Qdoc - Tips - 304540999 Pipe Support Design Calculation Report 1

PROJECT TITLE:
OKI / OZIENGBE SOUTH FLOWLINES EPCI PHASE 1 PROJECT ��

DOCUMENT
DOCUMENT NUMBER: OKOS-DML-FWL-ST-EC-01-0002 Contract No:
DOCUMENT TITLE:
PIPE SUPPORT DESIGN CALCULATION REPORT
A01 09/05/14 Issued for Review TED N. CYRIL N

Rev Date Description Prepared Checked Approved
PROJECT TITLE:
DOCUMENT
REVISION HISTORY
REV NO. DATE SECTION OR PAGES, DESCRIPTION OF CHANGE

REVISED
PROJECT TITLE:
DOCUMENT
TABLE OF CONTENTS
1.0 INTRODUCTION ...................................................................................................... 5
1.1 BACKGROUND INFORMATION ................................

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...............................
...........................
........... 5
2.0 PROJECT DESCRIPTION ....................................................................................... 5
3.0 SCOPE ..................................................................................................................... 7
3.1 DEFINITIONS ..............................

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............. 7
3.2 ABBREVIATIONS .............................

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...... 8
3.3 SPECIFICATIONS, CODES AND STANDARDS. ....................................

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........... 8
3.4 EUROCODES AND INTERNATIONAL STANDARDS ...........................

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.......... 9
3.5 ORDER OF PRECEDENCE ..............................

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.... 10
4.0 GENERAL DESIGN SPECIFICATIONS ...................... ...................... .................... 11
4.1 DESIGN LIFE .............................

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......... 11
4.2 DESIGN REQUIREMENT ............................

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........ 11
4.3 ENVIRONMENTAL DATA .................................

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.... 11
4.4 GEOTECHNICAL DATA AND DESIGN PARAMETERS .............................

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.... 11
5.0 DESIGN LOADS AND LOAD COMBINATIONS.................... ...................... .......... 13
5.1 PERMANENT LOAD ..............................

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........... 13
5.2 VARIABLE AND OPERATING LOAD ............................

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............... 13
5.3 ENVIRONMENTAL LOAD .............................

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.. 13
5.4 DYNAMIC LOAD ...............................

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.. 13
5.5 EARTHQUAKE LOAD .............................

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......... 13
5.6 THERMAL LOADS ..............................

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............... 13
5.7 EXPLOSION AND IMPACT LOADS .............................

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.. 13
5.8 LOADS DURING ERECTION AND MAINTENANCE ..............................

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.... 13
5.9 LOAD COMBINATIONS ............................

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........ 13
6.0 DESIGN CALCULATION

C ALCULATION METHOD .................... ...................... ...................... ....... 14
6.1 DESIGN APPROACH ..............................

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......... 14
7.0 4’’ PIPE SUPPORT FOUNDATION DESIGN ...................... ...................... ............. 15
7.1 GENERAL SKETCH AND PIPE LOADING ..............................

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.... 15
7.2 4’’ PIPE SUPPORT WIND LOADING .............................

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............... 17
7.3 4’’ PIPE SUPPORT STRUCTURAL ANALYSIS ...............................

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........... 19
PROJECT TITLE:
DOCUMENT
7.4 4’’ PIPE SUPPORT BASE PLATE, CONNECTIONS AND FOUNDATION

DESIGN .............................
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.... 20
8.0 CONCLUSION................... ...................... ..................... ...................... .................... 28

28
PROJECT TITLE:
DOCUMENT
1.0 INTRODUCTION
1.1 BACKGROUND INFORMATION
Oki/Oziengbe South field straddles NPDC OML 111 and Enageed Resource Limited OPL 274 in the
onshore terrain of the Northern depo belt of Niger Delta basin of Edo State. It is located at
approximately 18km west of Nigerian Petroleum Development Company (NPDC) Oredo field.
As part of the 2013 drilling campaign on the field, 2 wells were drilled, with Oki/Oziengbe South 4
(OKOS 004) completed as dual selective and Oki/Oziengbe South 5 (OKOS 005) yet to be
completed, but planned as a dual zone completion.
.
2.0 PROJECT DESCRIPTION

The project scope of works for the Oki/Oziengbe flowline EPCI Phase 1 project involves the
Engineering,
Engineering, Procurement of materials, Execution of f our (4) flowlines Construction, Installation and
Commissioning of the flowlines system. The boundary of the scope of works shall be from the two
(2) dual completed wells choke box flanges to the existing inlet m anifold at the Oziengbe South flow
station. The inlet manifold of the Oziengbe South flow station shall be extended with additional 4
ligaments to cater for the 4 f lowlines.
The OKOS 004 flowlines shall be hooked up and commissioned while OKOS 005 will be blinded off
at the wellheads cellar awaiting the well completion but installed to the existing inlet manifold at the
Oziengbe South flow station
a. Development of PFDs, P&ID's, and complete multi-disciplinary engineering design package

