Professional Documents
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By
Submitted to:
Dr Mahabat Khan
Faculty of Engineering
January 2024
CERTIFICATE OF APPROVAL
It is certified that the project titled “Fuel (LPG) to Analyzing Combustion Efficiency of LPG by
using Combustion Laboratory Unit and Theoretical Calculations” carried out by Reg No.
BME203017, Hamza Ali Bhatti, under the supervision of Dr Muhammad Mahabat khan, Capital
University of Science & Technology, Islamabad, is fully adequate, in scope and in quality, as a
seventh semester project for the degree of BS of Mechanical Engineering.
Supervisor: --------------------------
Dr Muhammad Mahabat khan
Associate Professor
Department of Mechanical Engineering
Faculty of Engineering
Capital University of Science & Technology, Islamabad
HOD: ----------------------------
Dr. Muhammad Mahabat Khan
Associate Professor
Department of Mechanical Engineering
Faculty of Engineering
Capital University of Science & Technology, Islamabad
Page | 2
ABSTRACT
This study looks at Pakistani car emissions and the combustion efficiency of liquefied petroleum
gas (LPG), concentrating on the effects on human health and the environment. By combining
theoretical computations with data analysis from the combustion laboratory unit (CLU),
combustion efficiencies are ascertained. In addition, the analysis includes the air/fuel ratio (A/F
ratio), flame temperature, and pollutant generation. The CLU also determines the temperature
profile, gas concentration, and combustion efficiency. The findings demonstrate that varying
combustion efficiency have various effects on the environment. In addition, the report addresses
public awareness, infrastructure testing, fuel quality, and other difficulties Pakistan faces and
suggests a multidisciplinary strategy to increase combustion efficiencies.
Page | 3
TABLE OF CONTENTS
Contents
ABSTRACT ................................................................................................................................. 3
Chapter No 1 ................................................................................................................................ 6
INTRODUCTION ....................................................................................................................... 6
COMBUSTION LABORATORY UNIT ........................................................................ 7
READINGS ..................................................................................................................... 8
Chapter No 2 ................................................................................................................................ 9
Literature Review................................................................................................................. 9
Chapter No 3 .............................................................................................................................. 10
Calculations: .............................................................................................................................. 10
STOICHIOMETRIC .......................................................................................................... 10
Reading-4 ................................................................................................................................... 13
A/F Ratio ............................................................................................................................ 14
Reading-5 ................................................................................................................................... 15
A/F Ratio ............................................................................................................................ 16
RESULTS .................................................................................................................................. 18
Adiabatic Temperature............................................................................................................... 19
Dissociation of Carbon dioxide ......................................................................................... 22
Dissociation of Water ........................................................................................................ 23
Discussion .......................................................................................................................... 25
CONCLUSION .......................................................................................................................... 26
Page | 4
TABLE OF FIGURES
1- Combustion Laboratory Unit ............................................................................................... 6
2- Flue Gas Analyzer ................................................................................................................ 6
Page | 5
Chapter No 1
INTRODUCTION
This study looks at Pakistani car emissions and the combustion efficiency of liquefied petroleum
gas (LPG), concentrating on the effects on human health and the environment. By combining
theoretical computations with data analysis from the combustion laboratory unit (CLU),
combustion efficiencies are ascertained. In addition, the analysis includes the air/fuel ratio (A/F
ratio), flame temperature, and pollutant generation. The CLU also determines the temperature
profile, gas concentration, and combustion efficiency. The findings demonstrate that varying
combustion efficiency have various effects on the environment. In addition, the report addresses
public awareness, infrastructure testing, fuel quality, and other difficulties Pakistan faces and
suggests a multidisciplinary strategy to increase combustion efficiencies. This essay is a
component of a wider worldwide discussion.
This study examines the emissions from cars in Pakistan and the effectiveness of burning liquefied
petroleum gas (LPG), with a focus on the consequences for both the environment and public
health. Combustion efficiencies are determined by combining theoretical calculations with data
analysis from the combustion laboratory unit (CLU). The examination also looks at flame
temperature, pollutant generation, and the air/fuel ratio (A/F ratio). The temperature profile, gas
concentration, and combustion efficiency are also determined by the CLU. The results show that
different combustion efficiencies have different environmental impacts. A multidisciplinary
approach to improve combustion efficiencies is suggested in the research, which also discusses
Pakistan's challenges with public awareness, infrastructure testing, fuel quality, and other issues.
This essay is part of a larger global conversation.
