EPSON WF-6090/WF-6530/WF-6590 Series Revision C

12. On the lower left, pull the Front Housing toward you while inserting the flat-head 14. By the holding the point shown below, Pull the Front Housing toward you, and
screwdriver into the hole on the Lower Housing in the direction of the arrow and remove the Front Housing.
release the hook.

Front Housing

Hook

Hole

Lower Housing

Figure 2-60. Removing the Front Housing (3) Figure 2-62. Removing the Front Housing (5)

13. On the lower right, pull the Front Housing toward you while inserting the flat-head „ Insert the rib on the Front Housing into the hole on the Lower
screwdriver into the hole on the Lower Housing in the direction of the arrow and Housing.
release the hook.
Right
Front Housing
Rib and hole

Hook
Hole

Lower Housing

Lower Housing
Figure 2-61. Removing the Front Housing (4)

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When installing the Front Housing, be careful of the following. 2.3.4.12 Middle Housing
„ Insert the two hooks on the lower part straight into the holes on
the Lower Housing.
„ Make sure to align the guides on the Front Housing and the
Lower Housing correctly.

Left

Hook
Guide

Lower Housing

Right
For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the Upper Housing Assy. (P.78)
Guide Hook
2. Remove the Panel Housing Front. (P.79)
3. Remove the Panel Assy. (P.80)
4. Remove the Panel Lower Front Cover. (P.81)
5. Remove the Right Upper Front Cover. (P.82)
6. Remove the Stacker Assy. (P.77)
Lower Housing
7. Remove the Cassette Assy. (P.203)
8. Remove the Front Cover Microswitch. (P.82)
9. Remove the Front Housing. (P.84)

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10. Open the Rear Cover Assy. 12. Disconnect the Panel FFC from the connector of the Panel Board.
11. Remove the six screws (S5: 4pcs, S16: 2pcs).
Connector

Rear Cover
Assy
Figure 2-64. Removing the Middle Housing (2)
13. Release the two tabs of the Middle Housing from the holes of the Lower Housing.

Tab and hole

Tab and hole

Lower Housing
S16
S5
Figure 2-63. Removing the Middle Housing (1) Figure 2-65. Removing the Middle Housing (3)

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14. While releasing the Middle Housing from the USB/FAX Cover, remove the
„ Take care not to catch the cable of the Front Cover
Middle Housing upward. Microswitch.

„ Remove the EXT Connector Cover if it is installed.

„ If it is difficult to release the cover, insert the flat-head Cable of the Front Cover
screwdriver to release fixing points on the Middle Housing. Microswitch

EXT Connector Cover

„ When replacing the Middle Housing with a new one, remove

the AC Inlet Cover and Housing Support from the old Middle
Housing and attach them onto the new one.
Flat-head screwdriver
Back AC Inlet Cover

USB/FAX Cover

Upper
Housing Support

„ Install the Middle Housing taking care not to let it interfere

with the Front Frame and Rear ASF Unit.
Figure 2-66. Removing the Middle Housing (4)

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2.3.5 Cover Sensors † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2.3.5.1 Rear Cover Microswitch 2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the USB/FAX Cover. (P.94)
3. Slide the Main Board Unit. (P.96)
4. Disengage the two hooks, and remove the Rear Cover Mi-
For the screw types, see "2.1.2 Screw types used in the printer (p40)".
croswitch.
1. Remove the following parts.
5. Disconnect the cable from the connector.
† WF-6090/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62) Cable
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64) Connector
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
Hooks
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)
Figure 2-67. Removing the Rear Cover Microswitch

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2.3.5.2 Rear Cover PE Sensor 3. Disengage the four hooks, and remove the Rear Cover PE Sensor.
4. Disconnect the cable from the connector.

Hooks
Cable

Connector

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
Figure 2-69. Removing the Rear Cover PE Sensor
1. Remove the Duplex Unit. (P.156)

When removing the screws in the next step, use a 40 mm-long or

shorter stubby screwdriver.

2. Remove the three screws (S5), and open the Lower Paper Guide.

Lower Paper Guide

S5
Figure 2-68. Opening the Lower Paper Guide

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2.3.5.3 Right Pick Up Roller Sensor 3. Disengage the four hooks, and remove the Right Pick Up Roller Sensor.
4. Disconnect the cable from the connector.

