Professional Documents
Culture Documents
Introduction
yy Assign qualified personnel the task of installing, wiring, operating/
zz Before use controlling, inspecting and troubleshooting the product.
Failure to do so my result in fire or injury.
Only qualified personnel should work with the product.
yy If this product is used in a vertical application, be sure to provide a
Use the product correctly after thoroughly reading the "Safety precautions."
measure for the position retention of moving parts.
The product described in this manual has been designed and manufactured
Failure to do so may result in injury or damage to equipment.
to be incorporated in general industrial equipment. Do not use for any other
yy When the driver generates an alarm (any of the driver's protective
purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused
functions is triggered), first remove the cause and then clear the
through failure to observe this warning.
protection function.
zz Overview of the product Continuing the operation without removing the cause of the
problem may cause malfunction of the driver, leading to injury or
This product is a board type microstepping driver equipped the smooth drive damage to equipment.
function. yy Install the product in an enclosure.
Failure to do so may result in injury.
zz Hazardous substances yy Keep the driver’s input-power voltage within the specified range.
The products do not contain the substances exceeding the restriction values Failure to do so may result in fire.
of RoHS Directive (2011/65/EU). yy For the driver power supply use a DC power supply with reinforced
insulation on its primary and secondary sides.
Failure to do so may result in electric shock.
Safety precautions yy Connect the cables securely according to the wiring diagram.
Failure to do so may result in fire.
The precautions described below are intended to prevent danger or injury
yy Turn off the driver power in the event of a power failure.
to the user and other personnel through safe, correct use of the product.
Failure to do so may result in injury or damage to equipment.
Use the product only after carefully reading and fully understanding these
instructions.
Description of signs
yy Do not use the product beyond its specifications.
Handling the product without observing the instructions that This may cause injury or damage to equipment.
accompany a "Warning" symbol may result in serious injury or
yy Keep your fingers and objects out of the openings in the product.
death. Failure to do so may result in fire or injury.
Handling the product without observing the instructions yy Do not touch the product while operating or immediately after
that accompany a “Caution” symbol may result in injury or stopping.
property damage. This may cause a skin burn(s).
The items under this heading contain important handling yy Do not forcibly bend or pull the cable that was connected to the
instructions that the user should observe to ensure safe use of driver.
the product. Doing so may cause damage.
yy Keep the area around the product free of combustible materials.
Failure to do so may result in fire or a skin burn(s).
Description of graphic symbols yy Leave nothing around the product that would obstruct ventilation.
Failure to do so may result in damage to equipment.
Indicates "prohibited" actions that must not be performed. yy Do not touch the rotating part (output shaft) while operating the
motor.
Doing so may result in injury.
Indicates "compulsory" actions that must be performed. yy Use a motor and driver only in the specified combination.
Failure to do so may result in fire.
yy Provide an emergency stop device or emergency stop circuit so
that the entire equipment will operate safely in the event of a
system failure or malfunction.
Failure to do so may result in injury.
yy Do not use the product in explosive or corrosive environments, in yy Before supplying power to the driver, turn all input signals to the
the presence of flammable gases, locations subjected to splashing driver to OFF.
water, or near combustibles. Failure to do so may result in injury or damage to equipment.
This may cause fire or injury. yy Before moving the motor directly with the hands, confirm that the
yy Do not forcibly bend, pull or pinch the cable. AWO input turns ON.
This may cause fire. Failure to do so may result in injury.
yy Do not turn the AWO input to ON while the motor is operating. yy When an abnormal condition has occurred, immediately stop
This may cause injury or damage to equipment. operation and turn off the driver power.
yy Do not disassemble or modify the product. Failure to do so may result in fire or injury.
This may cause injury. yy To dispose of the product, disassemble it into parts and
components as much as possible and dispose of individual parts/
components as industrial waste.
1
Precautions for use Preparation
2
•• Type B zz Driver with mounting plate
Driver model Driver rated
Motor
Driver with mounting plate Driver without current * No.1: 1P/2P switch (pulse input mode)
combination
Right angle mounting plate (A/Phase) No.2: OFF/SD switch (smooth drive function)
No.3: R2/R1 switch (resolution)
PKP56,
No.4: STOP switch (standstill current)
CVD528BR-K CVD528B-K − 2.8 PK56,
No.5: OFF/FIL switch (command filter)
PK59
No.6: Not used.
