Outfitting Quality Standards

,
FLOOR AND SUPPORT

1. SCOPE.
THIS STANDARD PROVIDES FOR MANUFACTURING METHOD OF FLOOR AND GRATING
USED FOR MACHINERY SPACE.
2. MARK OF DRAWINGS.
2-1 MARK AND CONSTRUCTION OF JOIST FOR CHEQUERED PLATE OR GRATING .
WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 3

FLOOR AND SUPPORT

3) HINGED COVER
THIS STANDARD IS APPLIED FDR FLOOR AND PLATFORM IN \JAY OF ACCESS TO

UNDER FLOOR GRATING AND VALVE OPERATING,
A. FOR CHECKERED PLATE GRATING

FLOOR AND SUPPORT

FLOOR AND SUPPORT

FLOOR AND SUPPORT
SNO DESCRIPTION SIZE MATERIAL

1 GRATING FRAME 50X50X6T SS400
2 FLOOR PLATE ( CHEQUERED) 4.5T SS400
3 FLAT HEAD SCREW M8X15L BRASS
4 VERTICAL SUPPORT 50X50X6T , 65X65X6T SS400
5 T STIFFENER 75X75X6T SS400

VENTILATION TRUNK

VENTILATION TRUNK

VENTILATION TRUNK
3-5 GUIDE PLATE OF 90 DEG. BENDING PART
THE 90 DEG. BENDING PART OF MAIN VENT.TRUNK TO BE PROVIDED GUIDE PLATE
AT INSIDE TRUNK . IF ONE SIDE 'A' OR 'B' EXCEEDS 800 mm.
*NOTE: GUIDE PLATE THICKNESS IS SAME AS TRUNK THICKNESS.
3-5 PAINTING
i) INSIDE OF AIR DUCT TO BE COATED WITH RUST PREVENTIVE PAINT.
ii) FINAL COLOUR PAINT ONLY ON OUTER SURFACE, AFTER FABRICATION

VENTILATION TRUNK
PENETRATION METHOD.

1 ..

6. WELDING METHOD.

VENTILATION TRUNK
PAINTING CODE-ALL VENTILATION DUCTS AND DAMPERS

SURFACE PREPARATION : POWER BRUSH CLEANING.
PAINTING PREPARATION: i) OUTSIDE: - ZINC CHROMATE PRIMER (40 MICRONS) x 2

+ ALKYO FINISH PAINT (30 MICRONS)
FINISH COLOUR - WHITE
ii) INSIDE: - TAR EPOXY PAINT (125 MICRONS)

FINISH COLOUR - BLACK
PAINTING CODE - FOR ALL FLANGES,STIFFNER,AND SUPPPORT FITTING PIECES
SURFACE PREPARATION : POWER BRUSH CLEANING.
PAINTING PREPARATION: ZINC CHROMATE PRIMER (40 MICRONS) x 2
+ ALKYO FINISH PAINT (30 MICRONS)

FINISHED COLOUR - WHITE
'
'
\

VENTILATION TRUNK SLIDE DAMPER (TYPICAL )

VENTILATION TRUNK - DAMPER
3. CONSTRUCTION, SHAPE AND DIMENSIONS.

VENTILATION TRUNK DAMPER

q l 1.1,I In: 1·.\ r,,1 :LM l'I
VENTILATION TRUNK DAMPER

4. MATERIALS
MATERIAL
MARK ITEM QTY WEIGHT REMARK
(KG.)
STEEL 0.032
1 DAMPER 1
S.S
STEEL
1
2 SHAFT
s.s 0.002
STEEL
1
3 HANDLE
s.s 0.01
STEEL
1
4 GUIDE PLATE
s.s 0.01
STEEL
1
5 STOP PIN
s.s 0.066
0.300
6 SPRING NSS-SH 1
BRASS 1.58/M
7 SETSCREW 1
BSBM
STEEL
8 1 12.56/M 2
STOPPER
s.s
9 DAMPER SUPPORT 0.13
STEEL 2
s.s .
5. THE METHOD OF INSTALLATION
a) POSITION OF LEVER b) GUIDE PLATE TO BE PLACED