covering, but not limited to, design of four Flow lines system which are to be hooked up to
the existing inlet manifold skid at the Oziengbe South Flow Station from two (2) wellheads
namely Oki / Oziengbe South 4 and Oki / Oziengbe South 5, foundations, structures, and
ensuring compatibility with overall contract objectives.
b. Preparation of all calculations and all general and detailed designs and drawings required to
re-engineer,
re-engineer, fabricate, construct and commission the flow lines.
c. Preparation of Material Take off (MTO), specifications, data sheets and the supply of all
materials, plant and equipment required for the works.
PROJECT TITLE:
DOCUMENT
d. Preparation of planning schedules and programmes covering every aspect of the contract
using a computer programme, which allows for critical path analysis, updating and
rescheduling. This programme shall be submitted to the Engineer within 15 days of issue of
the Letter of intent, and up-dated as required thereafter.
e. Construction of all temporary and permanent installations, facilities, structures, flowlines,

and all other such things as may be necessary for the fulfilment of the contract.
f. Preparation of Pre-commissioning
Pre-commissioning and Commissioning Manuals giving procedures,
instructions and details for the operation and maintenance of all flow line provided under the
contract.
k. Testing, commissioning and start-up of the Works shall be, as far as is possible, integrated
with the overall commissioning of the project.
PROJECT TITLE:
DOCUMENT
3.0 SCOPE
The general civil/structural scope for the detailed design works includes the design of the f ollowing:
 Civil plot plan
 Steel structural Analysis for pipe support structural members.
 Concrete foundation design calculation and detailed drawings for supports.
 Foundation Design calculation report and detailed drawings for Inlet Manifold skid
 Foundation Design calculation report and detailed drawings for Chemical Injection
skid
 Material Take off
3.1 DEFINITIONS
OWNER: The party that initiates the project and ultimately pays for its
design and construction; in this case, ENAGEED “Company”
PROJECT: Oki Oziengbe South 4 and 5 Flowlines EPCI Project
CONTRACTOR: The party that carries out the Engineering, Procurement and
Construction of the project; that is DONMAC Limited
VENDOR: The party that manufactures and supplies equipment and

services to perform the duties specified by Contractor
SHALL: This indicates a mandatory requirement.

requirement.
SHOULD: This indicates a preferred (but not mandatory) course of

action.
MAY: This indicates a possible course of action.

PROJECT TITLE:
DOCUMENT
3.2 ABBREVIATIONS
The following abbreviations will be used:
DEP Design and Engineering Practice
EN European Norms
EPIC Engineering,
Engineering, Procurement, Installation and Commissioning
3.3 SPECIFICATIONS, CODES AND STANDARDS
OKOS-DML-FWL-CV-SPC-01-0001
OKOS-DML-FWL-CV-SPC-01-0001 Specification for Concrete Works.
OKOS-DML-FWL-CV-SPC-01-0002
OKOS-DML-FWL-CV-SPC-01-0002 Specification for foundation works
DEP 34.19.20.31-Gen Reinforced Concrete Structures
DEP 34.00.01.30 -GEN Structural Design and Engineering
DEP 34.28.00.31 - GEN Steel Structures
DEP 34.11.00.12 - GEN Geotechnical and Foundation Engineering
Structural welding Code for fixed offshore

AWS D1-1
structures
EN 1990
Basis of Engineering Design
EN 1991
Action on structures
EN 1992 Design of Concrete structures
EN 1993 Design of Steel structures
EN 1997 Geotechnical design

PROJECT TITLE:
DOCUMENT
3.4 EUROCODES AND INTERNATIONAL STANDARDS
Code / Standard Titles
ANSI/AISC 360-05 Specification for Structural Steel Building
ANSI/AWS A2.4 Standard Symbols for Welding, Brazing and Non-Destructive

Examination
AWS A3.0 Standard Welding Terms and Definitions
AWS D1.1 Structural Welding Code, American Welding Society
EN 1991 Eurocode 1. Actions on Structures
EN 1992 Eurocode 2. Design of Concrete Structures.
EN 1993 Eurocode 3. Design of Steel Structures.
EN 1997 Eurocode 7. Geotechnical Design
EN-1665 Hexagon Bolts with Flange, Heavy Series.
EN-1662 Hexagon Bolts with Flange, Small Series.
EN 10025 Hot Rolled Products of Non-alloy Structural Steels – Technical

Delivery Conditions
EN 10210: Hot Finished Structural Hollow Sections of Non-alloy and Fine

Grain Structural Steels, Part 1: Technical Delivery Conditions
PROJECT TITLE:
DOCUMENT
3.5 ORDER OF PRECEDENCE
The regulations, codes and standards listed shall be applied in the following order of
priority:
• Nigerian National Standards
• Project Specification
• Shell DEPs'
• International Codes and Standards
• Industry Standards.
PROJECT TITLE:
DOCUMENT
4.0 GENERAL DESIGN SPECIFICATIONS
4.1 DESIGN LIFE
Major structural elements of the civil structures shall be designed for a minimum effective life of 25
years.
4.2 DESIGN REQUIREMENT

