0 1 2 3 4 5 6 7 8 9

F26_001

Thermal Engineering Systems Ltd

0845 0953 100

Phone.

Company / customer GVE Ltd

Project description Chiller Unit 80kW

Job number
Commission TES Ltd

Manufacturer (company) Thermal Engineering Systems Ltd

Path
Project name E5198-03
make
Type
Place of installation
Responsible for project
Part feature 90****-**

Created on 07/04/2011
Edit date 11/04/2011 by (short name) dirwin Number of pages 12

2
Date 07/04/2011 TES Ltd Thermal Engineering Systems Title page = CA1
Ed. dirwin Ltd + EAA
3 07/04/2011 DI Appr RJB Page 1
Modification Date Name Original DI Replacement of Replaced by Page 12
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-DIST2 -DIST1
/3.0 /3.6
BUSBAR 125A 4P
L1 L1 L1 L1 L1 L1
L2 L2 L2 L2 L2 L2
-L1 / 3.0
L3 L3 L3 L3 L3 L3
-L2 / 3.0
-L3 / 3.0

3.0
PE PE PE PE PE 7.1
-PE / 8.0
8.5

L1 L2 L3 PE L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

Tri-Rated Tri-Rated Tri-Rated Tri-Rated Tri-Rated Tri-Rated Tri-Rated

25/35mm 2.5mm 2.5mm 6.0mm 6.0mm 6.0mm 6.0mm

-U3
-F2 3ph Monitor
-F7 -F8 -F9 -F10
/5.2 L1 L2 L3 /5.3 /5.4 /5.4 /5.4
11-16A 22-32A 22-32A 22-32A 22-32A
I> I> I> I> I> I> I> I> I> I> I> I> I> I> I>

11 14

2L1 2L2 2L3 202 230 7L1 7L2 7L3 8L1 8L2 8L3 9L1 9L2 9L3 10L1 10L2 10L3

-Q1 PE
250A -K2M -K7M -K8M -K9M -K10M
/4.0 /4.3 /4.4 /4.4 /4.5

400V/3Ph+PE/50Hz
-202 -230
3.9 6.6

U2 V2 W2 U7 V7 W7 U8 V8 W8 U9 V9 W9 U10 V10 W10

U2 V2 W2 PE U7 V7 W7 PE U8 V8 W8 PE U9 V9 W9 PE U10 V10 W10 PE

M M M M M
-Pump 1 -Compressor 1 -Compressor 2 -Compressor 3 -Compressor4
5.5kW 3 25.1A 3 25.1A 3 25.1A 3 25.1A 3
11A

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Date 07/04/2011 TES Ltd Thermal Engineering Systems Power = CA1
Ed. dirwin Ltd + EAA
Appr Page 2
Modification Date Name Original Replacement of Replaced by Page 12
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-DIST2 -DIST1
/2.1 /2.2
BUSBAR 125A 4P
L1 L1 L1 L1 L1 L1
2.9 / -L1 L2 L2 L2 L2 L2 L2 L2
2.9 / -L2
L3 L3 L3 L3 L3 L3
2.9 / -L3

