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Cite This: Energy Fuels 2019, 33, 12421−12430 pubs.acs.org/EF

Analysis of Cycle-To-Cycle Combustion Variations in a Spark-


Ignition Engine Operating under Various Biogas Compositions
Sachin Kumar Gupta* and Mayank Mittal
Indian Institute of Technology Madras, Chennai 600036, India

ABSTRACT: Biogas is a renewable energy fuel (which can also be upgraded to biomethane), and it has the potential to
substitute fossil fuels. In the present study, the effect of various biogas compositions on cycle-to-cycle variations (CCVs) of
combustion is investigated while operating a spark-ignition engine at a compression ratio of 8.5:1 and engine speed of 1500
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rpm. In addition, the percentage of CO2 that could be removed from a typical biogas composition (i.e., 60% CH4 and 40% CO2,
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by volume) as a compromise between the biogas upgrading cost and engine combustion characteristics is also determined. For a
better understanding of the combustion process, a CFD model of the engine was also developed with detailed chemical kinetics,
and it was validated with the experimental data. For various biogas compositions (including biomethane), carbon dioxide (CO2)
percentage was varied from 0 to 40% in the fuel mixture of methane and CO2. The study showed that a linear relationship
existed between peak cylinder pressure and its location, which was weakened with the increase of the CO2 percentage in the fuel
mixture, and a hook-back phenomenon was observed for the case with 40% CO2 in the fuel mixture. The CCVs of indicated
mean effective pressure (IMEP), flame initiation, and combustion durations were increased with the increase of the CO2
percentage in the fuel mixture. The CFD model showed that this is due to the degradation in the flame propagation process, as
the concentrations of OH, H, and O radicals were found to decrease with the increase in the CO2 percentage. At a low load of 8
Nm, coefficient of variation of IMEP was increased from 3.4 to 3.6% when the CO2 percentage was increased from 0 to 20% in
the fuel mixture, which, however, was significantly increased to 7.5 and 12.7% for 30 and 40% of CO2, respectively. Overall, the
combustion process was significantly degraded when CO2 was more than 20% in the fuel mixture. Therefore, the removal of
20% of CO2 from a typical biogas composition provides a good compromise between the biogas upgrading cost and engine
combustion characteristics.

1. INTRODUCTION compared to biogas) and the remaining is CO2.13 However,


A significant increase in the demand of internal combustion capital investment for the requirement of an upgrading
engines is leading to energy security and environmental technology (biogas to biomethane) and its maintenance can
concerns. Hence, it becomes important to utilize alternative increase the production cost of biomethane by around 60% as
approaches which can provide replenishable source(s) with compared to biogas.14 The CCVs of a parameter “X” can be
minuscule impact on the environment. Biogas is an attractive represented in terms of coefficient of variation (COV) of X,
alternative to fossil fuels due to its renewable characteristics and defined as15
lower carbon footprint.1 In addition, production of biogas
requires lower capital investment and also has lower production standard deviation of X
COV of X (in %) = × 100
cost as compared to other renewable sources such as solar and mean of X (1)
wind.2 Biogas is produced by the anaerobic decomposition of
biomass, which is an effective way to manage biomass (such as A review of the literature on CCVs of combustion in a SI
municipal waste, crop residue, and animal manure). Prom- engine fueled by biogas is discussed here. Shigarkanthi et al.16
inently, biogas is an attractive fuel for the engines that drive conducted experiments on an SI engine with biogas as the fuel
generators and pump sets in the areas where its production is while varying the equivalence ratio at 50% of wide-open throttle
possible near the consumption point. It consists of methane and and engine speed of 1500 rpm. They found that COV of
carbon dioxide (CO2) along with a small amount of impurities. indicated mean effective pressure (IMEP) and peak cylinder
The methane percentage can vary from 45 to 80% (by volume) pressure (Ppeak) increased when the equivalence ratio of the
in a biogas composition depending on the digestion method and mixture was becoming lean. Karagöz et al.17 evaluated the effect
biomass material.3−5 However, 60% of methane and 40% of of two biogas compositions (13 and 49% of CO2 by volume in
carbon dioxide (by volume) is a typical biogas composition.6,7 the fuel mixture of CH4 and CO2) on engine vibrations at 1500
The high CO2 percentage in the typical biogas composition rpm and found that the amplitude of vibrations was higher for
causes high cycle-to-cycle variations (CCVs) of combustion in a higher amount of the inert gas in the fuel mixture. Jaramillo et
spark-ignition (SI) engine,8,9 which degrades the vehicle’s al.18 studied the engine combustion instabilities fueled with
drivability, durability, and noise, mainly at lower loads.10 It is biogas at 1800 rpm for the equivalence ratios of 0.6, 0.85, and 1.
worth noting that biogas can be upgraded to biomethane using
various methods such as membrane separation11 and water Received: July 16, 2019
scrubbing.12 Biomethane consists of methane for 96 to 98% (by Revised: October 28, 2019
volume) (hence lower CCVs of combustion in engines Published: November 10, 2019

