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Keywords: In oil and gas industry operations, scale deposition on the surface and subsurface production equipment can
Scale Removal cause different problems such as formation damage, loss in production, pressure reductions, and premature
Chelating Agent failure of down hole equipment. Due to geochemical processes between injection water, connate water and rock,
Carbonate the complex composition of reservoir fluids make it difficult to control the inorganic scale formation. Carbonate
Sandstone
(calcium), sulfide (iron, zinc), and sulfate (calcium, barium, strontium) scales are more common in oilfield
Organic Acid
applications. The scale formation depends on several factors that include, but not limited to, temperature,
pressures, solution saturation and hydrodynamic behaviour of the flow. This paper reviews different types of
scales that are common in oil and gas production operations, their sources and formation mechanisms. The focus
of this review is on the different chemicals that are used for the removal of different scales. Hydrochloric acid is
one of the classical chemicals used since for most of the mineral scales are soluble in HCl. However, HCl is not
environmentally-friendly and causes corrosion and could be very expensive particularly in high-temperature
conditions due to the need of using many additives to reduce corrosion. This review discusses several alter-
natives to HCl that are more environment-friendly in removing oilfield scale deposits. These alternatives are
mainly organic acids and chelating agents which have been successfully applied in different fields.
1. Introduction cause a severe increase in the pressure drop and this result in a decrease
in the productivity of the well. The production capacity can reach zero
In the last few decades, several solutions have been proposed to within a few hours and could cause a huge treatment cost (Olajire,
remove and mitigate formation damage to improve the productivity 2015). The precipitation of scale can also cause formation damage in
and injectivity of oil and gas wells. Scales are one of the most severe the reservoir, blockage of different pipelines, enhancing corrosion rate
forms of formation damage; it can deposit scales in accessible and re- and can pose a threat to safe production operations (El-Said et al.,
latively less accessible areas. The scale is an accumulation of different 2009). In the case of water injection wells, the scale could deposit in the
materials that can lead to clogging and prevent fluid flow in the well- formation of pores that can reduce the injectivity with time
bore, production tubing, valve, casing, perforations and downhole (BinMerdhah et al., 2010). Scale deposited in the formation can reduce
equipment (Crabtree et al., 1999). The scale problem can arise any- the permeability and porosity of the formation. The variation in rock
where along water paths from surface equipment to the reservoir itself. permeability depends on injection rate and temperature (Haghtalab
The scale deposit can take place in surface water injection facility, in- et al., 2015; Moghadasi et al., 2004). Several types of scale deposition in
jection wells, formation, production well, topside production facilities, the well and surface facilities cause a decrease in production capacity
pipelines, and at disposal wells (Bader, 2007). Water is the major source and injectivity.
of all scales and when water is produced along with oil and gas, dif- Scale inhibitors (SIs) are a class of specialty chemicals that is used to
ferent types of scale are expected to form in the reservoir or in the slow or prevent scale formation in water systems. There are different
production tubing. The scale can deposit in the form of a thick layer in types of scales and they are usually prevented by using scale inhibitors
the wellbore tubing that reduces the production diameter of the tubing, (Bin Merdhah, 2010; Lu et al., 2010; Tung et al., 2004). In most of the
which results in clogging and blocking of the flow (Fig. 1). This can cases, scale dissolver are required to remove the scale, even after
∗
Corresponding author.
E-mail address: mmahmoud@kfupm.edu.sa (M. Mahmoud).
https://doi.org/10.1016/j.petrol.2018.07.037
Received 24 January 2018; Received in revised form 5 July 2018; Accepted 12 July 2018
Available online 19 July 2018
0920-4105/ © 2018 Elsevier B.V. All rights reserved.
M.S. Kamal et al. Journal of Petroleum Science and Engineering 171 (2018) 127–139
utilizing scale inhibitors as a primary control method. There are dif- Table 1
ferent scenarios where scale inhibitors are not totally effective in scale Typical scale in carbonate and sandstone reservoirs.
prevention such as when scale formation is not predicted accurately in Carbonate Sandstones
advance and when placement of inhibitor is non-optimal owing to re-
servoir heterogeneity (Jordan et al., 2014). Once the scale deposition Scale Type wt% Scale Type wt%
takes place, it must be removed using scale dissolver.
