Easycut 275.230 DG

Series Easycut
Easycut 275.230 DG
Operating instructions
Before transporting and using the machine,

please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

2
Service and information
Your BOMAR dealer:
Direct BOMAR contact:
BOMAR spol. s r.o. telefon: +420 – 533 426 100

Těžební 1236/1 fax: +420 – 533 426 109
62700 Brno e-mail: info@bomar.cz
Czech Republic, EU www: http://www.bomar.cz
We are available:
Mondays to Fridays 700 – 1600
Version:
1.22 / Jan. 2020
rev. 1
BOMAR, spol. s r.o. © – Subject to modifications and amendments.
VersionNo. 00.00.00
Content
1. BEZPEČNOSTNÍ POKYNY / SAFETY NOTES /
SICHERHEITSHINWEISE ................................................................ 11
1.1. Machine determination................................................................................................................... 13
1.2. Protective clothing and personal safety...................................................................................... 13
1.3. Safety notes for machine operator .............................................................................................. 14
1.4. Safety notes for the servicing and repairs .................................................................................. 16
1.5. Safety notes for the cooling........................................................................................................... 16
1.5.1. Instructions for first aid ....................................................................................................16
1.6. Safety machine accessories ........................................................................................................... 17
1.6.1. Emergency Stop Switch ................................................................................................... 17
1.6.2. Arm cover ........................................................................................................................... 17
1.6.3. Saw band covers ...............................................................................................................18
1.6.4. Saw band stretching and rupture inspection .............................................................19
1.7. Umístění štítku stroje / Maschinenschild position / Position of the machine label .......... 20
1.8. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols............................................................................................................................................... 21
2. DOKUMENTACE STROJE / MACHINE DOCUMENTATION /

DOKUMENTATION DER MASCHINE ............................................. 23
2.1. Technická data / Technische Daten / Technical data ............................................................. 25
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram ........................................... 26
2.3. Popis / Beschreibung / Description ............................................................................................ 27
2.4. Transportation and stocking......................................................................................................... 28
2.4.1. Conditions for transportation and stocking ............................................................... 28
2.4.2. Transport and stocking preparations .......................................................................... 28
2.4.3. Transport and stocking ................................................................................................... 28
2.4.4. Transportní schéma / Transport schema / Transport diagram ........................... 29
2.5. Activation .......................................................................................................................................... 30
2.5.1. Machine working conditions ......................................................................................... 30
2.6. Band saw unpacking and assembling ........................................................................................ 30
2.6.1. Installation of the length stop for the material length setting ............................... 30
2.6.2. Attachment of the cooling liquid tub .......................................................................... 32
2.6.3. Assembly of the hand wheel ......................................................................................... 32
2.7. Kotevní plan / Verankerungsplan / Grounding plan ............................................................... 33
2.8. Machine installing and leveling .................................................................................................... 35
2.9. Electrical connection....................................................................................................................... 35
2.9.1. Check the direction of the saw band .......................................................................... 36
2.10. Filling of the cooling system ............................................................................................... 36
2.11. Machine functions check ............................................................................................................... 36
2.12. Machine disposal after lifetime........................................................................................... 38
2.13. Saw band ................................................................................................................................. 38
2.13.1. Saw band size ............................................................................................................. 38
2.13.2. Selection of the saw band tooth system ............................................................... 38
2.13.3. Saw band running-in ................................................................................................. 38
2.14. Table for teeth selection ...................................................................................................... 40
3. OVLÁDÁNÍ STROJE / MACHINE CONTROL / BEDIENUNG DER

MASCHINE .................................................................................. 42
3.1. Starting the band saw and switching on the safety circuits .................................................. 44
3.2. Control elements ............................................................................................................................. 45
3.2.1. Control panel .................................................................................................................... 45
3.2.2. Rapid shift .......................................................................................................................... 46
3.3. Machine control .............................................................................................................................. 47
3.3.1. Cutting ................................................................................................................................ 47
3.3.2. Setting of the material length ....................................................................................... 49
7
3.3.3. Setting of the cutting angle ........................................................................................... 50
3.3.4. Setting of the optimal span of the guiding cubes..................................................... 51
3.3.5. Cutting speed adjustment ............................................................................................. 52
3.3.6. Speed adjustment of the arm lowering ...................................................................... 52
3.3.7. Setting the type of cooling ............................................................................................ 52
3.4. Material insertion ............................................................................................................................ 53
3.4.1. Selecting means of manipulation ................................................................................. 53
3.4.2. Insertion ............................................................................................................................. 53
3.4.3. Bundle material cutting .................................................................................................. 53
4. ÚDRŽBA STROJE / MACHINE MAINTENANCE / WARTUNG .. 54

