មេម ៀនទី៩ Sorting of Workpiece(1)

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 How to achieve sorting of
sorting equipment
workpiece ？

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 Cylinder 1 Cylinder 2 Cylinder 3

Pressure adjustment Electronic Electronic Electronic

valve control valve 1 control valve 2 control valve 3

Schematic diagram
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 1. Pressure adjustment valve Pressure
adjustment knob

Switch

Pressure
gauge

Filtrating and drying

system
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 2. Electronic control valve
Magnetic coil

air intake
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 Electronic control Electronic control Electronic control
valve 3 valve 2 valve 1

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 （1） Double coil electronic control valve

coil coil

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 （2） Single coil electronic control valve

coil

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 （3） The difference between double coil electronic control valve
and single coil electronic control valve

The double coil electric control valve has the function of

power-off keeping. When it loses power, the electric control valve
will remain in the position of power loss.

The single coil electric control valve has not the function of
power-off keeping. When it loses power, The electric control
valve will return to its original position and will not remain in the
position of power loss.
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 （4） Circuit Distribution of electronic control valve

electronic control
electronic control
valve 1
valve 3

electronic control
valve 2

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 3. Cylinder

Magnetic switch

Magnetic switch

NOTE： Magnetic switches on both sides of the cylinder

can identify whether the cylinder has moved to the end.

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 4. Magnetic switch 1. Action indicator
2. protection circuit
3. Switch housing
4. Wire
5. Piston
6. Magnet
8. switch

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 （1） External connection of magnetic switch

Switch នៅនេល
មានវត្តមាននេដែក
Cylinder

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 （2） Circuit Distribution of Magnetic Switches

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 Air Compressor Cylinder 1 Cylinder 2 Cylinder 3

Pressure adjustment Electronic Electronic Electronic

valve control valve 1 control valve 2 control valve 3

Schematic diagram
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 Task1： Debugging of sorting equipment

Debugging requirements ：

1. Correct connection of electronic control valve and

magnetic switch.

2. Manual debugging of electronic control valve to

check whether the cylinder is working properly?

3. Check whether the magnetic switch is normal?

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 （1） Connection of Electronic control valves

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 （2） Debugging of Electronic control valves

red button

After connecting the electronic control valve as required, press

the red button. See whether the cylinder controlled by the electronic
control valve works or not. If it works, the connection is correct.
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 （3） Connection of magnetic switches

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 （4） Debugging of magnetic switches

After connecting the magnetic switch according to the

requirements, see whether the indicator lamp works or not. If
it works, the connection is correct.

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 Task 2 ： Recognition and Sorting of Workpiece

1. Control Requirements

（1）When the photoelectric sensor detects the workpiece, the belt conveyor
runs forward at 10HZ frequency.

（2） If the workpiece is metal, the cylinder 1 pushes it into material trough A. If
the workpiece is white plastic, the cylinder 2 pushes it into material trough B.
If the workpiece is black plastic, the cylinder 3 pushes it into material trough C.
After the workpiece is pushed into material trough , the belt conveyor stops.

（3） When the photoelectric sensor detects the workpiece again, the belt
conveyor runs forward at 10HZ frequency. Until the workpiece is pushed into
material trough and stopped again.
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 step ：
（1） List I/O allocation tables

Extended Limit Retraction Limit

X12 X17
Sensor of Cylinder 1 Sensor of Cylinder 3
Retraction Limit
X13 X20 Inductive Sensor
Sensor of Cylinder 1
Extended Limit Optical Fiber Sensor
X14 X21
input Sensor of Cylinder 2 1
Retraction Limit Optical Fiber Sensor
X15 X22
Sensor of Cylinder 2 2
Extended Limit
X16 X23 Photoelectric Sensor
Sensor of Cylinder 3
Y12 Drive Cylinder 1 to extend
Y13 Drive Cylinder 2 to extend
output
Y14 Drive Cylinder 3 to extend
Y20 Drive Inverter to work
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 （2） External circuit connection （ terminal of input ）

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 （2） External circuit connection （ terminal of output ）

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❑ Task2: ចុចbutton start ឲ្យែំន ើ រការ៖
- នៅនេលphotoelectric sensor ចាប់បានវត្ថុនោហះ បាាស្ទច
ិ េ ៌ ស្ នង
ិ នមៅ AC Motor នង
ឹ វល
ិ
ថយនរកាយនៅនលបឿនេធ្យេ(RM)20Hz។
- នៅនេលវត្ថុជានោហះ Inductive sensorនង
ឹ ចាប់នហយ
ើ double Acting Cylinder នង
ិ រុញវត្ថុ
ចូលរបនោះទ១
ើ
- នៅនេលវត្ថុជាបាាស្ទិចេ ៌ ស្Optical Fiber sensor1 នឹងចាប់នហយ
ើ double Acting Cylinder
នង
ិ រុញវត្ថុចូលរបនោះទើ២
- នៅនេលវត្ថុជាបាាស្ទច
ិ េ ៌ នមៅ Optical Fiber sensor2 នង
ឹ ចាប់នហយ
ើ double Acting Cylinder
នង
ិ រុញវត្ថុចូលរបនោះទើ៣
- នៅនេលគ្មៅនវត្ថុនៅេេ
ើ ុខphotoelectric sensorរយះនេល២០នាទននាះ
ើ AC Motorនង
ឹ ឈប់
- ររប់ករ ើ ខាងនលនើ ៅនេលចុចButton Stop រត្ូវឈប់

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❑ តារាងI/O
Photoelectric sensor: X23
Inductive sensor: X20
Optical Fiber sensor1: X21
Optical Fiber sensor2: X22
Magnetic sensor(1ចូល): X2
INPUT
Magnetic sensor(1នចញ): X3
Magnetic sensor(2ចូល): X4
Magnetic sensor(2នចញ): X5
Magnetic sensor(3ចូល): X6
Magnetic sensor(3នចញ): X7
Cylinder1: Y14
Cylinder2: Y15
OUTPUT
Cylinder3: Y16
AC Motor: Y24,Y25

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 （3） Parameter Setting of Inverter

Parameter code Parameter values

P4 10
P5 20
P7 0.3
P8 0.3
P79 2

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 （5）Debugging
Download the program to the PLC, and observe whether the
conveyor is running as required.

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 （4） Programming

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