Discharge of Conditions Documentation 9

CONSTRUCTION METHOD STATEMENT
JANUARY 2015
Prepared By:
Arcus Consultancy Services
7th Floor
145 St. Vincent Street
Glasgow
G2 5JF
T +44 (0)141 221 9997 l E info@arcusconsulting.co.uk

w www.arcusconsulting.co.uk
Registered in England & Wales No. 5644976

Construction Method Statement
Fleetwood Wind Turbine
TABLE OF CONTENTS
1 INTRODUCTION ........................................................................................................ 1
1.1 Background .................................................................................................... 1
1.2 The Site........................................................................................................... 1
1.3 Report Purpose and Structure........................................................................ 1
2 SCOPE OF WORKS ..................................................................................................... 2
3 MANAGEMENT / SUPERVISION STRUCTURE ............................................................ 3

3.1 Contact Details ............................................................................................... 3
3.2 Communications ............................................................................................. 5
4 HEALTH & SAFETY / ENVIRONMENTAL PROTECTION .............................................. 6

4.1 Health and Safety ........................................................................................... 6
4.2 Environmental ................................................................................................ 6
4.3 Guidance and References ............................................................................... 7
5 SITE RESPONSIBILITIES .......................................................................................... 8

5.1 Control of Access / Egress .............................................................................. 8
5.2 Site Working Hours ........................................................................................ 8
5.3 Welfare Facilities and Construction Compound ............................................. 8
5.4 Materials ......................................................................................................... 9
5.5 Plant ............................................................................................................. 10
5.6 Wheel Wash .................................................................................................. 10
5.7 Training/Qualifications ................................................................................ 10
5.8 Reinstatement of Temporary Works ............................................................ 10
5.9 Ecological ..................................................................................................... 10
5.10 Retention of Local Amenities ....................................................................... 10
6 POLLUTION RESPONSE PLAN .................................................................................. 11

6.1 Identified Pollution Risks ............................................................................. 11
6.2 Surface Water Management ......................................................................... 11
6.3 Chemical Spillage ......................................................................................... 12
6.3.1 General.............................................................................................................. 12
6.3.2 Diesel ................................................................................................................ 12
6.3.3 Oils and Greases ................................................................................................. 12
6.3.4 Site Toilets ......................................................................................................... 12
6.3.5 Other Chemicals ................................................................................................. 12
6.4 Concrete Spillage.......................................................................................... 12
United Utilities Arcus Consultancy Services Ltd

January 2015 Page i
6.5 Waste Management...................................................................................... 12

6.6 Dust Management ........................................................................................ 13
6.6.1 Excavation and earthworks .................................................................................. 13
6.6.2 Stockpiling of loose materials............................................................................... 13
6.6.3 Vehicle movement .............................................................................................. 13
6.7 Noise Management Plan ............................................................................... 14
6.8 Training/Qualifications ................................................................................ 14
6.9 Emergency procedures ................................................................................. 14
7 WORKS .................................................................................................................... 15

7.1 Site Investigation ......................................................................................... 15
7.1.1 Scope of Works .................................................................................................. 15
7.2 Road and Crane Hardstanding Construction ................................................ 16
7.2.1 Scope of Works .................................................................................................. 16
7.2.2 Special Arrangements ......................................................................................... 16
7.2.3 Documentation ................................................................................................... 16
7.3 Cable and Drainage Trenches ....................................................................... 17
7.3.1 Scope of Works .................................................................................................. 17
7.3.3 Documentation ................................................................................................... 17
7.3.4 Drainage Sequence of Work ................................................................................ 18
7.3.5 Cable Trench Sequence of Work .......................................................................... 18
7.4 Transformer and RMU Housing. ................................................................... 18
7.4.1 Scope of Works .................................................................................................. 18
7.4.3 Documentation ................................................................................................... 18
7.4.4 Sequence of Work .............................................................................................. 19
7.5 Construct Foundation ................................................................................... 19
7.5.1 Scope of Works .................................................................................................. 19
7.5.3 Documentation ................................................................................................... 19
7.5.4 Sequence of Work .............................................................................................. 20
7.6 Turbine Delivery and Erection ...................................................................... 21
7.6.1 Scope of Works .................................................................................................. 21
7.6.3 Documentation ................................................................................................... 21
7.6.4 Sequence of Work .............................................................................................. 22
7.7 Site Reinstatement ....................................................................................... 22
7.7.1 Scope of Works .................................................................................................. 22
7.7.3 Sequence of Work .............................................................................................. 23
Arcus Consultancy Services Ltd United Utilities

Page ii January 2015
7.8 Decommissioning ......................................................................................... 23
8 ACCESS TRACK DRAINAGE PLAN ............................................................................ 24

8.1 Site Description ............................................................................................ 24
8.2 Layout ........................................................................................................... 24
8.3 Drainage System Design .............................................................................. 24
8.3.1 Introduction ....................................................................................................... 24
8.3.2 Design Approach ................................................................................................ 24
8.3.3 Maintenance....................................................................................................... 25
9 SUMMARY AND CONCLUSION ................................................................................. 26

9.1 Summary ...................................................................................................... 26
9.2 Conclusion .................................................................................................... 27
9.3 Appendices to the Construction Method Statement .................................... 27
10 APPENDIX A – SITE LAYOUT PLAN AND DRAWINGS ............................................ 28
11 APPENDIX B – PROJECT PROGRAMME.................................................................. 29
13 APPENDIX C – ACCESS ROAD AND CRANE PLATFORM SPECIFICATION .............. 30
14 APPENDIX D – ELECTRICAL SPECIFICATION ....................................................... 31
15 APPENDIX E – ELECTRICAL SUB-STATION SPECIFICATION ................................ 32
16 APPENDIX F – TURBINE WEIGHTS AND DIMENSIONS ......................................... 33

January 2015 Page iii
1 INTRODUCTION
1.1 Background
This Construction Method Statement (CMS) has been prepared by Arcus Consultancy
Services (Arcus) at the request of Lancashire County Council. It is intended provide the
information requested in the Planning Conditions for the erection of a single wind turbine
by Fleetwood Wind Turbine LLP, and represent good construction practice given the
location and environment of the site.
The purpose of this CMS is to ensure that safeguards are put in place to minimise any
risks in the construction of the wind turbine.
This CMS provides a summary and explanation of the construction activities and
methodologies that will be employed on site, with design drawings attached as
appendices. The sequencing of contractors on site, and the approaches that will be
taken to minimise the impact of the project’s construction on the surrounding area, are
also included within this report.
1.2 The Site

The proposed wind turbine is located at Fleetwood within the existing waste water
treatment works on Jameson Road which lies in an area dominated by industrial and
residential development. A landfill site lies immediately to the east of the site beyond
Jameson Road and Wyre dock lies to the north. Fleetwood is located approximately 10
km north of Blackpool and within the planning remit of Lancashire County Council. A Site
Location Drawing is included in Appendix A.
The proposed wind turbine development consists of the supply, delivery, erection and
commissioning of a single EWT DW54 wind turbine and associated roads, crane
hardstanding, foundation, drainage system, buried cables and sub-station building.
The delivery route would either be from Fleetwood Port (depending on its suitability) then
via the A585, Fleetwood Road then Jameson Road. The alternative is from the M55 via
the A585 and Fleetwood Road then Jameson Road. The existing waste water treatment
works access from Jameson Road would be utilised. The existing on site roads would be
used where practicable and new onsite access track constructed where necessary.
The grid connection for the wind turbine will be made to the existing substation located
onsite. The wind turbine will be connected to an adjacent control kiosk via underground
cabling. Cabling would exit this building and connect to the existing onsite substation.
1.3 Report Purpose and Structure

The different elements of the project have been given full consideration and within this
CMS have been divided into the following sections:
x Scope of Works;
x Management / Supervision Structure;
x Health & Safety / Environmental Protection;
x Site Responsibilities;
x Pollution Response Plan;
x Works;
x Access Track Drainage; and
x Summary and Conclusion.

January 2015 Page 1
2 SCOPE OF WORKS
The work will be let as 5 separate construction contracts as follows: -
x The main turbine contract will be let to EWT. This covers supply, erection and
commissioning of the wind turbine.
x The foundation work above the ‘competent bearing surface’. This contract excludes
disposal of surplus excavated material, landscaping of the immediate area, and
reinstatement of any affected crane hardstanding which would fall into the civil
engineering Balance of Plant (BOP) contract.
x The civil engineering BOP work will be undertaken by a contractor appointed
following a tender process. The civil engineering work associated within the
development includes the construction of access tracks, crane hard standing,
drainage, cable trenching, substation ground preparation and substation foundation.
x The electrical engineering BOP work for the provision of on-site cabling and other
electrical equipment will appointed following a tender process.
x The grid connection contract has been awarded to Electricity North West.
The construction methods and sequencing defined in this CMS are based on principles of
construction gathered from experience of similar types and scale of projects with which
the design team have been involved.
The CMS will form part of the BOP construction contracts. The Contractors will be
required to advise the Client if they intend to vary from the proposed methods.
The Client's Engineer will determine whether the variation represents a material change
to the CMS, and will either instruct the Contractors to comply with the CMS, or notify
Lancashire County Council of a change.
For an overview of the project sequencing, reference should be made to the current
programme, shown in Appendix B.

Page 2 January 2015
3 MANAGEMENT / SUPERVISION STRUCTURE

The Principal Contractor manages the health, safety and welfare system for the project
during the construction phase. They will take all reasonable steps to avoid risks to
employees, contractors and all others who may be affected.
Good management of Health and Safety is achieved by:
x Detailed forward planning;
x Good communication;
x Motivation of the team by the team;
x A strong sense of discipline;
x Training; and
x Measurement and review of performance.
The system will be structured to ensure that all personnel on site, and those involved in
the development, have a clear understanding of what is expected and the roles of each
individual.
The structure of the Construction Management team responsible for works on site is
shown below.
Client
UnitedUtilities
CDMCoͲOrdinator
ArcusConsultancy
Services
ProjectManager
ArcusConsultancy
Services
PrincipalContractor ElectricalContractor GridContractor TurbineContractor

CivilEngineeringBOP ElectricalEngineering GridConnectionWorks TurbineErectionand
Contractor BOPContractor ElectricityNorthWest Commission(EWT)
3.1 Contact Details

The contact details for the key personnel are as follows:
United Utilities Renewable Energy Ltd
Fleetwood Wind Turbine. Contact: Mr Gregor Hogarth – Energy Manager
1st Floor Haweswater House
Lingley Mere Business Park
Lingley Green Avenue
Warrington, WA5 3LP

January 2015 Page 3
Tel: 01925 237123 Mob: 07818 580662

e-mail: Gregor.Hogarth@uuplc.co.uk
SITE CONTACT
Stuart Hartley - Construction Manager
United Utilities Renewable Energy Ltd
1st Floor Haweswater House
Lingley Mere Business Park, Lingley Green Avenue, Warrington, WA5 3LP.
Tel: 01925 237236 Mobile :- 0782 7277052
e-mail: stuart.hartley@uuplc.co.uk
PROJECT MANAGER
Arcus Consultancy Services, Contact: Tomos Ap Tomos
7th Floor, 145 St. Vincent Street, Glasgow, G2 5JF.
Tel 0141 8470340 Mob: 07770 884293 Fax: 0141 221 5610
e-mail: tomosa@arcusconsulting.co.uk
CDM CO-ORDINATOR
Arcus Consultancy Services, Contact: Simon Shillington
7th Floor, 145 St. Vincent Street, Glasgow, G2 5JF.
Tel 0141 8470340 Mob: 07894 451 311 Fax: 0141 221 5610
e-mail: simons@arcusconsulting.co.uk
PRINCIPAL BALANCE OF PLANT CIVIL AND ELECTRICAL CONTRACTOR
*SUBJECT TO TENDER*
TURBINE CONTRACTOR
Emergya Wind Technologies UK Limited, Contact: Mr Mark Peebles
83 Princes Street
Edinburgh
EH2 2ER
United Kingdom
Tel: 0131 247 6720
e-mail: m.peebles@ewtdirectwind.com

Page 4 January 2015
GRID CONTRACTOR
Electricity North West
Contact: Bill Halliwell
Hartington Road
Preston
PR1 8AF
Tel: 01772 848610
e-mail: bill.halliwell@enwl.co.uk
3.2 Communications
At all times there must be good communications between the parties. On site the
Principal Contractor will be responsible for all contractors and any issues/conflicts should
be brought to their attention in the first instance. The overall project programme is the
responsibility of the Project Manager, in consultation with the Principal Contractor and the
Client. Any wider technical and programme issues will be managed by the Project
Manager.