© 2019 American Chemical Society 12421 DOI: 10.1021/acs.energyfuels.9b02344


Energy Fuels 2019, 33, 12421−12430
Energy & Fuels Article

They also found out that the COV of IMEP increased from 0.6 in-piston type design with a flat cylinder head, as the engine was
to 7.7% when the equivalence ratio was reduced from 1 to 0.6. modified from a compression ignition version (see Figure 2). Various
However, it is to be noted that no literature is available on a biogas compositions were obtained via blending methane and carbon
deeper understanding over a wide range of biogas compositions dioxide in desired proportions. Gas delivery lines for methane and
carbon dioxide were established and were connected to the intake
on CCVs of combustion in an SI engine, which is particularly
manifold of the engine, refer refs 20 and 21 for more details of the
important to reduce noise, improve engine durability, and to delivery lines. High-pressure gas cylinders of methane (99.97% purity)
generate a stable frequency output for stationary application. and carbon dioxide (99% purity) were used. A pressure reducer was
The CCVs of combustion is a complex phenomenon as it is used for metering the fuel, depending on the pressure of the intake
affected by variations in various factors such as residual gas manifold.
fraction, turbulence intensity, flow fields, spark discharge, and A piezoelectric-type sensor (Kistler) was used to measure the
cylinder charge.19 A better understanding of the effect of biogas pressure inside the engine cylinder with a resolution of 0.1 crank angle
composition variations on CCVs of combustion utilizing various degree (CAD). A piezo-resistive-type sensor (Kistler) was utilized to
pressure- and combustion-related parameters is required. In measure the absolute pressure of the engine intake manifold. It is worth
addition, while upgrading biogas to biomethane, it is important noting that the cylinder pressure was pegged to the measured value of
to understand regarding the amount of CO2 that should be absolute intake manifold pressure at the bottom dead center of intake.23
A crank angle encoder with 0.1 CAD resolution was coupled to the
removed as a compromise between the upgrading cost and
crankshaft and was used to trigger the data acquisition system (National
engine characteristics. Therefore, in the present work, the effect Instruments) to acquire data from different sensors with respect to
of various biogas compositions on CCVs of combustion is crank angle. Equivalence ratio was measured using a wideband lambda
investigated through statistical analysis, mainly at a low sensor (Bosch), which was installed in the exhaust manifold.
operating load. Also, the percentage of CO2 that could be In the present study, the engine was operated from low load (limited
removed from a typical biogas composition is determined as a by CCVs of combustion) to high load (limited by preignition) for a
compromise between the biogas upgrading cost and engine wide range of biogas compositions (including biomethane) which was
combustion characteristics. Further, experimentally validated obtained by varying the percentage of CO2 from 0 to 60% in the fuel
CFD model is utilized for understanding of the combustion mixture of CH4 and CO2, refer ref 20. for more details. It is, however, to
process inside the engine cylinder. An SI engine (modified from be noted that due to severe deteriorations in the combustion process,
a compression ignition version) was utilized for present the engine was not operable for 60% of CO2 in the fuel mixture. The
investigation. For a wide range of biogas compositions, the engine speed of 1500 rpm was maintained for the purpose of stationary
application to produce 50 Hz frequency using a four-pole generator
CO2 amount (by volume) was varied from 0 to 40% in the fuel while maintaining stoichiometry air−fuel ratio for utilizing a three-way
mixture of CH4 and CO2 with 10% of increments. The engine catalytic converter in the future. The operable range of the engine was
was operated at compression ratio of 8.5:1 and 1500 rpm for varied from 1.5−12 Nm to 13−18 Nm when the percentage of CO2 was
stationary application while maintaining stoichiometric air−fuel increased from 0 to 50% in the fuel mixture.20 A low operable load of the
ratio. engine fueled with the typical biogas composition was selected to study
the CCVs of combustion. Therefore, in further sections, results are
2. EXPERIMENTAL APPARATUS discussed for 8 Nm (i.e., low operating load) while varying the
percentage of CO2 from 0 to 40% in the fuel mixture.
A water-cooled, four-stroke, single-cylinder, SI engine of 661 cm3 with
bore and stroke lengths of 87.5 and 110 mm, respectively, was used for
conducting the experiments. The reader may refer to refs20−22 for more 3. CFD MODEL
details of the engine used. The schematic layout of the experimental set-
Figure 2 shows the geometry used for the development of the
up is shown in Figure 1. The combustion chamber incorporated bowl-
CFD model using Converge CFD software. Full engine cycle
simulation was performed starting before the intake valve opens.
Physical parameters like bore, stroke, connecting rod length, and
compression ratio were provided to the model. To simulate the
flow between the cylinder, piston rings, and piston, a crevice
model was also included.24 Crank-angle resolved measured
intake and exhaust manifold pressures were specified as inflow
and outflow boundary conditions, respectively. The lift profiles
of intake and exhaust valves were measured and specified to the
model. The Converge CFD software automatically generates
structured orthogonal grids during the runtime depending on
the defined inputs to fixed embedding, adaptive mesh
refinement (AMR), and grid scaling, which eliminates the
manual control of grid size.25 Fixed embedding is to refine the
grids at specific locations in the domain where a finer resolution
is critical to the accuracy of the solution. Grid scaling refers to
changing the base grid size between desired CAD during a
simulation, which reduces the runtime by coarsening the grids
during noncritical simulations and can help capture a critical
flow phenomenon by refining the grids at specific times using eq
2.

