Professional Documents
Culture Documents
Table 1-3. Fatal Error List (Printer) Table 1-3. Fatal Error List (Printer)
Error Error
Error name Possible cause Error name Possible cause
code code
Opt Communication error • Communication connector failure • ASF Encoder failure (contaminated/
0xB3
(Parameter is abnormal) • Main board failure detached scale, Encoder Board failure)
• ASF motor failure
• Communication connector failure 0xD1 ASF PID excess load error
0xB4 Opt Communication error (Time out) • Pickup Roller drive mechanism overload
• Main board failure
(paper jam/foreign object)
Opt Communication error • Communication connector failure • Cable disconnection
0xB5
(Function code is abnormal) • Main board failure
• ASF Encoder failure (contaminated/
Opt Communication error • Communication connector failure 0xD2 ASF PID excess speed error detached scale, Encoder Board failure)
0xB6
(Communication Sequence is abnormal) • Main board failure • Motor driver failure (Main board fail-
ure)
Opt Communication error • Changing the number of the Optin cassette • ASF Encoder failure (contaminated/
0xB7 (Detected the installing/removing of suring the power on. 0xD3 ASF PID reverse error detached scale, Encoder Board failure)
Option cassette during the power on) • Main Board failure • Paper jam
Table 1-3. Fatal Error List (Printer) Table 1-3. Fatal Error List (Printer)
Error Error
Error name Possible cause Error name Possible cause
code code
• Main board failure • APG Encoder failure (contaminated/
0xDD LFT PID excess speed error • Pickup Roller driven mechanism overload detached scale, Encoder Board failure)
0xE7 APG PID excess load error
(paper jam/foreign object) • APG motor failure
• Cable disconnection
0xDE ASF PID driving time error • Main board failure
• CR Encoder failure (contaminated/detached
0xDF ASF load position driving time error • Main board failure
scale, Encoder Board failure)
• CR Encoder failure (contaminated/detached 0xE8 CR load position reverse error • Tooth skip of the CR Timing Belt
scale, Encoder Board failure) • Improper tension of the CR Timing Belt
• CR motor failure • Paper jam
0xE1 CR PID excess load error
• Carriage overload error (paper jam, foreign
object) • CR Encoder failure (contaminated/detached
scale, Encoder Board failure)
• Cable disconnection
0xE9 CR load position excess speed error • Motor driver failure (Main board failure)
• CR Encoder failure (contaminated/detached • Tooth skip of the CR Timing Belt
scale, Encoder Board failure) • Improper tension of the CR Timing Belt
0xE2 CR PID excess speed error • Motor driver failure (Main Board failure)
• Tooth skip of the CR Timing Belt • CR Encoder failure (contaminated/detached
scale, Encoder Board failure)
• Improper tension of the CR Timing Belt
• CR motor failure
• CR Encoder failure (contaminated/detached 0xEA CR load position excess load error
• Carriage overload error (paper jam, foreign
scale, Encoder Board failure) object)
0xE3 CR PID reverse error • Tooth skip of the CR Timing Belt • Cable disconnection
• Improper tension of the CR Timing Belt
0xEB APG PID driving time error • Main board failure
• Paper jam
• APG encoder failure (contaminated/
• CR Encoder failure (contaminated/detached
detached scale, Encoder Board failure)
scale, Encoder Board failure) 0xEC APG PID excess speed error
• Motor driver failure (Main board fail-
• CR motor failure
0xE4 CR PID lock error ure)
• Carriage overload error (paper jam, foreign
• Tooth skip of the CR APG drive gear
object) • APG encoder failure (contaminated/
• Cable disconnection detached scale, Encoder Board failure)
0xED APG PID reverse error • APG Motor failure
• CR Encoder failure (contaminated/detached
scale, Encoder Board failure) • Tooth skip of the CR APG drive gear
• Motor Driver failure (Main Board failure) • Main Board failure
0xE5 CR PID speed fall error
• Tooth skip of the CR Timing Belt 0xEE CR PID driving time error • Main board failure
• Improper tension of the CR Timing Belt