Material Properties
Strength 25N/mm2
Structural Concrete Strength
Concrete Modulus of Elasticity 30000 N/mm2
Poisson’s Ratio 0.3
Structural Concrete Grade C25/C30
Blinding Concrete Grade C16/C20
Density of concrete 25 KN/m3
Yield Strength of Steel Reinforcement 410 N/mm2
4.3 ENVIRONMENTAL DATA

Air Temperature and Humidity
Mean minimum
min imum temperatu
temp erature
re : 23°C (73°F)
(73°F)
Minimum ambient Temperature : 18°C (65°F)
Mean maximum ambient Temperature : 29.5°C (88°F)
Peak ambient
ambi ent temperat
temp erature
ure : 35°C (106°
(106 °F)
Humidity : 100%
Wind Data
Wind Speed (Max) : 128Km/hr
Rainfall
Heavy rainfall can be expected in the wet season during months of April through October.
Average annual rainfall : 3800mm
Mean max. Hourly rainfall : 100mm
4.4 GEOTECHNICAL DATA AND DESIGN PARAMETERS

Oki/ Oziengbe Flow Line EPIC Phase 1 Project Inlet manifold skid foundation design is based on
the geotechnical Investigation report for the Oziengbe south Flow Station.
PROJECT TITLE:
DOCUMENT
Water table was located at a depth

depth of 7.9m (HWL). 2.0m (LWL) being more
more critical was however
assumed for this design.
General stratigraphy of the bore hole is shown below;
Number Description of soil type Layer Soil Properties

Thickness
(m) γ φ'k cu (%)
(KN/m3 ) (Degs) (KN/m2 )
1 Dark Brown Clayey top soil 0-0.4 NA NA NA NA
2 Sandy Firm Yellowish Brown 0.4-5 17.5 8 44 NA
Clay
Table 1.0: General Stratigraphy
γ = weight density
Φ'k = Angle of shearing resistance in terms of effective stress
cu = undrained shear strength
w = Moisture content
NA = Not Available
PROJECT TITLE:
DOCUMENT
5.0 DESIGN LOADS AND LOAD COMBINATIONS

Refer to Shell DEP 34.00.01.30 - Gen, EN 1993 – Eurocode 3 and to the following:
5.1 PERMANENT LOAD

Comprises self-weight of the foundation
f oundation structure and other permanent loads.
5.2 VARIABLE AND OPERATING LOAD

Comprises imposed, other functional and operating loading applied in consideration of the usage of
the structure and other temporary loads other than environmental loads.
5.3 ENVIRONMENTAL LOAD

Comprises load from wind and vortex shedding if applicable.
Wind loads shall be calculated in accordance with the criteria in DEP 34.00.01.30 – Gen. The wind
speed of not less than 128km/hr quoted in the SPDC General Specification for The Design of
Reinforced Concrete Foundations and Structures (ENGL 27/22/01 Rev3, 2007), shall be taken to
mean the design wind speed for a 100 year return 10 second gust speed at a height of 10 metres.
5.4 DYNAMIC LOAD

Not applicable
5.5 EARTHQUAKE LOAD

Not applicable
5.6 THERMAL LOADS

Where applicable, thermal loadings and thermal effects shall be considered in accordance with
DEP 34.00.01.30 – Gen.
5.7 EXPLOSION AND IMPACT LOADS

Not applicable
5.8 LOADS DURING ERECTION AND MAINTENANCE

Refer to DEP 34.00.01.30 – Gen. the Principal shall agree with design loads.
5.9 LOAD COMBINATIONS

Refer to DEP 34.00.01.30 – Gen. Table 3.44.
PROJECT TITLE:
DOCUMENT
6.0 DESIGN CALCULATION METHOD
The design calculations were carried out according to the procedures given in the reference codes
and standards. The Limit State design approach was used.
Spreadsheets were utilized for the calculations. Adequate sizing of the foundation members and
reinforcement
reinforcement steel was provided as per requirements
requirements of reference codes and standards.
The detailed design calculations for the Inlet Manifold foundation are presented below.
6.1 DESIGN APPROACH

Design approach 1 was adopted for the design of the foundation as stated in section 2.4.7.3.4.2 of
EN1997.
For this design, the following set of partial factors was adopted:
Combination 1: A1 “+” M1 “+” R1
Combination 2: A2 “+” M2 “+” R4
Where;
A - Partial factors for actions or effects of actions
M - Partial factors for soil parameters
R - Partial factors for resistances.
The partial factors in Annex “A” of EN 1997was used in the combination equations and they
grouped in sets denoted by A (for actions or effects of actions), M (for soil parameters) and R (for
resistances). Partial factors adopted are as represented in the table below for
f or spread foundations;
RESISTANCE SYMBOL SET