CVD538BR-K CVD538B-K − 3.8 PKP56
** This is the factory setting. If it is different from the motor rated current, match the
driver operating current and the motor rated current using the RUN switch of the CN1 connector
driver. (power supply)
Cutout for mounting B
(2-locations)
Checking the product
Verify that the items listed below are included. Report any missing or
damaged items to the branch or sales office from which you purchased the CN2 connector
product. STEP switch (motor)
yy Driver..........................................................1 unit (step angle) CN3 connector
yy OPERATING MANUAL...........................1 copy (this document) RUN switch (I/O signal)
yy Connector housing/contact..............1 set (packed in a bag; See table next.) (operating current) Cutout for mounting A
PWR/ALM LED (4-locations)
•• Type A
Application Housing (Molex) Contact (Molex) zz Driver with mounting plate Right angle type
For power supply (CN1) 1 pc. 51103-0200 (2-poles)
For motor (CN2) 1 pc. 51103-0500 (5-poles) 19 pcs. 50351-8100
No.1: 1P/2P switch (pulse input mode)
For I/O signals (CN3) 1 pc. 51103-1200 (12-poles) No.2: OFF/SD switch (smooth drive function)
No.3: R2/R1 switch (resolution)
•• Type B No.4: STOP switch (standstill current)
No.5: OFF/FIL switch (command filter)
Application Housing (Molex) Contact (Molex) No.6: Not used.
For power supply (CN1) 1 pc. 51067-0200 (2-poles) 2pcs. 50217-9101
For motor (CN2) 1 pc. 51067-0500 (5-poles) 5pcs. 50217-9101
For I/O signals (CN3) 1 pc. 51103-1200 (12-poles) 12pcs. 50351-8100 CN1 connector
Cutout for mounting B (power supply)
(2-locations)
When removing the driver from the ESD protection bag, make sure
your hands are not charged with static electricity. This is to prevent
damage to the driver due to static electricity.
CN2 connector
STEP switch (motor)
Names of parts (step angle)
CN3 connector
RUN switch (I/O signal)
zz Driver without mounting plate (operating current)
Cutout for mounting A
PWR/ALM LED (4-locations)
3
Installation direction Installation method
Install the driver on a metal plate having excellent vibration resistance in
vertically or horizontally. If the driver is installed under conditions other than zz Driver without mounting plate
vertical or horizontal position, its heat radiation effect will deteriorate.
The items shown below are necessary in order to install the driver. The items • Horizontal installation
are not included and must be provided by the customer.
Torque the mounting screw to 0.5 N·m (71 oz-in). M3 screw
•• Horizontal installation
The figure shows the driver with mounting plate.
20 mm (0.79 in.) or more
50 mm (1.97 in.)
or more *
Metal plate
Spacer
Spring washer
** Provide 40 mm (1.57 in.) clearances for the "driver with mounting plate" of Type A. M3 screw
•• Vertical installation In the case of a vertical installation, the driver can be installed in any
The figure shows the driver with mounting plate right angle type. direction.
4
zz Driver with mounting plate
The figure shows the right angle type.
yy Install the driver using either of the "cutout for mounting A" or
"cutout for mounting B." Do not concurrently use both cutouts.
yy In the case of a vertical installation, the driver can be installed in any
direction.
When using the cutout for mounting A When using the cutout for mounting A
M3 screw
Spring washer
Metal plate
Metal plate
When using the cutout for mounting B
Spring washer
Metal plate
Spring washer
M3 screw
M3 screw
Metal plate
Spring washer
M3 screw
5
Connection
Connection example
Driver
CN3
Controller Twisted pair cable 100 Ω
1
PLS (CW) 2.2 kΩ 100 Ω 2.2 kΩ
2
100 Ω
3
DIR (CCW) 2.2 kΩ 100 Ω 2.2 kΩ
4
0V
5 to 24 VDC
5 to 24 VDC CN3
470 Ω
5
R1 AWO 1 kΩ
6
470 Ω
7
R1 CS 1 kΩ
8
0V
0V
30 VDC or less
CN1
24 VDC±10% +
GND -
** This orange lead wire is for 5-phase stepping motor. For 2-phase stepping motor, do not connect anything to the pin No.3 since there is no orange lead wire.
yy Use input signals at 5 VDC. If the voltage exceeding 5 VDC is applied, connect an external resistor R1 so that the input current becomes 5 to 15 mA.
yy Use output signals at 30 VDC, 10 mA or less. If the current exceeds 10 mA, connect an external resistor R2 so that the current becomes 10 mA or less.