0xEF CR load position driving time error • Main board failure
• Paper jam
• APG Encoder failure (contaminated/
detached scale, Encoder Board failure)
0xE6 APG PID lock error
• APG motor failure
• Cable disconnection
Table 1-3. Fatal Error List (Printer) Table 1-3. Fatal Error List (Printer)
Error Error
Error name Possible cause Error name Possible cause
code code
• PF Encoder failure (contaminated/detached • PF Encoder failure (contaminated/detached
scale, Encoder Board failure) scale, Encoder Board failure)
• PF motor failure • PF motor failure
0xF1 PF PID excess load error 0xFA PF load position excess load error
• PF drive mechanism overload (paper jam, • PF driver mechanism overload (paper jam/
foreign object) foreign object)
• Cable disconnection • Cable disconnection
• PF Encoder failure (contaminated/detached 0xFE PF PID driving time error • Main board failure
scale, Encoder Board failure)
0xFF PF load position driving time error • Main board failure
0xF2 PF PID excess speed error • Motor driver failure (Main Board failure)
• Tooth skip of the PF Timing Belt
• Improper tension of the PF Timing Belt
• PF Encoder failure (contaminated/detached
scale, Encoder Board failure)
0xF3 PF PID reverse error • Tooth skip of the PF Timing Belt
• Improper tension of the PF Timing Belt
• Paper jam
• PF Encoder failure (contaminated/detached
scale, Encoder Board failure)
• PF motor failure
0xF4 PF PID lock error
• PF drive mechanism overload (paper jam,
foreign object)
• Cable disconnection
• PF Encoder failure (contaminated/detached
scale, Encoder Board failure)
0xF8 PF load position reverse error
• Tooth skip of the PF Timing Belt
• Improper tension of the PF Timing Belt
• PF Encoder failure (contaminated/detached
scale, Encoder Board failure)
0xF9 PF load position excess speed error • Motor driver failure (Main board failure)
• Tooth skip of the PF Timing Belt
• Improper tension of the PF Timing Belt
ADF/Scanner fatal error list (WF-6090/WF-6530 Series only) Table 1-4. Fatal Error List (ADF/Scanner)
Table 1-4. Fatal Error List (ADF/Scanner) Error
Error code Error name
Error type
Error code Error name
type • ADF Encoder failure (contaminated/
detached scale, Encoder Board failure)
• ADF Encoder failure (contaminated/
• ADF motor failure
detached scale, Encoder Board failure) 0x0D ADF BS+ excess load error
0x01 ADF PID excess speed error • ADF drive overload (paper jam, foreign
• Motor driver failure (SCN Main board
object)
failure)
• Cable disconnection
• ADF Encoder failure (contaminated/
0x02 ADF PID reverse error detached scale, Encoder Board failure) 0x0E ADF BS+ driving time error • SCN Main board failure
• Paper jam • CIS Unit failure
• ADF Encoder failure (contaminated/ 0x10 HP detection error • Scanner Housing failure
detached scale, Encoder Board failure) • SCN Main board failure
ADF PID (Proportional Integral
0x03 • ADF motor failure • CIS Unit failure
Derivative Controller) lock error
• Paper jam • Scanner Housing failure (Including wrong
• Cable disconnection attachment of the origin mark)
• ADF Encoder failure (contaminated/ • SCN Main Board failure
0x11 Contact detection distance exceeded error
detached scale, Encoder Board failure) • Scanner FFC failure / Scanner FFC
0x04 ADF PID acceleration lock detection error • ADF motor failure connection failure
• Paper jam • Scanner Motor failure / Scanner Motor
• Cable disconnection connection failure
• CIS Unit failure
• ADF Encoder failure (contaminated/
detached scale, Encoder Board failure) • Scanner housing failure (Including wrong
attachment of the origin mark)
0x05 ADF PID excess load error • ADF motor failure
Opposite side contact detection distance • SCN Main board failure
• Paper jam 0x12
exceeded error • Scanner FFC failure / Scanner FFC
• Cable disconnection
connection failure
0x06 ADF PID driving time error • SCN Main board failure • Scanner motor failure / Scanner motor
connection failure
• ADF Encoder failure (contaminated/
detached scale, Encoder Board failure) • CIS Unit failure
0x09 ADF BS+ excess speed error
