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MCAC-VTSM-2015-06 AHU Control Box (combinable)

AHU Control Box


1. External appearance ...................................................................... 2

2. Features .......................................................................................... 2

3. Specifications ................................................................................. 4

4. Dimensions ..................................................................................... 5

5. Refrigerant pipe .............................................................................. 6

6. Wiring diagrams ............................................................................. 7

7. Electrical characteristics ............................................................... 9

8. Definition of each dial switch ........................................................ 9

9. Controller ...................................................................................... 11

10. Troubleshooting ........................................................................... 14

11. Accessories .................................................................................. 15

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

1. External appearance

2. Features
(1) Wide return air temperature range

In cooling mode, the return air temperature range is from 17℃ to 43℃.

In heating mode, the return air temperature range is from -5℃ to 30℃.

C OO L IN G M O D E
17°C Return Air Temperature 43°C

H E ATIN G M O D E
-5°C Return AirTemperature 30°C

-10 0 10 20 30 40 50
Return air temp. °C

(2) The sheet metal integration design.


(3) Electrical mounting plate can be flipped, easy to install and maintain.

(4) Built-in electronic expansion valve.


(5) Precise control

The system is controlled according to return air temperature, control logic is the same as VRF indoor unit:
by comparison return air temperature (T1) and the setting temperature (Ts) to shut down or start up the
unit and calculate the capacity requirements.

(6) With failure feedback function.

When AHU control box is working abnormally, it can display the malfunction and protection codes
through the display panel. At the same time, you can check the temperature parameters by the LED
display panel.

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

(7) Can communicate with VRF outdoor units with DX coil, other brand AHU board or indoor units
with AC fan motor, realized combination control.
Sample 1

Sample 2

Note:


1 Cannot connect to the heat recovery system and V5 series VRF.


2 Can only connect to R410A refrigerant system.


3 Only one indoor unit can be controlled even when AHU kits are in parallel connection.

(8) Max. 4 AHU control boxes can be combined, capacity reaches up to 224kW (80HP).
(9) Fresh Air Processing Unit Connection


1 When outdoor-air processing units are connected, the total connection capacity must be within 50%
to 100% of that of the outdoor units.


2 When outdoor-air processing units and standard indoor units are connected: indoor units cannot be
overmatched, the total connection capacity of the outdoor- air processing units must not exceed 30% of
that of the outdoor units.


3 When only connected with fresh air processing unit, overmatch is not allowed.

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

3. Specifications
(1) Basic specifications

Model AHUKZ-01B AHUKZ-02B AHUKZ-03B

Power supply 220-240V~ 50Hz; 208-230V~ 60Hz

Indoor unit capacity kW 9~20 20.1~33 40~56

IP-class IPX0 IPX0 IPX0

Piping size (in/out) mm Φ8/Φ8 Φ12.7/Φ12.7 Φ16/Φ16

Dimension mm 375×350×150

Packing dimension mm 490×240×420

(2) Match table

Setting cooling Indoor unit DX Coil Volume dm³ Reference air


Model
capacity(HP) capacity(kW) (min-max) volume(m³/h)
3.2 9~11.2 1.7~2.1 1400

4 11.2~14 2.1~2.6 1700


AHUKZ-01B
5 14~18 2.6~3.3 2100

6 18~20 3.3~3.7 2700

8 20~25 3.7~4.6 3000

AHUKZ-02B 10 25~30 4.6~5.5 3700

12 30~36 5.5~6.6 4500

14 36~40 6.6~7.4 5400

16 40~45 7.4~8.3 6000


AHUKZ-03B
18 45~50 8.3~9.2 6700

20 50~56 9.2~10.3 7500

Note: This DX AHU box can be controlled by MIDEA controller and SIEMENS controller. If choose to use
MIDEA controller, operate the wire controller to determine its location in a reception range.

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

4. Dimensions
AHUKZ-01B AHUKZ-02B AHUKZ-03B Unit: in(mm)

Wire passing-hole

Connect to indoor unit

Connect to outdoor unit

Install vertically

Installation method : Hanging

Wrong installation way

Note:
If AHU control box is located in outdoor conditions, must be protected from rain & wind.