Iron sulfide 29.2 Calcium Carbonate 33.5
Scale deposition in downhole surfaces is initiated due to formation Iron Oxide 28.1 Iron Oxide 30.3
of local brine in the environment and the low solubility of some of the Silicon Oxide 10.4 Silicon Oxide 28.5
inorganic salts that are produced. There are 3 mechanisms that led to Iron Hydroxide 9.0 Iron Sulfide 1.7
the formation of scale deposits both in offshore and onshore. It can be Iron Carbonate 5.5 Iron Carbonate 2.5
Dolomite 4.6 Barium Sulfate 1.1
due to; 1) mixing of two incompatible brines, 2) change in conditions
Calcium Carbonate 3.8 Magnesium Oxide 0.6
(temperature and pressure), and 3) brine evaporation (BinMerdhah Calcium Sulfate 3.6 Aluminum Oxide 0.6
et al., 2010). In oilfield applications, water is of great importance since Chlorite 2.2 Strontium Oxide 0.5
scale will only occur if water is produced. All types of natural waters are Sodium Chloride 1.4 Aluminum Silicate 0.4
rich in ions due to the dissolution of different mineral components. The Barium Sulfate 1.3 Chromium Oxide 0.2
Aluminum Silicate 0.9 Others 0.1
formation contains significant amounts of Ca2+, Mg2+, Sr2+, and Ba2+ Molybdenum oxide 0.2
with total dissolved solids approaching 400,000 mg/L. The scale de-
posit usually starts when two or more incompatible water mix with
each other (Olajire, 2015). The water systems are called incompatible reactivity in acid media and chemical dissolvers. Additionally, the co-
when they interact with each other chemically and precipitate the deposition of mixed scales in the well is also common, where an in-
minerals when mixed. Seawater (if it contains a high concentration of soluble mineral covers a soluble mineral. Another issue in chemical
sulfate ions and low concentration of barium and calcium ions) and scale removal is the precipitation of reaction byproducts following scale
formation water (if it contains a low concentration of sulfate ions and dissolution. This is more common at high pressure and high-tempera-
high concentration of calcium and barium) are typical examples of in- ture conditions where dissolution and precipitation kinetics are com-
compatible brines (BinMerdhah et al., 2010). The mixing of two such petitive.
water can lead to precipitation of barium sulfate and calcium sulfate. Antony et al. reviewed the scale properties and mechanism of scale
Other brine incompatibilities could result in depositing sulfide scales formation during reverse osmosis in water desalination and wastewater
where hydrogen sulfide can react with iron, zinc, and lead. In water treatment (Antony et al., 2011). Li et al. (2017) reviewed the scale
injection wells, the solubility of some salts in saturated injected water formation and control strategy using scale inhibitors (Li et al., 2017).
can reduce as it travels to high-temperature zone. This could also result Kelland (2014) also reviewed several scale inhibitors for oil and gas
in deposition of scale along the well stings. Similarly, a decrease in wells (Kelland, 2014). Scale inhibitors are applied to prevent scale
pressure can lower the solubility of various minerals in the water. For formation, while scale remover (dissolver) is used to dissolve the scale.
every 7000 psi decrease in pressure, the solubility of minerals can de- If the scale problems still arise even after utilizing scale inhibitors as a
crease by a factor of two (Crabtree et al., 1999). The solubility of some primary control method, scale dissolver (remover) is used to remove the
minerals such as carbonates changes with the presence of acid gases, scale. This review discusses the different types of scale dissolvers.
such as CO2 and H2S. Olajire (2015) reviewed the oilfield scale management technology
The scale deposition depends on several factors such as tempera- (Olajire, 2015). The review mainly discusses the thermodynamic and
ture, pressure, chemical reaction equilibria, pH, contact time, eva- kinetic prediction of mineral scale formation. Various chemicals that
poration, and ionic strength (Yap et al., 2010). The scale deposits can be are applied as scale inhibitors in oil and gas industry are discussed in
as a single mineral phase, but usually, scales are composed of the that review. Crabtree et al. (1999) reviewed the physical causes of scale
combination of different elements. Several organic compounds such as formation during production operations (Crabtree et al., 1999). Some
naphthenic acids and their salts, aromatic compounds, sulfur-con- inhibitor systems that are used to prevent the formation of scale are also
taining compounds, resins, paraffin and unsaturated hydrocarbons can mentioned. Although the methods of scale removal by mechanical and
also affect the formation of scale in downhole conditions (Lakshmi chemical methods are compared, the chemicals used have not been
et al., 2013). The most common types of scales encountered in oil and discussed in detail. In addition, there are many recent advancements in
gas production include sulfates (Ba, Sr, Ca), oxides/hydroxides (Fe, oilfield scale removal. This review focuses on different chemicals that
Mg), carbonates (Ca, Mg, Fe), and sulfides (Fe) (Li et al., 2009; are used in oilfield applications for the removal of different types of
Senthilmurugan et al., 2011). The typical scale compositions in sand- scale. The current review has highlighted the conditions for the for-
stone and carbonate reservoirs are given in Table 1. mation of the most common oilfield scales and identified several types
The selection of an appropriate chemical formulation to dissolve of chemicals that are used for the scale removal. In addition, new green
and remove scale is a challenging task due to the diversity of the scale materials that are recently introduced are also reviewed. Future per-
minerals in a single well. The different types of scales have varying spectives of oilfield scales are also discussed.
