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Customer _________________
Project description Washing and grinding machine

Manufacturer MindaugasV85

Year 2020
Pages 13

MindaugasV85 Title page

Washing and grinding machine TR-V20.1 Page 1
Pages 13
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Table of contents
Page Description
1 Title page
2 Table of contents
3 Control box layout
4 Power supply
5 Power circuit 1M1
6 Power circuit 2M1
7 Power circuit 3M1
8 Emergency stop
9 Control circuit 1M1
10 Control circuit 2M1
11 Control circuit 3M1
12 Control circuit (2K1 off delay)
13 Fault

MindaugasV85 Table of contents

Washing and grinding machine TR-V20.1 Page 2
Pages 13
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500 mm

Voltage Control
(24VDC) Voltage Fault

2M1
2M1 3M1 2M1 Speed
0 - Auto Manual - 0 - Auto Reverse regulator

700 mm
Start Stop
1M1 1M1

Reset Emergency stop

ON
OFF

MAIN SWITCH

MindaugasV85 Control box layout

Washing and grinding machine TR-V20.1 Page 3
Pages 13
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L1 /
L2 /
L3 /
N / 5.0

1
F1
C6 2 1 3 5
KX1
8.4 2 4 6
2 4 6 N2 11kW

QF1 LX1 / 5.0

LEAKAGE LX2 / 5.0
RELAY IΔ
40A, 30mA
L N LX3 / 5.0
1 3 5 N1 G1
PSU 24VDC
2.5A
24 0

24VDC 1 0VDC 1
2 4 6 2 2
Q0 3 3
MAIN SWITCH 1 3 5 4 4
9.5kW/25A

24VDC / 6.0
0VDC / 6.0

PE

X0 1 2 3 4 5

L1 L2 L3 N PE

Power supply
C25 circuit breaker

MindaugasV85 Power supply

Washing and grinding machine TR-V20.1 Page 4
Pages 13
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4.9 / LX1 LX1 / 6.0

4.9 / LX2 LX2 / 6.0
4.9 / LX3 LX3 / 6.0
4.9 / N N / 6.0

1 3 5 13 21
1F1
C16 14 22
2 4 6

9.2

13.4
1 3 5 1 3 5 1 3 5
1KM1 1KM2 1KM3
9.3 2 4 6 9.4 2 4 6 9.5 2 4 6
4kW 4kW 4kW
delta star

1 3 5 13 21
1Q1
5.5-8A 14 22
9.2

I> I> I> 13.4

2 4 6

PE

X1 1 2 3 4 5 6 7

U1 V1 W1 PE

1M1
M
5.5kW 3~
W2 U2 V2

Motor 1M1

MindaugasV85 Power circuit 1M1

Washing and grinding machine TR-V20.1 Page 5
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5.9 / LX1 LX1 / 7.0

5.9 / LX2 LX2 / 7.0
5.9 / LX3 LX3 / 7.0
5.9 / N N / 7.0

4.9 / 24VDC 24VDC / 8.0

4.9 / 0VDC 0VDC / 8.0

1 3 5 23
2F1 SX1
C6 8.4 24
2 4 6 Reset
Parameters:
01.00: 60 (max output freq.)
2VFD1 L1 L2 L3 01.09: 2.0 (acc time)
Delta 01.10: 2.0 (dec time)
VFD022E43A
Frequency inverter 02.00: 1 (frequency by AVI)
2.2kW Delta VFD Forward M1 2M1_Forward / 10.2 02.01: 1 (ext. terminals + stop/reset)
E series Reverse M2 2M1_Reverse/ 10.4 03.00: 22 (drive ready)
Fault reset M3
04.04: 0 (fwd/stop, rev/stop)
External fault M4 EF / 8.6 04.05: 5 (ext. reset)
Potentiometer M5
10kOhm M6
04.06: 14 (E.F.)
2R1 DCM 04.09: 8 (0001)
07.00: 4.4A (motor rated current)
green brown
+10V RC
AVI2
white
Fault RB 2M1_Fault / 13.2
AVI ACI Drive ready RA 2M1_Ready/ 9.0

ACM
NPN
PNP
PE

U V W PE

PE

8 9 10 11

U1 V1 W1

2M1
M
2.2kW 3~
PE

Motor 2M1

MindaugasV85 Power circuit 2M1

Washing and grinding machine TR-V20.1 Page 6
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6.9 / LX1 LX1 /