Controller Driver
5 to 24 VDC
5 to 24 VDC CN3
R3 Twisted pair cable 100 Ω
1
R3 PLS (CW) 2.2 kΩ 100 Ω 2.2 kΩ
2
R3 100 Ω
3
R3 DIR (CCW) 2.2 kΩ 100 Ω 2.2 kΩ
4
0V
0V
Use the PLS (CW) input and DIR (CCW) input at 5 VDC. If the voltage exceeding 5 VDC is applied, connect an external resistor R3 so that the input
current becomes 7 to 20 mA.
Example) When the 24 VDC is connected: R3: 1.5 to 2.2 kΩ, 0.5 W or more
6
Connector pin assignment •• Table2: Type B
Type Application Model
CN3 CN2 CN1
For power supply (CN1) 51067-0200 (Molex)
Connector housing For motor (CN2) 51067-0500 (Molex)
For I/O signals (CN3) 51103-1200 (Molex)
For power supply (CN1)
1 2 3 • • • • • • 10 11 12 1 2 3 4 5 + - 50217-9101 (Molex)
Contact For motor (CN2)
For I/O signals (CN3) 50351-8100 (Molex)
zz CN1 (power supply)
For power supply (CN1)
57189-5000 (Molex)
Applicable crimping tool For motor (CN2)
Pin No. Direction Signal name Description
For I/O signals (CN3) 63811-8100 (Molex)
+ +24 VDC
IN POWER
− GND yy For the power supply cable and motor cable, use a cable of AWG22
(0.3 mm2). However, for the type B, use a cable of AWG20 (0.5 mm2).
yy For the I/O signals cable, use a twisted pair cable of AWG24 to 22 (0.2 to
zz CN2 (motor) 0.3 mm2).
yy Keep the wiring distance as short as possible [less than 2 m (6.6 ft.)] to
Pin No. Direction Signal name Description suppress the effect of noise.
1 Blue motor lead wire
For the motor of the frame size 20 mm (0.79 in.) [PKP213 type], since
2 Red motor lead wire the wire diameter of the motor cable is AWG26, it is too thin to fit in
3 OUT MOTOR Orange motor lead wire * the supplied connector for motor. Provide the AWG24 (0.2 mm2) or
thicker cable yourself, and connect by using it.
4 Green motor lead wire
5 Black motor lead wire AWG24 or thicker cable
** This orange lead wire is for 5-phase stepping motor. For 2-phase stepping motor, PKP213
do not connect anything to the pin No.3 since there is no orange lead wire.
Driver
zz CN3 (I/O signals)
Connector housing For motor (CN2) 51103-0500 (Molex) CVD512 1.7 A or more
7
yy When unplugging the connector, do so while spreading the latches •• CS (step angle switching) input
on the connector a little. When the CS input is turned ON, the motor rotates at a basic step angle.
yy When cycling the power or plugging/unplugging the connector, When the CS input is turned OFF, the motor rotates at the step angle set by
turn off the power and wait for the PWR/ALM LED to turn off. the driver STEP switch.
yy Separate I/O cable at least 100 mm (3.94 in.) from electromagnetic
relays and other than inductance loads. Additionally, route I/O cable yy Do not change the CS input while operating. The motor may lose its
perpendicular to power supply cable and motor cable, rather than synchronism, causing position deviation or standstill of the motor.
in a parallel fashion. yy When changing the step angle using the CS input, do so while the
yy Do not route the power supply cable in the same conduits as other TIM output is ON.
power supply lines and motor cable.
yy If the motor cable or power supply cable generates an undesirable
zz Output signals
amount of noise depending on the wiring or configuration, shield
the cable or install a ferrite core. The driver outputs signals are photocoupler/open-collector output. The signal
output state represents "ON: Carrying current" or "OFF: Not carrying current"
state of the internal photocoupler.
Explanation of I/O signals
•• ALM (alarm) output
zz Input signals The ALM output is normally closed. When an alarm generates, the ALM output
will turn OFF and the motor current will be cut off.
The signal input state represents "ON: Carrying current" or "OFF: Not carrying At the same time, the PWR/ALM LED of the driver will blink in red.
current" state of the internal photocoupler.
