0 1 2 3 4 5 6 7 8 9

F26_001

Rayan machine

Tehran

Phone.

Company / customer Rayan machine

Project description Milling machine VMC855L
Drawing number IEC_tpl001
Commission EPLAN
Manufacturer (company) Rayan machine

Path
Project name Rayan_828D
Make
Type
Place of installation
Responsible for project
Part feature

Created on 22/04/2012
Edit date 06/11/2021 by (short name) M.Angooti Number of pages 18

2
Date 25/03/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L IEC_tpl001 Page 1
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

QF0

X0
1 1 2 L1

I>
L1 / 3.0
2 3 4 L2

I>
L2 / 3.0
3 5 6 L3

I>
L3 / 3.0
4 63A
N
N / 8.0
5
PE
PE / 3.0
X0
6

A1
K0
X0 A2
7

1 3
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti
Main Switch +
Appr Milling machine VMC855L IEC_tpl001 Page 2
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

L1 L1 L1
2.9 / L1 L1 / 4.0
L2 L2 L2
2.9 / L2 L2 / 4.0
L3 L3 L3
2.9 / L3 L3 / 4.0
PE PE PE
2.9 / PE PE / 4.0

1 3 5 1 3 5 1 3 5 1 3 5

F1 F2 F3 F4
10A 10A 16A 10A
2 4 6 2 4 6 2 4 6 2 4 6

R11 R12 R13 R14

S11 S12 S13 S14

T11 T12 T13 T14

PE PE PE PE

24V 24V 24V

3.9 / 24V 24V / 3.0
0V 0V 0V
3.9 / 0V 0V / 3.0

U1 U2 U3 U4
X6:4 X6:5 R S T PE X6:4 X6:5 R S T PE X6:4 X6:5 R S T PE X6:4 X6:5 R S T PE

X AXIS DRIVE Y AXIS DRIVE Z AXIS DRIVE 4th AXIS DRIVE

X9 X9
X7:1 X7:2 U V W PE X9 X7:1 X7:2 U V W PE X9 X7:1 X7:2 U V W PE X7:1 X7:2 U V W PE

U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE
U1 V1 W1 PE
B+
MX
M MY
M Y9 M MA
M
3~ ENC 3~ ENC
B-
MZ
3~ ENC 3~ ENC

*OPTION
2 4
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L AXIS DRIVES IEC_tpl001 Page 3
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

L1
3.9 / L1 L1 / 5.0
L2
3.9 / L2 L2 / 5.0
L3
3.9 / L3 L3 / 5.0
PE
3.9 / PE PE / 5.0

1 3 5

F5
25A
2 4 6

R15

S15

T15

PE

24V
4.9 / 24V 24V / 4.0
0V
4.9 / 0V 0V / 4.0

U5
X6:4 X6:5 R S T PE

1
x1
SPINDLE AXIS DRIVE
2 R1
27R
x2
1500W

X7:1 X7:2 U V W PE X9

U1 V1 W1 PE

MX1
M
3~ ENC

3 5
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L SPINDLE DRIVE IEC_tpl001 Page 4
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

L1 L1
4.9 / L1 L1 / 6.0
L2 L2
4.9 / L2 L2 / 6.0
L3 L3
4.9 / L3 L3 / 6.0
PE PE
4.9 / PE PE / 6.0

1 3 5 13 1 3 5 13 1 3 5 13
QF1 QF2 QF3
1.8-2.5A 14 1.8-2.5A 14 1.4...2A 14
/11.1

/11.1

/11.1
I> I> I> I> I> I> I> I> I>
2 4 6 2 4 6 2 4 6

R1 R2 R3

S1 S2 S3

T1 T2 T3

PE PE PE

1 3 5 1 3 5 1 3 5 1 3 5
KM1 KM2 KM3.1 KM3.2
/15.1 2 4 6 /15.2 2 4 6 /15.3 2 4 6 /15.4 2 4 6
D09 D09 D09

U1 U2

U3
V1 V2

V3

W1 W2

W3

PE PE

PE

X5 1 2 3 4 X5 5 6 7 8 X5 9 10 11 12

U1 V1 W1 U1 V1 W1 U1 V1 W1

M1
M M2
M M3
M
1.1KW 3~ 1.1KW 3~ 0.4KW 3~
Coolant pump Cabin washing pump CHIP CONVEYOR MOTOR
PE PE PE

4 6
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L Cooling and conveyour motors IEC_tpl001 Page 5
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

L1 L1
5.9 / L1 L1 / 7.0
L2 L2
5.9 / L2 L2 / 7.0
L3 L3
5.9 / L3 L3 / 7.0
PE PE
5.9 / PE PE / 7.0

1 3 5 13 1 3 5 13 1 3 5 13
QF4 QF5 QF6
1.4-2A 14 1.4-2A 14 0.7-1A 14
/11.1

/11.1

/11.1
I> I> I> I> I> I> I> I> I>
2 4 6 2 4 6 2 4 6

R5

R4 S5

S4
T5

T4
PE

PE

U6

V6
1 3 5 1 3 5 1 3 5
KM4 KM5.1 KM5.2
W6
/15.5 2 4 6 /15.6 2 4 6 /15.7 2 4 6
D09 D09
PE

U4
U5

V4
V5

W4
W5

PE
PE

X5 13 14 15 16 X5 17 18 19 20 X5 21 22 23 24

U1 V1 W1 U1 V1 W1 U1 V1 W1

M4
M M5
M M6
M
0.55KW 3~ 0.18KW 3~ 400W 3~
Toolchanger arm motor Magazine motor Spindle fan
PE PE PE