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

5. Refrigerant pipe

(1) Pipe classification


Pipe name Code

Controller box main pipe L1, L2

Controller box aux. pipe a1,a2,b1,b2,c1,c2

Controller box branch joint assembly A, B

Note: The connecting distance of each control box and indoor unit should not more than 8m.
a2+L4≤8m b2+L2+L4≤8m c2+L2+L4≤8m a1 ≤10m L1+b1 ≤10m L1+c1 ≤10m

(2) Size of joint pipe for R410A indoor unit

Size of main pipe(mm)


Capacity of controller box
A(×100W)
Liquid side(mm) Available branch joint

200<A<460 Φ12.7 FQZHD-01

460≤A<660 Φ15.9 FQZHD-02

660≤A<1350 Φ19.1 FQZHD-03

1350≤A Φ22.2 FQZHD-04

(3) Example
Take (56+36+20) kW that composed by three controller box as an example to clarify the pipe selection.
Controller box capacity AHUKZ-01B AHUKZ-02B AHUKZ-03B
A(×100W) 90<A≤200 200<A≤360 360<A≤560

Liquld side(mm) Φ9.5 Φ12.7 Φ15.9

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

A. The branch pipe at the controller box.


There are a~c branch pipe at the controller box, the branch pipe diameter should be select as the above table.
B. Main pipe at the controller box

1 The main pipe L1 L2 with N1, N2 downstream controller box that total capacity is 280+140=420, the pipe L1

diameter is Φ12.7, thus select FQZHD-01 for the branch joint B.



2 The branch joint A with N0~N2 downstream controller box that total capacity is 560+280+140=980, thus
select FQZHN-03 for the branch joint A.

6. Wiring diagrams
(1) Electric control box wiring figure
Indoor temp sensor (T1), indoor
evaporator intermediate temp sensor
T2C (T2), indoor evaporator outlet temp
sensor (T2B), please connects respond
to the wiring nameplate.

T1

T2B
T2
T2

T1

T2B

Connector

Note:

1 AHUKZ-01B, AHUKZ-02B and AHUKZ-03B are applied one main control panel, the temperature sensor T1,

T2 and T2B must connect to the main control board before first powered on.

2 T1 is indoor temperature sensor, install to the air inlet of the indoor unit.


3 T2 is indoor evaporator intermediate temperature sensor, install to the intermediate of temperature

evaporator.

4 T2B is indoor evaporator outlet sensor, install to the outlet of the evaporator.


5 T2C is indoor evaporator inlet sensor, it has been installed before the product leaves the factory.


6 If two or more DX AHU box are parallel connected to control one indoor unit, only the master DX AHU box

need to connect T1, T2,T2B.

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

(2) Indoor and outdoor unit wiring figure

(3) The wiring figure for several DX AHU boxes parallel connection

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

7. Electrical characteristics

Model AHUKZ-01B AHUKZ-02B~03B

Phase Single-phase Single-phase


Power
Voltage and Frequency 220-240V~50Hz 208-230V~60Hz

Indoor unit power wire (mm2) 2.0(<50 m) 4.0(<50 m)