4.1. Saw band dismantling.................................................................................................................... 56
4.2. Saw band installation ..................................................................................................................... 58
4.3. Saw band stretching and inspection .......................................................................................... 60
4.3.1. Saw band stretching........................................................................................................ 60
4.3.2. Saw band inspection ........................................................................................................ 61
4.4. Adjustment ....................................................................................................................................... 62
4.4.1. Saw band run adjustment .............................................................................................. 62
4.4.2. Hard metal guides adjustment on the machine ....................................................... 62
4.4.3. Guiding cube adjustment............................................................................................... 63
4.4.4. Brush adjustment ............................................................................................................. 63
4.4.5. Adjusting the limit switch of the saw band stretching ............................................. 65
4.4.6. Saw frame lower position stop adjustment ............................................................... 66
4.4.7. Adjustment of the limit switch of saw frame lower stop ......................................... 67
4.5. Cooling agents and chip disposal ............................................................................................... 68
4.5.1. Coolant inspection........................................................................................................... 68
4.5.2. Chips disposal ................................................................................................................... 69
4.6. Gearbox oils and greases .............................................................................................................. 69
4.6.1. Gearbox oils ...................................................................................................................... 69
4.6.2. Lubrication greases .......................................................................................................... 71
4.7. Machine cleaning ............................................................................................................................. 71
4.8. Worn pieces replacement ..............................................................................................................72
4.8.1. Hard metal guides replacement ................................................................................... 72
4.8.2. Saw band guiding rollers replacement ....................................................................... 73
4.8.3. Worn brush replacement ............................................................................................... 75
4.8.4. Stretching wheel replacement ...................................................................................... 76
4.8.5. Driving wheel replacement............................................................................................ 78
5. ZÁVADY / TROUBLESHOOTING / STÖRUNGEN ................... 81

5.1. Mechanical problems ..................................................................................................................... 83
5.2. Electrical problems.......................................................................................................................... 85
6. SCHÉMATA / SCHEMATA / SCHEMATICS ........................... 87

6.1. Elektrické schema /Elektroschema /Wiring diagrams ............................................................. 89
6.1.1. 3x400V+N+PE, 50Hz ES-101.180-B1/B2-V2.0 ............................................................ 89
6.1.2. 3x230V+PE, 50Hz ES-101.180-B3/T3-V2.0 ................................................................. 99
6.2. Hydraulické schéma / Hydraulikschema / Hydraulic diagram ...........................................110
7. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /

ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING
ASSEMBLIES FOR SPARE PARTS ORDER ..................................... 113
7.1. Easycut 275.230 DG........................................................................................................................114
7.2. Kusovník / Piece list / Stückliste - Easycut 275.230 DG ..........................................................115
7.3. Easycut 275.230 DG........................................................................................................................116
7.4. Kusovník / Piece list / Stückliste - Easycut 275.230 DG .......................................................... 117
7.5. Chlazení / Cooling / Kühlung .......................................................................................................118
7.6. Kusovník / Piece list / Stückliste - Chlazení / Cooling / Kühlung .........................................119
7.7. Vana / Tank / Wanne .................................................................................................................... 120
7.8. Podstavec / Base / Untersatz .......................................................................................................121
7.9. Ovladací panel / Control panel / Bedienpult ........................................................................... 122
7.10. Kusovník / Piece list / Stückliste - Ovladací panel / Control panel / Bedienpult .... 123
7.11. Konzola otočná / Turnable consol / Drehkonsole ................................................................. 124
8
Manual version: 1.22 / Jan. 2020
Manual rev.: 1
7.12. Kusovník / Piece list / Stückliste - Konzola otočná / Turnable consol / Drehkonsole125
7.13. Svěrák / Vice / Schraubstock ............................................................................................. 126
7.14. Kusovník / Piece list / Stückliste - Svěrák / Vice / Schraubstock ................................ 127
7.15. Rameno / Shoulder / Sägerahmen .................................................................................. 128
7.16. Kusovník / Piece list / Stückliste - Rameno / Shoulder / Sägerahmen ..................... 129
7.17. Rameno / Shoulder / Sägerahmen .................................................................................. 130
7.18. Kusovník / Piece list / Stückliste - Rameno / Shoulder / Sägerahmen ..................... 131
7.19. Kartáč / Brush / Burste ........................................................................................................ 133
7.20. Vedení pásu / Belt guide / Sägebandführung ............................................................... 134
7.21. Kusovník / Piece list / Stückliste - Vedení pásu / Belt guide / Sägebandführung . 135
7.22. Kostka vodicí/ Lead cube/ Führungsklotz ....................................................................... 136
7.23. Kusovník / Piece list / Stückliste - Kostka vodicí/ Lead cube/ Führungsklotz.......... 137
7.24. Kostka vodicí/ Lead cube/ Führungsklotz ....................................................................... 138
7.25. Kusovník / Piece list / Stückliste - Kostka vodicí/ Lead cube/ Führungsklotz.......... 139
7.26. Pohon / Drive / Antrieb ...................................................................................................... 140
7.27. Kusovník / Piece list / Stückliste - Pohon / Drive / Antrieb ......................................... 141
7.28. Napínání / Tensioning / Spannung .................................................................................. 142
7.29. Kusovník / Piece list / Stückliste - Napínání / Tensioning / Spannung ..................... 143
7.30. Válec zvedací / Lifting cylinder / Hebezylinder .............................................................144
7.31. Kusovník / Piece list / Stückliste Válec zvedací / Lifting cylinder / Hebezylinder ... 145
7.32. Podstavec svěráku / Vice base / Schraubstockuntersatz ............................................ 146
7.33. Kusovník / Piece list / Stückliste Podstavec svěráku / Vice base /
Schraubstockuntersatz .................................................................................................................. 147
7.34. Doraz / Stop piece / Anschlag .......................................................................................... 148
7.35. Doraz / Stop piece / Anschlag .......................................................................................... 149
9
Schemas
Schémata
Schematics
6. Schémata /
Schemata /
Schematics
88
Manual rev.: 1
Schémata
89
Schemas
Schematics
6.1. Elektrické schema /Elektroschema /Wiring diagra ms
6.1.1. 3x400V+N+PE, 50Hz
ES-101.180-B1/B2-V2.0
Schemas
Schémata
Schematics
90
Manual rev.: 1
Schémata
91
Schemas
Schematics
Schemas
Schémata
Schematics
92
Manual rev.: 1
Schémata
93
Schemas
Schematics
Schemas
Schémata
Schematics
94
Manual rev.: 1
Schémata
95
Schemas
Schematics
Schemas
Schémata