5 7
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L Toolchanger and fan motors IEC_tpl001 Page 6
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

L1 L1
6.9 / L1 L1 / 8.0
L2 L2
6.9 / L2 L2 / 8.0
L3 L3
6.9 / L3 L3 / 8.0
PE PE
6.9 / PE PE / 8.0

1 3 5 1 3 5
QF7 QF8
0.7-1A 1.8-2.5A
I> I> I> I> I> I>
2 4 6 2 4 6

R7 R8

S7 S8

T7 T8

PE PE

1 3 5 1 3 5
K7 K8
D09 2 4 6 D09 2 4 6

U7 U8

V7 V8

W7 W8

PE PE

1 2 3 4

U1 V1 W1
Spindle chiller unit

M7
M
1KW 3~
Oil skimmer
PE

*OPTION *OPTION

6 8
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti Oil skimmer & chiller +
Appr Milling machine VMC855L IEC_tpl001 Page 7
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

L1 L1
7.9 / L1

L2 L2
7.9 / L2

L3 L3
7.9 / L3

N N
2.9 / N
PE PE
7.9 / PE PE / 9.0

1 3 1

F6 F7
4A /11.1
2A

2 4 2

L11

L21

1 2 5

L31
TB1
380-220V
700VA 3 4 A0
N Phase controller L1 L2 L3 N

V220 PE
N220 Phase controller
N220 / 9.0

1 1

F8 F9
10A /11.1
6A

2 2 X5 34 35 36
220V
220V / 9.0

1 2

P220
P220 / 9.0 M10
M
Electrical cabin fan 1~
PE

7 9
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti Toolchanger and fan motors +
Appr Milling machine VMC855L IEC_tpl001 Page 8
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

8.3 / P220

220V
8.3 / 220V 220V /
N220
8.3 / N220 N220 / 15.0
PE
8.9 / PE PE /

P220 P220
220V

N220 N220

N220

PE

AC AC AC AC
V1 V2
220V to 24V 220V to 24V
5A 5A
- + - +

X5 32 33 31

V24
C24

0V
0V / 11.0 M11
1 2 3
Lubrication unit

1 1
Lubrication unit
F10 F11
5A 5A

2 2 S11
1 2
P24
P24 / 10.9

24V
24V / 10.0

8 10
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti
PLC card layout +
Appr Milling machine VMC855L IEC_tpl001 Page 9
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

9.4 / 24V P24 / 9.4

MPG

13
S17
MPG ENABLE 14

13
S15
PANEL EMERGENCY 14

13 13 13 13 13 13 13
S18 S19 S20 S21 S22 S23 S24
MPG X 14 MPG Y 14 MPG Z 14 MPG 4th 14 MPG x1 14 MPG x10 14 MPG x100 14

13
S16
MPG EMERGENCY 14

U0
/11.0
/12.0
/13.0 X100:2 3 4 5 6 7 8 9
/14.0
X100 I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7

9 11
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L IEC_tpl001 Page 10
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

11.9 / P24 P24 / 11.0

9.4 / 0V 0V / 12.0

13
QF1
/5.1 14
Coolant pump overload
10

13
QF2
/5.4 14
Washing pump overload
11

13 1 2 1 2 1 2
13 13 13 13
QF3 + - + - + -
/5.7 14 S1 S2 S3 S4 S5 S6 S7
Conveyor overload Phase controller 14 Tool unclamp key 14 Tool clamp SW 14 Tool unclamp SW 14 MAG ref sensor Pot up sensor /12.1
12 4 4 Pot down sensor 4

13
QF4
/6.1 14
Arm overload
13

13
QF5
/6.4 14
MAG motor overload
14

13 I11 I12 I13 I14 I15 I16 I17 0V

QF6
/6.7 14
Spindle fan overload
15

13
F7
/8.5 14
Cooler overload
16

13
F9
/8.2 14
Lub & contactor overload

I10

U0
/10.0
/12.0
/13.0 X101:2 3 4 5 6 7 8 9 10
/14.0
X101 I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7 0V

10 12
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L IEC_tpl001 Page 11
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

12.9 / P24 P24 / 12.0

11.9 / 0V 0V / 13.0

1 2 13 13 13
13 13 13 13
+ -
S7 S8 S9 S10 S11 S12 P S13 S14
/11.9 Arm origin sensor Arm catch sensor Arm braking sensor Lubrication unit 14 Air pressure switch 14 4th clamp switch 14 Chiller unit 14
MAG count sensor 4 14 14 14

I20 I21 I22 I23 I24 I25 I26 I27 0V

U0
/10.0
/11.0
/13.0 X102:2 3 4 5 6 7 8 9 10
/14.0
X102 I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7 0V