base grid
Scaled grid =
Figure 1. Schematic layout of the experimental set-up. 2grid scale (2)

12422 DOI: 10.1021/acs.energyfuels.9b02344


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Energy & Fuels Article

Figure 2. (a) Computational model of the engine, along with (b) computational mesh, and the variation in grid size at (c) spark instance, and (d)
during the combustion process.

AMR refines the mesh based on fluctuating and moving relaxation algorithm. For the modeling of turbulence,
boundary conditions such as velocity and temperature.25 Table 1 Reynolds-Averaged Navier−Stokes-based Re-Normalization
Group k-ε sub-model was used.27 To simulate the combustion
Table 1. Grid Details for Grid Scaling and Automatic Mesh process, SAGE detailed chemical kinetics solver was used.28 A
Refinement (AMR) detailed chemical kinetics mechanism of methane, that is GRI-
engine location scale
Mech 3.029 is used in the present study for simulating the
combustion of various biogas compositions, as it is capable of
cylinder 2
predicting the ignition delay time for methane and CO2 mixture
temperature based AMR 3
velocity based AMR 3
more accurately than any other reaction mechanisms.30 The
spark plug location (region 1) 4
mechanism consists of 325 elementary chemical reactions and
spark plug location (region 2) 5 associated rate coefficient expressions and thermochemical
parameters for 53 species.
The full engine cycle simulation was carried out for four cycles
shows the grid details for grid scaling and automatic mesh before evaluating the results. It is to be noted that 0 CAD refers
refinement used in the CFD model. It is to be noted that a to the top dead center (TDC) of compression in the present
decrease in the base grid size refines the mesh and leads to an work. The CFD model was validated for the cases with engine
exponential increase of computational time due to fixed operating at 8 Nm and 1500 rpm, fueled with 0% of CO2 and
embedding, AMR, and grid scaling parameters. Badra et al.26
40% of CO2 (by volume) in the fuel mixture of CH4 and CO2 to
showed that a decrease in base grid size below 4 mm resulted in a
check the validity of the reaction mechanism over a wide range
significant increase in the computational time without any
noticeable improvement of accuracy. Therefore, a base mesh of biogas compositions. Figure 3 shows the comparisons of
size of 4 mm is used in the present study, which refines the mesh predicted and measured cylinder pressure traces for fuel
size (according to the grid details) of the cylinder to 1 mm, mixtures containing 0% of CO2 (Figure 3a) and 40% of CO2
regions 1 and 2 in the vicinity of the spark plug location (Figure (Figure 3b) at 8 Nm load while maintaining the stoichiometric
2c) to 0.25 and 0.125 mm, respectively. Figure 2c also shows the air−fuel ratio with engine speed of 1500 rpm. The predicted and
mesh inside the engine cylinder at the instance of spark, and measured cylinder pressure traces showed a good agreement in
Figure 2d shows the refinement of mesh during the flame front terms of IMEP and peak cylinder pressure comparisons.
propagation. However, the location of the peak cylinder pressure for the
For the simulations, mass, momentum, energy, and species case with 60% CH4 and 40% CO2 (predicted curve in Figure 3b)
conservation equations, along with turbulence and heat transfer is found to be relatively earlier when compared to its respective
models, were solved using the pointwise successive over- measured pressure trace (Figure 3b), which could be due to a