• Motor driver failure (SCN Main board • Scanner Housing failure (Including wrong
failure) attachment of the origin mark)
• ADF Encoder failure (contaminated/ Opposite side wrong contact detection • SCN Main board failure
0x13
0x0A ADF BS+ reverse error detached scale, Encoder Board failure) distance error • Scanner FFC failure / Scanner FFC
• Paper jam connection failure
• Scanner motor failure / Scanner motor
• ADF Encoder failure (contaminated/ connection failure
detached scale, Encoder Board failure)
• ADF Motor failure 0x14 Measurement failure error • Scanner drive mechanism was overloaded
0x0B ADF BS+ lock error
• ADF drive overload (paper jam, foreign • CIS Unit failure
object) 0x20 LED light error
• SCN Main board failure
• Cable disconnection
Table 1-4. Fatal Error List (ADF/Scanner) Table 1-4. Fatal Error List (ADF/Scanner)
Error Error
Error code Error name Error code Error name
type type
• ALD motor failure • ADF Encoder failure (contaminated/
0x21 ALD PID excess speed error • Motor driver failure detached scale, Encoder Board failure)
• Cable disconnection • ADF motor failure
0x43 FB PID lock error
• ADF drive mechanism overload
• ALD motor failure
(assembling failure, lubrication fail-
0x22 ALD PID reverse error • Motor driver failure ure)
• Cable disconnection • Cable disconnection
• ADF Encoder failure (contaminated/
• ALD motor failure detached scale, Encoder Board failure)
0x23 ALD PID Lock error • Motor driver failure • ADF motor failure
• Cable disconnection 0x44 FB PID acceleration lock
• ADF drive mechanism overload
• ALD motor failure (assembling failure, lubrication fail-
0x24 ALD PID acceleration lock • Motor driver failure ure)
• Cable disconnection • Cable disconnection
• ADF Encoder failure (contaminated/
• ALD motor failure detached scale, Encoder Board failure)
0x25 ALD PID excess load error • Motor driver failure • ADF motor failure
0x45 FB PID excess load error
• Cable disconnection • ADF drive mechanism overload
(assembling failure, lubrication fail-
• ALD motor failure ure)
0x26 ALD PID driving time error • Motor driver failure • Cable disconnection
0x46 FB PID driving time error • SCN Main board failure
• Cable disconnection
• Main Board failure • ADF Encoder failure (contaminated/
detached scale, Encoder Board failure)
Option error • Connected error between the Main board 0x49 FB BS+ excess sped error
0x30 • Motor driver failure (SCN Main board
MAIN-B connect error and SCN Main Board
failure)
• SCN Main Board failure
• ADF Encoder failure (contaminated/
• Main Board failure
0x4A FB BS+ reverse error detached scale, Encoder Board failure)
• Connected error between the Main board
0x31 MAIN-A Supply circuit error • Paper jam
and SCN Main Board
• SCN Main Board failure • ADF Encoder failure (contaminated/
detached scale, Encoder Board failure)
• Paper jam
0x36 Paper jam error • ADF Motor failure
• Foreign object 0x4B FB BS+ lock error
• ADF drive mechanism overload
• ADF Encoder failure (contaminated/ (assembling failure, lubrication fail-
0x41 FB PID excess speed error detached scale, Encoder Board failure) ure)
• Paper jam • Cable disconnection
• ADF Encoder failure (contaminated/
• ADF Encoder failure (contaminated/ detached scale, Encoder Board failure)
0x42 FB PID reverse error detached scale, Encoder Board failure) • ADF motor failure
0x4D FB BS+ excess load error
• Paper jam • ADF drive mechanism overload
(assembling failure, lubrication fail-
ure)
• Cable disconnection
Table 1-4. Fatal Error List (ADF/Scanner) Table 1-6. Inspection mode error list
Error Error name Error indication Remedy
Error code Error name
type
No ink cartridge error Ink Out Error Replace the ink pack.
0x4E FB BS+ driving time error • SCN Main board failure
ink cartridge abnormal error Ink Out Error Replace the ink pack.
0x51 Automatic judgement fatal error 1 ---
ink cartridge non-genuine error Ink Out Error Replace the ink pack.
0x52 Automatic judgement fatal error 2 ---
Initial charge error Ink Out Error Replace the ink pack.
