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1. Describe the three classifications of burns.

Burns are one of the most common and painful injuries that occur in the welding shop. Burns
can be caused by ultraviolet (UV) light rays as well as by contact with hot welding material.
There are three burn classifications these are
First-Degree Burns First-degree burns occur when the surface of the skin is reddish in color,
tender, and painful and there is no involvement of any broken skin; these can occur at
temperatures of approximately 130°F (55°C).
Second-Degree Burns Second-degree burns occur when the surface of the skin is severely
damaged, resulting in the formation of blisters and possible breaks in the skin; these will occur
when the skin is exposed to temperatures higher than 130°F (55°C).
Third-Degree Burns Third-degree burns occur when the surface of the skin and possibly the
tissue below the skin appear white or charred; these will occur at approximately 480°F (250°C).
Initially, there may be little pain present because nerve endings have been destroyed
2. What is the name of the eye burn that can occur in a fraction of a second?

A flash burn occurs when you are exposed to bright ultraviolet (UV) light. It can be caused by all types of
UV light, but welding torches are the most common source. That's why it's sometimes called 'welder's
flash' or 'arc eye'.

3. List the materials that can give off dangerous fumes during welding and require forced
ventilation.

Welding processes involving stainless steel, cadmium – or lead-coated steel, or metals such as nickel,
chrome, zinc, and copper are particularly hazardous as the fumes produced are considerably more toxic
than those encountered when welding mild steel.

4. What special protective items can be worn to provide extra protection for a welder’s hands,
arms, body, waist, legs, and feet?
Hand Protection All-leather, gauntlet-type gloves should be worn when doing any welding,
Body Protection Full leather jackets and capes will protect a welder’s shoulders, arms, and chest
Bib Aprons or Full Aprons will protect a welder’s lap.
Arm Protection For some vertical welding, a full or half sleeve can protect a person’s arm.
Leg and Foot Protection When heavy cutting or welding is being done and a large number of
sparks are falling, leather pants and spats should be used to protect the welder’s legs and feet

5. Why is it important to have a planned maintenance program for tools and equipment

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