LAYERED PROCESS AUDIT SCHEDULE

LEVEL 1 -
AUDITOR: First Level Leaders FREQUENCY: Daily (each shift) MONTH: Jul-20
DAY a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
AUDIT AREA a HPS : A Line / B Line / C Line
1st Shift
Plan
Sengottaian / Ashok / Moorthi
Actual

2nd Shift

Plan
Sengottaian / Ashok / Moorthi
Actual

3rd Shift

Plan No Plan
Sengottaian / Ashok / Moorthi
Actual

AUDIT AREA a LPS / Rework

1st Shift

Plan
Sivakumar / V.Siva / Rajadurai
Actual

2nd Shift

Plan
Sivakumar / V.Siva / Rajadurai
Actual

3rd Shift

Plan No Plan
Sivakumar / V.Siva / Rajadurai
Actual

AUDIT AREA a Assembly (Spot Welding / Projection Welding)

1st Shift

Plan
Baskar / Saranraj
Actual

2nd Shift

Plan
Baskar / Saranraj
Actual

AUDIT AREA a Incoming

General

Plan
Midhun Kumar / Basha
Actual

AUDIT AREA a FG
General

Plan
Jayakrishnan / Murali
Actual

AUDIT AREA a Stores [ RM and Bought out parts]

General

Plan
Gnanasakthi
Actual

LEVEL 2 -
AUDITOR: Second Level Leaders FREQUENCY: Weekly Once MONTH: Jul-20
DAY a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
AUDIT AREA a HPS : A Line / B Line / C Line
Plan
Raguraman
Actual

Plan
Anbalagan
Actual

Plan
Senthil
Actual

Plan
RajKamal
Actual

AUDIT AREA a LPS / Rework

Plan
Senthil
Actual

Plan
RajKamal
Actual

Plan
Raguraman
Actual

Plan
Anbalagan
Actual
 AUDIT AREA a Assembly (Spot Welding / Projection Welding)
Plan
Kamaladasan
Actual

Plan
Visuwanathan
Actual

Plan
Vigneswaran
Actual

Plan
Raguraman
Actual

AUDIT AREA a Incoming

Plan
Vigneswaran
Actual

Plan
RajKamal
Actual

Plan
Kamaladasan
Actual

Plan
Senthil
Actual

AUDIT AREA a FG
Plan
Kamaladasan
Actual

Plan
Jemmimgstone
Actual

Plan
Vigneswaran
Actual

Plan
Magendran
Actual

AUDIT AREA a Stores [ RM and Bought out parts]

Plan
Senthil
Actual

Plan
RajKamal
Actual

Plan
Jemmimgstone
Actual

Plan
Magendran
Actual

LEVEL 3 -
Member of Plant Management Team
AUDITOR:
( HOD's, Quality Leader, Operations Leader, Engineering Leader..)
FREQUENCY: Monthly Once MONTH: Jul-20

DAY a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
AUDIT AREA a HPS : A Line / B Line / C Line
Plan
Kingston Backiyaraj
Actual

AUDIT AREA a LPS

Plan
Manikandan
Actual

AUDIT AREA a Assembly (Spot Welding / Projection Welding)

Plan
Sathish
Actual

AUDIT AREA a Incoming

Plan
Arumuganainar
Actual

AUDIT AREA a FG
Plan
Koteeswaran
Actual

AUDIT AREA a Stores [ RM and Bought out parts]

Plan
Kingston Backiyaraj
Actual

Date Prepared Checked Approved

Plan

Actual

Format No.: F/MR/17, Rev.No/Date : 00 /30.06.2020

 LAYERED PROCESS AUDIT SCHEDULE

LEVEL 1 -
AUDITOR: First Level Leaders FREQUENCY: Daily (each shift) MONTH: Feb-23
DAY a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
AUDIT AREA a Seat Assembly Line
1st Shift
Plan
Siva Gangaraju/ Chandra/Raju
Actual

2nd Shift

Plan
Siva Gangaraju/ Chandra/Raju
Actual

3rd Shift

Plan
Siva Gangaraju/ Chandra/Raju
Actual

LEVEL 2 -
AUDITOR: Second Level Leaders FREQUENCY: Weekly Once MONTH: Feb-23
DAY a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
AUDIT AREA a Seat Assembly Line
Plan
Arun
Actual

Plan
Shaik Shaw
Actual

Plan
Lal Basha
Actual

Plan
Sainadh
Actual

LEVEL 3 -
Member of Plant Management Team
AUDITOR:
( HOD's, Quality Leader, Operations Leader, Engineering Leader..)
FREQUENCY: Monthly Once MONTH: Feb-23

DAY a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
AUDIT AREA a Seat Assembly Line
Plan
Ramesh
Actual

Plan Date Prepared Checked Approved

Actual 08.02.2023 Himam Ramesh Vinod

Format No.: F/MR/17, Rev.No/Date : 00 /08.02.2023

SBR SBR PASTING
FSC 01 HOGGERING
FSC 02 ROLLING
FS 01 CUSHION FRAME LOADING
FS 02 FRONT J HOOK
FS 03 BACK J HOOK

FSB 01 FRAME LOADING

FSB 02 HOGGERING
FSB 03 ROLLING
FSB 04 ZIPPER ASSY
FSB 05 BOTTOM HOGGERING
FSB 06 STEAMING
FSB 06A GUIDE WAY ASSY
FS 04 PRE MARRIAGE

FS 05 MARRIAGE
FS 06 OUTER SHIELD COVER ASSY
FS 07 INR SHIELD COVER ASSY
FS 08 BUCKLE ASSY
FS 09 HEAD REST ASSY
FS 10 WIRE ROUTING
FS 10A AIR PURIFIER & BACK TABLE
FS 11 STEAMING 1
FS 12 STEAMING 2
FS 13 INR HEATER

FS 14 ELECTRICAL TESTER 1
FS 15 ELECTRICAL TESTER 2
FS 16 SLIDE TESTER 1
FS 17 SLIDE TESTER 2
FS 18 END CAP ASSY

FS 19 SOUND PROOF ROOM 01

FS 19A SOUND PROOF ROOM 02
FS 20 FINAL INSPECTION 01
FS 20 FINAL INSPECTION 02
FS 21 DUST COVER ASSY
FS22 VISION SYSTEM
FS 23 SEAT LOADING
RW REWORK