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M.S. Kamal et al. Journal of Petroleum Science and Engineering 171 (2018) 127–139
contact between scale and treatment chemical. A long exposure of iron Degradation of different drilling fluids and corrosion inhibitors can
sulfide scale to H2S will result in scale rich in sulfur that will be difficult produce sulfide ions. However, degradation of drilling fluids is not
to remove. In addition, other corrosion products can reduce the solu- enough to deposit a significant zinc sulfide scale during several years of
bility of iron sulfide scale in non-acidic chemicals. Iron sulfide scales production. Zinc sulfide is primarily affecting the performance of top-
change the surface charge to more positive making the rock more oil- side equipment such as hydrocyclones and low-pressure separators
wet and alter the relative permeability and reduce productivity. In (Collins and Jordan, 2003). On the other hand, the major source of lead
sandstone rocks containing iron minerals, the removal of these scales sulfide scale is the partial dissolution of formation mineral such as
from the reservoir rock has been reported to enhance oil recovery by galena (PbS). The concentration of lead ions in Gulf of Mexico field is
more than 20% (Mahmoud, 2018; Mahmoud et al., 2017b; Mahmoud around 70 ppm (Collins and Jordan, 2003).
and Abdelgawad, 2015).
2.2. Sulfate scales
2.1.2. Other sulfide scales
Some other uncommon sulfide scales, such as zinc and lead sulfides, Sulfate scales are common in the applications related to seawater
are also reported in the literature (Al-Harbi et al., 2017; Berry et al., injection. Sulfate scales are considered one of the hardest forms of scale
2012). Lead and zinc sulfide scales are deposited in the upper part of having the lowest solubility in acids and are difficult to remove. Sulfate
the well, produced water control valve, and in subsurface safety control scales are deposited due to combining of two different waters (one
valves. These scales were mainly found in the wells located in the Gulf contains sulfate ion and another with barium, strontium or calcium)
of Mexico and North Sea (Baraka-Lokmane et al., 2015, 2016; Lopez (Chilingar et al., 2013). Fig. 3 shows the solubility product constant
et al., 2005). The solubilities of zinc and lead sulfides are much lower (Ksp) for different sulfate scales. The solubility product constant is an
compared to the solubility of iron sulfide in water. Fig. 2 shows the equilibrium product constant of a solid dissolving in an aqueous solu-
solubility of three sulfide scales in 1M NaCl at different pH values. At all tion. The higher the Ksp values, the higher the solubility of liquid in that
pH, the solubility of the iron sulfide is the highest followed by the so- solution. Among sulfate scale, gypsum has the highest solubility pro-
lubility of zinc and lead sulfides. The solubility of lead and zinc sulfides duct constant at all temperatures where barium sulfate has the lowest
increase with an increase in temperature and salinity (Barrett and Ksp.
Anderson, 1988). This indicates that during the production stage,
cooling of brine could lead to deposition of zinc and lead sulfide scales. 2.2.1. Barium sulfate
Wurtzite, a form of zinc sulfide scale, was found in a well in the Gulf Barium sulfate scale has a solubility of 2.3 mg/L of water and a
of Mexico (Berry et al., 2012). Deposition of zinc sulfide scale takes solubility product (Ksp)of 10−9.99 at 25 °C (Kuwahara, 2011; Morris and
place in several ways. The main source of zinc sulfide was believed to Paul, 1990). At the same temperature, the solubility of gypsum is
be the formation of brine and different completion fluids. The zinc ions 2080 mg/L (Nasr-El-Din et al., 2004). The barium sulfate scale can form
come from the partial dissolution of formation mineral, such as spha- from two main sources. The first source is the injection of seawater into
lerite (ZnS), in the formation/injected brine. The concentration of zinc the zone where there is an abundance of barium ions causing barium
ion in Gulf of Mexico fields is reported to be as high as 245 ppm. Zinc sulfate scale deposition. This scale deposition takes place due to the
bromide used in completion fluid as weighting material can also be a incompatibility of seawater (rich in sulfate ions) and connate water
source of zinc. These completion fluids are used for hydrostatic pressure (rich in barium ions). Drilling operations could also result in deposition
control. Any fluid loss to the formation during completion operations of barium sulfate scale in the production tubing and in the formation.
can lead to the introduction of zinc ions in the formation. The reaction Barium sulfate is a common weighting material that is used in well
of zinc with hydrogen sulfide results in deposition of zinc sulfide scale drilling operations. During the drilling operation, some of the barium
in the well. It was reported that in the presence of 2 ppm hydrogen sulfates will invade the formation and deposits barite scale in the for-
sulfide a loss of 500 bbl (with a concentration of 17.2 lb/gal) zinc mation resulting in a reduction in the permeability of the rock (Bageri
bromide within the reservoir can deposit a significant zinc sulfide scale et al., 2017).