Schematics
96
Manual rev.: 1
Schémata
97
Schemas
Schematics
Schemas
Schémata
Schematics
98
Manual rev.: 1
Schémata
99
Schemas
Schematics
6.1.2. 3x230V+PE, 50Hz
ES-101.180-B3/T3-V2.0
Schemas
Schémata
Schematics
100
Manual rev.: 1
Schémata
101
Schemas
Schematics
Schemas
Schémata
Schematics
102
Manual rev.: 1
Schémata
103
Schemas
Schematics
Schemas
Schémata
Schematics
104
Manual rev.: 1
Schémata
105
Schemas
Schematics
Schemas
Schémata
Schematics
106
Manual rev.: 1
Schémata
107
Schemas
Schematics
Schemas
Schémata
Schematics
108
Manual rev.: 1
Schémata
109
Schemas
Schematics
Schemas
Schémata
Schematics
110
Manual rev.: 1
6.2. Hydraulické schéma /
Hydraulikschema /
Hydraulic diagram
Schematics
Schemas
Schémata
111
Poz. Název položky Typ Popis Poznámka ks
Pos. Bezeichnung Typ Beschreibung Hinweis Menge
Pos. Item Type Description Note Pcs.
Kostka ventilů / Ventilklotz
1 / 92.153.071 f.FMV 1
Valve cube
Ovlád. napětí /
Schemas
Schémata
Schematics
Sedlový /
Rozvaděč / Schaltschrank / Steuerspannung /
1.1 Sitzverteilerventil/ Totalstop 1
Switchboard Control voltage
Saddle valve /
24V DC
Ovlád. napětí /
Sedlový / Rychloposuv /
Rozvaděč / Schaltschrank / Steuerspannung /
1.2 Sitzverteilerventil/ Eilgang / 1
Switchboard Control voltage
Saddle valve Speed shift
24V DC
Jehlový / Rozsah /
Škrtící ventil / Drosselventil
Nadeldrosselventil Anwendungsbereich /
1.3 / 1
/ Range
Throttle valve
Needle valve 0 - 360° (0,1,2…..,7)
Zdvižný válec /
Přepouštěcí /
2 Hubzylinder / 201.SC237-000 Bomar 1
Überlaufhubzylinder/
Lift cylinder
3 Clona / Schürze / Shield 30.0911-044 Bomar 1mm 1
112
Manual rev.: 1
Schémata
113
Schemas
Schematics
7. Výkresy sestav pro
objednání náhradních dílů /
Zeichnungen für Bestellung
der Ersatzteile /
Drawing assemblies for
spare parts order
• Při objednávání náhradních dílů vždy uvádějte: typ stroje (např. Easycut
275.230 DG), výrobní číslo (např. 125) a rok výroby (např. 1999).
• In die Bestellung der Ersatzteile führen Sie immer an: Maschinentyp (z. B.
Easycut 275.230 DG), Serien Nr. (z. B. 125) und Baujahr (z. B. 1999).
• For spare parts order, you must always to allege: type of machine (for example
Easycut 275.230 DG), serial number (for example 125, see cover page) and
year of construction (for example 1999).
114
Manual rev.: 1
7.1. Easycut 275.230 DG
115
7.2. Kusovník / Piece list / Stückliste -
Easycut 275.230 DG
116
Manual rev.: 1
7.3. Easycut 275.230 DG
117
Easycut 275.230 DG
118
Manual rev.: 1
7.5. Chlazení / Cooling / Kühlung
119
Chlazení / Cooling / Kühlung
120
Manual rev.: 1
7.7. Vana / Tank / Wanne
121
7.8. Podstavec / Base / Untersatz
122
Manual rev.: 1
7.9. Ovladací panel / Control panel / Bedienpult
123
Ovladací panel / Control panel / Bedienpult
124
Manual rev.: 1
7.11. Konzola otočná / Turnable consol / Drehkonsole
125
Konzola otočná / Turnable consol / Drehkonsole
126
Manual rev.: 1
7.13. Svěrák / Vice / Schraubstock
127
Svěrák / Vice / Schraubstock
128
Manual rev.: 1
7.15. Rameno / Shoulder / Sägerahmen
129
Rameno / Shoulder / Sägerahmen
130
Manual rev.: 1
7.17. Rameno / Shoulder / Sägerahmen
131
Rameno / Shoulder / Sägerahmen
132
Manual rev.: 1
133
7.19. Kartáč / Brush / Burste
134
Manual rev.: 1
7.20. Vedení pásu / Belt guide / Sägebandführung
135
Vedení pásu / Belt guide / Sägebandführung
136
Manual rev.: 1
7.22. Kostka vodicí/ Lead cube/ Führungsklotz
137
Kostka vodicí/ Lead cube/ Führungsklotz
138
Manual rev.: 1
7.24. Kostka vodicí/ Lead cube/ Führungsklotz
139
Kostka vodicí/ Lead cube/ Führungsklotz
140
Manual rev.: 1
7.26. Pohon / Drive / Antrieb
141
Pohon / Drive / Antrieb
142
Manual rev.: 1
7.28. Napínání / Tensioning / Spannung
143
Napínání / Tensioning / Spannung
144
Manual rev.: 1
7.30. Válec zvedací / Lifting cylinder / Hebezylinder
145
7.31. Kusovník / Piece list / Stückliste
Válec zvedací / Lifting cylinder / Hebezylinder
146
Manual rev.: 1
7.32. Podstavec svěráku / Vice base / Schraubstockuntersatz
147
7.33. Kusovník / Piece list / Stückliste
Podstavec svěráku / Vice base / Schraubstockuntersatz
148
Manual rev.: 1
7.34. Doraz / Stop piece / Anschlag
149
7.35. Doraz / Stop piece / Anschlag
150
Manual rev.: 1
151

Easycut 275.230 DG

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Easycut 275.230 DG

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Series Easycut

Before transporting and using the machine,

Seriové číslo / Serien Nummer / Serial Number ___________________

Direct BOMAR contact:

BOMAR spol. s r.o. telefon: +420 – 533 426 100

BOMAR, spol. s r.o. © – Subject to modifications and amendments.

2. DOKUMENTACE STROJE / MACHINE DOCUMENTATION /

3. OVLÁDÁNÍ STROJE / MACHINE CONTROL / BEDIENUNG DER

4. ÚDRŽBA STROJE / MACHINE MAINTENANCE / WARTUNG .. 54

5. ZÁVADY / TROUBLESHOOTING / STÖRUNGEN ................... 81

6. SCHÉMATA / SCHEMATA / SCHEMATICS ........................... 87

7. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /

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