January 2015 Page 5
4 HEALTH & SAFETY / ENVIRONMENTAL PROTECTION

This is a notifiable project under the CDM (2007) regulations and will be notified to the
Health and Safety executive. As such a Health and Safety Plan is required.
In this instance it is proposed that the Health and Safety Plan will set out the Health,
Safety and Environmental constraints relevant to this construction project, with the
Environmental constraints having been drawn from the Environmental Report, Consultee
recommendations, planning conditions and liaison with the Environment Agency (EA).
4.1 Health and Safety

A pre-tender Health and Safety Plan will be produced and provided to the Principal
Contractor who will develop this into a Construction Phase Plan (CPP).
The CPP highlights the health, safety and environmental considerations relating to the
proposed works and defines the controls to be implemented to ensure a safe system of
work.
It is the responsibility of the Principal Contractors to provide a CPP that demonstrates
how the conditions and hazards on site (and any others that may become apparent) are
to be managed during their phase of the project. This is to be done with regard to the
Health and Safety at Work Act and the Construction (Design and Management)
Regulations 2007.
In addition, all sub-contractors are to provide the risk assessments and method
statements pertaining to their works for review. This is to be done prior to works
commencing, with sub-contractors expected to carry out their activities in accordance
with the site rules and good industry practice.
The CPP will be developed to take full cognisance of all relevant Health and Safety
regulations including, inter alia, the following indicative list:
The Health and Safety at Work Act (1974);
The Management of Health and Safety at work Regulations (1992);
The Construction (Design and Management) Regulations (2007);
The Provision and use of Work Equipment Regulations (1992);
The Construction (Health, Safety and Welfare) Regulations (1996);
The Confined Spaces Regulations (1997);
The Control of Substances Hazardous to Health (COSHH) (1999);
Avoiding Danger from Underground Services, HSG47, HSE, 2000 ;
Avoidance of danger from overhead powerlines, HSE, GS6, 1997; and
Environmental Protection Act 1990.
Safety Management is an integral part of the Construction Management process and clear
lines of responsibility will be established. The Principal Contractors must develop clear
Health and Safety procedures for all aspects of their works and must ensure that these
are enforced.
A full controlled copy of their CPP must be kept on site at all times.
4.2 Environmental
A detailed list of all the environmental issues that will be managed on site, including:
x Ensuring everyone on site is aware of their responsibilities and liabilities.
x A system of site induction making sure that everyone is aware of project
environmental issues and environmental standards.
x Site personnel being made aware of spill or other contamination response procedures
and storage requirements.
x Adequately protecting the site against vandalism, theft and breakage.

Page 6 January 2015
x Identifying nearby rivers, streams or ground water etc, and ensuring they are
inspected regularly.
x Drains are appropriately marked to distinguish them.
x Fuel bunds and/or internally bunded tanks are provided.
x There is a defined waste storage area.
x Displaying environmental induction.
x Displaying warning signs on site prominently.
A good environmental practice on site has many benefits; environmental, social and
economic. These measures will include noise reduction, careful sighting of on-site
facilities and waste management.
4.3 Guidance and References

CIRIA C503 – Environmental Good Practice – Working on site (1998)
CIRIA C504 – Engineering in glacial tills (1999)
CIRIA C515 – Groundwater control – design and practice (2004)
CIRIA C522 – Sustainable Drainage Systems – Design Manual for England and Wales
(2000)
CIRIA C523 – Sustainable Drainage Systems – Best Practice Manual (2001)
CIRIA C648 – Control of Water Pollution from Linear Construction Projects – Technical
Guidance
CIRIA C649 – Control of Water Pollution from Linear Construction Projects – Site
Guidance
CIRIA C650 – Environmental good practice on site (2nd edition, 2005)
CIRIA C697 – The SUDS Manual
EA PPG1 – General Guide to the prevention of pollution
EA PPG6 – Working at construction or demolition sites
EA PPG13 – Vehicle Washing and Cleaning
EA PPG21 – Pollution incident response planning
Drainage Impact Assessment – Guidance for Developers and Regulators (DP 300 3/02)
Control of Dust from Construction Activities – Kukadie at al. BRE/DTI (2003)
CIRIA C528 – Environmental Handbook for building and civil engineering projects – Part 2
C Construction
CIRIA C532 – Control of Water Pollution from construction sites – Guidance for
consultation and construction
CIRIA X108 – Drainage of Development Site – A Guide
The control of pollution (Oil Storage) (England) Regulations 2001
Lifting Operations and Equipment Regulations 1998

January 2015 Page 7
5 SITE RESPONSIBILITIES
The key areas of responsibilities during work on site are as detailed in the following
sections.
5.1 Control of Access / Egress

The Principal Contractor will be responsible for the control of access and egress from the
site. All visitors and contractors on first arrival at site will report to the Site Manager’s
office where they will be inducted on site rules / information and, if appropriate,
accompanied onto site. The site rules / information will include the following:-
x Designated area on site for site personnel’s vehicles;
x Procedures to ensure delivery vehicles don’t queue outside the site boundary;
x Traffic restrictions on and around the site;
x Delivery vehicle engines to be turned off while waiting to be unloaded; and
x The location of storage areas on site will reflect the sites needs but will take into
account the sensitivities of neighbouring buildings and occupants.
In addition, warning boards will be erected at the site entrance prohibiting unauthorised
access and advising visitors of risks and providing contact numbers in case of any
problems.
5.2 Site Working Hours

The permitted working hours for construction machinery and construction traffic in the
planning consent is 08.00 to 18.00 Monday to Friday, and 08.00 to 13.00 on Saturdays
and at no other times nor on Sundays or Bank Holidays.
The likely site working hours will generally be 08.00 to 16.30 Monday to Friday, through
winter months and 08.00 to 18.00 in the summer months. Bank holidays and weekends
are not normally worked. There may be operational requirements to work outside these
times, but then only in accordance with the planning condition.
5.3 Welfare Facilities and Construction Compound

During the construction phase of the project appropriate welfare facilities will be in place
for the number of staff on the site.
A temporary welfare facilities (a fenced area totalling around 800m2) area shall be
situated to the south west of the turbine site area between an existing site road and
boundary fence. A materials storage area including storage for excavated soil will be
situated to the east of the compound and will also extend to approximately 800m2. The
temporary welfare facilities area will house the site manager’s office with mess facilities
and a drying area, self-contained toilet facilities, an electrical generator and a bunded
fuel storage / refuelling area. The temporary construction compound will house a material
storage area and parking for personal transport and plant.
Both areas will be constructed with hardcore rock to provide a suitable and level working
platform. Site office cabins will be founded on timber sleepers, laid directly onto the
hardcore. The locations for the temporary areas are as shown on the Site Layout
drawings which are attached in Appendix A.
The Site Management Team will be responsible for the following list of site issues.
Good housekeeping
x Segregating different types of waste as it is produced and arrange frequent removal;
x Keeping the site tidy and clean, as a tidy site is a safe site;
x Ensuring that no wind-blown litter or debris leaves site;
x Ensuring that material and plant storage areas are properly managed; and

Page 8 January 2015
x Ensuring site is secure.

Security measures
x Ensure that potentially hazardous materials are well secured;
x Securing plant to prevent vandalism and immobilise plant and equipment over night;
x Monitoring movement of people on and off site;
x Positioning the site manager’s office to give a good view of the site; and
x Ensuring that appropriate clean-up is undertaken promptly.
Following commissioning of the wind turbine, the construction compound facilities will be
removed and the area returned to its original land use.
5.4 Materials
The Site Management Team will be responsible for the following tasks:
x Ordering the correct quantity of materials to arrive when they are needed to reduce
the required storage time and risk of damage and theft;
x Establishing in what form materials will be delivered, so that the appropriate
unloading plant can be arranged and space set aside;
x Ensuring deliveries are received by a member of site personnel who is able to carry
out a quality inspection, and ensure that the materials are unloaded to an appropriate
place and take action if an accident occurs; and
x Selecting packaging materials for deliveries that can assist effective/secure storage
and movement of materials on site.
It should be noted that COSSH regulations will be observed by staff on site at all times.
During the construction, small quantities of fuel oil will be stored on site. This will be
stored in a bunded bowser which can only be sucked out with a pump these will be
located on an area of hard-standing adjacent to the site office. Oil spill soak up pads will
be stored in the site office, should there be any minor spillages.
Any waste topsoil will be disposed of appropriately. Excess top soil (excluding peaty
topsoil) not stockpiled for later reinstatement is to be spread over adjacent land. The
topsoil shall consist of friable surface soil reasonably free of grass, roots, weeds, sticks,
rocks or other unsuitable materials.
Spreading shall not be performed when the ground or topsoil is frozen, excessively wet or
otherwise in a condition detrimental to uniform spreading operations. Surfaces
designated to receive a topsoil application will be lightly scarified prior to the spreading
operation. Where compacted earth fills are designated to be topsoiled, the topsoil shall
be placed concurrent with the earth fill and shall be bonded to the compacted fill with
compacting equipment.
Following the spreading operation, the topsoil surface shall be left without ruts or surface
irregularities that could contribute to concentrated water flow down slope.
Any non-hazardous waste produced, primarily relating to packaging and off cuts, would
be stored in a covered skip and disposed of to an appropriate landfill. Re-vegetation of
working areas will occur as soon as possible after construction.
All soil and materials stockpiles will be removed within three months of the project
becoming operational. Geology maps and previous site investigation for the area and
waste water treatment works suggest that the turbine location is likely to be underlain by
Made Ground consisting of sandy gravel and limestone hardcore to a maximum depth of
3 mbgl. Previous site investigations in the area have demonstrated that the Made Ground
consists of various materials including PFA, construction spoil, domestic refuse and
demolition rubble.

January 2015 Page 9
5.5 Plant
All contractors’ plant will be well maintained, have up-to-date test certificates and where
appropriate plant will be insured.
5.6 Wheel Wash

All vehicles leaving site are to be checked and where applicable wheels should be cleaned
to prevent mud and other debris being deposited on the public road. In the event that
any mud or debris is inadvertently deposited on the public road immediate action will be
taken to clear it up. A mechanical lorry sweeper will attend site as required.
5.7 Training/Qualifications
All contractors on site will carry current construction industry tickets and at all times at
least one person on site will have an up-to-date construction supervision ticket. During
the main element of the turbine erection there will be a trained first aider on site.
5.8 Reinstatement of Temporary Works

Reinstatement of these areas involves the removal of all temporary works once the
relevant phase of construction is complete. The original excavated material should then
be reinstated, compacted, and the original topsoil replaced on top of the compacted
‘overburden’ material. The area should be returned to its original land use.
5.9 Ecological
General best practice in regard to ecological elements of the Development will be
implemented as outlined in Section 7 of the Extended Phase 1 Report within Appendix C
of the Environmental Report (November 2013). Checking surveys will be undertaken for
active nests if site works are to commence during the bird breeding period (March –
August inclusive) and for badger setts; should a sett be identified within 30 m of the
works area a license will be obtained from Natural England prior to the start of any
works.
Any records of protected species within or adjacent to the works area will be noted in the
site diary. Should evidence indicating the presence of such species be recorded within or
in close proximity to the works area, works will cease in that area immediately and the
project ecologist will be contacted for advice as to how to proceed.
In addition, an experienced ecologist will provide a pre-commencement briefing to all on
site contractors.
An Environmental Management Plan detailing landscaping works will be submitted prior
to the start of any works.
5.10 Retention of Local Amenities

No works shall take place to any of the trees out with the site boundary.
All vehicles should adhere to the access tracks constructed for the project. These will be
constructed to meet clearances required for all vehicles associated with the site.

Page 10 January 2015
6 POLLUTION RESPONSE PLAN

The Pollution Response Plan has been developed to identify and minimise the risk of
pollution on site during the development and the consequences of any incident and has
been developed in accordance with PPG21.
The Pollution Response Plan provides details of the site and the names and roles of the
key people involved in the project, including contact details in case of an emergency.
The plan contains a pollution risk assessment, identifies what chemicals, products and
waste may be on site during the development and outlines the Emergency procedures.
The plan also includes a site drainage plan which indicates the layout of the site and
access details.
6.1 Identified Pollution Risks

In developing the CMS an assessment of potential impacts on surface water hydrology
was carried out, this was considered to be the main pollution risk from a project such as
this. Table 3 below summarises the main risks identified.
Table 3: Pollution Risks
Effect Comments
Physical changes to overland drainage (including The new track is short and traverses a relatively
flow). flat section of land.
Introduction of particulates into watercourses. Best practice procedures will be used to minimise
this risk.
Contamination of surface waters from fuels/oils Best practice procedures will be used to minimise
used by plant. this risk.
Groundwater inflows to the excavated foundation On-site investigation will provide initial indications
during turbine construction. as to the likelihood for this. Suitable mitigation
should minimise this risk further.
Any consequent drawdown of groundwater table BGS maps and on-site investigative studies will
and its possible effect on surrounding indicate the potential for this. Suitable mitigation
watercourses or private water supplies should minimise this risk further.
Contamination of groundwater by fuels/oils used Best practice procedures will be used to minimise
by plant. this risk.
6.2 Surface Water Management

Essential mitigation measures relevant to controlling erosion and runoff during
construction are described in the Environment Agency`s pollution prevention guidance
and include the following:
x Scheduling construction activities to minimize the area and period of time that
soil will be exposed, particularly during winter periods;
x Installation of cut-off drains, or excavated material as bunds, around the
working areas to intercept uncontaminated surface runoff and divert it around the
works;
x Minimize the stockpiling of materials and locating essential stockpiles as far away as
possible from watercourses, and
x Re-vegetation of foundation and crane pad working areas as soon as possible after
construction.