(Biggs et al., 1992). The BaSO4 scale formation during injection of seawater and for-
A similar scale deposition of zinc sulfide has been reported in a field mation water in sandstone core is shown in Fig. 4 using SEM micro-
of North Sea. Hydrogen sulfide gas is the most common source of sul- graph. Most of the scaling deposition took place in the front sections of
fide ion in the downhole environment. The very small concentration of the cores. It is likely that most of the scaling ions deposited within the
H2S can cause a significant scale deposition in the presence of zinc ions. front section of the cores immediately after flooding leaving behind
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M.S. Kamal et al. Journal of Petroleum Science and Engineering 171 (2018) 127–139
the predominant form of CaSO4 scale. The solution pH and pressure also
affect the solubility of gypsum in water. Usually, calcium sulfate is less
soluble in high pH solution and low pressures (Carlberg, 1973; Delorey
et al., 1996). The ionic strength can also affect the solubility of CaSO4.
The maximum solubility of CaSO4 is determined by the ionic strength of
the solution. Calcium sulfate scale could be a result of acid stimulation,
water injection, and/or combined hydrocarbon/water production.
However, the main reason of CaSO4 scale is also the chemically in-
compatible water.
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scale formation (Zalewski and Bulkowski, 1998). Iron silicate scale was wells. However, owing to its environmental effect and difficulties in
observed in downstream operations of steam injected reservoirs in a handling, several other chemicals have been used in laboratory and
siliceous reservoir. This type of scale causes corrosion and plugging of field scale. This section highlights several chemicals that have been
the surface facilities (Daniels et al., 1997). Wang and Wei (2016) re- used for scale removal. An ideal scale dissolver should be thermally
ported the formation of silicate scale in steam generator tubing and stable at downhole temperature, have high dissolving capacity, must be
calcite was found to be more dominant compared to silicate scales. less corrosive, and should not generate free H2S gas after dissolution
Silicate scales can be formed as well during alkaline injection or in (Chen et al., 2016). The scale dissolution performance of different scale
alkaline/surfactant/polymer flooding (Wang and Wei, 2016). Sodium dissolvers is discussed below.
hydroxide is usually used during water flooding or enhanced oil re-
covery operations to minimize surfactant adsorption. Sodium hydroxide 3.1. Hydrochloric acid
reacts with quartz to produce silicate scales that are insoluble in water.
Sodium hydroxide dissolves silica first before it precipitates (Basbar Hydrochloric acid is being used in descaling job in the field and
et al., 2013). considered as one of the most powerful scale removers since most of the
Elemental sulphur is present as dissolved species in virtually all scale minerals have high acid solubility (Al Tolaihy et al., 2010). The
deep sour gas reservoirs. Sulphur precipitation is induced by a reduc- use of HCl can be very expensive at high-temperature conditions where
tion in the solubility of sulphur in the gas phase beyond its thermo- additional additives are required to control the reaction rate (Olajire,
dynamic saturation point because of the decrease in pressure and 2015). Few iron sulfide scales such as troilite and pyrrhotite dissolve in
temperature. The change in pressure and temperature occurs during HCl, while pyrite and marcasite is difficult to dissolve in HCl (Wang
production operations and can result in sulphur deposition in the re- et al., 2013b). Zinc sulfide also dissolves in HCl, however, better per-
servoir wellbore and surface facilities (Hands et al., 2002; Shedid and formance was achieved using different additives (Berry et al., 2012).
Zekri, 2006). The solution to this problem is to control the gas pro- Some oxidizing agents such as H2O2 are required to increase the solu-
duction rate that will maintain the sulphur solubility in the gas and bility of zinc sulfide in HCl. Carbonate scales have a very high solubility
prevents its precipitation (Mahmoud, 2014a). in HCl and can effectively be removed using HCl. However, the spent
acid solution containing scale by-products also acts as an initiator for
3. Scale removal chemicals reformation of scales. Sulfate scales such as barium, calcium, and
strontium sulfates have very low acid solubility. At 25 °C and ambient
Both chemical and mechanical methods are used in removing the pressure, the solubility of calcium sulfate in HCl is only 1.8 wt%
scale of oil and gas wells. Scale removal techniques should be eco- (Moghadasi et al., 2007). The use of some convertor such as Na2CO3
nomical, fast, non-damaging to the wellbore tubing and formation, and and NaOH can convert gypsum to acid-soluble compounds that can be
must be able to prevent the precipitation. The strength of the scale and removed using an acid. The solubility of calcium sulfate in HCl is below
texture play an important role in the selection of the appropriate re- 2% at ambient conditions (Olajire, 2015). Some convertors such as
moval technique. Mechanical methods have been used frequently to NaOH, Na2CO3, and KOH are also used to convert several acid insoluble
remove different types of scale deposition. By mechanical means, the scales into acid soluble scales.