PE PE PE PE PE PE
2.9 / -PE

L1 L2 L2 L3

L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

Tri-Rated Tri-Rated Tri-Rated Tri-Rated

4.0mm 4.0mm 4.0mm 4.0mm
-F11 -F14
4A 3A

-F3 -F4 -F5 -F6

/5.2 /5.2 /5.3 /5.3
14-20A 14-20A 14-20A 14-20A
I> I> I> I> I> I> I> I> I> I> I> I>
11L1 11L2 14L2 14L3

-TX1 400v
-PS2
3L1 3L2 3L3 4L1 4L2 4L3 5L1 5L2 5L3 6L1 6L2 6L3 750VA 24DC

230v 110v 24v

24vdc

300 302 1 101 201

-K3M -K4M -K5M -K6M
/4.0 /4.1 /4.1 /4.2

-F16 -F12 -F13 -F15

2A 4A 6A 10A

301 303 0 2 100 102 200 202

U3 V3 W3 U4 V4 W4 U5 V5 W5 U6 V6 W6

-301 -303 -0 -2 -100 -102 -200 -202

10.5 10.5 4.9 4.9 8.0 8.0 5.0 2.3
9.0 9.0 8.5 8.5 5.9 5.0
9.9 9.9 11.0 11.0 6.0 5.9
10.0 10.0 6.9 6.0
7.1 6.2
6.3
6.4
6.4
U3 V3 W3 U4 V4 W4 U5 V5 W5 U5 V5 W5 6.6
6.9
PE PE PE PE
-Heater 1 -Heater 2 -Heater 3 -Heater 4 7.1
12kW 12kW 12kW 12kW 7.4
17A 17A 17A 17A 8.4
11.2
11.4
11.6
11.8

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Ed. dirwin Ltd + EAA
Appr Page 3
Modification Date Name Original Replacement of Replaced by Page 12
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-PLC
/5.3
/6.1
/7.3
CPU226
OUTPUTS

1L Q0.0 Q0.1 Q0.2 Q0.3 2L Q0.4 Q0.5 Q0.6 Q0.7 Q1.0 3L Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7 PE N L1 AC

5 6 7 8 9 5 10 11 12 13 14 5 15 16 0 2

-SR1
PNOZ X7

14 13 -2 / 3.7

Y1

Y2

11 12 13 14
-ES1
-EStop
SV2 SV3 SV4 SV5 Remote to
unit
A1 A1
-K3M -K5M 00 00 00 00 3
Heater 1 A2 Heater 3 A2
3

A1 A1 A1 A1 A1 A1 A1 A1 A1
-K2M -K4M -K6M -K7M -K8M -K9M -K10M -K12A -K11A A1
Pump 1 A2 Heater 2 A2 Heater 4 A2 Compressor 1 A2 Compressor 2 A2 Compressor 3 A2 Compressor 4 A2 Reversing valve A2 Digital input A2
for EXD

00

24 23 -0 / 3.7

A2

PE

/2.1 /3.1 /3.2 /3.3 /3.5 /2.4 /2.5 /2.7 /2.8 /5.1 /8.2
/2.2 /3.1 /3.2 /3.3 /3.5 /2.4 /2.5 /2.7 /2.8 /8.6
/2.2 /3.1 /3.2 /3.4 /3.5 /2.4 /2.6 /2.7 /2.8
/10.8 /10.8 /10.8 /10.8 /10.8 /10.1 /10.2 /10.3 /10.4
/10.6 /10.6 /10.6 /10.6
/10.9 /10.9 /10.9 /10.9

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Date 11/04/2011 TES Ltd Thermal Engineering Systems Control = CA1
Ed. dirwin Ltd + EAA
Appr Outputs Page 4
Modification Date Name Original Replacement of Replaced by Page 12
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-PLC
/4.0
/6.1
/7.3
CPU226
INPUTS

1M I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 I1.0 I1.1 I1.2 I1.3 I1.4

200 203 204 205 206 207 208 209 210 211 212 213 214 215

3.8 / -200 -200 / 3.8

202

200
-BV1
NRQ24A
24Vdc
2 way
9 second open/close

202 231

202 231
212 213 200 214 215

-LS2 3
-DCP1 -LS1 1 -DPS1
-K12A -F2 -F3 -F4 -F5 -F6 -F7 -F8 -F9 -F10 -DCP1 P -LS1 -LS2 -DPS P
/4.6 /2.1 /3.1 /3.2 /3.3 /3.5 /2.4 /2.5 /2.7 /2.8 HP/LP Tank Level High Tank Level Low Primary DP Switch

202 202 202 202

3.9 / -202 -202 / 3.9

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Date 07/04/2011 TES Ltd Thermal Engineering Systems Control = CA1
Ed. dirwin Ltd + EAA
Appr Inputs Page 5
Modification Date Name Original Replacement of Replaced by Page 12
 0 1 2 3 4 5 6 7 8 9