0x53 Automatic judgement fatal error 3 ---
ink error Ink Out Error Replace the ink pack.
0x54 Automatic judgement fatal error 4 ---
Ink end error Ink Out Error Replace the ink pack.
0x55 Automatic judgement fatal error 5 ---
Print error Ink Out Error Replace the ink pack.
Maintenance Box
Table 1-5. Fatal Error List (μSD (PDL)) Maintenance box nothing error Replace the maintenance box.
Nothing Error
Error Maintenance Box CSIC
Error code Error name Maintenance box CSIC error Replace the maintenance box.
type Error
Match error between Main ROM and μSD Mismatch of firmware ver. of the main and Maintenance Box Full
0x5F Maintenance box full error Replace the maintenance box.
ROM μSD Error
Opt cover open error Opt Cover Open Close the opt cassette cover.
Ink case open error Ink Cover Open Error Close the ink cover.
1.3.1 FAX Troubleshooting (WF-6090/WF-6530 Series) Note *1: The latest communication log for all destinations are printed in a list form when the
sequential broadcast is executed. Cancellation is treated as a normal termination,
1.3.1.1 FAX Log therefore, if it is cancelled, the latest log is printed when the auto print setting is “always
print”, and not printed when the setting is “only when an error occurs”. If “only when
When an error related to fax occurs, it is not only indicated on the LCD but also an error occurs” is selected, the log is printed even when an error occurs for just one
saved as a log file. The error code is recorded in it, and according to this log, the destination.
*2: The power failure log when the sequential broadcast is being executed is not printed for
contents of the error can be confirmed.
the destinations to which the transmission log is already complete then. If the power
failure occurs before the scheduled sending time when a broadcast is scheduled, the
Table 1-7. FAX Log (1) scheduled sending time is recorded.
Save
Log Name Description
Destination The communication log is not stored under the following
Latest log*1 Nonvolatile conditions:
The latest communication log of sending / polling reception
(Last Transaction) memory
When the sending operation is canceled while storing
The following information is stored. B&W image or waiting for redialing.
Item Information
In the case of a power failure during the operation of
sending/polling reception including waiting status for
Communication start
Year/month/day/hour/minute redial, or during receive operation.
date / time
Communication type Sending/receiving/polling reception When the receiving operation is canceled before the fax
Sending/polling reception: signal is detected.
• Destination name of speed dial
(first 20 characters) If the fax signal is not detected during receiving operation.
• Telephone number If cancelled during the sequential broadcast.
(last 20 characters)
Communication Communication ID (The log for the destinations of “not dialed yet” or “waiting
• Destination fax ID Nonvolatile
log (20 characters) for re-dial” is not saved except for those of which the
memory
(Fax Log)
Receiving: communication is complete.)
• Destination fax ID
(20 characters)
Airtime Hour/minute/second
Communication pages 0 to 100
Common:
Normal/cancel/error code*
Communication result Sending/polling reception:
No dial tone detected/No fax signal
detected/Busy tone detected
Note *: For error codes, see Table 1-9. Error Code List (p.32).
Power failure The information stored in this log is the same as the
Nonvolatile
log*2 communication log. However, since the airtime is “Unknown” in
memory
(Fax Log) this case, the result of it is recorded as “power failure”.
