Vacuum Cooling Machine

Electrical Diagram
V20

page 1
page 19
 -Q1 N / 2.0
N 1
0001
5 6

I>>
L1 / 3.0

I>
L1 2
0002
3 4

I>>
L2 / 3.0

I>
L2 3
0003
1 2

I>>
L3 / 3.0

I>
L3 4
L N
1 3 5 1
-F2
-Q2 2
/8.5 3.5
2 4 6
24VDC
1 3 5

1 -Q3

I> I> I>

2 4 6
1 3 11 11 13
-S21 -S23 -KM2
-Q38 1 3 5 13 1 3 5 13 12 12 /17.2 14

2 4 -KM1 -KM2 2 3 4
/17.0 2 4 6 14 /17.2 2 4 6 14
4 3 5
-U4 1 2 11 -U5 1 2 11
Differential oil
Compressor pressure switch
protection device
12 14 12 14 1 3 5 1 3 5

3 3 -KM4 -KM5
5 6 4 6 /17.3 2 4 6 /17.4 2 4 6

1 3 5 1 3 5
-Q10 -Q11

I> I> I> I> I> I> E1.0 E1.1

2 4 6 2 4 6 8.1 8.2

L1-1 N
2.9
-X16 1 2 3 4 5 6

U0 W1
U11 V11 W11 U12 V12 W12
M
V0
3~ V1 M M
Θ
3~ 3~
W0 U1
PE PE
-M3 -M4
water pump
Cooling fan
-M1
1#Compressor

1#Compressor
page 2
page 19
 / -N1 N / 4.0

2.9 / -L1 L1 / 4.0

2.9 / -L2 L2 / 4.0

2.9 / -L3 L3 / 4.0

L N
1 3 5 1
-F9
-Q4 2
2.5
2 4 6
24VDC

11 11 13
-S29 -S30 -KM7
1 3 5 13 1 3 5 13 12 12 14
-KM6 -KM7 7 8 9
/17.5 2 4 6 14 2 4 6 14
4 3 5
-U7 1 2 11 -U8 1 2 11
Differential oil
Compressor pressure switch
protection device
12 14 12 14
3 3
5 6 4 6

1 3 5 1 3 5
-Q13 -Q14

I> I> I> I> I> I> E3.2 E3.3

2 4 6 2 4 6 10.1 10.2

-X18 1 2 3 4 5 6

U0 W1

V0
M V1
3~
Θ
W0 U1

-M6
2#Compressor

2#Compressor
page 3
page 19
 3.9 / N N / 5.1

3.9 / L1 L1 / 5.1

3.9 / L2 L2 / 5.1

3.9 / L3 L3 / 5.1

L N

1 3 5 17 1 3 5 17 1 3 5 17 1 3 5 17 1 3 5 17 1
-Q20 -Q21 -Q22 -Q23 -Q24 -F6
18 18 18 18 18 2
I> I> I> I> I> I> I> I> I> I>
/8.6

/9.5

/9.6

/9.7

/8.7
I> I> I> I> I>
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6

10

1 1
1 3 5 1 3 5 -KA11 -KA21
1 3 5 1 3 5 1 3 5 1 3 5 -KM24 -KM25 /11.8 2 /13.7 2
-KM20 -KM21 -KM22 -KM23 2 4 6 2 4 6
2 4 6 2 4 6 2 4 6 2 4 6

11 12

1 3 5
1 3 5 1 3 5 1 3 5 1 3 5
-Q29
x1 x1
-Q25 -Q26 -Q27 -Q28 2 4 6
2 4 6 2 4 6 2 4 6 2 4 6 -E1 -E2
Crankcase heater x2 Crankcase x2
heater2