R1 R2 R3
Bearing γR;v 1.0 1.4 1.0
Sliding γR;v 1.0 1.0 1.0
Table 2.0: Partial Resistance Factors for Spread Foundation

PROJECT TITLE:
DOCUMENT
7.0 4’’ PIPE SUPPORT FOUNDATION DESIGN
7.1 GENERAL SKETCH AND PIPE LOADING
ENGINEERING PIPE SUPPORT DESIGN PREPARED BY ; CHKED BY

ITEM
OFFICE CALCULATIONS NWOSU. T A.NWOLISA
CALCULATION SHEET OUT PUT
1 GENERAL SKETCH ---PIPE SUPPORT TYPE B
`
M = 1600
(4'' pipe)
12 mm 12 mm
Dia U- bolts Dia U- bolts
N=
350 3 00 300 3 00 35 0 15 2 . 0
HE 160
Beam sections
HS HE 160.
160.0
0
Z= 1334 Column sections
1500 1182
20.00 mm dia
dia bolts
bolts
(Grade 8.8)
30 0 x 30 0
x 16 mm
mm
thick Base plate
150
x = 152
350
a 50 mm
thick blinding
Hw-tab - a 600
1650
PIPE SUPPORT ELAVATED

ARRANGEMENT (MM)
FIG 1
Height
Height of water table below ; H w-tab = 2.0 m
PROJECT TITLE:
DOCUMENT
2 PIPING PARAMETERS AND LOADING
a Pipe Diameter ; Dp = 114 mm ----- (4'' pipe) Sch 80
Grad
Grade
e Elevat
Elevation
ion ; Z = 1500
1500 mm Assumed -- (T o be prov ided by piping discipline)
discipline)
Pipe thickness ; Tp = 8.56 mm

mm
Pipe Weight
Wei ght from tables ; W p = 22.3 Kg/m
Maximum
Maximum centers of pipe support along the line ; L = 6.71 m
Density of water; ρw = 1000 gm
content ;W w = π /4(Dp-2Tp) *ρw*1

Weight of water content = 7.42 Kg/m -----
Pipe Weight
Wei ght of U-bolt
U-bolt support; W ub = 0.4 Kg
support clamp
data from
from Allo
Allow
w for possibl
ossible
e vibrat
vibration
ion;; Sf = 25%*W p = 5.58 Kg
K g/m --
Flow Control
Unistrut Vertical
Vertical Dead Load ; gk1 = 4(Wub+Wo + Sf) = 1.87 KN
KN ----
Horizontal
Horizontal dead Load ; gkh = 0.33W p = 0.48 KN
Vertical
Vertical Live Load ; qk1 = Ww = 7.42
7.42 Kg/m
Kg/m = 0.07
0.07 KN/
KN/m
0.5 KN wrt span
Horizontal
Horizontal Live Load ; qkh1 = 0.33W w = 0.16 KN
KN
Total Horizontal
Horizontal Loads PH = qkh + gkh = 0.65 KN
PROJECT TITLE:
DOCUMENT
7.2 4’’ PIPE SUPPORT WIND LOADING

ENGINEERING PIPE SUPPORT
SUPPORT TYPE "B" WIND
ITEM
OFFICE LOAD ESTIMATION NWOSU. T A.N
CALCULATION SHEET OUT PUT
EN1999-1-4 1. WIND LOAD ESTIMATION

2005
(E) i 3 sec Gust wind
wind speed; VG = 128 Km/hr = 35.56 m/s
Equation 4.3 ii wind conversion factor =

Gust wind k = 1. 4 6 From 3sec to 10min
iii Basic wind speed; Vb = 24.35 m/

m/s = 10min wind
wind speed
iv Mean wind
wind velocity; Vm(z) = cr(z)*co(z)*v b ------ eqn 1
Section 4.3.1 i c o(z)

(z) = the
the orog
orogra
rap
phy factor
factor = 1
ii c r(z) = the roughness

roughness fact or accounting for the variability of the mean
wind velocity at the site of the structure due to the height
height
above ground level and the ground roughness of the terrain
upwind of the structure in the wind direction considered.
Equation 4.4 cr(z) = kr*ln[z/zo] ; eqn 2
z = the reference height = 1.500 m
kr = the terrain factor depending

depending on the
the roughness
roughness length
length
Equation 4.5
kr = 0.19
0.19**[zo/
[zo/z
zo,II
o,II]^
]^0.07
0.07 ---
------
--- eqn 3
For terrain category II

