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Approve Instructions for Continued
Airworthiness - King Air 200 Winglet System
BLR-200-950, Revision R, dated 12/15/2021
REVISION: R
REVISIONS
REV DESCRIPTION DATE BY
IR Initial Release 9/08/05 N. Guida
A Added Safe Life Reduction Factors 9/22/05 N. Guida
B Corrected Table 6-1 for “B” airplanes that had an “n/a” in the 12/09/05 N. Guida
initial inspection factor column.
C Corrected Table 6-1 for “C” aircraft limits. Added 12/20/05 N. Guida
life/inspection charts in Section 6.
D Added Gurney Flap installation and Extended Boot reference. 09/12/06 N. Guida
Major revision.
E Major revision. Revised replacement and inspection factors. 3/14/07 L. Turoski
F Revised for mandatory Gurney Flaps. Revised Section 6.0 06/05/07 S. Mellen
Airworthiness Limitations.
G Revised Appendix B and C for current specifications and 11/25/08 S. Mellen
drawings; added blank pages for ease of printing.
H CANCELED. 01/20/11 S. Mellen
J CANCELED. 03/17/11 S. Mellen
K CANCELED. 03/18/11 S. Mellen
L Revised Airworthiness Limitations section to allow for 05/06/11 S. Mellen
configurations without gurney flaps.
M Added LED light guidance to section 7. Revised Appendix C 09/09/11 S. Mellen
for current drawings, including LED wire diagrams.
N CANCELED. 11/17/11 S. Mellen
O Not Used.
P Added further guidance to Section 6, Airworthiness 04/02/12 S. Mellen
Limitations, for previously installed configurations. Added
notification in section 9.0 regarding the difference between
mated and interchangeable assemblies when replacing a
winglet. Revised section 11.0 for troubleshooting applicable to
both LED and incandescent light assemblies. Updated
Appendix C with revised KAW170080 drawing and updated
figures/tables for Interchangeable assemblies. Removed
proprietary statement from Title page.
Revision R ii
BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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Revision R iv
BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
TITLE i
REVISIONS ii
TABLE OF CONTENTS v
LIST OF FIGURES vi
1. SUMMARY 1
2. INTRODUCTION 1
3. CONTACT INFORMATION 2
4. ADDITIONAL PUBLICATIONS 2
6. AIRWORTHINESS LIMITATIONS 8
6.1 Configuration with Gurney Flaps (optional) 8
6.2 Configuration Without Gurney Flap 8
6.3 Light Inspection 27
6.4 Winglet Static Wick Inspection 28
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
LIST OF FIGURES
Figure 5-1 General Arrangement .................................................................................... 4
Figure 6-203: Center Section Lower Forward (Main) Spar Cap Inspection ................... 13
Figure 6-207: Outboard Wing Panel Aft Spar Lower Fitting Inspection ......................... 25
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
LIST OF TABLES
Table 6-1 Standard Flight Profile - Inspection Schedule ................................................. 9
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
1. SUMMARY
This document covers continued airworthiness of the BLR Winglet System Modification
and is applicable to all serial numbers covered by STC SA01615SE for King Air models
200, 200C, B200, B200C, B200GT & B200CGT.
The BLR Aerospace, LLC (BLR) “Instructions for Continued Airworthiness” is prepared
in accordance with the GAMA (General Aviation Manufacturers Association)
Specification No. 2 format, and FAA order 8110-54, dated July 2005. The methods,
techniques and practices contained in this manual are acceptable to the FAA for use in
accomplishing major repair or alteration and satisfies the requirements for technical
data approved by the FAA.
It shall be the responsibility of the owner/operator to ensure that the latest revision of
this manual is utilized during operation, servicing and maintenance of the airplane. In
addition, reissues, or revisions of this manual are not automatically provided to the
holders of this manual. The latest revision of this manual can be obtained online at:
https://www.blraerospace.com/technical-publications, or by contacting BLR customer
service at: CustomerService@BLRaerospace.com.
2. INTRODUCTION
The Models 200, 200C, B200, B200C, B200GT & B200CGT will be referred to as Model
200 or simply 200 throughout this document.
We are continually interested in your satisfaction with our products. Please feel free to
contact BLR Aerospace, LLC. at any time.
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
3. CONTACT INFORMATION
For all matters concerning the installation, maintenance, inspection, and repair of the
Winglet System, contact BLR Customer Service at:
CustomerService@BLRaerospace.com
4. ADDITIONAL PUBLICATIONS
This Manual is supplemented by the following publications:
x BLR-500-006, King Air 200/300 Winglet System De-Ice Boot Installation Manual
NOTE
It shall be the responsibility of the owner/operator to ensure that the latest revision of
publications referenced in this manual are utilized during operation, servicing and
maintenance of the airplane. In addition, reissues, or revisions of these manuals are not
automatically provided to the holders of this manual. The latest revisions of the BLR
publications can be obtained online at: https://www.blraerospace.com/technical-
publications, or by contacting BLR customer service at:
CustomerService@BLRaerospace.com.