The interval for switching the motor direction represents the response time of •• TIM (timing) output
the circuit. Set this interval to an appropriate time after which the motor will Every time the motor output shaft rotates by 7.2° (3.6° for high-resolution
respond. type), the motor excitation state becomes the initial setting state (step 0), and
the TIM output turns ON. If an AND circuit is configured with signals of the
•• PLS (CW) input, DIR (CCW) input
home sensor and TIM output when the home position in the equipment is
Set a desired pulse input mode of the driver according to the pulse output detected, the tolerance for the motor stop positions in a detection range of
mode of the controller used with the driver. the home sensor can be reduced and the further accurate home position can
be detected.
Maximum input pulse frequency (duty cycle is 50%)
yy When the controller is of line driver type: 1 MHz Example of the TIM output when the step angle is 0.72° (resolution
yy When the controller is of open-collector type: 250 kHz 500 P/R)
1-pulse input mode 1 2 3 ••• 10 20
ON
When the PLS input is turned from OFF to ON while the DIR input is ON, the Pulse input
OFF
motor will rotate by one step in CW direction. Motor output shaft
When the PLS input is turned from OFF to ON while the DIR input is OFF, the rotates by 7.2º.
motor will rotate by one step in CCW direction.
ON
TIM output
2-pulse input mode OFF
When the CW input is turned from OFF to ON, the motor will rotate by one
step in CW direction. Motor operation
When the CCW input is turned from OFF to ON, the motor will rotate by one
step in CCW direction. Number of divisions
Motor type TIM output
1 10
yy When the motor is at standstill, be sure to keep the photocoupler in
OFF state. Base step angle 1.8°/step 1.8° 0.18°
Standard every 7.2°
yy Do not input the CW pulse and CCW pulse simultaneously. If the Base step angle 0.72°/step 0.72° 0.072°
other pulse is input while one of the pulse is ON, the motor cannot
High-
operate normally. Base step angle 0.36°/step 0.36° 0.036° every 3.6°
resolution
Pulse signal
yy When using the TIM output, keep the input pulse frequency to be
Pulses with sharp rising and falling edges should be input as shown in the 500 Hz or less.
figure below. The figure shows the voltage levels of pulse signals. yy When using the TIM output, set the pulse or step angle so that the
motor output shaft stops at an integral multiple of 7.2°.
1 µs or more
ON
90%
10%
OFF
0.4 µs or more
0.4 µs or more
2 µs or less 2 µs or less
8
Timing chart
CW
Motor operation
CCW CCW
*3
ON
Power supply input
OFF
0.2 s or less 10 s or less
ON
ALM output
OFF
2-pulse input 0.1 s or more
mode ON
CW input
OFF
*1 5 µs or more 0.2 s or more
ON
CCW input
OFF
1-pulse input 5 µs or more *1 *1 5 µs or more
mode
ON
PLS input
OFF
ON
DIR input
OFF
*2
ON
AWO input
OFF
5 ms or more
ON
CS input Step angle set by the driver switch Base step angle
OFF
0.1 s or less 0.2 s or less 0.2 s or less 0.2 s or less
Excitation
Motor excitation
Non-excitation
*1 The interval for switching the motor direction represents the response time of the circuit. Set this interval to an appropriate time after which the motor will respond.
*2 It varies depending on the moment of load inertia, load torque, starting frequency, and so on.
*3 When cycling the power, turn off the power and wait for the PWR/ALM LED to turn off.
yy To ground a shielded cable, use a metal cable clamp that will maintain
Noise measures contact with the entire circumference of the cable. Ground the cable clamp
The electrical noise is of two types: One is a noise to invade into the driver near the product.
from the outside and cause the driver malfunction, and the other is a noise to
Shielded cable
emit from the driver and cause peripheral equipments malfunction. Cable clamp
For the noise that is invaded from the outside, take measures to prevent the
driver malfunction. It is needed to take adequate measures because signal
lines are very likely to be affected by the noise.
For the noise that is emitted from the driver, take measures to suppress it. yy When grounding PE terminals of multiple drivers to a grounding point, it
becomes more effective to block the electrical noise since impedance on
zz Measures against electrical noise the grounding point is decreased. However, ground them so that a potential
There are the following three methods mainly to take measures against the difference does not occur among the grounding points. A connection cable
electrical noise. (for signal) that includes a ground wire is provided. Refer to p.12 for details.
9
zz Noise suppression parts (accessories) Setting
See p.12 for accessory.