-PLC
/4.0
/5.3
/7.3
CPU226
INPUTS

2M I1.5 I1.6 I1.7 I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7 M L+

X X
200 216 217 219 221 223 225 202 202 230 202

3.8 / -200 -200 / 3.8

202

217 219 221 223 225

-IH1
-HEATER 1 -219 / 9.2 -221 / 9.4 -223 / 9.6 -225 / 9.8
80'c T1 T2 T3 T4
Overtemperature
-218a / 9.2 -220a / 9.4 -222a / 9.6 -224a / 9.8
217A
217A
218 220 222 224
200 216
-IH2
BLUE BLACK
-HEATER 2
80'c
-FS1 Overtemperature
4 218 220 222 224
3
217B
-FS1 217B
Primary Flow -218 / 11.2 -220 / 11.4 -222 / 11.6 -224 / 11.8 -230 / 2.3
1
-IH3 OM1 OM2 OM3 OM4 3 Phase Monitor
-HEATER 3 -202 / 3.9 -202 / 3.9 -202 / 3.9 -202 / 3.9 -202 / 3.9
BROWN 80'c
Overtemperature

202 217C 202 202 202 202

217C

-IH4
-HEATER 4
80'c
Overtemperature

202

3.9 / -202 -202 / 3.9

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Date 07/04/2011 TES Ltd Thermal Engineering Systems Control = CA1
Ed. dirwin Ltd + EAA
Appr Inputs Page 6
Modification Date Name Original Replacement of Replaced by Page 12
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3.9 / -202

202 202

202 202 202 202

-202 / 3.9
-PT1 -PT3 -TT1
High Pressure + BLACK Discharge Pressure + BROWN Return Temperature + BLACK
4-20mA 4-20mA 4-20mA

- WHITE - BLUE - WHITE

-227 / 8.4

226 227 228 229

3.8 / -200

200 200 200 200

-PLC
/4.0 RA A+ A- RB B+ B- RC C+ C- RD D+ D-
/5.3
/6.1
EM231
EM277 250ohms 250ohms 250ohms 250ohms

M L+ PE PE M L+

200 202

2.9 / -PE

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Date 07/04/2011 TES Ltd Thermal Engineering Systems Control = CA1
Ed. dirwin Ltd + EAA
Appr Sensors Page 7
Modification Date Name Original Replacement of Replaced by Page 12
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-EV1 -EV2
EX7-I21 EX6-I21
Expansion valve Expansion valve

1 3 4 2 1 3 4 2

ECD-002 ECD-002
Controller Controller

White Black Blue Brown RJ45 lead White Black Blue Brown RJ45 lead

408 410 411 409 458 460 461 459

-U4 -U5
EC3-X33 1 C 2 1 3 4 2 RJ45 EC3-X33 1 C 2 1 3 4 2 RJ45
Alarm Alarm

4-20mA Temperature 4-20mA out 4-20mA Temperature 4-20mA out

PE AC AC D.IN D.IN PE AC AC D.IN D.IN

100 102 405 406 407 402 403 202 227 100 102 455 456 457 452 453

3.8 / -102 3.8 / -102

-K11A -K11A
2.9 / -PE /4.7 2.9 / -PE /4.7

3.7 / -100 3.7 / -100

BROWN WHITE BROWN WHITE

-227 / 7.4
-PT4 -PT5
PT4 07M 3 1 PT4 18M 3 1
Pressure Pressure
-202 / 3.9

-TS1 -TS2
ECN-N60 ECN-N60
Temperature Temperature

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Date 07/04/2011 TES Ltd Thermal Engineering Systems Control = CA1
Ed. dirwin Ltd + EAA
Appr Expansion Valve Page 8
Modification Date Name Original Replacement of Replaced by Page 12
 0 1 2 3 4 5 6 7 8 9

Thermistor 1 Thermistor 2 Thermistor 3 Thermistor 4

T2 T1 S2 S1 M2 M1 T2 T1 S2 S1 M2 M1 T2 T1 S2 S1 M2 M1 T2 T1 S2 S1 M2 M1

0 2 219 218 0 2 221 220 0 2 223 222 0 2 225 224

0 2 219 218 0 2 221 220 0 2 223 222 0 2 225 224

6.2 / -219 6.3 / -221 6.4 / -223 6.4 / -225

6.2 / -218a 6.3 / -220a 6.4 / -222a 6.4 / -224a

3.7 / -2 -2 / 3.7

3.7 / -0 -0 / 3.7

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Date 07/04/2011 TES Ltd Thermal Engineering Systems Control = CA1
Ed. dirwin Ltd + EAA
Appr Thermistors Page 9
Modification Date Name Original Replacement of Replaced by Page 12
 0 1 2 3 4 5 6 7 8 9