easily accessible scale is milled and removed. This also depends on the The generation of H2S and corrosion of production string are major
location and nature of the scale. Mechanical methods are only applic- barriers to the application of HCl. Hydrochloric acid is very corrosive to
able if the scale is present in the wellbore and can be easily milled out. steel, particularly at high temperatures. Acid corrosion inhibitors tend
The mechanical methods to remove the scale are expensive due to the to adsorb on the scale surface that can result in higher metal loss and
complications that is associated with drilling processes. Mechanical reduces the access of acid to the scale (Wang et al., 2013a). The ad-
methods are even not applicable if the scale is present in the formation. sorbed inhibitor can also block the pore space and could result in re-
Due to the complexities associated with mechanical methods, the de- ducing the relative permeability of oil and gas (Crowe and Minor,
scaling job is preferably carried out using chemical methods. 1985). The generation of H2S gas by the reaction of HCl and iron sulfide
The chemical methods are more cost-effective in removing different scale could be a serious issue for well integrity and may cause addi-
types of scales and can be used for descaling job in both wellbore and tional operational risks (Chen et al., 2009). Hydrogen sulfide sca-
formation. In chemical methods, several inorganic and organic chemi- vengers must be added to control the free H2S generated during the
cals are used to remove the scale. The best scale removal chemical can descaling job using acids. The H2S scavengers also hinder the HCl dis-
be selected by knowing the exact composition of the scale, and its solution reaction in a similar way as corrosion inhibitors do. The HCl
physical/chemical properties. The effective composition of the scale dissolution capabilities can reduce up to 50% using 5% aldehyde-based
dissolver in one well might not be effective in other wells due to the H2S scavengers (Wang et al., 2013a).
different nature of the scales. Poor selection of chemicals can even The acid loss to formation can cause severe damage to formation
speed up the recurrence of scale. The scale removal efficiency using rocks as well. The acid can react with the carbonate formation and
chemical methods mainly depends on the accessibility of scale to the cause an increase in the pH. The iron sulfide scale precipitate once the
chemicals. Surface area to volume ratio is the critical parameter in ef- pH increases above 1.9 (Wang et al., 2013a). These precipitates can also
ficiently and cost-effectively in removing scale. Scales having the large clog the near-wellbore area and lower the productivity of the well.
surface area, high porosity, and with hair-like projection have a very There are some sludging tendencies when the spent acid contacts with
high removal rate since chemicals could have large access to the scale the crude oil (Huang et al., 2002). Therefore, the focus has shifted to
particles. use non-acidic treatments in scale removal. HCl can only dissolve spe-
Formation permeability can also affect the placement of scale dis- cific types of scale and is ineffective for other types of scales. For ex-
solvers in the zone affected by the scale since high permeability zone ample, it can dissolve and remove FeS from the well but unable to
can divert the scale removal chemicals to another way. Some gelling completely dissolve and remove FeS2 (Elkatatny, 2017; Wang et al.,
materials like viscoelastic surfactant are needed to improve the place- 2015). Owing to the toxicity of H2S and corrosion of production string,
ment of scale dissolver in the targeted zones. In most of the cases, scales the focus has been shifted to find alternative chemical solutions to re-
are usually coated with a hydrocarbon that is hindering the contact of move the iron sulfide scale, particularly at high temperatures.
acid with scales. In such cases, acid-to-scale contact can be improved by
using certain types of surfactants. The selection of surfactant is critical 3.2. Organic acids
as it might generate acid-crude oil emulsion.
HCl is the most commonly used acid to remove the scale from oil Different organic acids such as acetic acid, formic acid, maleic acid
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Formic Acid Chelating agents are the molecules that contain electron-donating
group to form a coordination bond with metal ions. Deprotonated
chelating agents are negatively charged molecules that can sequester
metal ions through coordination bond and the process is called chela-
Acetic Acid
tion. Because of sequestration, stable ring-like structures are formed
that surround the metal ions by capturing all coordination sites of metal
ions and minimizing its interaction with other ions in the solution. The
Glutamic Acid
properties of metal ions and chelating agent determine the stability of
the metal-ligand complex. The affinity of chelating agent for metal is
characterized by its stability constant (a higher stability constant in-
Succinic Acid dicates a more stable chelated product). The stability constant depends
on several factors such as the size of the ring, a number of rings, pH of
the chelating agent, and nature of the donor and the central metal atom
(Tariq et al., 2017). Most of the chelating agents sequester ions are
Citric Acid efficient in basic solution. In acidic form, they could not sequester ef-
fectively due to the occupation of hydrogen ions by coordinating
functional group (Fredd and Fogler, 1998). As pH increases, the de-
protonation results in maximum chelating ability. However, at high pH,
the OH− can also occupy the coordination sites and reduce the chela-
and citric acid have also been proposed as alternatives to HCl for high tion ability.