No.1: 1P/2P switch
•• Connection cable (for signal) (pulse input mode)
No.2: OFF/SD switch
This cable is a shielded twisted pair cable for good noise immunity to connect (smooth drive function)
the driver and controller. The ground wires useful to grounding are provided STEP switch
(step angle) No.3: R2/R1 switch
at both ends of the cable. The EMC measures are conducted using the (resolution)
Oriental Motor connection cable (for signal). No.4: STOP switch
RUN switch (standstill current)
•• Pulse signal converter for noise immunity (operating current) No.5: OFF/FIL switch
This is a noise filter for pulse signal lines. It eliminates the noise of the pulse (command filter)
signal, and converts the pulse signal to the line driver type. No.6: Not used.
•• Surge suppressor
This product is effective to suppress the surge which occurs in a relay contact The STEP switch, 1P/2P switch, and R2/R1 switch are enabled after the
part. Connect it when using a relay or electromagnetic switch. CR circuit for power is cycled.
surge suppression and CR circuit module are provided.
10
Smooth drive function Command filter
The smooth drive is a function to achieve lower vibration and noise at low The motor response corresponding to input pulses can be adjusted with
speeds operation without changing the step angle setting. the OFF/FIL switch. When the switch is set to the ON side, starting/stopping
This function divides the step angle automatically in response to the pulse of the motor becomes smooth. Note, however, that synchronization
signals. It is no need to change the setting of the pulse signals (speed, number performance in response to the commands is decreased.
of pulses) on the controller side. Set an appropriate value according to the specific load and purpose.
Set the smooth drive function with the OFF/SD switch.
Factory setting OFF side (command filter is not used)
Factory setting ON side (SD) [smooth drive function is enable.]
• When the command • When the command
filter is not used filter is used
Operating current
Command speed Command speed
The motor current for when inputting pulses (operating current) can be
changed with the RUN switch. 5.5 ms 5.5 ms
If the load is small and there is an ample allowance for torque, motor
temperature rise can be suppressed by setting a lower operating current.
Motor speed Motor speed
The operating current is a value in which the operating current rate is
multiplied by the driver rated current (100%).
Operating current = Driver rated current × operating current rate
7 60% F 100%
Alarms
Set the operating current to less than the motor rated current.
If the operating current is larger than the motor rated current, When the driver's protective function triggers and an alarm generates, the
the motor generates heat, causing a burnout or a skin burn(s). ALM output is turned OFF and the motor current is cut off.
At the same time, the PWR/ALM LED will blink in red. The cause of the alarm
can be checked by counting the number of times the PWR/ALM LED blinks.
Standstill current
zz Alarm list
When the motor stops, the current cutback function will be actuated to lower
the motor current to the standstill current.
No. of LED
The driver standstill current rate can be switched between 25% and 50% Alarm type Cause and remedial action
blinks
using the STOP switch. When setting the switch to the OFF side, the standstill
current rate will be set to 25%. When setting the switch to the ON side, the [Cause]
standstill current rate will be set to 50%. The temperature of the driver circuit board
The standstill current is a value in which the standstill current rate is 2 Overheat reached 85 °C (185 °F).
multiplied by the operating current. [Remedial action]
Standstill current = Operating current set with the RUN switch × Standstill Review the ventilation condition.
current rate [Cause]
A voltage exceeding the specification value
Factory setting ON side (standstill current rate 50%)
was applied.
ON [Remedial action]
Pulse input Check the input voltage of the power supply.
OFF
100 to 400 ms * [Cause]
3 Overvoltage A large inertial load was stopped abruptly.
Operating current
Elevating drive of a large inertia load was
Standstill current performed.
[Remedial action]
** The specific time varies depending on the load or operating pattern. If this alarm generates during operation,
reduce the load or increase the acceleration/
deceleration.
[Cause]
Excessive current has flown through the
output circuit in the driver.
5 Overcurrent
[Remedial action]
Turn off the power and check that the motor,
cable and driver are not damaged.
11
No. of LED
Alarm type Cause and remedial action Circuit protection cover
blinks
This is a cover to protect the circuit board as well as to prevent from
[Cause]
contacting to the live connections.
The stored data was damaged.
It can be used for the driver with mounting plate right angle type.
9 EEPROM error [Remedial action]
Contact your nearest Oriental Motor sales
Model: PADC-CVD
office.
[Cause]
CPU malfunctioned.
Lit CPU error
[Remedial action]
Cycle the power.
zz Alarm reset
When the power is cycled, the alarm will be reset. Before resetting an alarm,
always remove the cause of the alarm and ensure safety.
Accessories
12