January 2015 Page 11
A drainage plan has been produced to manage all surface water in line with the CIRIA
C697 ‘The SUDS Manual’. This drainage plan is attached in Appendix A. The drainage
scheme has been designed to minimise the risk of pollution to the area from the site.
The drainage scheme will be implemented as soon as practicable.
6.3 Chemical Spillage

There will be no long term storage of oils and diesel on site. Where oils and diesel are
brought on to site for refuelling or maintenance, these operations will be carried out in
designated areas of hard standing. Diesel will be stored only in double skinned bowsers.
Spill kits will be on site and, for ease of access, located in the site office. Contingency
plans will be in place for dealing with a spillage should a spillage occur.
6.3.1 General
COSHH regulations will be observed at all times on site.
6.3.2 Diesel
Diesel will be stored in a bunded bowser which can only be sucked out by a pump
(cannot be emptied by gravity). Operatives must wear gloves in addition to their normal
PPE when refuelling machines. This bowser will be stored in the designated area adjacent
to the site office, this will be the only area where refuelling is permitted. Spillage soak up
pads will be in the site office should there be any minor spillages.
6.3.3 Oils and Greases

Small amounts of oil and greases required for maintenance of plant will be stored in a
lockable cabinet within the site cabin. Any maintenance activities will be carried out in
the designated area adjacent to the site office. Operatives must wear gloves in addition
to their normal PPE when carrying out any maintenance activities. Oil spillage soak up
pads will be in the site office should there be any minor spillages.
6.3.4 Site Toilets

Site toilets will be of self-contained ‘portaloo’ type with no local discharge of waste.
6.3.5 Other Chemicals

Supplier's instructions will be followed at all times. Valuable or hazardous materials will
be securely stored out of site. Lightweight materials will be stored to minimise the risk of
wind damage.
6.4 Concrete Spillage

Concrete will be batched offsite and transported to the site in standard concrete wagons.
No washout will occur on site, but back at the batching plant of origin, with the exception
of minimal chute washout. A special lined skip will be provided on the hard standing at
each pour location to capture all washout water from the concrete wagon chutes and
tools. Skip contents will be removed from site by the contractor for responsible disposal.
6.5 Waste Management

Small quantities of non-hazardous waste will be produced, primarily relating to packaging
and offcuts. This will be stored in a covered skip and disposed of to an appropriate
landfill.

6.6 Dust Management

Good practice measures will be adopted at the construction site to control the generation
and dispersion of dust such that significant impacts on neighbouring habitats are
minimised. The hierarchy for mitigation will be:
x Prevention;
x Suppression;
x Containment.
All parties on site have a duty to ensure that neighbours and passers-by are not
inconvenienced by dust resulting from site activities. The Site Management Team should
be informed immediately if it is considered that conditions or work practices could give
rise to dust-blow outside the site boundary. Extra care should also be taken whenever
pedestrians are seen to be in the vicinity of infrastructure corridors or excavation areas
on site.
The following sections provide detail on the management and monitoring of dust during
the construction of the Development.
6.6.1 Excavation and earthworks

Excavation and earthwork activities can be a potential source of dust if they are not
properly controlled. The following mitigation methods will be adopted on site:
x All dusty activities will be damped down, especially during dry weather;
x Working areas will be stripped as required in order to minimise exposed areas;
x During excavation works drop heights will be minimised to control the fall of materials
reducing dust escape; and
x Temporary cover may be provided for earthworks if necessary, and completed
earthworks and other exposed areas will be covered with topsoil and re-vegetated as
soon as it is practical in order to stabilise surfaces.
6.6.2 Stockpiling of loose materials

The use of long-term stockpiles on site will be avoided wherever possible unless it
performs the function of visual or noise screening. If necessary, the following measures
will be in place:
x Ensure that stockpiles exist for the shortest possible time;
x Material stockpiles will be low mounds without steep sides or sharp changes in shape;
x Wherever possible, stockpiles will be kept securely sheeted;
x Material stockpiles will be located away from the site boundary, sensitive receptors,
watercourses and surface drains;
x Material stockpiles will be sited to account for the predominant wind direction and the
location of sensitive receptors; and
x Any long term stockpiles will be seeded or turfed to stabilise surfaces.
6.6.3 Vehicle movement

Haulage routes both within and outside the site will be damped down when required.
This is particularly important for locations close to residential properties or other
sensitive receptors. The following mitigation methods will be adopted on site:
x At suitable intervals, a mobile sprinkler system will be employed to damp
down roads and construction areas;
x The use of a mechanical road sweeper on the sealed roads on the approach to the
site may also be required during periods of dry weather; and
x An appropriate speed limit will be imposed around site to prevent excessive
generation of surface dust on unsealed routes.

6.7 Noise Management Plan

Operating plant noise will be kept within the standards and time periods dictated for the
site. Any non- complying plant will be stopped and stood down until it can be rectified or
removed from the site.
The British Standard which gives guidance on noise from construction and mineral
working sites is BS5228. This document does not specify absolute noise limits relating to
construction activities; however it does provide detailed guidance on the steps that can
be taken to minimise potential noise & vibration effects. Reasonable mitigating measures
are as follows:
x Construction activity will be restricted to the hours outlined in Section 5 and in
accordance with the planning conditions.
x A site agent will be available on site during construction hours as a point of contact
for any potential noise complaints;
x Care will be taken to choose machinery with low sound emissions where feasible;
x Plant will, as far as possible, be oriented away from the nearest noise sensitive
receptor;
x Equipment and vehicles should not be kept running when not in use;
x When loading and unloading material, attempts shall be made not to drop material
from a height; and
x All equipment shall be well maintained.
Any noise complaints shall immediately be directed to the site agent. Depending on the
nature of the complaint, the initial response could be to immediately cease the activity
until suitable mitigation measures have been put in place and agreed with the affected
individual.
6.8 Training/Qualifications
All contractors on site will carry current construction industry tickets and at all times at
least one person on site will have an up-to-date construction supervision ticket. During
the main element of the turbine erection there will be a trained first aider on site. All
contractors will undergo a site induction before being allowed to access the site. The
above pollution control measures will be included in the induction training.
6.9 Emergency procedures

The Principal Contractor will have a nominated site manager who will be responsible for
dealing with any emergency that may occur.
All emergency equipment, first aid equipment, fire fighting equipment, PPE and oil soak-
up pads will be stored in the site office. There may be some additional equipment such
as fire extinguishers and first aid kits stored in contractor’s vehicles.
Only staff trained in fire fighting will be allowed to tackle a fire. A suitable range of fire
extinguishers will be available in the site office and carried in contractors vehicles.
It is not anticipated that any substances posing particular risks to health will be brought
on site. However, if this changes a risk assessment will be carried out and any
appropriate mitigation will be put in place.
Clear instruction sheets for any spill kits, drain blockers and any other pollution control
equipment considered appropriate will be stored with the equipment.
A list of emergency contact numbers will be pinned to the site office notice board.
Any emergency should be recorded on an incident report. In the unlikely event of a
major pollution incident, the incident will be reported to the local EA office.

7 WORKS
The construction methods and sequencing outlined in this section are based on carefully
considered principles of construction gathered from experience of similar types and scale
of project. It should be borne in mind that construction methodology could vary from
that described depending on the particular contractors’ resources, plant ownership and
preferred method of working. The appointed contractor will be required to provide
specific Method Statements for works for inclusion in the Construction Phase Plan.
7.1 Site Investigation
7.1.1 Scope of Works

The site investigation has been carried out in line with BS5930 and consists of a desk
study, covering all available current and historic site data, as well as the intrusive
ground investigation. SLR Consulting and Allied Exploration and Geotechnical (AEG) have
carried out the intrusive ground investigation.
Risks Assessment
Risk Mitigation
Drilling Rig Drilling Rig Operator are fully trained and experienced with the
appropriate CPCS tickets.
Operator must wear full PPE at all times.
Boreholes will be delayed in event of heavy rainfall.
Site Traffic Any reversing lorries / abnormal vehicles will have a reversing horn and a
banksman.
Hazardous Chemicals COSHH regulations will be observed at all times on site. The only
hazardous chemical on site will be gas oil and it will be stored in a bunded
bowser which can only be sucked out by a pump (cannot be emptied by
gravity). Operatives must wear gloves in addition to their normal PPE
when refueling machines. Oil spillage soak up pads should be used if there
are any minor spillages.
Sequence of Work
x Drilling Rig unloaded from the delivery vehicle and maneuvered to proposed turbine
location;
x Drill positioned over proposed turbine location;
x Boreholes sunk by rotary drilling methods at turbine location;
x Store borehole samples; and then
x Reload onto delivery vehicle.
The depths of the boreholes, the descriptions of the strata encountered and comments
on the ground water conditions were recorded in borehole and trial pit records.
Disturbed samples were taken and dispatched, together with the rock cores, to the
laboratory for examination and testing. Each sample was uniquely identified and a
transmittal note system used throughout sample transfer. A nominal standpipe was
installed in the borehole with ground water levels recorded.

7.2 Road and Crane Hardstanding Construction

To construct roads and crane hard-standings as shown in Appendix A and C.
Roads to have 4m wide running surface, increased to a maximum 5.7m at bends
(clearance width), with a minimum bend radius of 20m and a maximum axle load rating
of 16.75 tonnes.
7.2.2 Special Arrangements

Material to be sourced from off-site quarry or similar and imported.
7.2.3 Documentation
Site Layout, Appendix A.
EWT Specification, Appendix C.
Contractor's design and method statements for each aspect of the operation produced by
the design and build contractor.
Risks Assessment
Risk Mitigation
Excavator Excavator’s operators are fully trained and experienced with the
No personnel allowed within swing area.
Dumper Dumper driver will be as above.

Driver must wear full PPE at all times.
Opening of excavations will be delayed in event of heavy rainfall.
Site Traffic All site traffic must report to site office.

Any reversing lorries will have a reversing horn and a banksman.
hazardous chemical on site will be gas oil and it will be stored in a
bunded bowser which can only be sucked out by a pump (cannot
be emptied by gravity). Operatives must wear gloves in addition to
their normal PPE when refueling machines. Oil spillage soak up
pads should be used if there are any minor spillages.
Working near overhead lines Where construction work is within 6m of an overhead line,
‘goalposts’ will need to be erected and specially restricted vehicles
may need to be used or a line shut down may need to be arranged.
Sequence of Work
x Top soil to be stripped, some to be stockpiled along route of road and hardstanding
for later partial reinstatement, the remainder to be spread out over adjacent field;
x TX160 geogrid reinforcing or similar to be laid over area of crane hardstanding and
lengths of road where the sub-soil shows a bearing strength California Bearing Ratio
(CBR) of less than 5;
x Drainage to be dug as indicated in Appendix A and as agreed on site with contractor;

x Aggregate to be spread out a minimum of 300mm deep across crane hardstanding

area and sections of new road, as well as sections of existing track with a less than
required width;
x Road and crane hardstanding to be compacted in accordance with Series 800,
Volume 1 of the Specification for Highway Works;
x A surface course of Type 1 or equivalent is to be spread out 50mm deep across crane
hardstanding, sections of new road and existing track. Roads to be ‘cambered’ at
2.5% towards drainage;
x Road and crane hardstanding to be compacted with vibrating roller; and then
x Road and crane hardstanding to be plate tested to prove bearing capacity.
7.3 Cable and Drainage Trenches

Drainage trench works to provide either French drains up to 1m deep or swales up to
500mm deep, dependent upon local conditions, alongside the access track and
hardstandings. Cable trench works to provide trenches 1.2m deep for buried cables from
the sub-station building to the wind turbine. Cables are to include 4 x single-core 415 volt
XLPE cables, earth strip (50mm2 or greater) copper, multicore communication cable and
fibre optic cable. The cable installation will be undertaken by an electrical contractor.

All trenches in which cables are laid shall be backfilled with adjacent subsoil and finished
with topsoil that has been graded to remove stones before the replacement of turf that
was removed to enable the trenches to be excavated.
Electrical contractor to co-ordinate with foundation contractor, sub-station builder and
Electricity North West to ensure timing of work is appropriately scheduled.
7.3.3 Documentation
x Track and drainage layout and sections are provided in Appendix A.
x Cabling layout and sections are provided in Appendix A.
x EWT specification is provided in Appendix D.
Contractors design and method statements for each aspect of the operation produced by
Risks Assessment
Risk Mitigation
Deep excavation Trenches will be opened immediately prior to cable installation and
backfilled as soon as possible. Drainage trenches will be similarly
completed as quickly as possible. Any unattended excavations to be
clearly marked with hazard warning tape.
Manual handling Any persons required to carry out manual handling will be trained in
manual lifting and wear the correct PPE.

Risk Mitigation
hazardous chemical on site will be gas oil and it will be stored in a
bunded bowser which can only be sucked out by a pump (cannot be
emptied by gravity). Operatives must wear gloves in addition to their
normal PPE when refuelling machines. Oil spillage soak up pads should
be used if there are any minor spillages.
7.3.4 Drainage Sequence of Work

x French drains to be excavated up to 1m depth (dependent upon local conditions),
swales to be excavated up to 500mm depth (dependent upon local conditions), with
spoil to be stockpiled and spread out over adjacent fields;
x 40mm clean aggregate to be laid to 100mm depth in the French drain, or similar to
achieve required fall in pipe. Walls of swales to be pushed back to a gradient of 1:3;
x Terram-wrapped perforated pipe to be laid in French drain; and then
x 40mm clean aggregate laid in French drain to finished level.
7.3.5 Cable Trench Sequence of Work

x Trenches to be excavated to 1.2m, with spoil stored on the uphill side of the trench to
prevent surface runoff reaching the trench;
x Sand bedding to be laid to 150mm in the bottom of the trench;
x Power cables and fibre optic cable to be laid in bottom of trench;
x A further 300mm of sand to overlay main cables with earth tape and warning tape to
be installed at this level;
x A further 100mm of sand to be laid over the above before final reinstatement;
x All cables to be terminated; and then
x Customers RMU circuit breaker to be installed in sub-station building.
7.4 Transformer and RMU Housing.