HORIZONTALLY AS FOLLOWS
SHUT

BELL MOUTH
THE PIECES COMING IN OIL NEED NOT BE GALVANISED- REFER INSTRUCTIONS.
QTY. OF MATERIAL / UNIT
QUANTITY
ITEM MATERIAL 40BM 50BM 65BM BOBM 1008M
8MM THK PLATE M.S. 0.020 M 2 0.025 M 2 0.040 M2 0.065 M 2 0.095 M2
06ROD M.S. Rod 0.25m 0.25m 0.25m 0.25m 0.25m
*NOTE : GI NOT FOR FUEL OIL TANK

TYPE OF STANCHIONS
INTERMEDIATE INTERMEDIATE
STANCHIONS. STANCHIONS.
APY4 APY2
END STANCHIONS.
TYPE WT.(KG)
AP3 8.57
APY4 12.22
AP1 8.7
APY2 12.82
APE3 8.6
APYE4 12.72
APE3 APYE4
MATERIAL /UNIT NOTE:-DOUBLERS TACK WELD ONLY

65x16 FB. (1) 50x12 FB. (2) 100x50x12 DOUBLERS (3)
'
UNIT WT.
TYPE L = MTR WT/ L =MTR WT(KG) NO. OFF WT (KG)
KG MMMMM
M
AP3 1 8.1 - -- 1 .47 8.57
APY4 1 8.1 .675 3.18 2 .94 12.22
AP1 1.07 8.7 - -- - - 8.7
APY2 1.07 8.7 .675 3.18 2 .94 12.82
APY3 1.05 8.6 - -- - - 8.6
APYE4 1.05 8.6 .675 3.18 2 .94 12.72

EYE BROW
ELEVATION SECTION A-A

NOTE:
1. CORNER MARKED TO BE GROUND SMOOTH
2. EYEBROWS AFTER FABRICATION TO BE PRIME COATED
MATERIAL /UNIT
QUANTITY WT/Pc(Kg)
MARK MATERIAL
AEB-1 AEB-2 AEB-1 AEB-2
1 STEEL5 THK. 1280x200 1380x200 10.4 10.8
2 STEEL5 THK. 1280x15 1380x15 .75 .8

BOLLARDS
NOMINAL WEIGHT
DIA.
TYPE H h B D D1 D2 D3 t t1 t2 fH fB f1 f2 f3 (kg}
200 CB-20 510 300 520 219.1 h41.3 1259 n10 n2.1 9.5 10 5 19 8 4 4 53
250 CB-25 550 320 610 273 h68.3 1314 200 5.1 11 12 6 22 9 5 5 82
MATERIAL/ UNIT
SIZE QUANTlTY WEIGHT(kg}

SL NO. ITEM
(CB-20) (CB-25) (CB-20) (CB-25) (CB-20) (CB-25)
1 BODY 200 NB SCH.SO PIPE 250 NB SCH.BO PIPE 0.50m 0.54m 32.30 51.75
2 ARM 125 NB SCH.SO PIPE 150 NB SCH.BO PIPE 0.50m 0.50m 15.50 21.30
FLANGE 2 2
3 10 Thk. Pl. (256 0) 12 Thk. Pl. (308 0) 0.06m 0.08 m 4.00 7.50
2 2
4 FLANGE 10 Thk. Pl. (170 0X2Nos) 12 Thk. Pl. (200 0x2Nos.) 0.05m 0.07 m 4.00 7.00
2 2
5 BRACKET 13 Thk. Pl. 192mm 13 Thk. Pl. 235mm 0.04m 0.06 m 4.00 6.10
2
6 CHILL STRIP 61Ommx38x4.5Thk. Pl. 770mmx38x4.5Thk. Pl. 0.03m 2 0.03m 1.00 1.00

BOLLARDS

MANHOLE COVERS
STANDARD PRACTICE OF INDICATION ON MANHOLE COVER (BY WELD BEAD)
MANHOLE COVER INCASE OF BALLAST TANK (P)

MATERIAL/UNIT
SL.NO ITEM QTY.
1 LINER 16 THK CLASS STEEL PLATE (720x570x65width) 0.44M'
2 COVER 10 THK CLASS STEEL PLATE (720x570) 0.44M'
3 GASKET 5 THK NEOPRENE HARDNESS(SHORE)50 0.41M'
4 STUD BOLT M.20x48 S.S 8Nos.
5 NUTM.20S.S 8Nos.
6 HANDLE 16 0M.S. ROD (300mm) 2 Nos.

OVAL MANHOLE COVER (COAMING TYPE)
Dim. of Opening Dim. of Cover Dim. of Coaming No. OF BOLT WT.