This study offers a thorough examination that combines theoretical calculations and practical
investigation utilizing a combustion laboratory unit (CLU). The adiabatic flame temperature,
product desiccation rate, experimental and theoretical findings for various air to fuel ratios are
compared, and combustion efficiency is assessed. The necessity of adhering to emission rules and
uniformity is emphasized by including a brief description of pollutant generation. This project
adds to the greater conversation on sustainable development that is consistent with ethical
engineering principles and environmental responsibility by investigating the relationship between
emissions and combustion parameters.
6
COMBUSTION LABORATORY UNIT
The basis for comprehensive combustion investigations is the combustion laboratory unit (CLU), which
enables researchers to examine the intricate dynamics of fuel and air interactions and their effects on the
environment. Modern equipment at the CLU allows for both theoretical simulations and practical
experimentation.
Researchers can examine factors like the air/fuel ratio and flame temperatures using the CLU;
these variables offer important insights into the generation of pollutants and the efficiency of
combustion. The CLU promotes the creation of creative solutions to problems connected to
pollution and global climate change by offering a controlled setting for trials. An indispensable
instrument that enables engineers to have a major influence on environmental engineering and
sustainable development is the combustion laboratory unit.
GAS ANALYZER
The combustion laboratory unit is equipped with a cutting-edge gas analyzer that is specifically
made for accurate exhaust gas analysis. Precise measurement of the pollutants generated in
combustion experiments is made possible by real-time monitoring. When assessing combustion
efficiency, environmental performance, and compliance with emission regulations, the
sophisticated analyzer is crucial.
7
2-Flue Gas Analyzer
READINGS
A flue gas analyzer must be calibrated and connected to the combustion laboratory unit (CLU) in
order to retrieve data from it. Start the combustion process as soon as the analyzer is attached to
the combustion unit. The analyzer will be able to monitor gas concentrations in real time as a
result. Examine statistics on contaminants and combustion efficiency, and modify as necessary.
After the experiment, carefully shut down both systems.
2. Explore the impact of varying the air-to-fuel ratio on the combustion process.
4. Induce stoichiometric reactions to comprehend ideal scenarios and determine air-to fuel ratio.
5. Examine and calculate the adiabatic flame temperature and dissociation of products.
8
Chapter No 2
Literature Review
A combustion laboratory unit's main purpose is to provide a controlled environment for the
methodical investigation of combustion processes. These labs are used by researchers to carry out
experiments that shed light on various aspects of combustion, including the properties of fuel
combustion, the production of pollutants, the investigation of alternative fuels, flame dynamics
analysis, combustion system optimization, model validation, and safety and stability studies.
These studies provide a detailed investigation of the dynamics of flame behavior, combustion
efficiency, and the combustion of different fuels. These labs serve as testing grounds for
determining if sustainable and alternative fuels are viable. In addition, researchers use combustion
laboratory units to investigate the creation of pollutants during combustion, which helps with
attempts to reduce the impact on the environment. Another vital aspect is the optimization of
combustion systems, like engines or burners.
The air-to-fuel ratio, a critical factor affecting the combustion process, is directly related to the
system's combustion efficiency. Corresponding changes in the air to fuel ratio have an impact on
combustion efficiency. Increased combustion efficiency usually follows a shift to a lean mixture,
which has a higher air-to-fuel ratio. This is due to the fact that too much air gives the combustion
process additional oxygen, which encourages a more thorough burning of the fuel. Extremely lean
mixes, however, could provide problems, such as reduced flame temperatures and possibly higher
nitrogen oxide (NOx) generation because of higher combustion temperatures. Conversely,
decreased combustion efficiency may arise from a drop in the air-to-fuel ratio, which would leave
a rich mixture with inadequate air. In a thick concoction,
9
Chapter No 3
Calculations:
We have provided total 5 group readings. I have done calculations on reading of group 4 & 5.
STOICHIOMETRIC
0.3𝑋𝐶3 𝐻8 + 0.7𝑋𝐶4 𝐻10 + (𝑂2 + 3.76𝑁2 ) 12.9𝐶𝑂2 + 5𝑂2 + 𝑍𝐻2 𝑂 + 3.76𝑌𝑁2
In this case 𝑂2 = 5%, 𝐶𝑂 = 0% , 𝐶𝑂2 = 12.9%, 𝐶3𝐻8 = 30% 𝑎𝑛𝑑 𝐶4𝐻10 = 70%
% 𝑁2 = 100 − (12.9 + 5)
% 𝑁2 = 82.1%
𝑁2 is not reacting:
76𝑌 = 82.1
10
82.1
𝑌=
3.76
𝑌 = 21.83
3.7𝑋 = 12.9
12.9
𝑋=
3.7
𝑋 = 3.486
By 𝑂2 balance:
𝑍
𝑌 = 12.9 + +5
2
𝑍
= 𝑌 − 17.9
2
𝑍 = 2(21.83 − 17.9)
𝑍 = 7.86
11
Balancing 𝐻2
𝐿. 𝐻. 𝑆 𝐻2 = 16.3842
𝑅. 𝐻. 𝑆 𝐻2 = 7.86
𝐻2 = 16.3842 − 7.86
𝐻2 = 8.5242
Now half of this is added as oxygen in the reactant side to balance out
𝐴
= 16.69
𝐹
12
Reading-4
Now we will calculate the efficiency of the CLU by using the enthalpies of water,
combustion and flue gases.