Table 4.1
zo = 0. 0 5
Table 4.1
zo,II = 0.05
kr = 0. 1 9
cr(z) = 0. 6 4 6
Mean wind velocity; Vm(z) = cr(z)*c o(z)*v b = 15.7 m/

m/s --- eqn 4
Section 4.4.1 c Wind Turbulence
i lv(z) = turbulence
turbulence intensity = σ /v (z) -- - - - eqn 5
v m
Equation 4.6 σ v = standard devia

deviation
tion of the turbulence
turbulence = kr*vb*KI ------ eqn 6
Section 4.4.1 KI = Tu
Turbulence fact or = 1 (Note 2 )
σv = 6.756 m
m//s
lv(z) = turbulence
turbulence intensity = σ v /Vm = 0 . 43
PROJECT TITLE:
DOCUMENT
Equation 4.8 ii The peak velocity pres sure ;
qpz at heig
eight z = [1+7*Iv(z)]*0.5*ρ *v m (z)
[1+7*I -------- eqn 7
Section 4.5 (1) ρ = The air dens ity = 1.25 Kg/m (Note 2)
qpz = 620 N/m = 0.62 KN/m
Equation 5.3 d Wind Force; Fw = (csc d)*c f*qpz*Aref -------- eqn 9
i csc d -- S tr
truc tu
tura l f ac
ac to
to r = 1
ii qp(z)
(z) -- Peak velocity
velocity pressu
pressure
re = 0.62 KN/m
ii
iii Aref = Reference area =
Aref -COL = BXH = 0 . 23 m eqn 10
For sharp edged section

Sec tion 7.7 iv c f -- Force
Force coeffic
coefficien
ientt = c f,0 * λ
eqn 11
Sec tion 7.7 c f,0 = 2
Section 7.13 λ = End effec t fact or = A funct ion of s lenderness ratio;
l = height of column -- see staad

Sec tion 7.13 For L is les s than, 15m ;
Table
Table 7 .16 λ = effe
effect
ctiv
ive
e slen
slend
dern
erness
ess rati
ratio
o = l/b eqn 12
7.14 < 70 USE N
N
For a solidity ratio of 1, since no opening exist;
Section 7.13 λ = End effec t fact or = 0.68

Fig 7.36
cf -- Force
Force coeff
coeffic
icie
ient
nt = 1.36
1.36
Wind
Wind For
Force;
ce; W L = 0.19
0.19 KN
PROJECT TITLE:
DOCUMENT
7.3 4’’ PIPE SUPPORT STRUCTURAL ANALYSIS
For full STAAD structural Analysis detail, refer to Document No:

OKOS-DML-FWL-ST-EC-01-0002
PROJECT TITLE:
DOCUMENT
7.4 4’’ PIPE SUPPORT BASE PLATE, CONNECTIONS AND FOUNDATION DESIGN
Ref; 4 PIPE SUPPORT TYPE C8 STEEL BASE PLATE AND BOLTING DESIGN
Worked
Examples 600
For the
Design of
Steel structures 300
By
Ove Arup And
Partners 150 600
300 ar
br = 150
PLAN VIEW OF BASE PLATE AND CONCRETE BASE (DIM IN mm)

FIG 2
Critical
Critic al Super
Super imposing
imposing stanchion member
ember ----
HE 160 X 152 X 6 X 9 x 30.4 Kg/m
Member s ection ----- 160.0 x 1 52

x y
Member
Member flange thickness; tf = 9.0 mm
mm ;
Member
Member web thickness; tw = 6 mm
Fact
Factor
ored
ed Desig
Design
n compressi
ressive
ve forc
force
e;Q = 28.5
28.55
5 KN Staad Analysis
Concrete foundation compressive strength; fck = 25 N/mm (Cylinder strength)
Grout strength; fgk.cube = 12 N/mm
Design strength of steel plate ; fy = 275 N/mm
.
i Maximum
Maximum potential effecti ve bearing plate ;c = t*(fy /3f jγmo)
bearing width of plate 1
Factor of safety for load; γc

for concrete dead load; = 1.5
The bearing strength; fj = βkjfcd
β = 0.67
fcd = fck / γc = 17 N/mm
k j = (a1b1 /ab)^0.5
/ab)^0.5
Dep
Depth of concr
concret
ete
e base ; h = 1000
1000 mm
Since plate thickness, ''t'' has to be greater than Tf, allow for ;
tp = 16 mm (5/8'')
PROJECT TITLE:
DOCUMENT
Effectiv e area of base

base plate;
plate; Aeff = ( v*u)-(2*z*w) = 33865 mm
iv Design Bearing pressure ; Pd = Nsd /Aeff = 0.84 N/

N/mm < f j
OK
EN1993-1-8 5. WELDIN
WEL DING
G REQUIREMENT
REQUIREMENT
2005(E) (From Staad Analysis Ulti
Ultimate
mate structu ral - F z
i Design
Desi gn Shear load; Vsd = 7.10 KN -- being more onerous than uplift Fz)
4.5.3.3 ii Weld shear strength ; f vw.d = fu / βw*γMw*sqrt(3) ----- eqn 18
4.5.3.2 fu = 430 N/mm --- Grade Fe 430
βw = 0.85 --- Grade Fe 430 correction factor for fillet weld
γMw = 1.35 --- Grade Fe 430
Weld shear strength ; f vw.d = 216 N/mm from eqn 18
See fig 3 Total weld length ; Lw = (4r) +(2z)+(4w)+(2v)

