_______________________________________________________________Input Value[] Input screen switching button START
mea_V (‐5000 to 5000 ) ‐‐‐
Turn power on
Software Keyboard
Execute [46023 HP Sensor, Head]
[]Cancel_______________________________________________________________OK[] the range, the entered value is cleared.
Button for Applying the Setting
FINISH
Figure 7-85. Correction Value Input

10. Attach the Belt Cover.
 Work Procedure
top menu.
Unit menu screen.
4. Select [4602 PG Adjustment: MENU] from the Individual Adjustment menu
screen.
5. Execute [46023 HP Sensor, Head] from the PG Adjustment menu.

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[4603 HEAD DATA TRANSFER: MENU]  Work Procedure
[46031 Head Data Transfer: Before Replacing Head] 1. Start the service support mode.
 Overview 2. Select [4. Adjustment - Main/ Option Unit: MENU] from the service support mode
Write the printer information to the internal memory of the old head before top menu.
replacing it in order to correct the variations of individual heads and analyze 3. Select [46 Individual Adjustment: MENU] from the Adjustment - Main/Option
and reuse the old head after replacing the head unit. Unit menu screen.
Write Direction Head Data Transfer Write Items
4. Select [4603 Head Data Transfer: MENU] from the Individual Adjustment menu
screen.
Information that is written
5. Execute [46031 Head Data Transfer: Before Replacing Head] from the Head Data
Total number of sheets printed Transfer menu.
Main Unit Replacement date and time
(printer) Head-related fatal errors (last five)
↓ Total number of jams
Old Head Total number of jobs
Main unit serial number
Head FFC noise check result
 Before replacing the Head Unit
 Workflow
START
Turn power on
Execute [46031 Head Data Transfer:

Before Replacing Head]
FINISH

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[46032 Head Data Transfer: After Replacing Head]  Work Procedure

Write the printer information to the internal memory of the new head after
replacing the head in order to correct the variations of individual heads and 2. Select [4. Adjustment - Main/ Option Unit: MENU] from the service support mode
top menu.
analyze and reuse the old head after replacing the head unit.
Write Direction Head Data Transfer Write Items Unit menu screen.
New Head Head ID 4. Select [4603 Head Data Transfer: MENU] from the Individual Adjustment menu
↓
screen.
Correction values
Main Unit 5. Execute [46032 Head Data Transfer: After Replacing Head] from the Head Data
(printer) Head FFC noise information Transfer menu.
Main Unit Total number of sheets printed

(printer) Total number of jams
↓ Total number of jobs
New Head Installation date and time
 After replacing the Head Unit
 Workflow
START
Turn power on
Execute [46032 Head Data Transfer:

After Replacing Head]
FINISH

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[4604 HEAD FFC NOISE CHECK] [4605 WIPER STROKE ADJUSTMENT]
 Overview  Overview
Check whether or not there is noise due to a poor FFC connection or dirty Measure individual differences of the wiper drive screw axis to optimize the
terminals after disconnecting and connecting the Head FFC. wiper position.
 Execution timing  Execution timing
 After replacing the Head Unit  After replacing the Wiper Unit
 Workflow  Workflow
START START
Turn power on Turn power on

(Service mode startup (p 183)) (Service mode startup (p 183))
Execute [4604 Head FFC Noise Execute [4605 Wiper Stroke

Check] Adjustment]
FINISH FINISH
Figure 7-89. Workflow Figure 7-90. Workflow

 Work Procedure  Work Procedure
1. Start the service support mode. 1. Start the service support mode.
(Refer to 5.1.1 Service mode startup (p183)) (Refer to 5.1.1 Service mode startup (p183))
2. Select [4. Adjustment - Main/ Option Unit: MENU] from the service support mode 2. Select [4. Adjustment - Main/ Option Unit: MENU] from the service support mode
top menu. top menu.
3. Select [46 Individual Adjustment: MENU] from the Adjustment - Main/Option 3. Select [46 Individual Adjustment: MENU] from the Adjustment - Main/Option
Unit menu screen. Unit menu screen.
4. Select [4604 Head FFC Noise Check] from the Individual Adjustment menu 4. Select [4605 Wiper Stroke Adjustment] from the Individual Adjustment menu
screen. screen.