-X17 1 2 3 4 5 6 13 14 15 16 17 18 7 8 9 10 11 12

U5 V5 W5 U6 V6 W6 U7 V7 W7 U8 V8 W8 U9 V9 W9 U10 V10 W10

-M10
M -M11
M -M12
M -M13
M -M14
M -M15
M
Vacuum pump 1 3~ Vacuum pump 2 3~ Vacuum pump 3 3~ Vacuum pump 4 3~ Front door motor1 3~ Front door 3~
motor2
PE PE PE PE PE PE

Power Circuit 2
page 4
page 19
 4.9 / N /

4.9 / L1 -U6 1
/9.1
The phase protecto
4.9 / L2 2

4.9 / L3 3

N L L L N

1 3 1 1
-F1 -F4 -F5
2 4 2 2

15

11
17
-V1 -S22
12

- +
-HMI 16

x1 1

M:1 -H10 -M30

M
Cooling fan 1~
x2 2
L

1 1

-F7 -F8
2 2

0VDC 0VDC 0VDC 24VDC 24VDC

5.1 5.1 6.0 5.2 5.2

DC24V POWER
page 5
page 19
 28
/ 24VDC L1 /

-S1 -S2 -S3

11 12 21 11 12 22 11 12

11 12 25 11 12 26 11 12

20 24 27 23

-U1 A1 S11 S21 S22 S12 13 23 33

XPS-AF
A2 S33 S34 S39 14 24 34

0
13
29 30 31
-KA15
/11.4 14

24VE0.4

24V
7.5
32

5.1 / 0VDC /

Safety relay

GENERAL EMERGENCY
page 6
page 19
7.9 / +24VDC
+24VDC +24VDC / 7.0
7.9 / 0VDC 0VDC
0VDC
7.0

13 23
-S25
14 24

13 11 13 13
-S6 -S7 6.6 -S8 -S9
front door 48 49 24VE0.4
14 12 14 14
switch

13 23
1 2

-S26
14 24

40 41 42 43 44 45 46 47

1M

1M E0.0 E0.1 E0.2 E0.3 E0.4 E0.5 E0.6 E0.7

INPUT-BYTE 0 15-30VDC PLUG-IN PLACE Y TYPE 6ES7 216-2BD00 PART 3 OF 5

open door close Start Stop Emergency stop Rest Pre-heating spare

DIGITAL INPUT MODULE 1

page 7
page 19
8.9 / +24VDC
+24VDC / 8.0
8.9 / 0VDC
0VDC
8.0

2.5 2.6 11 11 17 17 17 17
E1.0 E1.1 -S10 P -S11 P -Q2 -Q20 -Q24 -Q5
12 12 /2.2 18 /4.0 18 /4.6 18 18

50 51 52 53 54 55 56 57

-?A2
1M

1M E1.0 E1.1 E1.2 E1.3 E1.4 E1.5 E2.0 E2.1

INPUT-BYTE 0 15-30VDC PLUG-IN PLACE Y TYPE 6ES7 216-2BD00 PART 3 OF 5

Compressor Compressor Compressor high Compressor low Compressor Vacuum pump 1 door motor Condenser fan
overheat 1 oil fault 1 pressure fault1 pressure fault 1 overload 1 overload overload overload

DIGITAL INPUT MODULE 2

page 8
page 19
9.9 / +24VDC
+24VDC +24VDC / 9.0
9.9 / 0VDC 0VDC
0VDC
9.0

11 11 11 11 17 17 17
-U6 -S12 -S27 -S28 -Q21 -Q22 -Q23
/5.9 12 12 12 12 /4.2 18 /4.3 18 /4.5 18

60 61 62 63 64 65 66 67

-?A3
1M

1M E2.2 E2.3 E2.4 E2.5 E2.6 E2.7 E3.0 E3.1

INPUT-BYTE 0 15-30VDC PLUG-IN PLACE Y TYPE 6ES7 214-2BD00 PART 3 OF 5

phase order fault sealing Door open Door close Vacuum pump 2 Vacuum pump 3 Vacuum pump 4 spare
compelet compelet compelet overload overload overload