+(2z)+(4w)+(2v) = 1197 mm
above see fig 4
Resis tance of weld per mm

mm;; Fw.Rd = Vsd /Lw = 5.93 N/mm
Design Resistance ; Fvw.Rd = Fvw.a
throat thickness required ; a = fw.Rd /fv.wd = 0.027 mm
Leg length required; ; L L = a/0.7 = 0.039 mm

mm
Hence, use a 6mm fillet weld as a practi cal minimum

minimum..
r = 63
v =
223.3
89
w = 80 z =
PERIMETER OF WELD Fig 4

PROJECT TITLE:
DOCUMENT
6. HOLDING
HOLDING DOWN BOLTS
Table 3.3
EN 1993-1-8 : a Check
heck For Conne
onnect
ctor
or plat
plate
e End/E
nd/Edg
dge
e Distan
stance
ce and
and spac
spaciings
2005 (E)
Design strength of steel ; fy = 275 N/mm2
Assumed bolt diameter ; db = 20.00 mm
Mini mum Allowa nc

nc e ; S = 2 mm
Hole Diameter ;do = 22.00 mm
minimum
minimum end distance ; e1min = 1 .2
.2 do = 26.4 mm
mm
< 35 OK
Thickness of plate; tp = 16 mm
Thickness of flange; tf = 9.00

9.00 mm
maximum
maximum end distance
distanc e ; e1max = 4tf+40 = 76 mm
minimum
minimum edge distance ; e2min = 1 .2
.2 do = 26.4 mm
mm
< 35 OK
maximum
maximum edge distance ; e2max = 4tf+40 = 76 mm
minimum
minimum spaci ng distance
distanc e ;p1xmin = 2 .2
.2 do = 48.4 mm
mm
maximum
maximum spacing
spaci ng distance
distanc e ;
p1xmax = 14tp = 224 mm
USE 220 mm
minimum
minimum spaci ng distance
distanc e ; p2ymin 2.4do = 52.8 mm
mm
maximum
maximum spacing
spaci ng distance
distanc e ;
p2ymax = 1 4t p = 224 mm
USE 220 mm
.................
3 00 e 2 = 40
300
220
220 40
40 e1 = 40
BOLTED CONNECTION LAYOUT

FIG 5
PROJECT TITLE:
DOCUMENT
Table 3.4 b. Check For Strength and capacity of connection

EN 1993-1-8 :
2005 (E) Number of bolts = n = 4
Number of bolts for Design = nd = n/2 = 2
Bolt diameter ; d b = 20.00 mm
Pitch or bolt spacing

spaci ng ; px = 220 mm x-di re
rec ti
tio n
Pitch or bolt spacing

spaci ng of bolt ; py = 220 mm y -direc tion
Designed edge distance ; ey = 40 mm

mm y -direc tion
Bolt grade -- Grade 8.8 bolts
Desig
Designn of Vertica
erticall desig
esign shear
shear force
force;; Vsd = 1.31
1.31 KN - From Staad Analysis (Uplift F z)
Steel structures
By Ve rt
rti ca
cal s he
hea r co mponent pe r bo ltlt; Fv = vsd /nd = 0.66 K
KNN
Ove Arup And
Partn
Partners
ers Horiz
orizontal
ontal shear
shear comp
component
onent per
per bolt
bolt;; Fm = Vsdey /Zb =
Page 56
Bolt group elastic
elasti c modulus;
modulus; Zb = (nd *(nd+1)*px) /6 = 220 mm
Horizontal shear component per bolt; Fm = 0.24 KN

KN
2 2
Total design shear force ;Fvsd = sqrt(F v +Fm ) = 0.7 KN
KN
Tabl
able 3.4
3.4 i Desig
Design
n shear
shear resist
resistan
ance
ce per bolt;
olt; FvRd = α vfubA/ γM2
EN 1993-1-8 :
2005 (E) Reduction
Reduction factor ; αv = 0.60
Bolt ultmate
ultmate tensile strength
stre ngth ; fub = 800 N/mm
EN 1993-1-8
2
2005
2005(E
(E)) Tensi
ensille stre
stress
ss area
area of bolt
olt ; A = 245 mm
Tab 3.1
Partial safety factor ; γM2 = 1.25
Design shear resistance per bolt; FvRd = 94.08 KN > Fvsd OK
Table 3.4
EN 1993-1-8 : ii Design bearing resistance per bolt; FbRd = k1α bfudbtp / γM2 -----
2005 (E)
αb =
fub /fu, ---- a
(p /3d
x o-1/4) (for end bolts ), ---- b
x/3do (for inner bolts ) ----- c
or 1 which ev er is lesser d
Bolt ultmate
ultmate tensile strength
stre ngth ; fub = 800 N/mm
Material
Materia l strength ; fu 430 N/mm
Pitch or spacing
spaci ng of bolt ; px 220 mm
PROJECT TITLE:
DOCUMENT
Hole diameter ; do = 22. 00 mm
Designed end distance ; e x = 40 mm
Distance of a bolt from a free edge in the direction of applied

applied force ;
x = (Fvsd /Fm)*ex = 117 mm
thickness of plate; tp = 16 . 0 mm
Reduction factor ; α b = 1.86