TYPE ( LxB) (L2xB2xH) A (Ka)
(L1xB1xR) HOLES
5540C 550x400 720x570x252.5 580x430x100 200 18 65.8
6040C 600x40D 815x570x252.5 675x430x100 250 24 81.4
SL. QUANTITY WEIGHT(Kg)

NO ITEM MHC5440 MHC 6040 MHC5540 MHC 6040
1 LINER 12 THK CLASS STEEL PLATE 12 thk STEEL PLATE 12 thk STEEL PLATE 42.39 45.22
720X570xw (W= 80) 815X570XW (W = 80)
2 COAMING 12 thk CLASS STEEL PLATE 1700C100mm 1900x100 mm 20.1 23.55
720670 mm 815x570 mm 42.39 45.22
3 COVER 12 THK CLASS STEEL PLATE .
4 715x565xW ( W-60) 810x565xW ( W-60) 2.64 3.0
GASKET 5 THK NEOPERENE HARDNESS SHORE
50
5 BOLT M.20x50 S.S 18 Nos. 24 Nos. 0.81 1.08
5 NUT M.20 S.S 18 Nos. 24 Nos. 2.3 3.1
7 HANDLE 160 M.S.ROD 400 mmx2Nos 400mmx2 Nos 0.87 0.87
8 SOCKET 20 N.B SCH. 80 PIPE 40 mmx4Nos 40mmx4 Nos 0.36 0.36

OVAL MANHOLE COVER (COAMING TYPE)
Dim. of Opening Dim. of Cover Dim. of Coaming No. OF BOLT W T.
TYPE
( L x B) (L1Xb1xR) (L2xB2xH) A HOLES (Kg)
6040C1 600 X 400 815X570X252. 675x430x150 250 24 90.4
HANDHOLE & MANHOLE COVER (COAMING TYPE)

CIRCULAR HANDHOLE AND MANHOLE COVER (COAMING TYPE)
NOM.
D D1 D2 p T N A Weight
DIA.
40C 350 406.4 530 475 12.7 18 150 40 kg.
45C 400 457.2 580 525 14.27 20 170 46.4 kg.

CIRCULAR HANDHOLE & MANHOLE COVER
(FLAT TYPE)
NOM.
0D1 D p N A Weight
MARK.
25 250 3B0 325 12 CENTER 21.4 kg.
35 350 4B0 425 16 130 35.3 kg.

40 400 530 475 18 150 41.2 kg.
45 450 580 525 20 170 47.6 kg.

SUNKEN TYPE MANHOLE COVER
(600 X400 OPENING)
TYPE-1
NOTE : NO MATERIAL/ITEM WELDING SHALL PROJECT ABOVE TOP PLATE

SUNKEN TYPE MANHOLE COVER
(600X400 OPENING) TYPE2
TYPE 6040 S2
Total weight 170 Kg.
Position of bolt holes

MANHOLE COVERS

ANCHORING CLIPS
TYPE WT.(KG)
ACC 0.17

DRAFT CHARACTER

DRAFT CHARACTER

LIFTING EYE
,_

INCLINED LADDER
VERTICAL LADDER
THIS VERTICAL LADDER SHALL BE USED AS PARTIAL PLATFORM, INSIDE OF FUNNEL, INSIDE OF E/R EMCY
FIRE PUMP ROOM, INSPECTION OF LEVEL GAUGE SCALE AND UNDER FLOOR GRATING.
INCLINED LADDERS IN ACCOMMODATION AREA

SCUPPER FOR STEEL DECK WITH SLEEVE 4 S TYPE
CONSTRUCTION, SHAPE AND DIMENSIONS
TYPE SIZE WT (KG)

ASC/644KB 50ND 1.65
ASC/645KB 65ND 3.50
ASC/646KB 80ND 7.80

SCUPPER FOR STEEL DECK WITH SLEEVE 4 S TYPE
CONSTRUCTION, SHAPE AND DIMENSIONS OF GRATING

COWL VENTILATOR

COWL VENTILATOR

BOTTOM DRAIN PLUG
(SQUARE)