Table 1-9. Error Code List Table 1-9. Error Code List
Error Error
Code Phenomenon LCD Display Print Example Code Phenomenon LCD Display Print Example
(HEX) (HEX)
501 Communication error Communication error Error code The maximum number of files
871 Error code Error code
502 Communication error Communication error Error code was exceeded
503 Communication error Communication error Error code 873 Communication error Communication error Error code
504 Communication error Communication error Error code 874 Communication error Communication error Error code
505 Communication error Communication error Error code 875 Communication error Communication error Error code
540 Communication error Communication error Error code 880 System error System Error Error code
541 Communication error Communication error Error code 881 System error System Error Error code
542 Communication error Communication error Error code 882 System error System Error Error code
543 Communication error Communication error Error code 883 System error System Error Error code
544 Communication error Communication error Error code 884 System error System Error Error code
550 Communication error Communication error Error code Collision (A call signal was
928 detected when shifting to dial Not displayed ---
554 Communication error Communication error Error code operation)
620 Communication error Communication error Error code F0B Communication error Communication error Error code
621 Communication error Communication error Error code F1E Communication error Communication error Error code
623 Communication error Communication error Error code F20 Communication error Communication error Error code
624 Communication error Communication error Error code F21 System error System Error Error code
A busy tone was detected after Talking Talking F23 Communication error Communication error Error code
630
dialing (Line Busy) (Line Busy)
F24 Communication error Communication error Error code
631 Communication error Communication error Error code
F25 Communication error Communication error Error code
632 Communication error Communication error Error code
F27 System error System Error Error code
633 Communication error Communication error Error code
F28 System error System Error Error code
A fax signal was not detected for
634 a given length of time after No Answer No Answer F29 Communication error Communication error Error code
dialing F2A Communication error Communication error Error code
A dial tone was not detected F2B No image data for reprint exists No Image ---
637 No Dial Tone No Dial Tone
before dialing F2F System error System Error Error code
A power failure occurred during F3A Communication error Communication error Error code
638 Not displayed Power Fail
communication
F51 System error System Error Error code
The communication was
700 Canceled Canceled F57 Communication error Communication error Error code
canceled by an operation
706 System error System Error Error code F58 Communication error Communication error Error code
709 Communication error Communication error Error code F59 System error System Error Error code
815 Communication error Communication error Error code Same message when a scanner
F60 A scanner fatal error occurs Error code
fatal error occurred*
870 The image memory is full Memory Full Memory Full
DISASSEMBLY/REASSEMBLY
Confidential
EPSON WF-6090/WF-6530/WF-6590 Series Revision C
Read the " Safety Precautions (p3)" before disassembling and reassembling. (+) Phillips screwdriver #2 O --- JIS B1012-1985
Flathead screwdriver #3 Qty. two
The length of the two hooks on mechanical contact sensor differs. Total length 195mm
See the following and make sure to release the shorter hook first O --- Shaft length 100mm
when removing the mechanical contact sensor.
Grip diameter 10mm
Shaft diameter 3mm
Mechanical Flathead Precision
contact sensor O ---
screwdriver #1
Hook (short) Hook (long) (+) Stubby screwdriver O --- Total length 47 mm or less
Torque driver (#1 long) O ---
Tweezers O ---
Longnose pliers O ---
Acetate tape --- 1003963
Tube Clip O ---
Polyester Swab Texwipe:
Back Alpha Swab with Long
O ---
Handle
Hook (long) Mechanical (Model number: TX761)
contact sensor LEAK TESTER SHEET Set the Front side
--- 1684353
FRONT
Hook (short) LEAK TESTER SHEET Set the Rear side
--- 1684354
REAR
DISASSEMBLY/REASSEMBLY Overview 39
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EPSON WF-6090/WF-6530/WF-6590 Series Revision C
2.1.2 Screw types used in the printer Symbol Screw Type Torque
The screw types used in the printer are shown in the table below. The screw types used S25 C.B.S-TITE(P4)SCREW,3X8,F/ZN-3C 0.6 ± 0.1N·m
in each part/unit are indicated as the symbols below in the disassembly procedures with S26 C.C.SCREW,3X5,F/ZN-3C 0.6 ± 0.1N·m
the total number of used screws.