DIGITAL INPUT MODULE 3

page 9
page 19
10.9 / +24VDC
+24VDC / 10.0
10.9 / 0VDC
0VDC
10.0

3.4 3.5 11 11 17 17
E3.2 E3.3 -S31 P -S32 P -?Q4 -?Q5
12 12 18 18

70 71 72 73 74 75 76 77

-?A10
1M

1M E3.2 E3.3 E3.4 E3.5 E3.6 E3.7 E4.0 E4.1

INPUT-BYTE 0 15-30VDC PLUG-IN PLACE Y TYPE 6ES7 216-2BD00 PART 3 OF 5

2#Compressor 2#Compressor 2#Compressor high 2#Compressor low 2#Compressor 2#Condenser fan

overheat oil fault pressure fault1 pressure fault overload overload

DIGITAL INPUT MODULE 4

page 10
page 19
 -?A3 OUTPUT-BYTE 0 15-30VDC PLUG-IN PLACE Y TYPE 6ES7 216-2BD00 PART 1 OF 5

1L A0.0 A0.1 A0.2 A0.3 2L A0.4 A0.5 A0.6 A0.7

1L 2L

+24VDC
+24VDC +24VDC
11.9 11.0

80 81 82 83 84 85 86 87

A1 X1 A1 A1 A1
X1 X1 X1
-KA15 -H5 -KA1 -KA2 -KA11
-H1 -H2 -H3 A2 24 V X2 A2 A2 A2
24 V X2 24 V X2 24 V X2

0VDC / 11.9 0VDC / 11.0

13 14 /6.2 13 14 /17.0 13 14 /17.2 1 2 /4.8
13 14 /17.3
Green light Yellow light Red light Rest rely Buzzer 1#Compressor 1#Compressor 1#Crankcase
coil 1 coil 2 heater

DIGITAL OUTPUT MODULE 1

page 11
page 19
 -?A6 OUTPUT-BYTE 0 15-30VDC PLUG-IN PLACE Y TYPE 6ES7 216-2BD00 PART 1 OF 5

1L A1.0 A1.1 A2.0 A2.1 2L A2.2 A2.3 A2.4 A2.5

1L 2L

+24VDC
+24VDC +24VDC
12.9 12.0

90 91 92 93 94 95 96 97

A1 A1 A1 A1 A1 A1 A1 A1
-KA4 -KA5 -KA6 -KA7 -KA8 -KA9 -KA10 -KA19
A2 A2 A2 A2 A2 A2 A2 A2

0VDC / 12.9 0VDC / 12.0

13 14 /17.4 13 14 /17.5 13 14 /19.3 13 14 /19.4 13 14 /19.5 13 14 /19.6 13 14 /18.2
Vacuum pump 1 Vacuum pump 2 Vacuum valve Inflation valve Drain valve Seepage valve 1#Fluid valve Vacuum pump 3

DIGITAL OUTPUT MODULE 2

page 12
page 19
 -?A9 OUTPUT-BYTE 0 15-30VDC PLUG-IN PLACE Y TYPE 6ES7 216-2BD00 PART 1 OF 5

1L A2.6 A2.7 A3.0 A3.1 2L A3.2 A3.3 A3.4 A3.5

1L 2L

+24VDC
+24VDC +24VDC
13.9 13.1

100 101 102 103 104 105 106 107

A1 A1 A1 A1 A1 A1 A1 A1
-KA13 -KA16 -KA17 -KA18 -KA23 -KA24 -KA21 -KA26
A2 A2 A2 A2 A2 A2 A2 A2

0VDC / 13.9 0VDC / 13.1

13 14 /19.6 13 14 /17.6 13 14 /17.7 13 14 /19.8 13 14 /17.4 1 2 /4.8 13 14 /18.1

13 14 /18.0
Water spray valve open door close door sealing door 2#Compressor 2#Compressor 2#Crankcase 2#Fluid valve
coil 1 coil 2 heater