6.9 / LX2 LX2 /
6.9 / LX3 LX3 /
6.9 / N N/

1 3 5 13 21
3F1
C6 14 22
2 4 6

9.2

13.5
1 3 5
3KM1
11.2 2 4 6
4kW

PE PE

12 13 14 15 16 17 18

U1 V1 W1 L N

3M1A
M 3M1B
M
3~ 1~
PE PE

Motor 3M1A (Optional) Motor 3M1B (Optional)

MindaugasV85 Power circuit 3M1

Washing and grinding machine TR-V20.1 Page 7
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6.9 / 24VDC 24VDC / 12.0

X2 1 2

11 11 21
SAX0 SAX1
Allen Bradley 12 EMERGENCY STOP 12 22
440N-G02044
SAFETY
SWITCH

13 11
SX1 KX1
6.4 14 8.4 14
RESET

24VDC.Out 1
2
3
4

XD 1

D1
Diode

XD 2
x1 A1 x1
H1 KX1 H2
24VDC x2 24VDC A2 24VDC x2 EF
Yellow 11kW/25A Green 6.5

6.9 / 0VDC 0VDC / 9.0

1 2 4.8
3 4 4.8
5 6 4.8
11 14 8.5
21 22 13.3

Voltage Control
(24VDC) Voltage

MindaugasV85 Emergency stop

Washing and grinding machine TR-V20.1 Page 8
Pages 13
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6.5 /2M1_Ready
13
1F1
5.3 14

13
1Q1
5.3 14

13
3F1
7.3 14

Control / 10.0
11
1SA2
STOP 12

13 13
1SA1 1KM1
START 14 9.3 14

25 15
1K1 1K1
9.2 28 9.2 18
DELTA STAR

21 21
1KM3 1KM2
9.5 22 9.4 22

A1 A1 A1 A1 x1
1K1 1KM1 1KM2 1KM3 1H1
Star-delta relay A2 MAIN A2 Delta A2 STAR A2 24VDC x2
~3sec 24VDC 24VDC 24VDC Green
4kW/9A 4kW/9A 4kW/9A

8.9 / 0VDC 0VDC / 10.0

15 18 9.5 1 2 5.3 1 2 5.4 1 2 5.5

3 4 5.3 3 4 5.4 3 4 5.5
25 28 9.4
5 6 5.3 5 6 5.4 5 6 5.6
13 14 9.6 13 14 10.2 21 22 9.4
21 22 9.5

Motor 1M1
running

MindaugasV85 Control circuit 1M1

Washing and grinding machine TR-V20.1 Page 9
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9.9 / Control Control / 11.0

13
1KM2
9.4 14

13 13

1
2
2SA1 2SA2
0 - Auto 14 10.2 14
REVERSE

15
2K1
12.2 16

21
2SA2
10.4 22

Control_3M1/ 11.0

2M1_Forward 2M1_Reverse
6.5 6.5

9.9 / 0VDC 0VDC / 11.0

Motor 2M1 Motor 2M1

0 - Auto reverse

MindaugasV85 Control circuit 2M1

Washing and grinding machine TR-V20.1 Page 10
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10.9 / Control

10.3 /Control_3M1

13 23

1
0
2
3SA1
Manual - 0 - Auto 14 24

A1
3KM1
24VDC A2
4kW/9A

10.9 / 0VDC 0VDC / 12.0

1 2 7.3
3 4 7.3
5 6 7.3

Motor 3M1
1 - 0 - Auto

MindaugasV85 Control circuit 3M1

Washing and grinding machine TR-V20.1 Page 11
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8.9 / 24VDC 24VDC / 13.0

X3 1 2

BN BU
+ -
2S1
24VDC
PNP BK

X3 3 4

A1 B1
2K1
Off delay relay A2
~2sec

11.9 / 0VDC 0VDC / 13.0

15 16 10.2

MindaugasV85 Control circuit (2K1 off delay)

Washing and grinding machine TR-V20.1 Page 12
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12.9 / 24VDC 24VDC /

6.5
2M1_Fault 21 21 21 21
KX1 1F1 1Q1 3F1
8.4 22 5.3 22 5.3 22 7.3 22

x1
H3
24VDC x2
Red

12.9 / 0VDC 0VDC /

Fault

MindaugasV85 Fault
Washing and grinding machine TR-V20.1 Page 13
Pages 13