Cable
Hooks

For the screw types, see "2.1.2 Screw types used in the printer (p40)". Connector
1. Remove the Duplex Unit. (P.156) Figure 2-71. Removing the Right Pick Up Roller Sensor

2. Remove the four screws (S5), and remove the Lower Paper Guide.

Lower Paper Guide

S5
Figure 2-70. Opening the Lower Paper Guide

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2.3.5.4 Left Pick Up Roller Sensor 2.3.5.5 Casette Microswitch

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
For the screw types, see "2.1.2 Screw types used in the printer (p40)". 1. Remove the Cassette Assy. (P.203)
1. Remove the Duplex Unit. (P.156) 2. Disengage the two hooks, and remove the Casette Microswitch.
2. Open the Lower Paper Guide. (refer to "Right Pick Up Roller Sensor" (p91)) 3. Disconnect the cable from the connector.
3. Disengage the four hooks, and remove the Left Pick Up Roller Sensor.
4. Disconnect the cable from the connector. Bottom
Hook

Cable Cable
Hooks

Hook
Connector
Connector
Figure 2-73. Removing the Casette Microswitch

Figure 2-72. Removing the Left Pick Up Roller Sensor

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2.3.5.6 PE Sensor

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the Cassette Assy. (P.203)
2. Disengage the four hooks, and remove the PE Sensor.
3. Disconnect the cable from the connector.

Bottom
Hooks

Cable
Connector

Figure 2-74. Removing the PE Sensor

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2.3.6 Electric Circuit Components † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2.3.6.1 USB/FAX Cover 2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the two screws (S17), and remove the USB/FAX Cover.

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the following parts.
† WF-6090/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
S17
8). Remove the Stacker Assy. (P.62) Figure 2-75. Removing the USB/FAX Cover
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

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2.3.6.2 USB Connector Assy † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Disconnect the USB Cable from the connector of the Main Board.
3. Release the USB Cable from the two clamps.
4. Remove the screw (S17), and remove the USB Connector Assy.

Connector
Main Board

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the following parts. Clamp
Clamp
† WF-6090/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64) USB Cable
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62) S17
9). Remove the Cassette Assy. (P.203)
Figure 2-76. Removing the USB Connector Assy
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

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Route the USB Cable through the hook on the USB Connector 2.3.6.3 Main Board Unit
Assy.

USB Cable

Hook

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the following parts.
† WF-6090/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

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† WF-6590 Series 4. Remove the six screws (S17), and remove the Main Board Shield Plate.
1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
Main Board Shield
10). Remove the Middle Housing. (P.86)
Plate
2. Remove the USB/FAX Cover. (P.94)
3. Disconnect the cables from the connectors (CN2, CN5) of the Main Board.

S17
CN5 CN2 Figure 2-78. Removing the Main Board Shield Plate (2)

Screw the grounding wire together as shown below.

Grounding wire

Figure 2-77. Removing the Main Board Shield Plate (1)

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5. Disconnect the cables and FFCs from the connectors (CN30, CN32, CN77, CN81 7. Pull off the cables for the ink supply system, Front Cover Microswitch Cable and
CN701, CN702, CN703, CN704, CN705) of the Main Board. the FFC of the CSIC Board from the Ferrite Core Holder.

CN32 CN77 CSIC Board FFC Cables for the ink

CN705 supply system

Ferrite Core
Holder
CN81

CN30

CN701, CN702,
CN703, CN704
Front Cover
Figure 2-79. Removing the Main Board Unit (1) Microswitch Cable
6. Release the PF Encoder FFC from the rib and hole of the Ferrite Core Holder. Figure 2-81. Removing the Main Board Unit (3)
8. Remove the Ferrite Core Holder in the direction of the arrow.
Rib

Ferrite Core Holder

PF Encoder FFC
Hole

Figure 2-80. Removing the Main Board Unit (2)

Figure 2-82. Removing the Ferrite Core Holder

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12. Release the CR Motor Cable and Ferrite Core from the Cable Hold-
When removing the Main Board Unit to replace the Main Board, it
er.
is not necessary to perform Step 9 and 10.
13. Release the FFC from the wire saddle.
14. Remove the three Ferrite Core from the Cable Holder.
Install the Ferrite Core referring to " Routing the cables and FFCs
9. Disengage the hook, and remove the Ferrite Core from the Ferrite Core Holder. (p222)".