To construct transformer and RMU housing and fencing as per outline specification and
detail shown in Appendix E.

None.
7.4.3 Documentation
Outline Technical Drawing, Appendix E.
Risks Assessment
Risk Mitigation

Risk Mitigation
Deep excavation Trenches will be opened immediately prior to cable installation and
backfilled as soon as possible. Any unattended excavations to be clearly
marked with hazard warning tape.
Manual handling Any persons required to carry out manual handling will be trained in
when refueling machines. Oil spillage soak up pads should be used if there
are any minor spillages.
7.4.4 Sequence of Work

x Ground to be excavated to approximately 1.2m with top soil to be stripped and
stockpiled;
x Foundation formation layer to be engineering fill laid to 150mm thickness and
compacted;
x Lay concrete pad foundation, concrete plinth and foundation walls;
x Install circuit breaker;
x Pre-fabricated building to be craned into position;
x Main electrical components fit out;
x Cables to be installed and equipment energised;
x Earthing strip to be installed;
x Excavated soil to be used to back-fill around sub-station with surplus spread over
adjacent fields; and then
x Earthing test to be undertaken.
7.5 Construct Foundation

To provide competent bearing foundation in accordance with EWT requirements.

None.
7.5.3 Documentation
Foundation Technical Drawings will be produced by the Design and Build Balance of Plant
Contractor.
Risks Assessment
Risk Mitigation


Risk Mitigation

Deep excavation Sides will be at a safe gradient to allow people to walk in and out.
Ground Water Ground water is anticipated on this site. In the case of groundwater being
present, SUDS including settlement lagoons will be implemented.
Lifting (Manual) for Any persons required to carry out manual handling will be trained in
Steel Fixing manual lifting and wear the correct PPE.
Lifting (Mechanical) All heavy components including the (shuttering and reinforcements) will
be delivered to site on a flat-bed lorry and either craned direct into
position with a lorry mounted Hiab or craned into position using an
excavator.
Any machinery used for lifting will carry an appropriate test certificate. All
lifting will be undertaken using appropriate ties for lifting.
Concrete Washing facilities will be on site and PPE should be used.
when refuelling machines. Oil spillage soak up pads should be used if
there are any minor spillages.

x Excavate perimeter trench to full depth of ground improvement. Lay perforated pipe,
dig sump and pump ground water away (only required if ground water is
encountered);
x Excavate to formation level, batter sides of excavation to a stable and safe gradient;
x Deposit spoil in stockpile to one side;
x Build up to underside of foundation with Type 1 or similar, compacting in layers;
x Concrete blinding layer slab installed at formation level, to be laid to 100mm
thickness;
x Bolt-cage and Steel reinforcement to be set up and fixed in position (as per
construction dwgs);
x Earthing strip connected to steel reinforcement;
x Shuttering to be craned into position and fixed around the steel reinforcement, with
the earthing strip left exposed to soil;
x Concrete to be poured over steel reinforcement into the shuttering in one continuous
pour, vibrating the concrete to ensure the concrete is aerated and compacted;
x Shuttering to be removed and any blemishes on the concrete to be patched up;
x Backfill foundation over-burden and compact the backfill;
x Replace the top soil over the foundation; and
x Earthing test to be undertaken.

7.6 Turbine Delivery and Erection

This section is written from the view of managing the site works and co-ordinating the
work on site and is not a detailed method statement for the erection and commissioning
of the turbine.

To deliver and erect the turbine as per EWT specification.

None.
7.6.3 Documentation
EWT Turbine Weights and Dimensions data sheet, Appendix F.
EWT method statements for each aspect of the operation.
Risks Assessment
Risk Mitigation

At peak delivery times drivers should consult with the senior manager on
site to ensure the co-ordination of all vehicle movements on site.
Lorry / Delivery Drivers Lorry / delivery driver must be fully trained and have suitable qualifications
and experience.
Crane Crane’s operators are fully trained and experienced with the appropriate
CPCS tickets.
No unauthorised personnel allowed within swing area.
Lifting (Manual) Any persons required to carry out manual handling will be trained in
Ground Water Ground water is anticipated on this site. In the case of groundwater being
present, SUDS including settlement lagoons will be implemented.
Lifting (Manual) for Any persons required to carry out manual handling will be trained in
Steel Fixing manual lifting and wear the correct PPE.
Lifting (Mechanical) All heavy components including the blades will be delivered to site on a
flat-bed lorry and craned direct into position.
The Crane used for lifting will carry an appropriate test certificate.
Each lift shall be covered by a lift plan and controlled by an authorised
person.
All lifting will be undertaken using appropriate ties for lifting.
Working at height All commissioning personnel to be trained and have knowledge of EWT’s
working procedures.

Risk Mitigation
Working with Electricity All electrical technicians should be suitably qualified and have the correct
training and knowledge of EWT’s working procedures.
Any portable electrical equipment to be PAT tested and operated in
accordance to current standards.
when refuelling machines. Oil spillage soak up pads should be used if
there are any minor spillages.
Working near overhead Where delivery vehicles pass under overhead lines ‘goalposts’ will be
lines erected.

x Lift loads off delivery trucks onto lay down area;
x Install basement equipment;
x Lift base section into position on the foundation pad, connect onto steel fixings in the
foundation pad and grout;
x Lift mid section into position above base section, connect to base section;
x Lift top section into position above mid section, connect to mid section;
x Lift nacelle into position above top section, connect to top section;
x Lift generator into position on nacelle, connect to the nacelle;
x Assemble turbine blades on hub, lift into position and connect to the nacelle;
x Mechanical Commissioning;
x Electrical Commissioning; and
x Trial run.
7.7 Site Reinstatement

Where practical, reinstatement works will be conducted during the construction phase, as
soon as is practical after the relevant works have been completed. All cabins, containers,
plant and equipment not required during the final reinstatement works will be removed
from site within one week of the turbine being commissioned. Final reinstatement works
will then be done within one month of the turbine being commissioned and project
responsibility transferred to United Utilities. All cabins, containers, plant and equipment
required during the reinstatement works will be removed from site within a
maximum of one week of the reinstatement works being completed.

These are to:
x Reinstate the whole of the land occupied by the temporary construction laydown area
within 3 months of the completion of development; and
x Reinstate track edges to leave a maximum running width of 4m on access tracks
within 1 month of the completion of development.
Risks Assessment
Risk Mitigation

Risk Mitigation

Opening of excavations will be delayed in event of heavy rainfall.
when refuelling machines. Oil spillage soak up pads will be in the site
office should there be any minor spillages.
Working near overhead Where construction work is within 6m of an overhead line,

lines ‘goalposts’ will need to be erected and specially restricted vehicles may
need to be used or a line shut down may need to be arranged.

During the reinstatement of the temporary construction compound and track edges, all
imported material and geotextiles present shall be removed. Original excavated material
shall be replaced. Reinstatement of vegetation will be based on natural regeneration,
utilizing vegetated top soils stripped and stored with their intrinsic seed bank. To
encourage early establishment of vegetation cover, where available, topsoil and
vegetation turves (in keeping with the surrounding vegetation type) will be used to
provide a dressing for the final surface.

x Where surfacing material is not constructed of aggregate, or has been
polluted during construction, it will be excavated out with the resultant debris
removed and disposed of off-site;
x At all relevant areas, the original excavated material will be reinstated;
x Original excavated material to be compacted as close as practical to original level;
x Original topsoil replaced on top of the compacted ‘overburden’ material; and
x Reinstated areas are to be vegetated consistent with local natural habitat.
7.8 Decommissioning
Decommissioning will be carried out in accordance with the planning conditions.

8 ACCESS TRACK DRAINAGE PLAN
8.1 Site Description

The site is located on and around an existing man made vegetated screening bund to the
north east of the existing waste water treatment works. The existing ground has been
worked and landscaped previously with seeded grass, planned tree planting and hard
standing areas present.
The site is accessed via existing site access tracks from Jameson Road currently used for
the waste water treatment works. Some road widening will be required at the site
entrance and existing track corners. An additional 70m of newly constructed stone track,
which leads from the existing macadam surfaced waste water treatment works road is
required. This newly constructed track will lead on to t he newly constructed crane hard
standing and turbine.
The site is at an elevation of approximately 9m AOD, located in the north of Fleetwood.
The area of the turbine is characterised by industrial and residential development
between the Irish Sea coast and the River Wyre estuary. Mature screening shrubs and
woodland are present within the site and vicinity.
8.2 Layout
In order to allow the turbine delivery vehicles safe access into the site a new stone
access track will be constructed to a width of 4.0m, with an increased maximum width of
5.7m and an external radius of minimum 20m at the corners. The existing waste water
treatment works roads will be used as far as practicable. Some bend widening will be
required. Adjacent to the base of the turbine, a crane hard-standing area will be
constructed to facilitate the erection of the turbine in accordance with the specification
included in Appendix C.
It is proposed to provide a new drainage system for the new hard standing area and
access track, with the runoff from each section discharged into the drainage system. The
design is based upon the basic principle of capturing surface runoff in a SuDS drainage
scheme. This will slow the water velocity to a level where sediments can settle out, and
then allow the water to soak into the water table.
8.3 Drainage System Design
8.3.1 Introduction
Well-designed drainage ditches or shallow filter drains are generally effective ways of
managing water drainage at a low capital and maintenance cost. The study of the
topographical context of the site confirmed that these techniques are an appropriate
solution to manage water quality in the development area.
8.3.2 Design Approach

For the access tracks, drainage ditches or shallow filter drains will be constructed on the
uphill side of the track where there is a slope perpendicular to the track. For new access
tracks constructed on level ground, the drainage ditch or shallow filter drain will be
constructed on the side of the track that is deemed least ecologically sensitive.
Drainage ditches will be constructed by forming a vegetated freeboard of approximately
150mm, with a gradient of 1:3. This will landscape the access track edge and provide an
initial filtration of any surface water runoff. The freeboard will lead from the track into
the drainage ditch system. The drainage ditch consists of a shallow trench, 500mm wide
at its base, with gently sloped sides. Its depth will vary throughout the site, being
dependent on localised conditions, but will generally be 500mm deep. The surface of the

ditch will be covered with vegetation and left to grow wild in order to produce a
roughened surface to better interrupt the flow of any runoff from the track. This reduces
water flow and therefore increases the time available for water to infiltrate into the soil.
The slow movement of water along the trench encourages potential pollutants contents
to be removed and thus a clean water to infiltrate the soil. These trenches can also act as
conveyance channels feeding a soakaway, if required.
There may be a need to hold water at points in the system, preventing it flowing quickly
to a ‘low point’ and the resultant potential for flooding issues. Appropriately positioned
‘check dams’ should cater for this need. The resultant slow movement of water along the
trench further encourages potential pollutants to be removed and thus a clean water to
infiltrate the soil. The frequency of check dams will increase with the gradient of the
access tracks. Where the track crosses the natural drainage path of the site culverts will
be installed under the track to allow the natural drainage to be interrupted as little as
possible.
CIRIA specifies a minimum groundwater depth of 1m for both ditches and filter drains
(CIRIA C698 9.2 and 10.2). An intrusive ground investigation has been carried out, the
results of which will be used to determine existing groundwater conditions at the site. If
pumping operations are required, care should be taken to ensure that material is
not removed from the surrounding ground as this movement could potentially cause
instability.
8.3.3 Maintenance
The drainage system will be regularly inspected and the appropriate maintenance will be
carried out to keep the system under effective operation at all times.
The vegetation will be left to grow wildly which will enhance pre-treatment and resistance
to erosion.
The trenches are designed to run alongside the road which will enable easy access for
inspection and maintenance operation.