BOTTOM DRAIN PLUG (HEXAGONAL)
TYPE HDP
WEIGHT 2.8 KG

HANDLES AND STEPS

STEP AND DOOR
STEP FOR DOOR WAY

SQ BAR TYPE
TYPE STP-2
WEIGHT/SET 9.80

STEP
TYPE STP-1
WEIGHT/SET 3.5 KG

HANGER FOR LIFEBUOY
HANGER FOR LIFEBUOY (AT BHD)
TYPE HGR-BH
WEIGHT/SET 0.5KG

ROSE BOX

ROSE PLATE
1. CONSTRUCTION SHAPE

SOUNDING PIPE BOTTOM PIECE

HATCHES
STANDARD PRACTICE OF INDICATION ON HATCH COVERS

ESCAPE HATCH (600X600)
NOTE :
1..ALL DIMENSIONS ARE IN MM.
2. MINIMUM HEIGHT OF COAMING SHOULD BE 600MM.
3. CAMBER TO BE ADJUSTED AT SITE.
TYPE EH6060
WEIGHT 290KG

HATCHES

HATCHES

HATCH 600X600
HATCHES

.

HATACH 1350X1350
(WITH COUNTER BALANCE WEIGHT)

TYPE H135135A
WEIGHT 745 KG
HATCHES

HATCHES
:

Outfitting Quality Standards

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Outfitting Quality Standards

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,

FLOOR AND SUPPORT

THIS STANDARD PROVIDES FOR MANUFACTURING METHOD OF FLOOR AND GRATING

USED FOR MACHINERY SPACE.

2-1 MARK AND CONSTRUCTION OF JOIST FOR CHEQUERED PLATE OR GRATING .

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 3

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 4

THIS STANDARD IS APPLIED FDR FLOOR AND PLATFORM IN \JAY OF ACCESS TO

A. FOR CHECKERED PLATE GRATING

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 5

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 6

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 7

SNO DESCRIPTION SIZE MATERIAL

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 8

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 9

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 10

3-5 GUIDE PLATE OF 90 DEG. BENDING PART

THE 90 DEG. BENDING PART OF MAIN VENT.TRUNK TO BE PROVIDED GUIDE PLATE

AT INSIDE TRUNK . IF ONE SIDE 'A' OR 'B' EXCEEDS 800 mm.

*NOTE: GUIDE PLATE THICKNESS IS SAME AS TRUNK THICKNESS.

i) INSIDE OF AIR DUCT TO BE COATED WITH RUST PREVENTIVE PAINT.

ii) FINAL COLOUR PAINT ONLY ON OUTER SURFACE, AFTER FABRICATION

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 11

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 12

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 14

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 16

PAINTING CODE-ALL VENTILATION DUCTS AND DAMPERS

PAINTING PREPARATION: i) OUTSIDE: - ZINC CHROMATE PRIMER (40 MICRONS) x 2

ii) INSIDE: - TAR EPOXY PAINT (125 MICRONS)

PAINTING CODE - FOR ALL FLANGES,STIFFNER,AND SUPPPORT FITTING PIECES

SURFACE PREPARATION : POWER BRUSH CLEANING.

PAINTING PREPARATION: ZINC CHROMATE PRIMER (40 MICRONS) x 2

+ ALKYO FINISH PAINT (30 MICRONS)

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 18

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 19

3. CONSTRUCTION, SHAPE AND DIMENSIONS.

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 20

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 21

VENTILATION TRUNK DAMPER

5. THE METHOD OF INSTALLATION

a) POSITION OF LEVER b) GUIDE PLATE TO BE PLACED

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 22

THE PIECES COMING IN OIL NEED NOT BE GALVANISED- REFER INSTRUCTIONS.

QTY. OF MATERIAL / UNIT

*NOTE : GI NOT FOR FUEL OIL TANK

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 23

MATERIAL /UNIT NOTE:-DOUBLERS TACK WELD ONLY

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 24

ELEVATION SECTION A-A

1 STEEL5 THK. 1280x200 1380x200 10.4 10.8

2 STEEL5 THK. 1280x15 1380x15 .75 .8

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 25

SIZE QUANTlTY WEIGHT(kg}

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 26

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 27

MANHOLE COVER INCASE OF BALLAST TANK (P)

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 28

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 29

Dim. of Opening Dim. of Cover Dim. of Coaming No. OF BOLT WT.

6040C 600x40D 815x570x252.5 675x430x100 250 24 81.4

SL. QUANTITY WEIGHT(Kg)

WATERWAYS SHIPYARD PVT.LTD. QUALITY STANDARDS 30

HANDHOLE & MANHOLE COVER (COAMING TYPE)