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
The winglet is constructed of aerospace qualified composite materials with specific BLR
material properties.
The wingtip has two access/inspection panels on the lower skin; one at the inboard end
of the tip, the other at the outboard end of the tip.
The Gurney Flap is an aluminum angle attached to the trailing edge of the inboard flaps,
sandwiched between the upper and lower skins. (The gurney flap is an optional
configuration; see section 6 for limitation details.)
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BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
Winglet
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BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
6. AIRWORTHINESS LIMITATIONS
The Airworthiness Limitations section is FAA approved and specifies
maintenance required under Secs. 43.16 and 91.403 of the Federal Aviation
Regulations unless an alternative program has been FAA approved.
The installation of the BLR Winglet System allows for an optional gurney flap. The
inspection schedule for configurations without the optional gurney flap are included in
section 6.2 below. The inspection schedule for configurations that include gurney flap
are unchanged from the OEM schedule.
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
Note 1: Use the inspection methods given in King Air SIRM, P/N 98-39006,
Chapter 57-17-02.
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
NOTE: Kit No. 101-1200-1 must be installed on airplane serials BB-1158, BB-1167, BB-
1193 thru BB-1512 and BL-124 thru BL-141, prior to conducting this inspection.
(1) Remove the ten screws and the left and right inboard nacelle access panels from the
airplane to inspect the lower main spar (Ref. Figure 6 – 203).
(2) Clean all dirt and grease from the inspection area with solvent (2 or 3, Ref. 98-39006
SIRM Table 208, 91-00-00).
(3) Eddy current inspect as directed in the following Steps. Use a non-conductive
straight edge as a probe guide as necessary.
(a) Perform CALIBRATION (STANDARDIZATION) procedure (Ref. 98-39006
SIRM Chapter 20-00-00).
CAUTION: Special care must be taken by the operator to ensure that the probe’s
position is perpendicular to the inspection surface to avoid possible lift-off
effects during surface scanning. The ability to hold the probe in a steady position
depends upon the competence and experience of the operator.
(4) Inspect the lower spar cap by slowly sliding the eddy current probe (20, 98-39006
SIRM Table 203, 20-00-00) along the forward and aft edge of the lower spar cap for its
entire length from left wing station (LWS) 109.0 to right wing station (RWS) 109.0. The
probe should be close to the forward skin when scanning the forward edge of the spar
cap and close to the aft skin when scanning the aft edge.
(5) Inspect the area in the left and right inboard and outboard keel area from WS 88.69
to WS 117.31. Using the 90° probe (20, 98-39006 SIRM Table 203, 20-00-00) inspect
the forward and aft edges of the lower spar cap and slide the probe around the
fasteners in the vertical flange.
(6) For the ½-inch area which is covered by the skin attach angle, the inspection can be
performed by sliding a 90° probe (9, 98-39006 SIRM Table 203, 20-00-00) along the
forward and aft edges of the spar lower flange edge from both the inboard and outboard
sides. Suspect cracks in the lower flange will propagate in a forward and aft direction.
Suspect cracks in the vertical flange will run in an up and down direction.
(7) Any vertical deflection that is distinguishable (separated) from the background noise
and not caused by lift-off or part geometry shall warrant further examination and
scanning of the area of interest.
(8) Mark any repeatable crack-like indications equal or greater than 20% vertical
deflections above the baseline/null point. Any repeatable crack-like indication equal or
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
greater than 20% vertical deflections above the baseline/null point shall be considered a
crack and reported via the reporting instructions.
(9) No cracks allowed. If any evidence of cracks or other discrepancies are found, such
as small cracks starting from rivet holes; hairline cracks in spar caps, sheared or
deformed rivets, contact Textron Aviation Technical Support for
consultation.
(10) Install the left and right inboard nacelle access panels and secure with ten screws.
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
Figure 6-203: Center Section Lower Forward (Main) Spar Cap Inspection
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
(11) Install the access panels that were removed in Step (2).
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
Figure 6 – 205, Sheet 2: Aft Spar Lower Cap Inspection, Kit No. 101-4077-1
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
Figure 6 – 205, Sheet 3: Aft Spar Lower Cap Inspection, Kit No. 101-4077-1
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
Figure 6 – 205, Sheet 4: Aft Spar Lower Cap Inspection, Kit No. 101-4077-3
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
Figure 6 – 205, Sheet 5: Aft Spar Lower Cap Inspection, Kit No. 101-4077-3
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BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
(1) Make sure that the Kit Part No. 101-4077-1 or 101-4077-3 (contact Textron Aviation
Technical Support for availability) has been ordered and reviewed (Ref. Figure 6 – 206).
NOTE: Kit Part No. 101-4077-1 is applicable to Serial BB-1158, BB-1167, BB-1193 to
BB-1349, BL-73 to BL-112 and BL-118 to BL-123.
Kit Part No. 101-4077-3 is applicable to Serial BB-1350 to BB-1587.
(2) Remove the wing bolt cover from over the fittings.