9 SUMMARY AND CONCLUSION
9.1 Summary
United Utilities has planning permission for a wind turbine development at its Fleetwood
waste water treatment works. The turbine will be accessed via approximately 70m of
new access track that runs from the turbine location to the existing operating macadam
site access tracks and site entrance from Jameson Road.
The work on the Fleetwood wind turbine will likely be let as 3 separate contracts, as
follows;
x Supply, erection and commissioning of the wind turbine;
x Construction of foundation above the ‘competent bearing surface’;
x Provision of roads, crane hard standings, drainage and any off-site works;
x Electrical works and equipment; and
x Electric grid connection.
There is potential for the civil and electrical engineering works to be let together as a
‘Balance of Plant’ contract.
The Fleetwood wind turbine development is a notifiable project under the CDM (2007)
regulations and as such a Health and Safety Plan is required. A full controlled copy of the
Construction Phase Plan will be kept on site at all times.
Arcus will co-ordinate health, safety and welfare for the project, with the Principal
Contractor taking responsibility for health and safety on site. All reasonably practicable
steps will be undertaken to avoid health and safety risks to everyone working on the
project.
This CMS outlines the key aspects of the work on site that Arcus will have responsibility
for. These key aspects include:
x The control of access / egress onto site;
x Ensuring that all personnel on site are suitably qualified;
x Ensuring that site working hours are adhered to;
x Ensuring that welfare facilities on site are maintained;
x Ensuring that materials are stored properly on site; and
x Ensuring that all planning conditions relating to the working conditions are adhered
to.
This Method Statement also includes an overarching risk assessment for each main
element of work. These main elements of work include:
x Site investigation;
x Road construction;
x Crane hard standing construction;
x Cable trench excavation and back-filling;
x Sub-station building construction;
x Foundation construction; and
x Turbine delivery and erection.
This CMS also outlines the proposed drainage system which is made up of an infiltration
trench running alongside the access track and hard standing area to capture any excess
run off. The proposed drainage system has been designed to capture the surface water
runoff, based on a worst case 30 year return storm, with minimal risk of flooding from
the drainage system as the run-off soaks into the water table.
In addition, a pollution plan is included within the CMS which identifies and outlines plans
to minimise the risk of pollution on site during the development. The plan contains a

pollution risk assessment, identifies what chemicals, products and waste may be on site
during the development and outlines the emergency procedures.
9.2 Conclusion
This CMS provides a summary and explanation of the construction activities, methods and
sequencing that will be undertaken to construct the Development and highlights the
proposed safeguards that will be put in place to minimise any risks during the
construction process.
9.3 Appendices to the Construction Method Statement

The following Appendices contain further relevant information.
x Appendix A – Site Layout Plan and Drawings
x Appendix B – Project Programme
x Appendix C – Access Road and Crane Platform Specification
x Appendix D – Electrical Specification
x Appendix E – Electrical Sub-Station Specification
x Appendix F – Turbine Weights and Dimensions

10 APPENDIX A – SITE LAYOUT PLAN AND DRAWINGS

Client Purpose of issue NOTES Project Title Drawing Title Designed Drawn Checked Approved
RM RM TAT SJGS Arcus Consultancy Services
TENDER 1. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH ALL OTHER 7th Floor
RELEVANT DOCUMENTATION. Arcus Internal Project No. Date 145 St. Vincent Street
2. DO NOT SCALE FROM THIS DRAWING, USE ONLY PRINTED DIMENSIONS. 1718 Glasgow, G2 5JF
THIS DRAWING IS TO BE USED ONLY FOR THE PURPOSE OF ISSUE
3. ALL DIMENSIONS , CHAINAGES, LEVELS AND COORDINATES ARE IN FLEETWOOD WWTW 24/11/2014 Tel: +44 (0)141 221 9997
THAT IT WAS ISSUED FOR AND IS SUBJECT TO AMENDMENT. Scale @ A1
METRES UNLESS DEFINED OTHERWISE. SITE LAYOUT Fax: +44 (0)141 221 5610
4. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE PROJECT WIND TURBINE 1:500 www.arcusconsulting.co.uk
SAFETY, HEALTH AND ENVIRONMENTAL INFORMATION BOX HEALTH & SAFETY FILE FOR ANY IDENTIFIED POTENTIAL RISKS.
Drawing Number Rev
By
Revision Details Date Rev
Plot Date : 26 January 2015 14:18:56

File Name :G:\PROJECTS\1718 FLEETWOOD OWNER'S ENGINEER\ENGINEERING\CAD_DATA\01-WORKING\01_01-DRAWINGS\1718-DR-T-0001
Check
Reproduced from Ordnance Survey digital map data © Crown copyright 2014. All rights reserved. License number 100048606
Client Purpose of issue NOTES Project Title Drawing Title Designed Drawn Checked Approved
RM RM TAT SJGS Arcus Consultancy Services
TENDER 1. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH ALL OTHER 7th Floor
RELEVANT DOCUMENTATION. Arcus Internal Project No. Date 145 St. Vincent Street
2. DO NOT SCALE FROM THIS DRAWING, USE ONLY PRINTED DIMENSIONS. 1718 Glasgow, G2 5JF
THIS DRAWING IS TO BE USED ONLY FOR THE PURPOSE OF ISSUE
3. ALL DIMENSIONS , CHAINAGES, LEVELS AND COORDINATES ARE IN FLEETWOOD WWTW 24/11/2014 Tel: +44 (0)141 221 9997
THAT IT WAS ISSUED FOR AND IS SUBJECT TO AMENDMENT. Scale @ A1
METRES UNLESS DEFINED OTHERWISE. CONCEPTUAL DESIGN Fax: +44 (0)141 221 5610
4. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE PROJECT WIND TURBINE 1:250 www.arcusconsulting.co.uk
SAFETY, HEALTH AND ENVIRONMENTAL INFORMATION BOX HEALTH & SAFETY FILE FOR ANY IDENTIFIED POTENTIAL RISKS.
Drawing Number Rev
By
Revision Details Date Rev
Check
Plot Date : 01 December 2014 16:38:55

File Name :G:\PROJECTS\1718 FLEETWOOD OWNER'S ENGINEER\ENGINEERING\CAD_DATA\01-WORKING\01_01-DRAWINGS\1718-DR-T-0002
Reproduced from Ordnance Survey digital map data © Crown copyright 2014. All rights reserved. License number 100048606
11 APPENDIX B – PROJECT PROGRAMME

ID Task Task Name Duration Start Finish Predecess
Mode 05 Jan ' 12 Jan ' 19 Jan ' 26 Jan ' 02 Feb ' 09 Feb ' 16 Feb ' 23 Feb ' 02 Mar 09 Mar 16 Mar 23 Mar 30 Mar 06 Apr ' 13 Apr ' 20 Apr ' 27 Apr ' 04 May 11 May 18 May 25 May 01 Jun ' 08 Jun ' 15 Jun ' 22 Jun ' 29 Jun ' 06 Jul '1 13 Jul '1 20 Jul '1 27 Jul '1 03 Aug 10 Aug 17 Aug 24 Aug 31 Aug 07 Sep ' 14 Sep ' 21 Sep ' 28 Sep ' 05 Oct ' 12 Oct '
1 Fleetwood WWTw Turbine Installation 330 days 14 Jul 16 Oct
2 Ground Investigation Tender 25 days 21 Jul 22 Aug
3 Mobilisation GI H&S Review 10 days 25 Aug 05 Sep 2
4 Ground Investigation Site Works 9 days 09 Sep 19 Sep 3
5 Ground Investigation Reporting 30 days 22 Sep 31 Oct 4
6 Turbine Supply Tender 108 days 10 Sep 06 Feb
7 TenderPeriod 22days 10Sep 09Oct

8 PreferredBidder 21days 07Nov 05Dec
9 TenderAward 56days 21Nov 06Feb
10 BoP Civils Outline Design 100 days 25 Aug 09 Jan
11 BoP Electrical Outline Design 95 days 01 Sep 09 Jan
12 BoP Employers Requirements 60 days 27 Oct 16 Jan
13 Planning Conditions Submission 10 days 19 Jan 30 Jan
14 UU Fit Application 1 day 26 Sep 26 Sep
15 Wayleave (TBC)
16 UU Stakeholder Approval (TBC)
17 Planning Conditions Approved 25 days 02 Feb 06 Mar 13
18 UU Financial Approval (TBC)
19 UUBOPTenderLegalReview 10days 01Dec 12Dec

20 Tender BOP Electrical and Civil Works 30 days 26 Jan 06 Mar 5
21 Tender Return 1 day 09 Mar 09 Mar 20
22 Tender Review 8 days 09 Mar 18 Mar 20
23 UU Tender Approval 17 days 19 Mar 10 Apr 22
24 Award BoP Electrical and Civils 1 day 13 Apr 13 Apr 23

Contract
25 Mobilisation 14 days 14 Apr 01 May 24
26 DesignPeriodFoundation,Accessand 20days 14Apr 11May 24

Electrical
27 Site Compound 5 days 04 May 08 May 25
28 AnchorAssemblyDelivery 1day 11May 11May 27

29 Site Access Track 15 days 11 May 29 May 27
30 Crane Hard Standing 10 days 01 Jun 12 Jun 29
31 Piling Works 10 days 15 Jun 26 Jun 30
32 Foundation Construction (inc 28day curing 35 days 29 Jun 14 Aug 31

period)
33 Electrical Control Building 15 days 15 Jun 03 Jul 30
34 Electrical BOP works 10 days 06 Jul 17 Jul 33
35 DNO works 5 days 26 Jun 02 Jul 33
36 Turbine Installation 10 days 17 Aug 28 Aug 32
37 Grid Connection 1 day 31 Aug 31 Aug 36
38 Turbine Commissioning inc Trial Period 15 days 31 Aug 18 Sep 36
39 FIT Accreditation 30 September 2015 1 day 25 Sep 25 Sep
40 Snagging 5 days 21 Sep 25 Sep 38
41 Reinstatement works 5 days 21 Sep 25 Sep 38
42 As built Documentation 10 days 28 Sep 09 Oct 41
43
44
45 Client Meetings Monthly (TBC)
Task Summary Inactive Milestone Duration-only Start-only External Milestone Manual Progress
Project: Fleetwood August 2014
Split Project Summary Inactive Summary Manual Summary Rollup Finish-only Deadline
Date: 23 Jan
Milestone Inactive Task Manual Task Manual Summary External Tasks Progress
Page 1
13 APPENDIX C – ACCESS ROAD AND CRANE PLATFORM SPECIFICATION

Emergya Wind Technologies BV
DIRECTWIND 52/54
Category: Specification Page 1 / 28
Doc code: S-1000910.docx
Created by: BH Creation Date: 08-07-09
Checked by: TY Checked Date: 08-07-09
Approved by: OEL Approved Date: 08-07-09
Title:
Specification
Transport, storage and crane

guidelines
Revision Date Author Approved Description of changes
08 12-02-14 FS AVr Added additional site construction requirements
07 22-08-13 TS AVr Added access road requirements
06 22-02-13 TS Adm Changed data, added transport drawings
05 07-12-12 EV WR Added dimensions changed capacity (page 11)
04 17-11-11 FD WR Added anchors, changed tower dimensions
03 23-09-11 WR MG Added crane hard stand and changed info

Building ‘Le Soleil’ - Computerweg 1 - 3821 AA Amersfoort - The Netherlands
T +31 (0)33 454 0520 - F +31 (0)33 456 3092 - www.ewtinternational.com
© Copyright Emergya Wind Technologies BV, The Netherlands. Reproduction and/or disclosure to third parties of this document
or any part thereof, or use of any information contained therein for purposes other than provided for by this document, is not
permitted, except with the prior and express permission of Emergya Wind Technologies BV, The Netherlands.
Category: Specification 08-07-09
Title: Transport, storage and crane guidelines Page 2 / 28
Contents
1 Introduction ___________________________________________________________ 3
2 Tower ________________________________________________________________ 4
3 Nacelle _______________________________________________________________ 6
4 Hub __________________________________________________________________ 6
5 Generator _____________________________________________________________ 7
6 Blades ________________________________________________________________ 7
7 Miscellaneous components ________________________________________________ 8
8 Site lay-out requirements _________________________________________________ 8
8.1 Roads and crane hard stand ________________________________________________________ 8
8.2 Example of road construction _______________________________________________________ 9
8.3 Minimum bend radius ____________________________________________________________ 10
8.4 Example of site construction lay-out ________________________________________________ 11
9 Cranes ______________________________________________________________ 13
9.1 Example of Site layout / Crane plan _________________________________________________ 18
10 Overview of transport vehicles examples ____________________________________ 20
11 Overview handling examples _____________________________________________ 24
11.1 Tower handling _________________________________________________________________ 24
11.2 Blade handling _________________________________________________________________ 25
11.3 Generator handling _____________________________________________________________ 26
11.4 Nacelle and hub handling _________________________________________________________ 28
© Copyright Emergya Wind Technologies bv, The Netherlands. Reproduction and/or disclosure to third parties of this document
1 Introduction
The information contained in this guideline is for the purpose of determining the requirements needed for
transport, handling, storage and lifting of the DIRECTWIND 52 and 54 wind turbine building blocks.
In each of the following chapters the dimensions and weight of the building blocks is listed.
For some of the building blocks special equipment/tools are available for transport and lifting purposes.
Depending on the means of transport agreed, the requirements for the access and service roads to and on the
site can be determined. If the requirements mentioned in this document cannot be adhered to, EWT should be
consulted in advance of the proceeding.
The information contained in this guideline does not intend to be complete and in case of any doubt or
questions EWT should be contacted.
When using special transport vehicles, cranes and lifting equipment, these should be certified as required by
the authorities in the country of use.
2 Tower
The tower comprises of 2 or 3 sections, depending on the height of the tower.
Tower 75, 50, 40 and 35 m hub height

Hub height 75 m Tower height 70.5 m (nominal)
Dimensions
Weight [ton]
Max diam. [m] Min diam. [m] Length [m]
Top section 2.53 1.92 23.76 16.5
Middle section 3.14 2.53 23.05 23.7
Bottom section 4.12 3.14 23.70 46.7

Dimensions
Weight [ton]
Top section 2.76 1.92 23.23 15.5
Bottom section 3.76 2.76 23.20 30.5

Dimensions
Weight [ton]
Top section 2.76 1.92 23.23 15.5
Bottom section 3.76 2.76 13.20 16.5

Dimensions
Weight [ton]
Top section 2.76 1.92 15.28 10.0
Bottom section 3.76 2.76 15.25 18.3
The tower sections should be lifted using special lifting tools (such as swivels).
Lifting In case no swivels, but slings are used, precautions are to be taken to avoid
damage to the tower surface (conservation).
Tower sections need to be covered with tarpaulins at both ends during transport
Storage
and storage, to eliminate dust and dirt getting inside the tower.
For transport standard truck and trailer combinations can be used. Tower sections
Transport need to be covered with tarpaulins at both ends during transport and storage, to
eliminate dust and dirt getting inside the tower.
Tube anchor 3600 mm diameter - for 35, 40 and 50m HH towers

Dimensions
Diameter top [m] Diameter bottom Height [m] Weight [ton]
[m]
Dimensions 3.60 3.72 1.53 3.7
The anchor should be lifted by using suitable lifting eyes that are bolted to the
Lifting
anchor before the lift.
Storage
Typically the anchor is placed in a horizontal position on the trailer during
Transport transport. If required, the anchor can be transported in vertical position on a
suitable trailer to reduce the transport width.
Cage anchor 3960 mm diameter – for 75m HH towers

Dimensions
Diameter top [m] Diameter bottom Height [m] Weight [ton]
[m]
Dimensions 3.96 3.92 var 3.0
Lifting Slings to be used to lift the parts.
Storage
Typically the anchor is placed in a horizontal position on the trailer during

Transport
transport. The anchor will be in two halves during transportation.
3 Nacelle
Nacelle
Dimensions
Weight [ton]
Length [m] Width [m] Height [m]
Nacelle, assembled incl.
5.2 2.60 2.25 10.0
transport/support frame
The nacelle should be lifted using special lifting tools.