10. Remove the Head FFC from the Ferrite Core Holder.

Head FFC

Ferrite Core Holder CR Motor Cable

Cable Holder
Ferrite Core

Ferrite Core
Hook

Figure 2-83. Removing the Ferrite Core Holder Ferrite Core Cable Holder
11. Disconnect the cables and FFC from the connectors (CN39, CN45, CN69, CN74,
CN75, CN78, CN79, CN707) of the Main Board. CN74

Connect the cables and FFC in the following order. CN707

Order Connector Order Connector

1 CN78 5 CN45
CN78 CN45 CN39 FFC
2 CN79 6 CN39 CN79 CN69 CN75
3 CN69 7 CN74 Wire saddle
4 CN75 8 CN707 Figure 2-84. Removing the Main Board Unit (2)

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15. Disengage the two hooks, and remove the Cable Holder.
Cable Holder
16. Disconnect the cables from the connectors (CN61, CN501) of the Main Board.
17. Remove the Cable Cover.
Hooks
18. Release the PF Encoder FFC from the wire saddle.
19. Remove the four screws (S15), and remove the Main Board Unit.

Upper

Figure 2-85. Removing the Cable Holder

„ Route the CR Motor Cable through the groove on the Cable

Holder. CN501
„ Route the CR Motor Cable through the hook on the Cable
Holder.
Cable Cover
Wire saddle
CR Motor Cable
Groove
Cable Holder Hook

PF Encoder FFC

„ Insert the Cable Holder into the cutout on the frame.

CN61
Cutout Cable Holder
S15
Figure 2-86. Removing the Main Board Unit (3)

Groove

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2.3.6.4 Main Board † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the Main Board Unit. (P.96)
3. Disconnect the FFC from the connector (CN20) of the Main Board.
4. Remove the three screws (S15), and remove the Interface Board Lower
Shield Plate (WF-6090/WF-6530 Series only).

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the following parts.
† WF-6090/WF-6530 Series FFC
CN20
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70) Interface Board Lower
12). Remove the Middle Housing. (P.73) S15 Shield Plate
Figure 2-87. Removing the Interface Board Lower Shield Plate

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5. Remove the eight screws (S15: 6 pcs, S21: 1 pcs, S22: 1pcs). 2.3.6.5 Interface Board (WF-6090/WF-6530 Series only)
6. Release the two positioning holes on the Main Board from the two cutouts on
the frame, and remove the Main Board.

Cutout

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the following parts.
Cutout
† WF-6090/WF-6530 Series
S15 S21 S22 1). Remove the Panel Assy. (P.66)
Figure 2-88. Removing the Main Board 2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
Align the two cutouts on the frame with the two positioning holes 4). Remove the Right ADF Hinge Cover. (P.64)
on the Main Board. (refer to figure 2-88) 5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
„ Carry out the adjustments referring to "3.1 Required 10). Remove the Front Cover Microswitch. (P.69)
Adjustments" (p224) when the Main Board is replaced. 11). Remove the Front Housing. (P.70)
„ Make sure to update to latest firmware when the Main Board is 12). Remove the Middle Housing. (P.73)
replaced.

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† WF-6590 Series 2.3.6.6 Wireless LAN Module

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the Main Board Shield Plate. (refer to "Main Board Unit" (p96))
For the screw types, see "2.1.2 Screw types used in the printer (p40)".
3. Disconnect the Interface Board FFC from the connector of the Interface Board.
1. Remove the following parts.
4. Remove the three screws (S31), and remove the Interface Board and Inter-
† WF-6090/WF-6530 Series
face Board Shield Plate.
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
Interface Board FFC 3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)
Connector

Interface Board Shield Plate

S31
Figure 2-89. Removing the Interface Board

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† WF-6590 Series 2.3.6.7 CSIC Board

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Disconnect the cable from the connector of the Wireless LAN Mod-
ule.
3. Remove the screws (S16), and remove the Wireless LAN Module.
Connector For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the following parts.
Cable
† WF-6090/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
S15 7). Remove the Right Upper Front Cover. (P.69)
Figure 2-90. Removing the Wireless LAN Module 8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 104

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