Figure 3. Comparison of predicted and measured cylinder pressure traces for (a) 0% CO2 and (b) 40% CO2 (by volume) in CH4 and CO2 mixture at 8
Nm load.

12423 DOI: 10.1021/acs.energyfuels.9b02344


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Energy & Fuels Article

Figure 4. Cylinder pressure traces of 120 consecutive cycles for (a) 0% CO2, (b) 20% CO2, (c) 30% CO2, and (d) 40% CO2 in the CH4 and CO2
mixture at 8 Nm load.

Figure 5. CCVs of Ppeak for (a) 0% CO2, (b) 20% CO2, (c) 30% CO2, and (d) 40% CO2 in the CH4 and CO2 mixture at 8 Nm load.

12424 DOI: 10.1021/acs.energyfuels.9b02344


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Figure 6. Interrelationship between Ppeak and θPpeak for (a) 0% CO2, (b) 20% CO2, (c) 30% CO2, and (d) 40% CO2 in CH4 and CO2 mixture at 8 Nm
load.

Figure 7. Interrelationship between dp/dθ|max and θdp/dθmax for (a) 0% CO2, (b) 20% CO2, (c) 30% CO2, and (d) 40% CO2 in CH4 and CO2 mixture at
8 Nm load.

slight overprediction of flame speed, as GRI-Mech 3.0 is mainly 0 to 40% in the fuel mixture for this low operating load of 8 Nm.
for methane and natural gas. It is, however, to be noted that there is only a slight increase in
COV of Ppeak, that is from 9.5 to 10.5% when the CO2 percentage
4. RESULTS AND DISCUSSION was increased from 0 to 20% in the fuel mixture. However, a
4.1. Pressure-Related Parameter. The combustion further increase in the CO2 percentage (i.e., increment from 20
process inside the engine cylinder affects the development of to 30%) resulted in a drastic increase in COV of Ppeak (i.e. from
the cylinder pressure. Thus, CCVs of the combustion process 10.5 to 16.3%), which showed that the combustion process was
vary the cylinder pressure traces from one cycle to the next. significantly deteriorated.
Figure 4 shows the cylinder pressure traces of 120 consecutive Figure 6 shows the interrelationship between Ppeak and its
cycles, and Figure 5 shows the CCVs of peak cylinder pressure corresponding location (θPpeak) for the engine operated under 0,
(Ppeak) for the engine operated under 0, 20, 30, and 40% of CO2
20, 30, and 40% of CO2 (by volume) in the fuel mixture of CH4
(by volume) in the fuel mixture of CH4 and CO2 at 8 Nm load. It
and CO2 at 8 Nm load. A linear relationship existed between
can be observed that CCVs of cylinder pressure was increased
with the increase in the CO2 percentage in the fuel mixture. This Ppeak and θPpeak for 0 and 20% of CO2 (by volume) in the fuel
is due to a degradation in the combustion process with an mixture, which is for the case of fast burning of the cylinder
increase in the CO2 percentage. The COV of Ppeak was increased charge-statistically, correlation coefficients were greater than
from 9.5 to 18.5% when the CO2 percentage was increased from 99.5%. When the CO2 percentage was increased to 30% in the
12425 DOI: 10.1021/acs.energyfuels.9b02344
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Energy & Fuels Article

Figure 8. CCVs of IMEP for (a) 0% CO2, (b) 20% CO2, (c) 30% CO2, and (d) 40% CO2 in CH4 and CO2 mixture at 8 Nm load.