Lifting In case slings are used, precautions are to be taken to avoid damage to the
nacelle surface (conservation).
When storing the nacelle, this should be in a dry place. The nacelle should be
Storage covered with tarpaulins or cling-foil during storage, to eliminate dust and dirt
getting inside the nacelle.
Typically the nacelle is placed on a flat-rack. In case transport is over sea, the
Transport packing needs to be seaworthy, including dehumidifying materials.
All openings are to be sealed to prevent dust and dirt entering the nacelle.
4 Hub
Hub
Dimensions
Weight [ton]
Hub 2.95 2.53 2.35 9.2
Lifting The hub should be lifted using the eye bolts provided.
When storing the hub, this should be in a dry place. In case of high humidity,
dehumidifying materials should be included. All openings are to be sealed to
Storage
prevent dust and dirt entering the hub. The hub should be stored on wood to
avoid damage to the flange.
Typically the hub is placed on a flat-rack. In case transport is over sea, the
Transport packing is to be seaworthy, including dehumidifying materials.
All openings are to be sealed to prevent dust and dirt entering the hub.
5 Generator
Generator
Dimensions
Weight [ton]
Diameter [m] Height [m]
Generator 5.7 2.8 32.0
The generator should be lifted using special lifting frame supplied by EWT.
Lifting
For loading and offloading the two lifting points on the man bearing are used.
When storing the generator, this should be in a dry place. In case of high
Storage
humidity, dehumidifying materials should be included.
Typically the generator is packed on a flat-rack. In case transport is overseas,

Transportation
the packing is seaworthy.
6 Blades
Blades 24.5 and 25.8 m

Dimensions
Weight [ton]
PMC 25.8 /
Set of 3 Blades including 26.2 1.35 / 2.55 3.1 Appr. 2.5 / 10
transport frames
PMC 24.5 /
Set of 3 Blades including 24.9 1.35 / 2.55 3.1 Appr. 2.2 / 9.5
transport frames
Single blade: using a small crane and sling of at least 200mm wide.
Lifting Set of 3 blades: set is packed in a frame (used for overseas transportation).
Lifting only by the frames. Single blades to be lifted using slings.
Storage Use the special blade stands or frames provided.
In case transport is overseas, the blades are fitted with transport frames and
grouped in sets of 3 blades. In case transport is overseas, the packing is
Transportation
seaworthy. For road transport blades can be supported by special supports at
root end and 5-7m from tip end.
7 Miscellaneous components
Converter and other small components
The converter should be lifted using a forklift or when lifted by a crane the
Lifting
slings should be fed through the pallet
When storing the converter, this should be in a dry place. In case of high
Storage
humidity, dehumidifying materials should be included.
Typically the converter is packed on a pallet. The convertor is standing

Transportation vertically and care should be taken when securing this load against tipping over
during transport. In case transport is overseas, the packing is to be seaworthy.
In addition to the converter, other small parts and components (such as bolts, nuts, washers, ladder-steps and
lifting equipment as well as a tool container) will have to be packaged and transported to the site, typically in a
20ft container with a total weight of about 7 ton. Packaging and logistics of these components will be project
specific.
8 Site lay-out requirements
8.1 Roads and crane hard stand
Access roads, as well as the roads on site, including bridges have to be able to withstand the movement of
heavy equipment and trucks with heavy exceptional cargo up to a maximum axle load of 16.75T and a
maximum overall weight of 120T. Access has to be kept clear at all times. The EWT Project Manager has to be
informed in case problems are expected.
The access road should be made of broken stone (diameter 0-60mm; layer thickness 0.40m) on compacted
sand (appr. 0.30m). Instead of broken stone, the top layer may be made of breakage material (diameter 0-
60mm) free of all demolition waste, such as glass, ceramics, steel or wood. If breakage material is used, the
thickness has to be increased. All layers must be properly compacted by adequate machinery to avoid later
access problems with heavy loads.
The access road should normally have a turning-head for empty trucks once they are unloaded. For safety
reasons this should not be done at the crane hard stand and it should be avoided that trucks reverse onto the
main road.
The turning head should apply to the following specifications:
x The turning head should be located between the site entrance and the crane hard stand.
x The turning head should be located at a maximum distance of 400m from the crane hard stand or at
the first bend.
x The turning head should have a length of 15m, a width of 3.5m and have a suitable bell mouth.
The employer is obliged to have the permanent crane hard stand with ground bearing capacity of at least
200kN/m2. Dimensions for the permanent crane hard stand are minimum 15 x 35m and connected to the
turbine foundation and the access road. The hard stand may have a level difference of 300mm over a 15m
horizontal difference in one direction (i.e. from left to right OR front to back, not both).
Minimum road requirements

Useful width of carriage way 4.0m
Clearance width 5.7m / 4.0m
Clearance height 4.7m / 6.1m **
Minimum Bend radius * 20m
Maximum longitudinal slope * 8°
Maximum lateral slope * 0-2°
Maximum axle load 16.75T
* Deviations to the acceptance of the Transport Company and Crane Hire Company
** With vertical generator transport
8.2 Example of road construction
The construction illustrated above is an example, constructed on solid soil. Other circumstances might require
other constructions to meet the minimum requirements, for example use more crushed rock or similar, install a
geogrid or other solutions. EWT has always to be informed prior to access road construction and in case of
changes to the existing situation.
The important part of access road construction is drainage and water discharge. Always prevent water to be
near the access roads and construction area.
8.3 Minimum bend radius
Minimum bend radius R = 20m
8.4 Example of site construction lay-out
In the picture above a typical site layout is drawn. In the table below you find a table with the requirements of
the specific area needed at a site location. For proper site preparation the lifting plan has to be issued 2 weeks
before start of the turbine erection.
Minimum site requirements

Minimal crane hard stand HH40 / HH50 tower site 15m x 35m
Minimal crane hard stand HH75 tower site 20m x 40m
Rotor support area Approx. 4m x 4m
Blade tip support Approx. 1m x 2m
Turning head 15m x 3.5m
Tool container 3.5m x 2.5m
Equipment container 7m x 2.5m
Parking area (4 cars/vans) 4 x (6 x 3)m = 12m x 3m
Canteen & wellness area Approx. 7m x 3m
Walking area around foundation tube 2m
Direct access path from crane hard stand to foundation tube. 2m width
The rotor need to be supported outside the crane stand on a firm base of 4m x 4m under the hub casting.
Additional each blade needs a tip support on a firm base. Preferably at a radius of approximately 19m.
The dedicated rotor area outside the crane stand should be able to carry the load of the rotor, safely accessible
by shortest route and without any obstructions. Walking routes to the different working areas should be able
to carry the load of a service engineer including equipment without change of composition. The level of the
path between crane stand and rotor area should be within 30 cm height difference. See for a typical site lay-out
the picture below.
9 Cranes
Guidelines for Tower Hub Height 75 m

Main Crane
Requirements Depending on the type of crane used the tonnage of the crane needed is between
400 to 600 metric tons.
Typically the type of crane, the age of the crane and the set-up will determine
what crane is suitable.
Typically used crane Liebherr LTM 1500, Demag AC 500-1 or AC 500-2, Liebherr LTM 1650
or
Liebherr LR 1350, Demag CC 1800
Tail crane
Requirements Hydraulic crane with minimum capacity of 90 metric tons
Typically used crane Liebherr LTM 1100
Max ground pressure 200 kN/m2
Guidelines for Tower Hub Height 35, 40 and 50 m

Main Crane
Requirements Depending on the type of crane used the tonnage of the crane needed is between
250 to 400 metric tons.
Typically the type of crane, the age of the crane and the set-up will determine
what crane is suitable.
Typically used crane Liebherr LTM 1400-5, Liebherr LTM 1300-1, Demag AC 350
or
Liebherr LR 1250, Demag CC 1500
Tail crane
Requirements Hydraulic crane with minimum capacity of 90 metric tons
Typically used crane Liebherr LTM 1100
Max ground pressure 200 kN/m2
Liebherr LTM 1500 dimensions, a typical 500T crane
Terex AC 350 / 6 dimensions, a typical 350 T crane
Liebherr LTM 1100 dimensions, a typical 100T crane
Typical counterweight truck
IMPORTANT NOTE:
The information above is an indication of requirements. It is the crane contractor’s responsibility to perform an
appropriate site survey before the works commences.
The site survey will determine exact location where the main crane and the tail crane will be placed in relation
to the base of the WTG tower, the access route for the building blocks, and the construction area at the place of
erection.
For each WTG a different crane plan will need to be made, as for each WTG position the soil conditions, the
access route, site conditions (other obstacles), and therefore the position of cranes can be different in relation
to the WTG.
It is the crane contractor’s responsibility to make, on the basis of the site survey, a crane plan for each WTG
location. Any calculations which are required to ensure safe installation and operation of the crane will be part
of the scope of the crane contractor. The type of crane to be used is to be selected by the crane company and
dependent on the make and the technical data.
The site survey will also determine if any civil works need to be undertaken. These civil works are not limited to
flattening any (rough) surface for easy access, but may also include that the soil conditions will need to be
investigated to determine the need for any additional work to be carried out (e.g. soil improvement, civil
ground works, steel tracks) so that the underground can carry the loads from crane outriggers, the building
blocks and the transport equipment that carry these to the place of installation and the equipment (cranes)
used to do this job. The crane plan will be submitted to EWT for review. The final lay-out remains the
responsibility of the crane contractor.
9.1 Example of Site layout / Crane plan
Typical site layout for a 75m hh turbine installation, dimensions 25 x 40m
Typical site layout for a 40 – 50m hh turbine installation, dimensions 20 x 35m
10 Overview of transport vehicles examples
Tube anchor
Tower section example
Nacelle and hub
Blades
Generator
IMPORTANT NOTE:
Vertical transportation of the generator is only possible over short distances. For vertical transport, the
generator needs to be reloaded from horizontal position using two cranes, an extra truck and transport
equipment. Additional costs for this operation have to be taken into account.
11 Overview handling examples
11.1 Tower handling
11.2 Blade handling
11.3 Generator handling
11.4 Nacelle and hub handling
14 APPENDIX D – ELECTRICAL SPECIFICATION

Sales
Created by: JH Creation Date: 16-08-10
Checked by: MH Checked Date: 17-06-11
Approved by: MB Approved Date: 17-06-11
Title:
Specification
DIRECTWIND 52/54*500 Electrical

Specification
05 01-03-13 MP MB Reactive power range, AVC
04 15-01-13 MP MB Generator one system connected
03 05-10-12 WR MB Power averages
02 24-02-12 MH MB Power Quality updated
01 17-06-11 MB MB
- - - - -