Communication wire (mm2) weak electric signal 0.75 0.75

The maxium current of AC motor 3.5A 18A

8. Definition of each dial switch


SW1: set the quantity of slave AHU control box SW2 Dial Switch Setting

SW1
ON 1 means factory test mode SW2
1 means reserved
ON
0 means auto addressing mode 0 means new display penal
1234 (Default setting) 1234 (Default setting)
SW1
ON SW2 1 means factory relay test mode
000 means the quantity of slave ON
DX AHU control box is 0 0 means regular mode
1234
1234 (Default setting)
SW1
ON
001 means the quantity of slave SW2
ON 00 means when temperature is
DX AHU control box is 1 15°C or below fan will stop to
1234
1234 prevent cold air (Default setting)
SW1
ON
010 means the quantity of slave SW2
ON 01 means when temperature is
DX AHU control box is 2
1234 20°C or below, fan will stop to
1234 prevent cold air
SW1
ON
011 means the quantity of slave SW2
ON 10 means when temperature is
DX AHU control box is 3 24°C or below fan will stop to
1234
1234 prevent cold air
SW1
ON
100 means the quantity of slave
SW2
DX AHU control box is 4 ON 11 means when temperature is
1234 (reserved) 26°C or below fan will stop to
1234 prevent cold air
SW1
ON 101 means the quantity of slave
DX AHU control box is 5
1234 (reserved)

SW1
ON 110 means the quantity of slave
DX AHU control box is 6
1234 (reserved)

SW1
ON 111 means the quantity of slave
DX AHU control box is 7
1234 (reserved)

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

SW3: Dial Switch Setting SW6 Dial Switch Setting


1 means indoor capacity requir- SW6
SW3
ON ment recorrection is 80% ON 000 means master DX
0 means indoor capacity requir- AHU control box
12 ment recorrection is 100% 123

(Default setting) SW6


ON
1 means to connect SIEMENS 001 means slave DX
SW3 controller and non-auto restart AHU control box 1
123
ON
function
SW6
0 means to connect MIDEA con- ON
12 010 means slave DX
troller and auto restart function
AHU control box 2
(Default setting) 123

SW5: Temp compensation value in heating mode ON


SW6
011 means slave DX
AHU control box 3
123
SW5
SW 00 means temperature compen-
ON
sation value is 6℃ under heat SW6
100 means slave DX
ON
12
mode (Default setting) AHU control box 4
123 (reserved)
SW5
01 means temperature compen- SW6
ON
ON
101 means slave DX
sation value is 2℃ under heat AHU control box 5
mode
12
123 (reserved)

SW6
SW5
10 means temperature compen- ON
110 means slave DX
ON
sation value is 4℃ under heat AHU control box 6
12
mode 123 (reserved)

SW6 111 means slave DX


SW5
ON
11 means temperature compen- ON
sation value is 8℃ under heat AHU control box 7
mode 123
(reserved)
12

Address and network address setting


The DX AHU box needs to be set an address, this address is an actual address; when the capacity code ENC1
is selected to be B~F, this DX AHU box will produce virtual address(es) with corresponding quantity based on
the actual address, please refer to the following table.

If an address has been an actual address or virtual address, then this address can not be the actual address or
virtual address of other DX AHU box in the same system.

quantity of
ENC1 Corresponding virtual addresses for di fferent ENC1 occupied address
0~A No virtual address 1

B Actual / / / /
address +1 2
Actual Actual / /
C address +1 address +2 / 3
Actual Actual Actual
D address +1 address +2 address +3 / / 4
Actual Actual Actual Actual
E address +1 address +2 address +3 address +4 / 5
Actual Actual Actual Actual Actual 6
F address +1 address +2 address +3 address +4 address +5

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

9. Controller
The DX AHU box can be controlled by MIDEA controller and SIEMENS controller. The status of SW3 on the
main board will decide which controller has been selected.
SW3
ON

12 means to connect MIDEA controller


SW3
ON

12 means to connect SIEMENS controller


Note, after changing the status of any dial switch on the main board, be sure to turn off the total power switch
and then switch on. The setting function can not be carried out if not to turn off the total power switch and then
switch on.

(1) MIDEA controller


When MIDEA controller has been selected, the DX AHU box can be controlled by wire controller or

remote controller.

Remote controller Wire controller

Note: When MIDEA controller has been selected, the DX AHU box main board will not response the signal
from SIEMENS controller.

(2) SIEMENS controller


When SIEMENS controller has been selected, only SIEMENS controller can be use to control the DX AHU box.
The signal from MIDEA controller will not be responsed except the address set and inquire signal.
Even if SIEMENS controller has been selected, a MIDEA remote controller or wire controller is need to set
address for DX AHU box, because SIEMENS controller do not has this function.