𝐻𝑤𝑎𝑡𝑒 = 𝑚̇𝑤𝑎𝑡𝑒𝑟 𝐶𝑝 Δ𝑇
22
𝐻𝑤𝑎𝑡𝑒 = × 0.86 × 4.19 × (27.5 − 17.7)
60
𝐻𝑤𝑎𝑡𝑒 = 12.94 𝑘W
𝐻𝑓𝑙𝑢 = [𝐶𝑝𝐶𝑂2 𝑀𝐶𝑜2 + 𝐶𝑝𝑁2 𝑀𝑁2 + 𝐶𝑝𝑂2 𝑀𝑂2 + 𝐶𝑝𝐶 𝑀𝐶𝑜 + 𝐶𝑝𝐻2 𝑂 𝑀𝐻2 𝑂 ]× [Δ𝑇𝑓𝑙𝑢𝑒 ]
𝐻𝑓𝑙𝑢 = 4.33 𝑘W
13
𝐻𝑇𝑜𝑡 = 17.27 𝑘W
(𝐻𝑐𝑜𝑚𝑏𝑢𝑠𝑡i𝑜 − 𝐻𝑇𝑜𝑡𝑎𝑙 )
%∆= × 100
𝐻𝑐𝑜𝑚𝑏𝑢𝑠𝑡i𝑜𝑛
38.19 − 17.27
%∆= × 100
38.19
% ∆ = 54.77 %
𝜼combustion = 45.22%
A/F Ratio
Given parameters
m3
𝑉̇̇𝐿𝑃𝐺 = 1.4
ℎ𝑟
kg
ρair = 1.2
m3
𝐴 𝑚̇ 𝑎
=
𝐹 𝑚̇ 𝑓
𝑚̇ 𝑓 = 𝑉̇̇𝐿𝑃𝐺 × 𝜌𝐿𝑃𝐺
1.4 kg
𝑚̇ 𝑓 = × 2.3
3600 𝑠𝑒𝑐 m3
kg
𝑚𝑓 = 8.94 × 10
−4
second
Now, the mass flow rate of air can be calculated by using following formula
𝑚̇𝑎 = 𝑄̇𝑎 × 𝜌𝑎
14
But first we need to find the volume flow rate of the air using the pressure difference at the air
inlet of the CLU
𝑄̇ = 4.1√0.5 × 249
dm3
𝑄̇ = 45.747
second
m3
𝑄̇ = 45.747 × 10−3
𝑠𝑒𝑐𝑜𝑛𝑑
𝑚̇𝑎 = 𝑄̇𝑎 × 𝜌𝑎
𝑚̇ 𝑎 = 0.05489 kg/sec
𝐴 0.05489
=
𝐹 8.94 × 10−4
𝐴
= 61.39
𝐹
Reading-5
Now we will calculate the efficiency of the CLU by using the enthalpies of water,
combustion and flue gases.