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[4606 SIDE REGISTRATION ADJUSTMENT]  Workflow
 Overview
Perform adjustment to align the actual paper feed center position of paper
START
individually for each paper feed tray/cassette with respect to the head center
position so that output images are output positioned exactly central. Measure
the side registration from the side and top registration adjustment pattern Turn power on
printout of the diagnostics patterns, enter that offset amount in the panel, and
perform adjustment.
Adjustable range: ±5 mm Print [451 Ruled Line Pattern]
 When print the side and top registration adjustment pattern and there is
Measure offset amount
a side registration offset
Execute [4604 Side Registration

Adjustment]
C H E C K Please use this menu when unable to adjust the side
P O IN T registration by hard side registration adjustment.
*Please use it when adjust the second page of the duplex Enter adjustment value
print.
Have to input “0” to adjustment value by [4604 Side

Print [451 Ruled Line Pattern]
Registration Adjustment] before perform this menu.
The past adjustment value is reset when input “0” and is
changed to the initial value.
Unable to adjust it correctly when do not input “0”. Measure offset amount NG
OK
FINISH

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 Work Procedure 7. Select [45 Diagnostics Pattern Print: MENU] from the Adjustment - Main/Option
Unit menu screen.
1. Start the service support mode. 8. Select [451 Ruled Line Pattern] from the Diagnostics Pattern Print menu screen.
9. Print the ruled line offset/side and top registration adjustment pattern from the
2. Select [4. Adjustment - Main/ Option Unit: MENU] from the service support mode paper feed tray/cassette for which adjustment is to be performed.
top menu.
3. Return to [46 individual Adjustment: MENU] and then select [4606 Side
Registration Adjustment]. []LEFT______________________________[]UP_____________________Change Setting[]
Print Settings Change Button
451 Ruled Line Pattern
4. With Tray/Size selected, press Input Value[] and select the paper feed tray/cassette Current Setting
Feed Tray: MP Tray Print Settings
you wish to adjust. Output tray: Face down
Paper Size: A4(Vertical) Feed Tray Paper feed tray
5. With Value selected, press Input Value[] and then enter the adjustment value you Output Tray Paper output tray
calculated in step 6.
Paper Size Paper size
6. Check the input and then press OK[] to reflect the adjustment value
________________________________[]UP_______________________________________
4606 Side Resistration Adjustment
Select set Tray/Size and Value

[]BACK_____________________________[]DOWN___________________________Print[] Print Start Button
Tray/Size: C3 Large size
Figure 7-93. Printing Ruled Line Offset/Top and Side Registration Adjustment Pattern
C H E C K The past adjustment value is reset when input “0” and is

P O IN T changed to the initial value.
[]Cancel_________________________[]DOWN________________________________OK[]
________________________________[]UP___________________________Input Value[]

Value: 0
(‐50 to 50 / 0.1mm)
Software Keyboard

[]Cancel_________________________[]DOWN________________________________OK[]
the range, the entered value is cleared.
Setting fixed button
Figure 7-92. Method to input value

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10. Measure the offset amount from the adjustment pattern and calculate the input 11. Return to [46 individual Adjustment: MENU] and then select [4606 Side
value. Registration Adjustment].
12. With Tray/Size selected, press Input Value[] and select the paper feed tray/cassette
you wish to adjust.
(1) Offset amount X = (a-b) / 2 13. With Value selected, press Input Value[] and then enter the adjustment value you
(2) Adjustment value Y = Offset value X x 10 calculated in step 10.
Offset 14. Check the input and then press OK[] to reflect the adjustment value.
value
X ________________________________[]UP_______________________________________
▲
Select set Tray/Size and Value

Paper feed direction
Paper center line []Cancel_________________________[]DOWN________________________________OK[]
Image center line

________________________________[]UP___________________________Input Value[]
Margin on Margin on
front side b rear side a Tray/Size:
Value:
C1 Large size
0
Calculation of input value (adjustment value) (‐50 to 50 / 0.1mm)
1. Calculate the offset amount

Measure margins a and b between the paper edge and ruled line
vertical line edge with a ruler, insert the values in calculation
formula (1), and calculate offset amount X. Software Keyboard
2. Calculate the adjustment value If you enter a value that is outside of
Move the decimal point of the calculated offset amount X up []Cancel_________________________[]DOWN________________________________OK[] the range, the entered value is cleared.
(calculation formula (2)) and then round down to the first decimal to the adjustment value input screen.
place. This value is the adjustment value to be entered in [4606 Button for Applying the Setting
Side Registration Adjustment].
Figure 7-95. Adjustment Value Input
Example: When a = 2.5 mm and b = 3.5 mm
15. Select [451 Ruled Line Pattern] from the Diagnostics Pattern Print menu screen.
Offset amount X= (2.5 - 3.5) / 2 = -0.5
(0.5 mm offset for main unit rear (a side)) 16. Print the Printing Ruled Line Offset/Top and Side Registration Adjustment Pattern
Adjustment value Y = -0.5 x 10 = 5 (Round down to first decimal from the adjusted tray/cassette and then check that the offset is within a
place) permissible range. If there is still offset, return to Procedure 3 and perform the
adjustment again.
Figure 7-94. Calculation of Offset Amount

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[4607 TOP REGISTRATION ADJUSTMENT]  Workflow
 Overview
Adjust the timing from the leading edge until start of printing. Furthermore,
START
adjust the image start position to match the paper type. Determine the top
registration offset from the side and top registration adjustment pattern printout
of the diagnostics patterns, enter the adjustment value in the panel in Turn power on
accordance with that offset amount, and perform adjustment.
Adjustable range: ±5 mm
 When print the side and top registration adjustment pattern and there is
a top registration offset
Execute [4605 Top Registration

Adjustment]
Have to input “0” to adjustment value by [4605 Top
Registration Adjustment] before perform this menu.
The past adjustment value is reset when input “0” and is Enter adjustment value
changed to the initial value.
Unable to adjust it correctly when do not input “0”.