pressure high temperature (HPHT) reservoirs (Da Motta et al., 1998; Biodegradability of chelating agents is an important consideration
Nasr-El-Din et al., 2001b; Smith et al., 2000; Van Domelen and Jennings in selecting the chelating agent for a specific application. The chelating
Jr, 1995). The majority of the organic acids have very low dissociation agent can remobilize heavy metal from sediments to drinking and
constants compared to HCl (Metcalf et al., 2004). They are an attractive groundwater (Nowack, 2002; Sillanpää and Kurniawan, 2011). The
choice for scale removal owing to lower corrosion rates and long re- biodegradability of chelating agents is related to the number of nitrogen
action time. However, organic acids are more expensive than HCl and atom present in the molecule. The chelating agents containing single
their performance in dissolving scale particularly carbonate is not as nitrogen atom are readily biodegradable. The chelating agents con-
effective as HCl (Da Motta et al., 1998). The chemical structure of some taining more than two nitrogen atoms have poor biodegradability
organic acids used for scale removal is shown in Table 3. (Sýkora et al., 2001). The substituent also affects the biodegradability
Acetic and formic acids are weak acids and they are weakly ionized. of chelating agents and increases in the order ‒COCH3, ‒CH3, ‒C2H5,
Commercially acetic acids are available up to 100%, however, for field ‒CH2CH2OH, ‒CH2COOH (Sýkora et al., 2001).
applications they are normally diluted to 15% (Van Domelen and Chelating agents are an attractive alternative to organic and in-
Jennings Jr, 1995). At concentrations above 15%, one of the reaction organic acids for removal of scale from formations. Chelating agents are
products (calcium acetate) can precipitate owing to its limited solubi- more environmentally friendly, readily biodegradable and less corro-
lity. The concentration of formic acid is also kept below 15% due to the sive to well tubular and other downhole equipment. The main ad-
limited solubility of calcium formate (Van Domelen and Jennings Jr, vantage of chelating agent is their very low corrosion rate compared to
1995). The dissolving capabilities of organic acids are much lower HCl. Owing to low corrosion, a lesser quantity of corrosion inhibitors is
compared to HCl. The calcium carbonate dissolving capacities of formic required. Due to their environmentally friendly nature, chelating agents
acid and acetic acids are 76% and 58% of the dissolving capacity of are the preferred choice to remove scale from sensitive downhole
HCl, respectively. The mixture of acetic and formic acids is a viable equipment such as an electrical submersible pump (Bageri et al., 2017).
option for HPHT wells made of high-alloy steel. A mixture of acetic acid However, the cost of the chelating agent itself is higher compared to
(5 wt%) and formic acid (7 wt %) is 4 times more efficient compared to inorganic acids. The first successful barium sulfate removal job using a
10 wt% acetic acid alone in dissolving calcite scale. Citric acid has been chelating agent is tested in North Alwin region of North Sea (de Vries
used in oil field applications specifically as an iron control agent (Hall and Arnaud, 1993).
and Dill, 1988). Chemically, it has three carboxylic and one hydroxyl Most of the chelating agents used in the oil industry are aminopo-
group. The major issue with citric acid is the low solubility of calcium lycarboxylic acids. In this group of chelating agents, nitrogen is located
citrate (0.0018 mol/1000g water) which further decreases with the at the center of the molecules and carboxylic acid groups behave as the
increase in temperature (Li et al., 2008). Other organic acids include arms of the chelating agent. Chelating agents showed superior prop-
maleic acid (dicarboxylic acid and a cis-isomer of butenedioic acid), erties over several organic and inorganic acids. They have the good
glutamic acid (an α-amino acid that contains α-amino and α -carboxylic dissolving power, low corrosion, better iron control, low sludging ten-
acid), succinic acid (dicarboxylic acid also termed as butanedioic acid) dencies and are they more environmentally friendly (Almubarak et al.,
and gluconic acid. 2017a). The common chelating agents that have been utilized include
Mixtures of organic acid and mineral acid can have a synergetic but not limited to ethylenediamine tetraacetic acid (EDTA), hydro-
effect in addition to lowering the amount of mineral acid for specific xyethyl ethylene diamine tetraacetic acid (HEDTA), hydroxyethyl imi-
applications. The mixtures of organic and mineral acids are econom- nodiacetic acid (HIDA), L-Glutamic acid N,N-diacetic acid (GLDA),
ically much better than the HCl-based system. Several types of research Diethylene triamine pentaacetic acid (DTPA), Nitrilotriacetic acid
report the use of a mixture of HCl and an organic acid to dissolve scales, (NTA), and Methylglycinediacetic acid (MGDA). The structures of these
particularly at high temperature to balance the limitations of each class. chelating agents are shown in Table 4.