S27 C.P.SCREW,3X5,F/ZN-3C 0.4 ± 0.1N·m
Symbol Screw Type Torque S28 C.POLYWAVE DELTITE-A SCREW,3X6,F/ZN-3C 0.8 ± 0.1N·m
DISASSEMBLY/REASSEMBLY Overview 40
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EPSON WF-6090/WF-6530/WF-6590 Series Revision C
DISASSEMBLY/REASSEMBLY Overview 41
Confidential
EPSON WF-6090/WF-6530/WF-6590 Series Revision C
Time Time
Parts/Unit Adjustment/ Parts/Unit Adjustment/
Replacement Total Replacement Total
Inspection Inspection
Left Pickup Roller Sensor 2:00 0:00 2:00 ISU Ink Absorbent 14:22 0:00 14:22
Right Pickup Roller Sensor 2:00 0:00 2:00 CR Scale 16:32 0:36 17:08
Cassette Microswitch 1:24 0:00 1:24 Star Wheel Assy 14:10 0:00 14:10
MSF PE Sensor 0:46 0:00 0:46 PF Sensor 14:32 0:00 14:32
USB Connector 10:40 0:00 10:40 CR Driven Pully Assy 16:36 0:00 16:36
PW Sensor Cover 10:53 0:17 11:10 CR Motor 16:09 0:40 16:49
PW Sensor 11:23 6:54 18:17 APG Motor Assy 14:03 0:53 14:56
Wireless LAN Module 10:22 0:00 10:22 CR Solenoid Assy 13:49 0:00 13:49
CSIC Board Cover 10:21 0:00 10:21 CAP Unit Support 10:13 0:00 10:13
CSIC Board 12:12 0:00 12:12 CAP Unit 12:43 2:13 14:56
Ink End Sensor 10:59 0:00 10:59 USB/FAX Cover 10:34 0:00 10:34
Decompression Motor Assy 14:03 0:00 14:03 Main Board Shield Plate 11:31 0:00 11:31
PF Encoder Sensor Assy 10:41 0:00 10:41 Main Board Unit 18:50 0:00 18:50
Eliminate Brush Unit 10:19 0:00 10:19 Interface Board 12:36 0:00 12:36
APG Gear Assy 11:31 0:40 12:11 Main Board 22:50 42:30 65:10
APG Sensor 11:41 0:00 11:41 Raer Cover Microswitch 14:09 0:00 14:09
Power Supply Unit 11:19 6:08 17:27 Rear ASF Solenoid Assy 12:02 0:00 12:02
Pickup Roller gear 11:37 0:00 11:37 Rear ASF Solenoid Gear Assy 11:25 0:00 11:25
Pickup Roller Motor Assy 13:23 1:13 14:36 Raer ASF Unit 18:33 6:14 24:47
PF Timing Belt 11:15 0:00 11:15 Sheet Guide 18:53 0:00 18:53
PF Motor Assy 16:33 0:44 17:17 Rear ASF PE Sensor 18:46 0:00 18:46
PF Tension Stopper 10:52 0:00 10:52 Raer Cover Control Lever 12:54 0:00 12:54
Printhead 13:37 67:20 73:57 Pump Fixing Plate Assy 21:23 0:00 21:23
CR Waste Ink Pad 14:03 0:00 14:03 Upper Paper Guide Holder 21:41 0:00 21:41
Ink Supply Unit 14:08 28:21 42:29 Upper Paper Guide Roller 23:51 0:00 23:51
DISASSEMBLY/REASSEMBLY Overview 42
Confidential
EPSON WF-6090/WF-6530/WF-6590 Series Revision C
Time
Parts/Unit Adjustment/
Replacement Total
Inspection
Left Paper Guide/Middle Paper Guide/
26:02 0:00 26:02
Right Paper Guide
Front Paper Guide Cover 26:27 0:00 26:27
PE Sensor 26:45 1:28 28:13
Pump Unit 25:43 2:13 27:56
Waste Ink Joint Tube Assy 20:42 2:13 2:55
CR Unit 51:01 39:56 90:57
OP Cassette Unit 1:04 0:50 1:54
OP Cassette Retard Roller Assy 0:22 0:00 0:22
OP Cassette End Guide 0:27 0:00 0:27
OP Cassette Edge Guide Right 2:13 0:00 2:13
OP Rear Cover Assy 0:45 0:00 0:45
OP Stopper Belt 1:35 0:00 1:35
OP Right Cover 1:01 0:00 1:01
OP Left Cover 0:58 0:00 0:58
OP Raer Frame Assy 3:45 0:00 3:45
OP PF Sensor Lever 8:02 0:00 8:02
OP Cassette PF Roller 8:02 0:00 8:02
OP Cassette Microswitch 7:59 0:00 7:59
OP Cassette PF Sensor 8:02 0:00 8:02
OP Cassette Paper Sensor 8:02 0:00 8:02
OP Cassette Hopper Sensor 7:56 0:00 7:56
OP Raer Cover Microswitch 5:09 0:00 5:09
OP Cassette Drive Assy TBD TBD TBD
DISASSEMBLY/REASSEMBLY Overview 43
Confidential
EPSON WF-6090/WF-6530/WF-6590 Series Revision C
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