(3) Clean fitting with solvent (2 or 3, 98-39006 SIRM 91-00-00, Table 208).
(4) Calibrate, inspect and evaluate by performing the FASTENER HOLE INSPECTIONS
procedure (Ref. 98-39006 SIRM Chapter 20-00-00).
(5) Remove the fasteners from the outboard lower fitting one at a time.
(6) Select the appropriate bolt hole probe (11, 12, or 13, 98-39006 SIRM Table 203, 20-
00-00) to insert into the hole.
NOTE: This inspection will also be used to scan the bolt holes in the spar. An indication
of lift off will be noted as the probe passes from the spar surface to the fitting surface.
(8) Install a production fastener or removable fastener as detailed in the Kit Part No.
101-4077-1 or 101-4077-3 Drawing as applicable, prior to removing the next fastener
from the fitting. Repeat the previous Steps until all the holes in the fitting have been
scanned.
(9) After completing the inspection, install the wing bolt cover.
(10) If any crack indications are noted during the inspection, contact the Textron
Aviation Technical Support for consultation.
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
(1) Make sure that the Kit Part No. 101-4077-1 or 101-4077-3 (contact Beechcraft
Corporation Technical Support for availability) has been ordered and reviewed (Ref.
Figure 6 – 207).
NOTE: Kit Part No. 101-4077-1 is applicable to Serial BB-1158, BB-1167, BB-1193 to
BB-1349, BL-73 to BL-112 and BL-118 to BL-123.
(2) Remove the wing bolt cover from over the fittings.
(3) Clean fitting with solvent (2 or 3, 98-39006 SIRM 91-00-00, Table 208).
(4) Eddy current each hole. Calibrate, inspect and evaluate by performing the
FASTENER HOLE INSPECTIONS procedure (Ref. 98-39006 SIRM Chapter 20-00-00).
(5) Remove the fasteners from the outboard lower fitting one at a time.
(6) Select the appropriate bolt hole probe (11, 12, or 13, 98-39006 SIRM Table203, 20-
00-00) to insert into the hole.
(7) Insert the probe into the hole and rotate the probe 360° to internally scan for cracks
initiating from the hole.
NOTE: This inspection will also be used to scan the bolt holes in the spar. An indication
of lift off will be noted as the probe passes from the spar surface to the fitting surface.
(8) Install a production fastener or removable fastener as detailed in the Kit Part No.
101-4077-1 or 101-4077-3 Drawing as applicable, prior to removing the next fastener
from the fitting. Repeat the previous Steps until all the holes in the fitting have been
scanned.
(9) After completing the inspection, install the wing bolt cover.
(10) If any crack indications are noted during the inspection, contact Textron Aviation
Technical Support for consultation.
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
Figure 6-207: Outboard Wing Panel Aft Spar Lower Fitting Inspection
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
BB-1158, BB-1167,
BB-1193 thru BB-1203, BB- For Center Section
1207 thru BB-1295, BB- limits with Kit 101-
1297 thru BB-1301, BB- 4050, refer to
1. Wing Center Kit 101-4050 (Kit Information –
1303, BB-1304, item 2. For
Section and Spar Bushing) must be installed
BB-1306 thru BB-1308, BB- Outboard Wing
Outboard Wing at or prior to installation of STC.
1310 thru BB-1313, BB- limits with Kit 101-
1316 thru BB-1334; BL-124 4050, refer to item
thru BL-127, 7 and 8.
BL-129, BL-131, BL-132
BB-1335 thru BB-1337, BB-
1344 thru BB-1375, BB-
1377 thru BB-1382, BB- Refer to Chapter 4
1385 thru BB-1433, BB- 23,750 hours unless Spar Cap of the 200 Series
7. Outboard Wing
1435 thru BB-1539, BB- is replaced with P/N 101- Airworthiness
Structure
1541 and BB-1542; BL-133 110085-1 and -2. Limitations Manual
thru BL-141;and prior (101-590010-453).
airplanes with Kit 101-4050
installed.
10. Wing to 19,500 hours unless Kit 101-
Fuselage Attach 1202 is installed.
All
Angles P/N 101- 30,000 hours if Kit 101-1202 is
120032-3 and -4 installed.
11. ( * ) Upper
Replace at 15 years of service
Forward, Upper and Kits 101-4025 and
All or 15,000 hours whichever
Lower Aft Wing 101-4026
occurs first.
Bolts and Nuts.
( * ) This part is not practical to mark with a part number/serial number. If removal from the airplane is
required before the end of its published replacement life limitation, then it should be bagged and
identified with accumulated hours/cycles and records should be maintained to ensure compliance with
the life limitation.
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
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BLR Aerospace, LLC.
BLR-200-950, Instructions for Continued Airworthiness - King Air 200 Winglet System
Inspect Wingtip and Winglet at the same frequency as the OEM Outboard Wing
structure, according to the inspection program the airplane is under (refer to Beech
Maintenance Manual). Refer to BLR-200-SIRM for further inspection and repair
information.
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