RAJVEER CHEMICALS BH rajveerchemicals@yahoo.com ® www.rajveerchemicals.comHEMICALS ABOUT US See RUC EM CN cme une Cee a es eee ee become an efficient and innovative manufacturer of galvanizing chemicals and wire drawing CYAN EON ee eee recur a TY EO Reece CeCe cas Our remarkable growth over the years is a result of the unwavering commitment and hard work Cae cea ee Ru Mu mr mur mtu ae Oa ere Cet ae te Mane CaN Ue cer oe Recreate RCC R RRC eR eee Pee ee oe getat iva ae ecu rata tel ccis aN eect product innovation that maintains overall excellence as an organization. OT Mec Set eee ee tae ten tou Rea ur eur ar en Rajveer Chemicals excels in swift and dependable handling of both domestic and export ET OR eRe We are forever thankful to Mr. Pratik Patel Sir (Uday Industries), Mr. Sanjay Shinde Sir (Bedmutha Industries) and Mr. Sanjay Tewari Sir (Bed mutha Industries) for all their support and mentorship forall that we are today. www.rajveerchemicals.comVISION We aspire to become a global leader, pioneering in the wire industry by meeting the diverse needs of our customers. We strive to foster trust and create a positive business experience that leaves our customers happy to engage with us. MISSION To expand our business as an Indian manufacturer worldwide and serve as a reliable supplier of quality products at affordable prices. hae MI acca i and committed for quality products Par Taliclaee tim is WORK FOR CUSTOMER'S SATISFACTION Rac ce ctPRODUCTS * Wire Drawing Powders * Wire Drawing Dies © Wet Wire Drawing Lubricants * Wiping Powder © Galvinizing Fluxes * Zinc Ash Reduction Chemicals * Lead Ash Reduction Chemicals * Wiping Pads * Passivators « Ammonium Chloride * ZincChloride * Oils For Wiping * Ceramic Coating For Zinc Tank * ZincAsh Reprocess Reno eeeWIRE DRAWING DIES TUNGSTEN CARBIDE DIES Rajveer Chemicals is engaged in the manufacturing of Tungsten Carbide Dies, catering specifically to industries requiring efficient wire drawing solutions. Our Tungsten Carbide Dies embody a strategic balance between cost efficiency, wear resistance, and wire surface perfection. COST-EFFECTIVE PRODUCTION Tungsten carbide dies offer a longer lifespan compared to other materials, resulting in reduced downtime for die replacement and lower overall production costs. VERSATILE SIZE RANGE These dies are available in a wide range of sizes, making them adaptable to various manufacturing needs and processes. EXCELLENT SURFACE FINISH Tungsten carbide dies provide precise shaping and forming, resulting in a superior surface finish on the manufactured products. CORROSIVE WEAR RESISTANCE The inherent hardness of tungsten carbide makes the dies highly resistant to corrosion, increasing their durability and maintaining their performance over time. SUPERIOR WIRE ROUNDNESS Tungsten carbide dies maintain consistent wire roundness during the manufacturing process, contributing to accurate and uniform end products. PASSIVATOR It's a liquid water soluble wax with high quality metal working fluid designed particularly for applications of Galvanised Wire coating. BENEFITS + Amazing versatility + Outstanding rancidity control * Excellentcorrosioncontrol_ + Cleanandpleasanttouse * Advanced design offering excellent lubrication APPLICATIONS Passivator has been specially designed for its versatility across a wide range of materials and application for extended coating life is suitable on most ferrous and non-ferrous materials including galvanized wire, aluminium wire, blackwire.Se Tem Re] leh s Wire drawing powder is a dry lubricant used in the wire drawing process. It is made froma mixture of soap, telcum powder and other additives. The soap helps to reduce friction between the wire and the dies, while the talcum powder helps to keep the wire from sticking to the dies. Wire drawing powder is applied to the wire as it is drawn through the dies, and it helps to improve the quality of the wire, reduce the wear and tear on the dies, and increase the efficiency of the wire drawing process. BENEFITS OF WIRE DRAWING LUBRICANT FRICTION REDUCTION The primary role of lubricants is to reduce friction between the wire and the drawing dies. This leads to smoother wire