11 13
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L IEC_tpl001 Page 12
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

U0
/10.0
/11.0
/12.0
/14.0 24V Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7 0V
X200

X200:1 2 3 4 5 6 7 8 9 10

24V

13.9 / 24V 24V / 13.0

Q00 Q01 Q02 Q03 Q04 Q05 Q06 Q07 0V

A1 A1 A1 A1 A1 A1 A1 A1
KA1 KA2 KA3 KA4 KA5 KA6 KA7 KA8
Coolant pump A2 Washing pump A2 Chip CW A2 Chip CCW A2 Arm motor A2 MAG CW A2 MAG CCW A2 Auto power off A2

13 14 /15.1 13 14 /15.2 13 14 /15.3 13 14 /15.4 13 14 /15.5 13 14 /15.6 13 14 /15.7 13 14 /15.8

0V
12.9 / 0V 0V / 14.0

12 14
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L Digital output Q0.0 to Q0.7 IEC_tpl001 Page 13
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

U0
/10.0
/11.0
/12.0
/13.0
X201 24V Q1.0 Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7 0V

X201:1 2 3 4 5 6 7 8 9 10

24V

14.9 / 24V 24V / 14.0

Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17 0V

A1 A1 A1 A1 A1 A1 A1 A1
KA9 KA10 KA11 KA12 KA13 KA14 KA15 KA16
Red lamp A2 Yellow lamp A2 Green lamp A2 Tool unclamp A2 Pot up A2 Pot down A2 Air blow A2 4th unclamp A2

13 14 /16.1 13 14 /16.2 13 14 /16.3 13 14 /16.4 13 14 /16.5 13 14 /16.6 13 14 /16.7 13 14 /16.8

0V
13.9 / 0V 0V / 16.0

13 15
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L Digital output Q1.0 to Q1.7 IEC_tpl001 Page 14
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

15.9 / P220 P220 / 15.0

P220 P220 P220 P220 P220 P220 P220 P220

13 13 13 13 13 13 13 13
KA1 KA2 KA3 KA4 KA5 KA6 KA7 KA8
/13.1 14 /13.2 14 /13.3 14 /13.4 14 /13.5 14 /13.6 14 /13.7 14 /13.8 14

80 81 82 83 84 85 86 87

11 11 11 11
KM3.2 KM3.1 KM5.1 KM5.2
/15.4 12 /15.3 12 /15.6 12 /15.7 12

851 861
821 831

A1 A1 A1 A1 A1 A1 A1 A1
KM1 KM2 KM3.1 KM3.2 KM4 KM5.1 KM5.2 Y1

~
Coolant motor A2 Washing motor A2 Conveyor CW A2 Conveyor CCW A2 ARM motor A2 MAG CW A2 MAG CCW A2 Auto power off A2

N220 N220 N220 N220 N220 N220 N220 N220

1 2 /5.1 1 2 /5.4 1 2 /5.7 1 2 /5.8 1 2 /6.1 1 2 /6.4 1 2 /6.5

3 4 /5.1 3 4 /5.4 3 4 /5.7 3 4 /5.8 3 4 /6.1 3 4 /6.4 3 4 /6.5
5 6 /5.1 5 6 /5.4 5 6 /5.7 5 6 /5.8 5 6 /6.1 5 6 /6.4 5 6 /6.5
13 14 /17.1 11 12 /15.4 11 12 /15.3 11 12 /15.6 11 12 /15.7

N220
9.9 / N220 N220 /

14 16
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L Digital output Q0.0 to Q0.7 IEC_tpl001 Page 15
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

16.9 / P24 P24 / 16.0

P24 P24 P24 P24 P24 P24 P24 P24

13 13 13 13 13 13 13 13
KA9 KA10 KA11 KA12 KA13 KA14 KA15 KA16
/14.1 14 /14.2 14 /14.3 14 /14.4 14 /14.5 14 /14.6 14 /14.7 14 /14.8 14

88 89 90 91 92 93 94 95

X5 25 26 27

x1 x1 x1 x1 x1 x1

H1 H2 H3 Y2 Y4 Y5 Y6 Y7
Red lamp Yellow lamp Green lamp Tool unclamp Pot up Pot down Air blow 4th unclamp
x2 x2 x2 x2 x2 x2

0V 0V 0V 0V 0V

X5 28

0V

14.9 / 0V 0V / 17.0

15 17
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L Digital output Q0.0 to Q0.7 IEC_tpl001 Page 16
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

/ P24

P24

P24
X5 29

P24

13
KM1
/15.1 14

x1 x1
96

H4 H5

x2 x2

x1

Y8
Spindle air
x2

0V

0V
X5 30

0V

16.9 / 0V

16 36
Date 06/11/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L Digital output Q0.0 to Q0.7 IEC_tpl001 Page 17
Modification Date Name Original Replaced by Replaced by Page 18
 0 1 2 3 4 5 6 7 8 9

17
Date 10/04/2021 EPLAN Rayan machine =
Ed. M.Angooti +
Appr Milling machine VMC855L IEC_tpl001 Page 36
Modification Date Name Original Replaced by Replaced by Page 18