DIGITAL OUTPUT MODULE 3

page 13
page 19
 -?A11 OUTPUT-BYTE 0 15-30VDC PLUG-IN PLACE Y TYPE 6ES7 216-2BD00 PART 1 OF 5

1L A3.6 A3.7 A4.0 A4.1 2L A4.2 A4.3 A4.4 A4.5

1L 2L

+24VDC
+24VDC +24VDC
14.9 14.0

110 111 112 113 114 115 116 117

A1
-KA20
A2

0VDC / 14.9 0VDC / 14.0

13 14 /18.3

Vacuum pump 4

DIGITAL OUTPUT MODULE 4

page 14
page 19
-?A7 0 15-30VDC PLUG-IN PLACE Y

1L M: C A B

1L

-R1
x1 x2

500Ω

120 121

0VDC
+24VDC

-B4 1 2
Pressure sensor

Analog input 1
page 15
page 19
-?A8 0 EM 231 RTD Y TYPE 6ES7 231-7PC22-0XA0 PART

M 1L A+ A- a+ a- B+ B- b+ b- C+ C- c+ c- D+ D- d+ d-

18 L

+24VDC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

0V +24VDC
19.1 19.1

122 123 125 126 128 129 131 132

124 127 130 133

+ + + +
Θ Θ Θ Θ
-B1 -B2 -B3 -B5
Probe 1 - Probe 2 - Water catcher 1 - Water catcher 2 -
temperature sensor temperature sensor temperature sensor temperature sensor

Analog input 2
page 16
page 19
17.9 / 220V 220V / 17.0

13 13 13 13 13 13 13 13 11 11
-KA1 -KA2 -KA1 -KA23 -KA4 -KA5 -KA16 -KA17 -S24 P -S33 P
/11.6 14 /11.7 14 /11.6 14 /13.5 14 /12.2 14 /12.2 14 /13.3 14 /13.4 14 1# 12 2# 12

140 141 142 143 144 145 146 147 148

A1 x1 A1 A1 A1 A1 A1 A1 A1
-KM1 -Y5 -KM2 -KM4 -KM5 -KM6 -KM10 -KM11 -KM9
A2 x2 A2 A2 A2 A2 A2 A2 A2

17.9 / N N / 17.0
1#Compressor 1#Fluid valve 1#Compressor water pump Vacuum pump 1 Vacuum pump 2 open door close door Condenser fan
coil 1 coil 2

1 2 /2.2 1 2 /2.3 1 2 /2.7 1 2 /2.8 1 2 /3.1

3 4 /2.2 3 4 /2.3 3 4 /2.8 3 4 /2.8 3 4 /3.1
5 6 /2.2 5 6 /2.3 5 6 /2.8 5 6 /2.9 5 6 /3.2
13 14 /2.2 13 14 /2.4 13 14 /3.2
13 14 /2.6

220V
page 17
page 19
18.9 / 220V 220V / 18.0

13 13 13 13
-KA23 -KA26 -KA19 -KA20
/13.5 14 /13.8 14 /12.8 14 /14.1 14

150 151 154 155

A1 x1 A1 A1
-KM26 -Y8 -KM29 -KM30
A2 x2 A2 A2

18.9 / N N / 18.0
2#Compressor 2#Fluid valve Vacuum pump 3 Vacuum pump 4
coil 1

220V
page 18
page 19
16.2 / +24VDC /

13 13 13 13 13 13
-KA6 -KA7 -KA8 -KA9 -KA13 -KA18
/12.3 14 /12.4 14 /12.5 14 /12.6 14 /13.2 14 /13.4 14

160 161 162 163 164 165

x1 x1 x1 x1 x1 x1
-Y1 -Y2 -Y3 -Y4 -Y6 -Y7
x2 x2 x2 x2 x2 x2

16.2 / 0V /

Vacuum valve Inflation valve Drain valve Seepage valve Water spray valve sealing valve

24V
page 19
page 19