23
𝐻𝑤𝑎𝑡𝑒 = × 0.86 × 4.19 × (30.5 − 21)
60
𝐻𝑤𝑎𝑡𝑒 = 13.12 kW
𝐻𝐶𝑜𝑚𝑏 = 92.75 𝑘W
𝐻𝑓𝑙𝑢 = [𝐶𝑝𝐶𝑂2 𝑀𝐶𝑜2 + 𝐶𝑝𝑁2 𝑀𝑁2 + 𝐶𝑝𝑂2 𝑀𝑂2 + 𝐶𝑝𝐶o 𝑀𝐶𝑜 + 𝐶𝑝𝐻2 𝑂 𝑀𝐻2 𝑂 ] × [Δ𝑇𝑓𝑙𝑢𝑒 ]
15
𝐻𝑓𝑙𝑢 = 4.969 𝑘W
𝐻𝑇𝑜𝑡 = 18.08 𝑘W
(𝐻𝑐𝑜𝑚𝑏𝑢𝑠𝑡i𝑜 − 𝐻𝑇𝑜𝑡𝑎𝑙 )
%∆= × 100
𝐻𝑐𝑜𝑚𝑏𝑢𝑠𝑡i𝑜𝑛
92.75 − 18.08
%∆= × 100
92.75
% ∆ = 80.5 %
𝜼combustion = 19.5%
A/F Ratio
Given parameters
m3
𝑉̇̇𝐿𝑃𝐺 = 3.4
ℎ𝑟
kg
ρair = 1.2
m3
𝐴 𝑚̇ 𝑎
=
𝐹 𝑚̇ 𝑓
𝑚̇ 𝑓 = 𝑉̇̇𝐿𝑃𝐺 × 𝜌𝐿𝑃𝐺
3.4 kg
𝑚̇ 𝑓 = × 2.3
3600 𝑠𝑒𝑐 m3
kg
𝑚𝑓 = 2.17 × 10 second
−3
16
Now, the mass flow rate of air can be calculated by using following formula
𝑚̇𝑎 = 𝑄̇𝑎 × 𝜌𝑎
But first we need to find the volume flow rate of the air using the pressure difference at the air
inlet of the CLU
𝑄̇ = 4.1√0.5 × 249
dm3
𝑄̇ = 45.747
second
m3
𝑄̇ = 45.747 × 10−3
𝑠𝑒𝑐𝑜𝑛𝑑
𝑚̇𝑎 = 𝑄̇𝑎 × 𝜌𝑎
𝑚̇ 𝑎 = 0.05489 kg/sec
𝐴 0.05489
=
𝐹 2.17 × 10−3
𝐴
= 25.29
𝐹
17
RESULTS
Parameters Reading-1 Reading-2 Reading-3 Reading-4 Reading-5
∆𝑃 0.5 0.5 0.6 0.5 0.5
𝑚̇𝑤𝑎𝑡𝑒𝑟 (LPM) 22 20 25 22 23
𝑉̇̇𝐿𝑃𝐺 (𝑚3/ℎ𝑟) 4.85 4.2 3.7 1.4 3.4
The table above shows the calculation of combustion efficiency % 𝜂𝑐𝑜𝑚 and % A/F for different
test groups. For Group-1, the A/F ratio is 17.76 and the combustion efficiency is 33.84%. For
Group-2, it is 20.48 with a lower combustion efficiency, 19.93%. For Group-3, it is 25.47 with
a combustion efficiency, 33.46%. For Group-4, it is 61.39 with a higher combustion efficiency,
45.22%. Finally, for Group-5, it is A/F ratio, 25.29 and the combustion efficiencies are 19.5%.
These results highlight the importance of the air/fuel ratio in determining combustion
efficiency and emphasize the importance of optimizing combustion processes to effectively
reduce emissions. The stoichiometric A/F ratio is same because the percentage of Carbon,
Oxygen and Nitrogen were same for all the test groups.
50
𝜂𝑐𝑜𝑚𝑏𝑎𝑛𝑎𝑙𝑦zer
40
30
20
10
0
0 10 20 30 40 50
𝜂𝑐𝑜𝑚𝑏𝑐𝑎𝑙𝑐
18
Adiabatic Temperature
+ 82(ℎ̅𝑓° − ℎ̅298
°
)
𝑁2
19
𝑀𝐽
𝐻𝑅 = 𝐻𝑃 = −416.6
𝑘𝑚𝑜𝑙 𝑓𝑢𝑒𝑙
= 9038.43 − 416.6
𝑀𝐽
= 8621.83
𝑘𝑚𝑜𝑙 𝑓𝑢𝑒𝑙
8621.83
(ℎ̅𝑓° − ℎ̅298
°
) =
𝑁2 82
𝑀𝐽
(ℎ̅𝑓° − ℎ̅298
°
) = 105
𝑁2 𝑘𝑚𝑜𝑙
20
Now from Table 3.3 from Gupta book:
𝑀𝐽
Now,𝑇@ 2300 𝐾 𝐻𝑝 = −329
𝑘𝑚𝑜𝑙
𝑀𝐽
𝑇@ 2200 𝐾 𝐻𝑝 = −811.40 𝑘𝑚𝑜𝑙
𝑇𝑎𝑑𝑖𝑎𝑏𝑎𝑡𝑖𝑐 = 𝟐𝟑𝟎𝟕 𝑲
21
Dissociation of Carbon dioxide
Now the dissociation of carbon dioxide is calculated:
12.9
12.9𝐶𝑂2 12.9𝐶𝑂 + 2
𝑂2
𝛼
𝛼𝐶𝑂2 𝛼𝐶𝑂 + 𝑂2
2
𝛼 2+𝛼
𝛼+ + (1 − 𝛼) =
2 2
12.9
(𝑃𝐶𝑂2 )
𝑘𝑝 = 6.45
(𝑃𝐶𝑂 )12.9 (𝑃𝑂2 )
22
𝛼
𝑃𝑂2 = 𝑃
2+𝛼
2(1 − 𝛼)
𝑃𝐶𝑂2 = 𝑃
2+𝛼
12.9
2(1 − 𝛼)
( 2+𝛼 )
100.424 = 12.9 6.45
𝑃−6.45
2𝛼 𝛼
( ) ( )
2+𝛼 2+𝛼
𝐴𝑡 𝑃 = 1𝑎𝑡𝑚
(2 − 2𝛼)12.9 (2 + 𝛼)6.45
105.242 =
7643.4𝛼19.35
Now by iterations we get the values:
𝛼 = 0.598 𝐾𝑝 = 77.58
𝛼 = 0.591 𝐾𝑝 = 119.64
𝛼 = 0.587 𝐾𝑝 = 100.62
𝛼 = 0.597
Dissociation of Water