Figure 9. Return map of IMEP for (a) 0% CO2, (b) 20% CO2, (c) 30% CO2, and (d) 40% CO2 in the CH4 and CO2 mixture at 8 Nm load.

fuel mixture, θPpeak for few cycles was observed to be near TDC, Variance of θdp/dθmax and dp/dθ is an indicator of flame speed and
and the number of these cycles were increased for 40% of CO2 heat release rate variations, respectively.21 It was observed that
and resulted in hook-back phenomenon (see Figure 6d). variance of dp/dθ|max and θdp/dθmax were increased with the
Variance of θPpeakis an indicator of flame speed variation.21 The increase in the CO2 percentage in the fuel mixture. The θdp/dθmax
variance of θPpeak was increased with an increase of the CO2 was concentrated in a narrow region until the percentage of CO2
percentage in the fuel mixture. It is to be noted that standard was 20% in the fuel mixture. On the other hand, for 30 and 40%
deviation (=√variance) of θPpeakwas slightly increased from 2.5 of CO2 in the fuel mixture, the region of θdp/dθmax was widened
to 2.6% when the CO2 percentage was increased from 0 to 20% and yielded a tail-region phenomenon (see Figure 7c,d).
in the fuel mixture, whereas it has been significantly increased to 4.2. IMEP-Related Parameter. Figure 8 shows the variation
4.7 and 5.5% for 30 and 40% of CO2 in the fuel mixture. This can of IMEP from one cycle to the next for the engine operated
be attributed to a degradation in the combustion process with an under 0, 20, 30, and 40% of CO2 (by volume) in the fuel mixture
increase in the CO2 percentage in the fuel mixture, which of CH4 and CO2 at 8 Nm load. It is clear that the CCVs of IMEP
became more severe when the CO2 percentage was 30% and were increased with the increase in the CO2 percentage in the
more. fuel mixture. The COV of IMEP was 3.4 and 3.6% for the engine
Figure 7 shows the interrelationship between maximum rate operated under 0 and 20% of CO2 in the fuel mixture, which,
of in-cylinder pressure (dp/dθ|max) and its corresponding however, was significantly increased to 7.5 and 12.7% for 30 and
location (θdp/dθmax) for the engine operated under 0, 20, 30, 40% of CO2. This shows that there is a significant degradation in
and 40% of CO2 (by volume) in the fuel mixture at 8 Nm. combustion characteristics when the engine was operated with
12426 DOI: 10.1021/acs.energyfuels.9b02344
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Energy & Fuels Article

Figure 10. CCVs of FID for (a) 0% CO2, (b) 20% CO2, (c) 30% CO2, and (d) 40% CO2 in the CH4 and CO2 mixture at 8 Nm load.

Figure 11. CCVs of CD for (a) 0% CO2, (b) 20% CO2, (c) 30% CO2, and (d) 40% CO2 in the CH4 and CO2 mixture at 8 Nm load.