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MCAC-VTSM-2015-06 AHU Control Box (combinable)


1 Wiring figure

M D4 D3 S Y1 M 14 13 34 44 54 53

Terminal block

Power
24V

MP 24V Y1 M Y2 D1 M D2 D3 M D4 D5 M

INFO
SIEMENS ALARM
POL 638.70
ESC

13 14 23 24 33 34 43 44 53 54 63 64

SIEMENS controller

Note:
1. The distance between SIMENS controller and DX AHU control box should less than or equal 15 m.
2. If several DX AHU boxes parallel connection control one indoor unit, SIEMENS controller only need to be
connected with master DX AHU box.
3. One SIEMENS can not control two or more indoor units at the same time.
4.All signals between SIEMENS controller and DX AHU box must be accord with the definition from the
following table. It will not work correctly if the definition of signal in SIEMENS controller has been changed.

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MCAC-VTSM-2015-06 AHU Control Box (combinable)


2 Signals from SIEMENS controller to DX AHU box

Signal Signal type Specification Port

Temp. set Analog voltage 0~10VDC Y1-M

ON/OFF Dry contact Close means ON disconnect means OFF 54-53

Close means cool mode


Cool mode Dry contact 44-43
Disconnect means no cool signal

Close means heat mode


Heat mode Dry contact 34-33
Disconnect means no heat signal

Close means fan ON


Fan status Dry contact 14-13
Disconnect means fan OFF


3 Signals from DX AHU box to SIEMENS controller

Signal Signal type Specification Port

Close means no alarm


Alarm Dry contact D4-M
Disconnect means alarm

Close means defrosting


Defrost Dry contact D3-M
Disconnect means no defrost

Close means running


Run status Dry contact /
Disconnect means off


4 Communication ports on the main board

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

10.Trouble shooting

No. Type Contents Error code Remarks

No address when first time power The LED display Recover to normal display until
1 Alarm
on show “FE” finish setting address.

M_home non-matching, or
The LED display
2 Alarm connect with “MS” device
show “H0”
or connect with “MS” device

The LED display


3 Alarm Mode conflict
show “E0”

Communication error between


indoor and outdoor unit or The LED display After the malfunctions disappear,
4 Malfunction
between master indoor and show “E1” it restores automatically.
slaver indoor unit

The LED display


Temperature sensor (T1) error
show “E2”
The LED display
Temperature sensor (T2) error After the malfunctions disappear,
5 Malfunction show “E3”
it restores automatically.
Temperature sensor (T2B) error The LED display
Temperature sensor (T2C) error show “E4”

The LED display After the malfunctions disappear,


6 Malfunction EEPROM error
show “E7” it restores automatically.

The LED display After the malfunctions disappear,


7 Malfunction Outdoor unit error
show “Ed” it restores automatically.

The LED display After the malfunctions disappear,


8 Malfunction Water lever alarm
show “EE” it restores automatically.

Quantity of parallel connected The LED display After the malfunctions disappear,
9 Malfunction
indoor units not match show “H7” it restores automatically.

Inquire button Timer LED Alarm indicator LED display

Operation LED DEF and fan LED Infrared signal receiver


Note, if SIEMENS controller gets an alarm information from DX AHUKZ box. Identify and correct problem first,
then put a jumper to D5-M terminals to restore it.

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MCAC-VTSM-2015-06 AHU Control Box (combinable)

11.Accessories
Name Shape Quantity Function

1.Installation&owner’s manual —————— 1 ——————

2.Wire controller 1 Wire controller

3.Wire-controller installation&owner’s
—————— 2 ——————
manual

4.Wire controller connecting wire


B 1 ——————
group A
D
C

5.Signal receiver display board 1 Receive and display signal box

6.Screw ST3.9x25 8 Secure the installation board

7.Plastic expanded tube 8 ——————


T2B T2 T1

8.Temp.sensor 3 ——————
T2B T2 T1

9.Temp.sensor connecting wire group 3 ——————

10.Display panel connecting wire


1 ——————
group

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