Category: Specification Revision: 05
Title: DIRECTWIND 52/54*500 Electrical Specification Page 2 / 10
Contents
1 Introduction ___________________________________________________________ 3
2 General Overview _______________________________________________________ 3
3 Event Operation ________________________________________________________ 3
3.1 Normal Mains Healthy ____________________________________________________________ 3
3.2 Loss of Mains ___________________________________________________________________ 4
3.3 Return of Mains _________________________________________________________________ 4
4 Electrical Specifications __________________________________________________ 5
4.1 General Connection Data __________________________________________________________ 5
4.2 Operational Data ________________________________________________________________ 5
4.3 Generator ______________________________________________________________________ 6
4.3.1 Winding Protection _______________________________________________________________ 6
4.4 Power Converter_________________________________________________________________ 6
4.4.1 Converter Protection _____________________________________________________________ 6
4.5 Power and Power Quality __________________________________________________________ 7
4.5.1 Low Voltage Ride-Through (LVRT) ___________________________________________________ 7
4.5.2 Automatic Voltage Control (AVC) ____________________________________________________ 7
4.6 LV Grid Connection _______________________________________________________________ 8
4.7 Grid-connection Transformer _______________________________________________________ 8
4.8 Short Circuit Current Contribution of Turbine ___________________________________________ 9
4.9 Earth Termination System _________________________________________________________ 9
4.10 Power Consumption from Grid ______________________________________________________ 9
Appendix A: Reactive power control _______________________________________________ 10
1 Introduction
This document summarizes the electrical specifications for the EWT DIRECTWIND 52/54 500 kW Wind Turbine.
In different countries, and even different organisations, different terms are used to describe the same electrical
characteristic. In this document, common engineering synonyms for items are included to help readers
understand what is meant.
The document is to be read in conjunction with S-1000926, DIRECTWIND 52/54*500 Technical Specification.
2 General Overview
The EWT 500kW wind turbine generator generates a three phase output which is rectified and then fed into
inverter units.
These inverters output power at low voltage (typically 690V). A site-specific transformer steps the voltage up to
the medium voltage of the DNO metered connection point. The grid connection to the wind turbine is on the
medium voltage side of the transformer via a lockable isolating Moulded Case Circuit Breaker (MCCB) between
the energy meter and the point of common connection.
The inverter controller and a G59/2-compliant relay continuously monitor grid voltage conditions, and operate
redundantly with the more restrictive setting operating the LV main circuit breaker inside the turbine tower.
Due to the fact that the generator is only connected to the power grid through the series-connected
converter/inverter, and therefore effectively isolated from the grid by the DC link, generator model data and
associated electrical characteristics are not relevant to the grid connection.
3 Event Operation
3.1 Normal Mains Healthy
Under a healthy mains situation the voltage, frequency and phase displacement are independently monitored
by both the inverter controller and the G59/2 relay. If the mains are within the limits defined for the site, then
the LV circuit breaker is allowed to close. The G59/2 relay operates the LV main circuit breaker independently
to isolate the wind turbine generator should mains fall outside the G59/2 voltage limits.
The settings of the G59/2 relay are set up per site according to Engineering Recommendation G59/2.
Refer to the LV Grid Connection section of this document for voltage limits in the inverter controller.
3.2 Loss of Mains
Should the mains voltage fall outside the pre-set LOM limits, this is independently detected by the inverter
controller and the G59/2 relay, causing the LV circuit breaker to open, isolating the wind turbine generator.
Complete loss of mains immediately causes the LV breaker to open.
3.3 Return of Mains
On return of mains within the limits, the inverter controller and G59/2 relay will allow the LV circuit breaker to
re-close after a pre-set time delay. The turbine will then automatically restart if no alarms or faults are present,
and the previous operation state was “active”.
4 Electrical Specifications
4.1 General Connection Data
Nominal connection point voltage UN 690 V
Earthing system TN-C as per IEC 60364-1
No. of generation sets in power station 1
Operation in island mode No
Will generation plant supply electricity to

on-site premises? Yes
Operating regime of generation Intermittent
4.2 Operational Data
Nominal power PN 500 kW

Registered capacity
Active power export
Rated kW
Max active power sent out (kWso max) 500 kW

Rated MWso 0.5 MWso
Rated kVA 520 kVA

Rated MVA 0.52 MVA
Rated apparent power SN
Maximum capacity of network connection
Nominal reactive power QN 0 kVAr (controllable)

Maximum reactive power at PN (lagging) -200 kVAr
Maximum reactive power at PN (leading) 160 kVAr
(see Appendix A: Reactive power control)
Nominal current IN 440 A

Rated terminal current
Nominal voltage UN 690 V

Rated terminal voltage
Maximum power Pmc 500 kW

0.2 second average power P0.2-sec 500 kW
1 minute average power P1-min 498 kW
10 minute average power P10-min 497 kW
4.3 Generator
Type 84-pole synchronous

Type of generating plant Series full back-to-back converter
Method of excitation for rotating plant Separately/Electrically excited rotor field
Type of prime mover/energy source Wind
Rated Apparent Power 520 kVA
Voltage 690 V
Field Excitation Active wound rotor
Rated speed 24 rpm
Protection IP 54
Number of phases 3
Insulation class F
4.3.1 Winding Protection
Thermistors 6 x PTC
RTDs 4 x PT–100
4.4 Power Converter
Type Active switching IGBT back-to-back converter (AC-DC-AC)

Switching frequency 2.2 kHz
Rated voltage 690 Vac
Rated apparent power 520 kVA
Rated current 440 A
4.4.1 Converter Protection
Circuit breaker Moulded-Case Circuit Breaker
Circuit breaker trip current 480 A
Surge arrestors 20 kA
Flash trap (lightning) 1.5 kV, 40 kA
Protection elements employed to operate

automatic disconnection device for source. G59/2 relay
Means of supervision of site tripping DIRECTWIND Management System (DMS)

supplies, where applicable (EWT proprietary SCADA)
Means of trip circuit supervision on
automatic disconnection device for source G59/2 relay via DMS
4.5 Power and Power Quality
Power factor control range at PN 0.93 lagging to 0.95 leading, measured at LV terminals
(Grid voltage within UN +/- 5%) (see Appendix A: Reactive power control)
Maximal instantaneous current on 679 Apk (480 Arms)

connection and frequency of occurrence Infrequent. Above this value the breaker will trip
Voltage Harmonic Distortion Individual: < 3%

Total (THDV): < 5%
compliant with IEEE 519, IEEE 1547, EN 50160, IEC 61000
Current Harmonic Distortion THC (aka TDD): < 5%

compliant with IEEE 519, IEEE 1547, EN 50160, IEC 61400-21,
IEC 61000
Voltage fluctuations and Flicker Compliant with IEC 61000-3-5 and IEC 61400-21
4.5.1 Low Voltage Ride-Through (LVRT)
Optional, compliant with IEC 61400-21 and 2009 US FERC order 661 post transition specifications.
4.5.2 Automatic Voltage Control (AVC)
Optional, the converter manipulates grid voltage towards a set-point by controlling reactive power as illustrated
below. The slope (0-10%) and deadband (0-5%) are adjustable by the operator in real time.
+ Voltage
difference
from nominal
Adjustable
slope
- inductive + capacitive
0 Reactive Power
Adjustable
deadband
4.6 LV Grid Connection
Low voltage (wind turbine) side of grid-connected transformer

Nominal voltage UN
Rated current @ cos (φ) = 1 418 A
Voltage limits UN +5% to -10% [Voltage below nominal may result in
power reduction due to current limits]
Max. Acceptable voltage unbalance ±10 %
Proposed AVC operating mode Controllable
Level of security of connection required Single, Standard LV
Frequency limits Rated frequency +4% to -4%
Maximum harmonic voltage distortion on IEC 61000-3-6, IEEE 519 and 1547 Compliant
point of common coupling (POCC), without
turbine.
Controlled power up 60s approximately
Controlled power down 30s approximately
High speed controlled power down 15s approximately
Emergency stop 0s stop production/ breaker open. 15s rotor stop
4.7 Grid-connection Transformer
Transformer rated apparent power 0.575 MVA

Rating in kVA 575 kVA
Rated frequency 50 Hz
Rated voltage primary (HV) Dependent on local grid
Rated voltage secondary (LV) 690 V
HV main circuit breaker Dependent on local utility requirements
LV circuit breaker or fused switch Size to protect transformer windings against overload and short
circuit. This switch is also used to manually disconnect the wind
turbine from the grid in compliance with local electrical safety
requirements
LV surge protection LV surge arrestors. To be supplied with the transformer
Method of voltage control Taps
Taps Up to +3 & -3 at 2.5% each on HV side
Type of tap changer (on load/off circuit) To be determined per site
Transformer configuration Wye (star) connection on LV (turbine) side
Winding vector group Dyn11 or Dyn5
Metering To be installed independently
Method of earthing of high voltage Not earthed (Delta)
(primary) winding
Method of earthing of low voltage Earthed neutral / Y connection
(secondary) winding
Transformer identifier T.B.D. per site
Transformer type (Unit/Station/Auxiliary) T.B.D. per site
Number of identical units 1
Type of cooling Optional
Positive sequence resistance T.B.D. per site
Positive sequence reactance at principal T.B.D. per site
tap
4.8 Short Circuit Current Contribution of Turbine
Fault infeed from each set (plus an Peak asymmetrical short circuit current at 10ms (ip) for a 3φ
estimate of fault infeed from other plant short circuit fault at the generation set terminals:
on site).
1.87 kA
RMS value of the initial symmetrical short circuit current

(Ik”) for a 3φ short circuit fault at the generation set
terminals:
0.66 kA
RMS value of the symmetrical short circuit current at 100ms

(Ik(100)) for a 3φ short circuit fault at the generation set
terminals:
0 kA
Calculated fault in-feed from this source Initial symmetrical short circuit power (Sk”) – a product of
the initial symmetrical short circuit current Ik’’, the plant
terminal voltage Un, and the factor ξ͵
0.79 MVA
4.9 Earth Termination System
Earth resistance As per IEC 61400-24 section 9.1.3

Depth electrodes Minimum 2 x 50 mm2
Ring electrodes Minimum 1 x 50 mm2
Transformer electrode Minimum 1 x 50 mm2
Foundation reinforcement Must be connected to earth electrodes
4.10 Power Consumption from Grid
Standby generator heating 5 kW

Yawing 3 kW
During cut in active pitch & yawing 7 kW
Maximum active power input 20 kW
Maximum reactive power input (lagging) 10 kVAr
Maximum reactive power input (leading) 10 kVAr
Reactive power requirement 0 kVAr
Appendix A: Reactive power control
The graph below shows the reactive power capabilities of the wind turbine through the range of power output.
The reactive power limits are constant above 20% of rated power. Below 20% rated power the limits decrease
with constant slope to 0 kVAr at 0 kW.
The reactive power output can be accurately controlled inside the blue area, to satisfy any grid requirements of
maximum reactive power supply limits.
The reactive power range can be optionally extended. Option 1 allows the limits to remain constant down to
zero active power production. Option 2 extends the limits as shown (requires option 1).
15 APPENDIX E – ELECTRICAL SUB-STATION SPECIFICATION

16 APPENDIX F – TURBINE WEIGHTS AND DIMENSIONS

Sales
Doc code: S-1000926
Created by: JT Creation Date: 16-08-10
Checked by: GF Checked Date: 18-08-10
Approved by: TY Approved Date: 18-08-10
Title:
Specification
DIRECTWIND 52/54*500 Technical

Specification
02 02-03-12 MB TY Format, minor text, blades, options
01 20-06-11 MB MB rotor speed 26 to 24
- - - - -
- - - - -
- - - - -
- - - - -