30% or more amount of CO2 in the fuel mixture. According to combustion events, which represents the correlations between
Heywood,31 for a partial burn cycle, IMEP of a cycle is each individual pair of events in a data set. It can be observed that
considered to be less than 46% of the average IMEP. Note that the values are more concentrated like a “shot-gun” pattern for 0
IMEP of any given cycle is not below the partial burn line, which and 20% of CO2 in the fuel mixture, which represents the stable
means that the increase in CCVs is mainly due to an increase in combustion. In addition, the values were largely scattered for 30
the number of slow-burning cycles. In addition, the average and 40% of CO2, which means that there exists a strong
IMEP of the engine was increased with the increase in the CO2 relationship between the IMEP values of successive cycles. This
percentage in the fuel mixture. The average IMEP was increased illustrates that there exists a relationship between slow (or lower
from 2.68 to 2.76 bar when CO2 was increased from 0 to 20%, IMEP) and fast (or higher IMEP) burn cycles, that is, slower
whereas it was increased to 2.79 and 2.94 bar when CO2 was burn cycle leads to higher exhaust gas temperature (i.e., lower
increased to 30 and 40%, respectively. This can be attributed to density) and higher amount of unburned fuel, hence resulted in
an increase in negative work from piston to cylinder charge, as lower amount of residual gas, and therefore, faster burning in the
flame speed was decreased and total combustion duration (CD) next cycle.32 Further, faster burn cycle leads to lower exhaust gas
was increased with an increase in the CO2 percentage in the fuel temperature (i.e., higher density), hence resulted in higher
mixture. amount of residual gases, and therefore, slow burning in the next
Figure 9 shows the return map of IMEP for the case when cycle.
engine was operated under 0, 20, 30, and 40% of CO2 (by 4.3. Combustion Related Parameters. The flame
volume) in the fuel mixture of CH4 and CO2 at 8 Nm load. The initiation duration (FID) is the CAD interval between spark
return map is a method to determine the interaction between instance and 10% of mass fraction burned (MFB), whereas CD
12427 DOI: 10.1021/acs.energyfuels.9b02344
Energy Fuels 2019, 33, 12421−12430
Energy & Fuels Article

Figure 12. In-cylinder temperature distribution at various crank angle positions after the SA for 0, 20, and 40% of CO2 in the CH4 and CO2 mixture at
8.5:1 CR.

is the CAD interval between 10% of MFB and 90% of MFB.31 and consequently improving the local laminar flame speed.36
MFB was calculated from cylinder pressure traces using the net The simulation showed that the total concentration of these
pressure method.33 Figures 10 and 11 show the CCVs of FID radicals was decreased with the increase in inert gas. Figure 13,
and CD, respectively, for the case when the engine was operated
under 0, 20, 30, and 40% of CO2 in the fuel mixture of CH4 and
CO2 at 8 Nm load. The average and variance of FID and CD
were increased with the increase in the CO2 percentage in the
fuel mixture. This can be attributed to a decrease of in-cylinder
temperature with an increase in the CO2 percentage in the fuel
mixture, see Figure 12 for the distribution of in-cylinder
temperature predicted from the CFD model at various CADs
after the spark advance (SA) for 0, 20, and 40% of CO2 in the
fuel mixture. It is to be noted that the flame speed was decreased
with the increase in the CO2 percentage. As CO2 shares energy
released by the fuel mixture and undergoes highly endothermic
dissociation reactions,34 the flame temperature of the fuel
mixture is reduced. It can be observed from Figure 12 that the
volume captured by the flame inside the engine cylinder after a
Figure 13. Variation of the concentrations of OH, H, and O radicals
given CAD interval from the spark instance was decreased with
inside the engine cylinder operating under pure methane and a mixture
the increase in the CO2 percentage. It is worth noting that the of 60% methane and 40% CO2.
location of the end of combustion for the slowest burning cycle
for the case of 40% of CO2 in the fuel mixture was 100 CAD
ATDC of compression, which clearly showed that the for example, shows the variation in the concentrations of OH, H,
combustion ended before the opening of the exhaust valve. and O radicals inside the engine cylinder while operating under
Therefore, the increase in CCV is mainly due to an increase in pure methane and the mixture with 60% methane and 40% CO2.
the number of slower burning cycles. It can be observed that the generation of these radicals is lesser
For the combustion of the methane and air mixture, there are under the mixture of 60% CH4 and 40% CO2 as compared to
few important radicals, such as OH, H, and O, which directly that under pure methane. This can be attributed to dilution,
attack the methane molecules to produce methyl radicals.35 thermal-diffusion, and chemical effects of diluent (i.e., CO2) on
These radicals are effective in accelerating the chain reactions the flame velocity.37 However, the contribution of the dilution
12428 DOI: 10.1021/acs.energyfuels.9b02344
Energy Fuels 2019, 33, 12421−12430
Energy & Fuels Article

effect (for CO2) is more dominant than the other effects in MAYA for setting up the engine test facility and the
decreasing the OH radicals. Moreover, the contribution of the computational resources from High-Performance Computing
dilution effect was increased with the increase in the percentage Environment (HPCE) of IIT Madras are gratefully acknowl-
of CO2 in the fuel mixture, therefore, flame speed was decreased edged.


with the increase in the percentage of CO2.
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