Chelating agents form stable chelates with alkaline earth metal
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M.S. Kamal et al. Journal of Petroleum Science and Engineering 171 (2018) 127–139
Fig. 6. SEM images of barite grains: a and c before dissolution in DTPA; e and g after exposure to 0.5 M DTPA solution; Others are after exposure to 0.05 M DTPA
solution (Putnis et al., 2008).
SEM images of barite grains before and after dissolution in different 3.3.5. L-glutamic acid N,N-diacetic acid (GLDA)
concentrations of DTPA solution are given in Fig. 6. The barite grains GLDA has good solubility in water and acidic solutions and have
are clearly smooth before contacting DTPA and becomes rounded after been used for iron control and stimulation of oil reservoirs. GLDA also
the dissolution in DTPA. The SEM images also showed that the DTPA at has better biodegradability and was used in different scale removal
low concentration (0.05 M) is more effective compared to high con- applications as well. The low stability constants of GLDA for certain
centration (0.5 M) (Putnis et al., 2008). This can lower the cost of scale scales such as barium sulfate limits its application in removing these
removal process and make the environment less corrosive. types of scales. At 350°F, the GLDA thermally degrades after 4 h to yield
formic acid and cyclic GLDA (LePage et al., 2009). In another study, it
was found that at the same temperature, GLDA degrades to oxote-
3.3.4. Hydroxyethyl iminodiacetic acid (HEIDA) trahydrofuran-2 carboxylic acid, acetic acid, hydroxyglutaric acid and
HEIDA is a tridentate ligand where two carboxylic acid arms are monosodium glutamate monohydrate if heated for 12 h (Almubarak
attached to the nitrogen atom. HEIDA has better biodegradability and et al., 2017b; Sokhanvarian et al., 2012).
solubility compared to EDTA and HEDTA. HEIDA has low dissolving
power for different scale types compared to EDTA and HEDTA chelating
agents. 3.3.6. Methylglycinediacetic acid (MGDA)
MGDA is a relatively new biodegradable chelating agent and re-
ported for some oilfield applications in recent papers. MGDA has very
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M.S. Kamal et al. Journal of Petroleum Science and Engineering 171 (2018) 127–139
low stability constants for different scales, particularly for barium sul- 4. Conclusions and future perspectives
fate. The MGDA has only one nitrogen atom and one chelating arm
compared to the DTPA, which is octadentate. However, MGDA is This paper provides a detailed review of different oil field scales,
thermally stable up to 350°F when heated for 6 h (De Wolf et al., 2014). their sources, formation, and chemical scale removal strategies. The
The results reported in the literature show that the addition of MGDA to paper summarized different oil field scales that are commonly en-
DTPA lowers the dissolution of barium sulfate. countered in oil and gas production operation. The scales are mainly
sulfide (iron, zinc, and lead), sulfate (barium, calcium, and strontium),
3.3.7. Nitrilotriacetic acid (NTA) and carbonate (calcium and iron) scales. The review also discussed and
NTA is a quadridentate ligand which consists of three carboxylic compared different scale dissolvers that are used in industry and in
acid groups attached to a central nitrogen atom. The stability constant laboratories. Due to the complex nature of scales and variation of the
of NTA for most metal cations is low compared to other chelating chemistry of scales within the same well, a single scale dissolver che-
agents. In addition, it is carcinogenic and restricted for use in several mical may not be sufficient to remove scales from the same well.
countries. NTA decompose at a temperature above 560 °F to N-methy- Hydrochloric acid is the conventional acid that has been used to remove
liminodiacetic acid and trimethylamine. At lower pH, the degradation oilfield scales since decades. However, due to high corrosion, genera-
product can be iminodiacetic acid, sarcosine, glycine, CO, CO2, and tion of H2S gas, limited solubility for selected scales and handling issues
formaldehyde (Almubarak et al., 2017b; Booy and Swaddle, 1977). The new chemical formulations are developed. Organic acids are proposed
biodegradability of NTA is higher compared to EDTA and DTPA (Means as an alternative due to lower corrosion; however, they are expensive
et al., 1980). and not effective to dissolve certain scales such as carbonates. Chelating
agents appeared to be the most attractive choices for dissolution of
different types of scales owing to low corrosion and ability to dissolve a
3.3.8. Tetrakis hydroxymethyl phosphonium sulfate (THPS) wide range of oilfield scales.
THPS is a biocide that has been used in various oilfield applications. There are three main factors that need to be considered in paving
THPS has been reported to be used as a scale removal for different types the way to proffer future solutions in dealing with oilfield scales. These
of iron sulfide scale including pyrrhotite, Mackinawite, pyrite, marca- factors are the dissolution chemistry, the equilibrium effect on iron
site, calcite, and anhydrite (Wang et al., 2015). THPS dissolves iron complexations with chelating agents and the pH sensitivity. Firstly, the
sulfide scale through chelation and its dissolution increase in the pre- chemistry of dissolution of the scales needs to be well understood. This
sence of ammonium salt or phosphonate. Several studies showed that will enable the designing of proper formulations. A combined approach
under similar conditions, the performance of the THPS was comparable of applying both computational and experimental tools would make
and even better compared to HCl (Gilbert et al., 2002; Wylde, 2014; this achievable. This article focused on the amine derivates of acetic
Wylde and Winning, 2004). The effectiveness of THPS reduces at high acid. Nevertheless, other organic acids would need to be considered.