Title: DIRECTWIND 52/54*500 Technical Specification Page 2 / 11
Doc code: S-1000926
Contents
1 Introduction ___________________________________________________________ 3
2 Technical Description ____________________________________________________ 4
2.1 Operation and safety system _______________________________________________________ 4
2.2 Generator ______________________________________________________________________ 4
2.3 Power Converter_________________________________________________________________ 5
2.4 Rotor _________________________________________________________________________ 5
2.5 Rotor blade set __________________________________________________________________ 5
2.6 Main bearing ___________________________________________________________________ 5
2.7 Nacelle ________________________________________________________________________ 6
2.8 Yaw system ____________________________________________________________________ 6
2.9 Tower _________________________________________________________________________ 6
2.10 Anchor ________________________________________________________________________ 6
2.11 Control System__________________________________________________________________ 6
2.11.1 Bachmann PLC __________________________________________________________________ 6
2.11.2 DMS __________________________________________________________________________ 6
2.12 Earthing and lightning protection ____________________________________________________ 7
2.13 Options ________________________________________________________________________ 7
3 Technical Data _________________________________________________________ 8
3.1 Wind and Site Data ______________________________________________________________ 8
3.2 Operating Temperature ___________________________________________________________ 8
3.3 Cooling ________________________________________________________________________ 8
3.4 Operational Data ________________________________________________________________ 8
3.5 Rotor _________________________________________________________________________ 8
3.6 Blade Set ______________________________________________________________________ 9
3.7 Transmission System _____________________________________________________________ 9
3.8 Controller ______________________________________________________________________ 9
3.9 Pitch Control and Safety System ____________________________________________________ 9
3.10 Yaw System ____________________________________________________________________ 9
3.11 Tower _________________________________________________________________________ 9
3.12 Mass Data ____________________________________________________________________ 10
3.13 Service Brake __________________________________________________________________ 10
APPENDIX 1: 3D image of main turbine components ___________________________________ 11
Doc code: S-1000926
1 Introduction
This document provides a technical overview of the DIRECTWIND 52/54*500 Wind Turbine designed for the IEC
class II/III application. It is to be read in conjunction with document S-1000927 “Directwind 52/54*500
Electrical Specification”.
Doc code: S-1000926
2 Technical Description
The DIRECTWIND 52/54*500 is a direct-drive, variable speed, pitch regulated, horizontal axis, three-bladed
upwind rotor wind turbine.
The gearless direct-driven synchronous generator operates at variable speed. This is made possible by an
actively controlled AC-DC-AC IGBT power converter connected to the grid. Benefits of this design are low
maintenance, constant power output at wind speed above rated, and relatively low structural loads compared to
constant-speed stall-controlled or constant-speed pitch-controlled wind turbines.
The generator is fully integrated into the structural design of the turbine, which allows for a very compact
nacelle design. The drive-train makes use of only one main bearing, whereas classic designs have separately
supported main shaft, gearbox and generator. All dynamically loaded interfaces from the blades to the
foundation are sturdy flange connections with machined surfaces, and high tensile steel pre-stressed bolt
connections are used.
2.1 Operation and safety system
The turbine operates automatically under all wind conditions and is controlled by an industrial PLC
(Programmable Logic Controller). The cut-in wind speed is approximately 3m/s. When the rotational speed
reaches the cut-in threshold, the power converter begins to deliver power to the grid.
The power converter controls the generator power output and is programmed with a power set-point versus
rotor speed curve. Below rated wind speed the power output is controlled to optimise rotor speed versus
aerodynamic performance (optimum λ-control). Above rated wind speed the power output is kept constant at
rated value by PD-controlled active blade pitching.
The dynamic responses of the drive train and power controller are optimised for high yield and negligible
electrical power fluctuations. The variable speed rotor acts as a flywheel, absorbing fluctuating aerodynamic
power input. The turbine controllers are located in the rotor hub and the tower base (with remote IO in the
nacelle) and carry out all control functions and safety condition monitoring. In the case of a fault, or extreme
weather conditions, the turbine is stopped by feathering of the blades to vane position (blades swivelled to 90ͼ
with respect to rotor’s rotational plane). In case of power loss, an independent battery backup system in each
blade ensures the blades are feathered.
In the case of less serious faults which have been resolved, or when extreme weather conditions have passed,
the turbine restarts automatically to minimise downtime.
2.2 Generator
The multiple-pole, direct-drive generator is directly mounted to the hub. The stator is located in the non-
moving outer ring and the wound pole, separately excited rotor rotates on the inner ring.
Doc code: S-1000926
The generator is designed such that all aerodynamic forces are directly transferred to the nacelle construction
without interfering with the generator-induced loads.
2.3 Power Converter
The power converter is an AC-DC-AC IGBT active switching converter. It controls the generator to operate in its
optimum range, and maintains power quality to the grid. The inverter can produce unity power factor (cosΦ=1)
to the grid under all load conditions. Power factor is also controllable within limits.
2.4 Rotor
The rotor is a three bladed construction, mounted up-wind of the tower. Rotational speed is regulated by active
blade adjustment towards vane position. Blade pitch is adjusted using an electric servomotor on each of the
blades.
Each blade has a complete, fully independent pitch system that is designed to be fail-safe. This construction
negates the need for a mechanical rotor brake. The pitch system is the primary method of controlling the
aerodynamic power input to the turbine.
At below rated wind speed the blade pitch setting is constant at optimum aerodynamic efficiency. At above
rated wind speed the fast-acting control system keeps the average aerodynamic power at the rated level by
keeping the rotor speed close to nominal, even in gusty winds.
The rigid rotor hub is a nodular cast iron structure mounted on the main bearing. Each rotor blade is connected
to the hub using a pre-stressed ball bearing. It is sufficiently large to provide a comfortable working
environment for two service technicians during maintenance of the pitch system, the three pitch bearings and
the blade root from inside the structure.
2.5 Rotor blade set
The rotor blades are made of fibreglass-reinforced epoxy. The aerodynamic design represents state-of-the-art
technology and is based on a pitch-regulated concept. No extenders are used and the aerodynamic design is
optimal for this rotor diameter.
2.6 Main bearing
The large-diameter main bearing is a specially designed three row cylindrical roller bearing. The inner non-
rotating ring is mounted to the generator stator. The outer rotating ring is mounted between the hub and
generator rotor. The bearing takes axial and radial loads as well as bending moments. Entrance to the hub is
through the inner-bearing ring. The bearing is greased by a fully automatic lubrication system controlled by the
turbine PLC.
Doc code: S-1000926
2.7 Nacelle
The nacelle is a compact welded construction which houses the yaw mechanism, a service hoist and a control
cabinet. Both the generator and the tower are flanged to the nacelle. The geometry of the construction assures
an ideal transfer of loads to the tower and, with the absence of a shaft and gearbox, results in a simple design
ensuring easy personnel access.
2.8 Yaw system
The yaw bearing is an internally geared ring with a pre-stressed four point contact ball bearing. Electric
planetary gear motors yaw the nacelle. The yaw brake is passive and is based on the friction of brake pads
sitting directly on the bearing ring, keeping the yaw system rigid under most loading conditions.
2.9 Tower
The nacelle assembly is supported on a tubular steel tower, fully protected against corrosion. The tower allows
access to the nacelle via a secure hinged access door at its base. The tower is fitted with an internal ladder with
safety wire and optional climb assistance, rest platforms and lighting. Standard hub heights are 35, 40, 50 and
75 metres.
2.10 Anchor
The turbine is supported by a concrete foundation. The connection to this foundation is provided by means of a
cast-in tube or rod anchor.
2.11 Control System
2.11.1 Bachmann PLC
The M1 controller perfectly combines the openness of a PC-based controller with the reliability of industrial
hardware platforms. Designed to withstand the toughest ambient conditions it guarantees error-free use over
long periods of time.
A modern system architecture designed for consistent network-capability permits the easy integration of the M1
into the environment of the controller and system peripherals. Real-time ethernet permits the real-time
networking of the controllers, and the support of all standard Fieldbus systems permits the connection of
standard external components.
2.11.2 DMS
DIRECTWIND Monitoring System – EWT’s proprietary HMI featuring local monitoring and control at the turbine,
integrated into a remote-access SCADA. DMS offers individual turbine control and total park monitoring and
data logging from your Wind Turbine, Wind Park or internet access point.
Doc code: S-1000926
2.12 Earthing and lightning protection
The complete earthing system of the wind turbine incorporates:
1. Protective earthing:
A PE connection ensures that all exposed conductive surfaces are at the same electrical potential as
the surface of the Earth, to avoid the risk of electrical shock if a person touches a device in which an
insulation fault has occurred. It ensures that in the case of an insulation fault (a "short circuit"), a very
high current flows, which will trigger an over-current protection device (fuse, circuit breaker) that
disconnects the power supply.
2. Functional earthing:
Earthing system to minimize and/or remove the source of electrical interference that can adversely
affect operation of sensitive electrical and control equipment.
A functional earth connection serves a purpose other than providing protection against electrical shock.
In contrast to a protective earth connection, the functional earth connection may carry electric current
during the normal operation of the turbine.
3. Lightning protection:
To provide predictable conductive path for the over-currents in case of a lightning strike and
electromagnetic induction caused by lightning strike and to minimize and/or remove dangerous
situations for humans and sensitive electrical equipment.
Since the mechanical construction is made of metal (steel), all earthing systems are combined.
2.13 Options
The following options are available:

x Cold climate operation (rated for operation down to -40°C)
x Ice detection and/or prevention system
x Aviation lights
x Shadow flicker prevention
x Low Voltage Ride-through (LVRT)
x Service lift (75m tower only)
x G59 protection relay
Doc code: S-1000926
3 Technical Data
Where data are separated by “/” this refers to the respective rotor diameter (52 / 54 m).
3.1 Wind and Site Data
Wind class II / III according to IEC 61400 – 1

Max 50-year extreme 59.5 / 52.5 m/s
Turbulence class A (I15 = 0.16)
Maximum flow inclination (terrain slope) 8°
Max ann. mean wind speed at hub height 8.5 / 7.5 m/s
Nominal air density 1.225 kg/m³
3.2 Operating Temperature
Standard Cold Climate

Min ambient operating -20°C -40°C
Max ambient operating +40°C +40°C
3.3 Cooling
Generator cooling Air cooled

Converter cooling Water or air cooled (configuration-dependent)
3.4 Operational Data
Cut in wind speed 3 m/s

Cut out wind speed 25 m/s
Rated wind speed 10 / 10 m/s
Rated rotor speed 24 rpm
Rotor speed range 12 to 28 rpm
Power output 500kW
Power factor 1.0 (adjustable 0.95 lagging to 0.95 leading)
Measured at LV terminals
3.5 Rotor
Diameter 52 / 54 m
Type 3-Bladed, horizontal axis
Position Up-wind
Swept area 2,083 / 2,290 m²
Power regulation Pitch control; Rotor field excitation
Rotor tilt angle 5°
Doc code: S-1000926
3.6 Blade Set
Type PMC 24.5 / 25.8

Blade length 24.5 / 25.8 m
Chord at 22.0 m 0.879 m (90% of 24.5m blade radius)
Chord at 23.5 m 0.723 m (90% of 25.8m blade radius)
Chord Max at 5.5 m 2.402 m
Aerodynamic profile DU 91, DU 98 and NACA 64618
Material Glass reinforced epoxy
Leading edge protection PU coating
Surface colour Light grey RAL 7035
Twist Distribution 11.5ͼ from root to 5.5m then decreases linearly to 0.29ͼ,
then non-linearly to 0ͼ
3.7 Transmission System
Type Direct drive

Couplings Flange connections only
3.8 Controller
Type Bachmann PLC

Remote monitoring DIRECTWIND Monitoring System, proprietary SCADA
3.9 Pitch Control and Safety System
Type Independent blade pitch control

Activation Variable speed DC motor drive
Safety Redundant electrical backup
3.10 Yaw System
Type Active
Yaw bearing 4 point ball bearing
Yaw drive 3 x constant speed electric geared motors
Yaw brake Passive friction brake
3.11 Tower
Type Tapered tubular steel tower

Hub height options HH = 35, 40, 50, 75 m
Surface colour Interior: White RAL 9001, Exterior: Light grey RAL 7035
Doc code: S-1000926
3.12 Mass Data
Hub 9,303 kg
Blade – each 1,919 / 1,931 kg
Rotor assembly 15,060 / 15,096 kg
Generator 30,000 kg
Nacelle assembly 10,000 kg
Tower HH35 28,300 kg
3.13 Service Brake
Type Maintenance brake

Position At hub flange
Calipers Hydraulic 1-piece
Doc code: S-1000926
APPENDIX 1: 3D image of main turbine components

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CONSTRUCTION METHOD STATEMENT

Arcus Consultancy Services

T +44 (0)141 221 9997 l E info@arcusconsulting.co.uk

Registered in England & Wales No. 5644976

2 SCOPE OF WORKS ..................................................................................................... 2

3 MANAGEMENT / SUPERVISION STRUCTURE ............................................................ 3

4 HEALTH & SAFETY / ENVIRONMENTAL PROTECTION .............................................. 6

5 SITE RESPONSIBILITIES .......................................................................................... 8

6 POLLUTION RESPONSE PLAN .................................................................................. 11

United Utilities Arcus Consultancy Services Ltd

6.5 Waste Management...................................................................................... 12

7 WORKS .................................................................................................................... 15

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7.8 Decommissioning ......................................................................................... 23

8 ACCESS TRACK DRAINAGE PLAN ............................................................................ 24

9 SUMMARY AND CONCLUSION ................................................................................. 26

10 APPENDIX A – SITE LAYOUT PLAN AND DRAWINGS ............................................ 28

11 APPENDIX B – PROJECT PROGRAMME.................................................................. 29

14 APPENDIX D – ELECTRICAL SPECIFICATION ....................................................... 31

15 APPENDIX E – ELECTRICAL SUB-STATION SPECIFICATION ................................ 32

16 APPENDIX F – TURBINE WEIGHTS AND DIMENSIONS ......................................... 33

United Utilities Arcus Consultancy Services Ltd

1.2 The Site

1.3 Report Purpose and Structure

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Arcus Consultancy Services Ltd United Utilities

3 MANAGEMENT / SUPERVISION STRUCTURE

PrincipalContractor ElectricalContractor GridContractor TurbineContractor

3.1 Contact Details

United Utilities Arcus Consultancy Services Ltd

Tel: 01925 237123 Mob: 07818 580662

PRINCIPAL BALANCE OF PLANT CIVIL AND ELECTRICAL CONTRACTOR

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United Utilities Arcus Consultancy Services Ltd

4 HEALTH & SAFETY / ENVIRONMENTAL PROTECTION

4.1 Health and Safety

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4.3 Guidance and References

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5.1 Control of Access / Egress

5.2 Site Working Hours

5.3 Welfare Facilities and Construction Compound

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x Ensuring site is secure.

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5.6 Wheel Wash

5.8 Reinstatement of Temporary Works

5.10 Retention of Local Amenities

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6 POLLUTION RESPONSE PLAN

6.1 Identified Pollution Risks

6.2 Surface Water Management

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6.3 Chemical Spillage

6.3.3 Oils and Greases

6.3.4 Site Toilets

6.3.5 Other Chemicals

6.4 Concrete Spillage

6.5 Waste Management

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6.6 Dust Management

6.6.1 Excavation and earthworks

6.6.2 Stockpiling of loose materials