3.7 / -2 3.6 / -303

2 303 303 505

-K7M -K8M -K9M -K10M -K7M -K6M -K7M

/4.3 /4.4 /4.4 /4.5 /4.3 /4.2 /4.3

304 504 506

-K8M -K5M -K8M

/4.4 /4.1 /4.4

17 18 19 20 305 503 507

-K9M -K4M -K9M

/4.4 /4.1 /4.4

306 502 508

-K10M -K3M -K10M

/4.5 /4.0 /4.5

307 501

17 18 19 20 307
-K2M
/4.0

M 500 509
-SH1 -SH2 -SH3 -SH4 -OH1 -HE1
Sump Heater 1 Sump Heater 2 Sump Heater 3 Sump Heater 4 Oil Sump Heater Panel mounted 1~
Compressor 1 Compressor 2 Compressor 3 Compressor 4 Receiver Air/Water
Heat Exchanger

0 0 0 0 301 500 509

0 301 301

3.7 / -0 3.6 / -301

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Date 07/04/2011 TES Ltd Thermal Engineering Systems Control = CA1
Ed. dirwin Ltd + EAA
Appr Sump Heaters Page 10
Modification Date Name Original Replacement of Replaced by Page 12
 0 1 2 3 4 5 6 7 8 9

-OM1 -OM2 -OM3 -OM4

OM3-CCA OM3-CCA OM3-CCA OM3-CCA
Compressor 1 Compressor 2 Compressor 3 Compressor 4

24Vac 24Vac A B C 24Vac 24Vac A B C 24Vac 24Vac A B C 24Vac 24Vac A B C

102 100 218 202 102 100 220 202 102 100 222 202 102 100 224 202

102 100 218 202 102 100 220 202 102 100 222 202 102 100 224 202

6.2 / -218 6.3 / -220 6.4 / -222 6.4 / -224

3.9 / -202 3.9 / -202 3.9 / -202 3.9 / -202

3.8 / -102

3.7 / -100

10 12
Date 07/04/2011 TES Ltd Thermal Engineering Systems Control = CA1
Ed. dirwin Ltd + EAA
Appr Oil Management Page 11
Modification Date Name Original Replacement of Replaced by Page 12
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DC

WIRING NOTES
217A

217B
217A

217B
215

217

218

220

221

222

224

225
216

218

219

220

222

223

224

231
1.DO NOT USE PLC OUTPUT Q1.4 LAMP, INPUT I2.5 AUTO, INPUT I2.6 RESET, FOR TEST PURPOSES ONLY.
200

202

202

202

202

202

202

213
200

202

202

202

202

202

202

212

214
2.CONTROL WIRING TO BE 1mm TRI-RATED MINIMUM UNLESS OTHERWISE STATED.

ORANGE: CABLES WHICH COULD BE LIVE WITH THE ISOLATOR OFF.

RED: 110/230vac LIVE.

WHITE: 0vac

BLUE: 12/24vac/dc.

GREEN/YELLOW: EARTH

3. POWER WIRING TO BE 2.5mm TRI-RATED MINIMUM UNLESS OTHERWISE STATED.

POWER: BLACK.

AC EARTH: GREEN/YELLOW.

4. ALL SIGNAL CABLES TO BE WIRED IN SCREENED MULTICORE(BELDON) KEEPING TAILS TO THE MINIMUM.
307

100

100

102

102

500
301

100

100

102

102

509
B+
00

B-

SCREENS TO BE AS SHORT AS POSSIBLE TO COMMON EARTH POINT.

5. SEGREGATION: POWER AND SIGNAL CABLES TO BE SEGREGATED WHERE POSSIBLE.

17

19
18

20
0

2
0

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Date 07/04/2011 TES Ltd Thermal Engineering Systems Terminal Layout/Notes = CA1
Ed. dirwin Ltd + EAA
Appr Page 12
Modification Date Name Original Replacement of Replaced by Page 12