pressure. It also causes a high corrosion on mild steel (Wang et al., The use of weak organic acids would reduce corrosion as they would
2013b). Two major problems were reported with THPS are; its high have high solubility. Moreover, the role of what is called a ‘catalyst’ or
corrosion rate at temperatures above 100 °C, and the precipitation of converter such as K2CO3 is still vague. It is not known whether it reacts
calcium sulfate scale in the presence of calcium source such as calcium with iron sulfide and sulfate scales or it only affects the pH. The pH
carbonate. THPS has a sulfate group that can react with the calcium and plays a dominant role in the rate of different scales dissolution (car-
precipitate calcium carbonate. THPS is recommended for low tem- bonate, sulfate, and sulfides) as proved by experimental findings. Other
peratures and if calcium source is present, it has to be combined with possible chemicals that can act as converters would need to be con-
one of the chelating agents to prevent the calcium sulfate scale pre- sidered. Therefore, understanding of the dissolution of iron sulfide
cipitation (Mahmoud et al., 2017c). scales would aid the development of green formulations that can re-
place inorganic acids. Hence, more work needs to be done in this area.
3.4. Chelating agent-acid mixtures On the other hand, more research should be focused on preventing the
scale formation such as finding how to reduce the sulfide formation in
The mixtures of chelating agent and acids have been used in several the well. This could reduce the need for resources required to remove
studies to effectively remove the different types of scales. However, this sulfide scales.
approach is complicated due to several factors. Most of the chelating Carbonate scales are very common and occur in different locations
agents have low solubility in acidic media at low pH (< 4) (Frenier, in the well. HCl is the most effective acid in removing carbonate scales
2001). Chelating agents and metal-chelate degrade at temperatures but it represents lots of challenges especially in HPHT wells. HCl can be
above 121 °C and this degradation is catalyzed in the presence of some combined with organic acids to reduce its impact on the tubular's
strong acid (Gambardella et al., 2005). Mahmoud et al. found out that corrosion. HCl may cause damage during scales removal such as the
the maximum soluble concentration of EDTA was 20 wt% at pH 6; at formation of iron hydroxide and asphaltene precipitations, therefore,
lower pH values, the maximum soluble concentration decreases numerous additives should be included when using HCl. These ad-
(Mahmoud and Elkatatny, 2017). EDTA is not soluble in HCl compared ditives such as iron control agents, corrosion inhibitors, anti-sludge
to HEDTA, GLDA, and DTPA. Summary of scale dissolution of different agents, etc.
chemical dissolvers is displayed in Table 5. Sulfate scales usually precipitates in seawater injection wells.
The recent literature reported different polymer-based dissolvers. Calcium, barium, and strontium sulfate are very common in oil, gas,
However, the exact chemical structure for most of the dissolvers is not and water wells. Sulfate scales are stable in low pH, therefore, high pH
mentioned. Wang et al. developed polymer-based dissolvers with a fluids should be used to remove sulfate scales. Chelating agents are very
neutral pH value (Wang et al., 2013b). The results showed that the effective in removing sulfate scales. Barium sulfate scale has low to
developed dissolver can dissolve up to 96% for a field sample con- moderate solubility in different chelating agents. Recently, the concept
taining 40% pyrite. Other scale removers such as tetrakis hydroxy of scale conversion was introduced in which sulfate scales are converted
phosphonium sulfate (THPS), crown ethers are used to remove oilfield to carbonate scales by using a potassium carbonate converting agent.
scales. The problem with THPS is its corrosion rate, it is very corrosive Scale conversion process has improved the sulfate scale removal effi-
and causes lots of environmental and health issues. Other acids such as ciency from 60 to more than 90%.
sulfuric, nitric, sulfamic acids are not easy to handle. We focused on the
common scale removers that are used currently in the oilfield
(Mahmoud et al., 2018).
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M.S. Kamal et al. Journal of Petroleum Science and Engineering 171 (2018) 127–139
Table 5
Scale dissolution of different chemical dissolvers reported in literature.
Formulation Concentration Temp. Scale Type pH Time, hrs Dissolution, % Ref
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