1.86 ---- a

3.35 ---- b

1.77 ---- c
Minimum value of Reduction factor ; α bmin

Minimum 1.00 < a,b and c
OK
Partial safety factor ; γMb = 1.25
K1 = For Edge bolts whichever is smallest

smallest
(2.8*e y /do)-1.7 = 2 6 . 3 - -- - - a
2. 5 ---- b
K1 = For Inner bolts whichever is smallest

smallest
(1.4*py /do)-1.7 = 12. 30 ---- a
2. 5 ---- b
K1 = 2.5 minimum
Design bearing resista nce; f bRd = k1α bfudbtp / γM2 = 275200 N/mm2
To satis fy excessiv e hole deformation,

deformation, the following limit
limit is considered;
Limiting bearing resista nce; f lim < = 0. 85(fu+fy)/gMb

= 479 N/mm2 < fbRd OK
Design bearing resistance per bolt;

bolt; FbRd = fLim *dbtP = 153 KN > Fvsd
OK
Table 3.4
EN 1993-1-8 : iii Design tension resist ance per bolt; F tRd = k2fubAs / γM2
2005 (E)
Total Horizontal
Horizontal Loads PH = qkh + gkh = 0.65 KN
Height
Height of stanchion to bolting point; H s = 1 . 33 4 m See fig 1
Bolt pull out moment;

moment; M H = PH *HS = 0.87 KNm
Member
Member eccentrici ty considering minor
minor axis of rotation; e y = y/2
y = bread
readth
th of flan
flang
ge for
for stan
stanch
chio
ion
n = 152
152 mm
PROJECT TITLE:
DOCUMENT
ey = 76 mm = 0 .0 8 m
Tension force ; Tf = MH /e y = 11 .4 KN

KN
Design tension resis tance per bolt; FtRd = k2fubAs / γM2
K2 = 0.9
γM2 = 1 .2 5
FtRd = 141.1 KN > TF OK

PROJECT TITLE:
DOCUMENT
D PEDESTAL BASE SIZING

SIZING AT SERVICEABILITY
SERVICEABILITY LIMIT STATE;
i Area of base
Soil allowable bearing pressure, ----- Qa = 9 0.0 0 KN/m

Geotechnical
Report for tank Total pedestal axial geotech load; Ngr = 17 .4 8 KN From s taad analy s is
farm
construction at Required base area ; A r = NEg /(Qa) = 0.19 4 m
Umusadege 2 ,
Kwale in Delta Required width
width of foundation; Brf = SQRT(W /Q) = 0 .44 m
State by --2011
Required Length of foundation ; Lrf 0 .4
.4 4 m
Provided width
width of foundation ; Bpf = 0 .6 0 m = bpedestal
Provided Length of foundation ; Lpf = 0 .6 0 m = hpedestal
Provided depth of foundation ; T = 0 .5 0 m
Therefore provide a base, area ; Af = 0. 36 m > Ar OK
E PEDESTAL BASE LOADINGS
i Pedes tal Base Self weight
Pedestal self weight; gk = (ρ x LP x bP x hp) = 4.50

4.50 KN
Self Wei ght ; GK = gk = 4 .5 0 KN
ii Ultimate
Ultimate Structural Load Combina tions
NEd = Nur + 1.35Gk = 3 4.6 KN

KN
ii Ultimate
Ultimate Geotech nical Load Combinations
NEg = Ngr + 1Gk = 2 2 KN
iv Service Load Combinations

Combinations
NEs = Nsr + 1Gk = 2 5 KN
v Uplift
Uplift Load Combinat ions
NEpl = Npl + 0.9Gk = 2 7 KN

PROJECT TITLE:
DOCUMENT
F PEDESTAL
PEDEST AL BASE REINFORCEMENT DESIGN
EN -1992
SECTIO
SECTION
N 9.6 Area
Area of steel required;
required; As = 0.1NEd /0.87f yk or 0.002Ac , which ever is greater
hp = Dept
Depth
h of ped
pedestal
estal section
section (mm
(mm) = Lpf = 600 mm
bp = Breadth of pedestal section (mm

(mm) = Bpf = 600 mm
As =0.1NEd /0.87f yk = 9.707 mm or 0.002hp*bp = 720 mm
2
Area
rea req
required
ired is tak
taking
ing as ----
---- 720
720 mm
PROVIDE ---- 4 H ---- 1 6 mm BARS - -- - 805 mm

mm
Links
Minimum Size; s = 1/4* φ

Minimum = 3 mm
mm -- Us e 10 mm
mm link sizes
Maximum spac ings ; r = 12*φ = 144 mm --- Us e 150 mm c/c
PROVIDE ---- 4 H ---- 10 mm

mm links @ 150 mm c/
c/c
PROJECT TITLE:
DOCUMENT
8.0 CONCLUSION
The structural analysis conducted on the supports and foundations show that the foundations have
adequate capacity to withstand the effect of permanent loads and variable loads throughout their
service lives.
The foundation sections prescribed are satisfactory in providing adequate support against bearing
capacity failure, bending, shear forces and excessive settlement.