NG
OK
FINISH

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 Work Procedure
Print Settings Change Button
1. Start the service support mode. []LEFT______________________________[]UP_____________________Change Setting[]
451 Ruled Line Pattern
(Refer to 5.1.1 Service mode startup (p183)) Current Setting
Feed Tray: MP Tray Print Settings
Output tray: Face down
2. Select [4. Adjustment - Main/ Option Unit: MENU] from the service support mode Paper Size: A4(Vertical) Feed Tray Paper feed tray
top menu. Output Tray Paper output tray
3. Return to [46 individual Adjustment: MENU] and then select [4607 Top Paper Size Paper size
Registration Adjustment].
4. With Tray/Size selected, press Input Value[] and select the paper feed tray/cassette
you wish to adjust.
5. With Value selected, press Input Value[] and then enter the adjustment value you
Print Start Button
calculated in step 6. []BACK_____________________________[]DOWN___________________________Print[]
6. Check the input and then press OK[] to reflect the adjustment value
Figure 7-98. Printing Ruled Line Offset/Top and Side Registration Adjustment Pattern
________________________________[]UP___________________________Input Value[]
4606 Top Resistration Adjustment
C H E C K The past adjustment value is reset when input “0” and is
Type:
Value: 0
Plain Paper P O IN T changed to the initial value.
(‐50 to 50 / 0.1mm)
Software Keyboard

[]Cancel_________________________[]DOWN________________________________OK[]
the range, the entered value is cleared.
Setting fixed button
Figure 7-97. Method to input value

7. Select [45 Diagnostics Pattern Print: MENU] from the Adjustment - Main/Option
Unit menu screen.
8. Select [451 Ruled Line Pattern] from the Diagnostics Pattern Print menu screen.
9. Print the ruled line offset/Side and top registration adjustment pattern from the
paper feed tray/cassette for which adjustment is to be performed.

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EPSON WF-C20590 Service Manual Page451-500

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EPSON WF-C20590 Revision A

Table 7-1. Adjustment and Inspection List

Repair work Adjustment and Inspection Work 451

7.2.3 Adjustments Required before/after Repair

C H E C K See "7.2.4 Adjustment/Inspection Details" (p.460) for

Repair work Adjustment and Inspection Work 452

Belt Cleaner Unit

Anti Static Brush

Relay Ink Path

Repair work Adjustment and Inspection Work 453

Belt Cleaner Unit

Relay Ink Path

Repair work Adjustment and Inspection Work 454

Table 7-3. Adjustments Required for ASF, Multi-Cassette ASF

Paper Feed Motor, C1

Paper Conveying Unit

Paper Width Sensor

Paper Guide Inner

Feed Unit, C2-C4

3. Before Repair Operation: MENU

Repair work Adjustment and Inspection Work 455

Table 7-3. Adjustments Required for ASF, Multi-Cassette ASF

Paper Feed Motor, C1

Paper Conveying Unit

Paper Width Sensor

Paper Guide Inner

Feed Unit, C2-C4

4. Adjustment - Main/ Option Unit: MENU (continued)

Repair work Adjustment and Inspection Work 456

Pick Up Roller, ADF

SCN Document Mat

Repair work Adjustment and Inspection Work 457

Pick Up Roller, ADF

SCN Document Mat

Repair work Adjustment and Inspection Work 458

OPTIONS Table 7-5. Adjustments Required for Options

Finisher Part/Component Paper

Repair work Adjustment and Inspection Work 459

7.2.4 Adjustment/Inspection Details 7.2.4.3.1 [31 Head]

C H E C K To execute this menu, "7.2.4.11 Supplemental Work" (p.532)

Invalid the Interlock Switch, Duplex.

Execute [31 Head]

Ink ejection complete screen

Supplemental Work (1) (p 532)

Figure 7-34. Workflow

Repair work Adjustment and Inspection Work 460

 Preparation  Work Procedure

Figure 7-35. Jig for holding the switch

1. Prepare A5 size paper.

A5 size paper or Tube Clips

Figure 7-36. Jig for holding the switch

Repair work Adjustment and Inspection Work 461

Jig for holding the switch

Figure 7-38. Work before head replacement (2)

Figure 7-39. Work before head replacement (3)

Repair work Adjustment and Inspection Work 462

Operation finish . Push OK.

Figure 7-40. Work before head replacement (4)

Figure 7-41. Work before head replacement (5)

Repair work Adjustment and Inspection Work 463

Please operate as follows.

Figure 7-44. Work before head replacement (8)

1. Remove the Head Joint, Air. (p.679) Processing

Figure 7-45. Work before head replacement (9)