1
𝐻2 𝑂 → 𝐻2 + 𝑂2
2
𝛼
𝛼𝐻2 + 𝑂 → (1 − 𝛼)𝐻2 𝑂
2 2
𝛼 2+𝛼
𝛼+ + (1 − 𝛼) =
2 2
(𝑃𝐻2 𝑂 )
𝐾𝑝 = 0.5
(𝑃𝐻2 ) (𝑃𝑂2 )
This above function is for single loop but we have 12.9 mole
23
16.4
(𝑃𝐻2 𝑂 )
𝐾𝑝 = 16.4 8.2
(𝑃𝐻2 ) (𝑃𝑂2 )
16.4
(𝑃𝐻2 𝑂 )
546.208 = 16.4 8.2
(𝑃𝐻2 ) (𝑃𝑂2 )
2𝛼
𝑃𝐻2 = 𝑃
2+𝛼
2(1 − 𝛼)
𝑃𝐻2 𝑂 = 𝑃
2+𝛼
𝛼
𝑃𝑂2 = 𝑃
2+𝛼
16.4
2(1 − 𝛼)
( 𝑝)
2+𝛼
546.208 = 16.4 8.2
2𝛼 𝛼
(2 + 𝛼 𝑃) (2 + 𝛼 𝑃)
16.4
2(1 − 𝛼)
( 2+𝛼 )
546.208 =
2𝛼 16.4 𝛼 8.2
( ) ( )
2+𝛼 2+𝛼
𝛼 is 0.589 kp = 512.687
𝛼 is 0.5885 kp =543.21
𝛼 = 0.58824
24
Discussion
An intriguing non-linear pattern that shows variations in calculated efficiency as the LPG flow
rate rises may be seen in the graphical representation of LPG flow rate vs calculated efficiency.
The observed pattern emphasizes the intricacy of the combustion process by indicating that ideal
combustion conditions are reached at intermediate LPG flow rates.
Concurrently, the LPG flow rate vs actual air-to-fuel ratio graph shows that the air-to-fuel ratio
consistently decreases as the LPG flow rate rises. This pattern is expected since combustion
dynamics are affected by a richer mixture, which is generally produced by a higher LPG flow
rate.
Moreover, a significant discrepancy can be seen in the graph that plots LPG flow rate against both
calculated and experimental efficiency. The gas analyzer yields an experimental efficiency that is
consistently higher than the computed efficiency. This disagreement highlights the significance
of empirical observations for a thorough knowledge of combustion processes by indicating that
real-world combustion behavior may be altered by elements not entirely reflected in the computed
model. For accurate forecasts and optimization in real-world applications, it is necessary to take
into account potential inefficiencies or complexities, as indicated by the higher experimental
efficiency values at different LPG flow rates.
25
CONCLUSION
In conclusion, Pakistan's difficulties in addressing excessive vehicle emissions underscore the
need for effective remedies. This essay looks at how automotive emissions regulations are now
implemented and talks about the function of gas analyzers and CLUs. Stakeholder engagement,
testing infrastructure investments, strong policy frameworks, and capacity building are the
main objectives of the initiatives listed below. Pakistan participates in international efforts to
achieve sustainable development (SDG 13 of the United Nations). A future in which emissions
no longer endanger the environment and public health depends on the nation's dedication to
environmental protection, clean air, innovation, and international cooperation.
26
27