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PROJECT TITLE:

OKI / OZIENGBE SOUTH FLOWLINES EPCI PHASE 1 PROJECT ���� � �� ��

PIPE SUPPORT DESIGN CALCULATION REPORT

A01 09/05/14 Issued for Review TED N. CYRIL N

REV NO. DATE SECTION OR PAGES, DESCRIPTION OF CHANGE

1.1 BACKGROUND INFORMATION ................................

2.0 PROJECT DESCRIPTION ....................................................................................... 5

3.0 SCOPE ..................................................................................................................... 7

3.1 DEFINITIONS ..............................

3.2 ABBREVIATIONS .............................

3.3 SPECIFICATIONS, CODES AND STANDARDS. ....................................

3.4 EUROCODES AND INTERNATIONAL STANDARDS ...........................

3.5 ORDER OF PRECEDENCE ..............................

4.0 GENERAL DESIGN SPECIFICATIONS ...................... ...................... .................... 11

4.1 DESIGN LIFE .............................

4.2 DESIGN REQUIREMENT ............................

4.3 ENVIRONMENTAL DATA .................................

4.4 GEOTECHNICAL DATA AND DESIGN PARAMETERS .............................

5.0 DESIGN LOADS AND LOAD COMBINATIONS.................... ...................... .......... 13

5.1 PERMANENT LOAD ..............................

5.2 VARIABLE AND OPERATING LOAD ............................

5.3 ENVIRONMENTAL LOAD .............................

5.4 DYNAMIC LOAD ...............................

5.5 EARTHQUAKE LOAD .............................

5.6 THERMAL LOADS ..............................

5.7 EXPLOSION AND IMPACT LOADS .............................

5.8 LOADS DURING ERECTION AND MAINTENANCE ..............................

5.9 LOAD COMBINATIONS ............................

6.0 DESIGN CALCULATION

6.1 DESIGN APPROACH ..............................

7.0 4’’ PIPE SUPPORT FOUNDATION DESIGN ...................... ...................... ............. 15

7.1 GENERAL SKETCH AND PIPE LOADING ..............................

7.2 4’’ PIPE SUPPORT WIND LOADING .............................

7.3 4’’ PIPE SUPPORT STRUCTURAL ANALYSIS ...............................

7.4 4’’ PIPE SUPPORT BASE PLATE, CONNECTIONS AND FOUNDATION

8.0 CONCLUSION................... ...................... ..................... ...................... .................... 28

2.0 PROJECT DESCRIPTION

a. Development of PFDs, P&ID's, and complete multi-disciplinary engineering design package

e. Construction of all temporary and permanent installations, facilities, structures, flowlines,

PROJECT: Oki Oziengbe South 4 and 5 Flowlines EPCI Project

VENDOR: The party that manufactures and supplies equipment and

SHALL: This indicates a mandatory requirement.

SHOULD: This indicates a preferred (but not mandatory) course of

MAY: This indicates a possible course of action.

The following abbreviations will be used:

DEP Design and Engineering Practice

3.3 SPECIFICATIONS, CODES AND STANDARDS

DEP 34.19.20.31-Gen Reinforced Concrete Structures

DEP 34.00.01.30 -GEN Structural Design and Engineering

DEP 34.28.00.31 - GEN Steel Structures

DEP 34.11.00.12 - GEN Geotechnical and Foundation Engineering

Structural welding Code for fixed offshore

EN 1992 Design of Concrete structures

EN 1993 Design of Steel structures

EN 1997 Geotechnical design

3.4 EUROCODES AND INTERNATIONAL STANDARDS

Code / Standard Titles

ANSI/AISC 360-05 Specification for Structural Steel Building

ANSI/AWS A2.4 Standard Symbols for Welding, Brazing and Non-Destructive

AWS A3.0 Standard Welding Terms and Definitions

AWS D1.1 Structural Welding Code, American Welding Society

EN 1991 Eurocode 1. Actions on Structures

EN 1992 Eurocode 2. Design of Concrete Structures.

OKI / OZIENGBE SOUTH FLOWLINES EPCI PHASE 1 PROJECT ��

content ;W w = π /4(Dp-2Tp) ρw1

Mean wind velocity; Vm(z) = cr(z)c o(z)v b = 15.7 m/

Equation 5.3 d Wind Force; Fw = (csc d)c fqpz*Aref -------- eqn 9