movement, requiring less force and energy during the drawing process. Improved Surface Quality: Lubricants help prevent surface defects on the wire, such as scratches, marks, or uneven surfaces. This results ina higher-quality final product. EXTENDED DIE LIFE By reducing friction, lubricants also minimize wear and tear on the drawing dies. This extends the lifespan of the dies and reduces the frequency of die replacements. ENHANCED EFFICIENCY The reduced friction and smoother wire movement lead to more efficient wire drawing operations. This can resultin increased production rates and reduced downtime. COOLING AND HEAT DISSIPATION Lubricants can have cooling properties that help dissipate heat generated during the drawing process. This prevents overheating and potential damage to both the wire and the dies. CONSISTENCY Using lubricants ensures consistent and predictable results in the wire drawing process, which is crucial for maintaining product quality and meeting specifications. Reduced Energy Consumption: With lower friction, less energy is required to pull the wire through the drawing dies. This can lead to energy savings and cost reduction. LESS WIRE BREAKAGE The smoother wire movement and reduced wear on the dies decrease the likelihood of wire breakage during the drawing process.Nay URL Different types of lubricants can be formulated for specific wire materials, drawing speeds, and Ce Cur nc aan er ACU Cure ya eres CORROSION PREVENTION Some lubricants contain additives that provide a protective layer against corrosion, ensuring Se ae Mic Tine ENVIRONMENTALIMPACT Depending on the formulation, some lubricants can be environmentally friendly, reducing the potential negative impact on the environment. TYPES OF LUBRICANT LUBRICANT FOR HIGH CARBON WIRE DRAWING + RC-25 (for Medium Speed Wire Drawing) + RC-411 (for High Speed Wire Drawing) + RC-75 (for Medium to High Speed Wire Drawing) + RC-65 (for LRPC Wire Drawing) * RC-52 (for LRPC & Stainless Steel Wire Drawing) + RC-415 (for High Carbon & Stainless Stee! Wire Drawing) + RC-32 (for High Carbon Wire Drawing partly Sodium) LUBRICANT FOR LOW CARBON WIRE DRAWING + RC-04 (for Binding Wire Drawing) * RC-44 (for High Speed Binding Wire Drawing) + RC-75 (for Medium to High Speed Wire Drawing) + RC-25 (for Medium Speed Wire Drawing) + RC-06 (for High Speed Wire Drawing) + RC-415 (for High Speed Wire Drawing) + RC-32(Partely Sodium based for High Speed Wire Drawing) www.rajveerchemicals.comGALVA FLUX sees Our Galva Flux is meticulously crafted to optimize surface preparation for the metallurgical phase, creating a fine layer that enhances the Iron-Zinc bond. At Rajveer Chemicals, our flux comes fortified with special additives, resulting in substantial zinc savings. With a focus on excellence, Rajveer Chemicals offers the best and most effective fluxing solutions. Trust us to provide you with superior products that streamline processes and elevate results. PHYSICAL DATA * Color&appearance : White Crystalline * Solubilityin water 100% COMPOSITION * ZincChloride * Ammonium Chloride + Exothermic Additives (Approx. 10%) APPLICATION Our Flux is ideally applied using the dipping method, acting as a shield against steel oxidation before it enters the Zinc bath. To ensure optimal results, maintain a specific gravity for the flux solution between 1.05 to 1.20. This meticulous application process guarantees the highest level of performance and protection. EON a) Our Fluxis completely free from iron and other impurities. Catt eee un ue Emoto Tee Cue ee eM ea is tes CRU aEU Recs crater em ee Ct a Pore R Reid feelite laters F , , Pee Our Flux plays a pivotal role in reducing Zinc Ash formation, leading chloride, Pre flux bath eeu ene Mae ease et eae eet eae ry amet pega e eR ee eee Reet ad eee a a eae dross formation. Peete) tenet unitate ee aCe m ues ee eeaeg CORI yCOLD GALVANIZING FLUX Substantial reduction of bottom dross. Reduction of zinc ash formation and top skimming. Reduction of zinc contentin the ash. Reduced fuming. High uniformity of zinc layer (on centricity).. Substantial reduction of the zinc consumption. Bright finishing, low salt carryover, eliminates flux patches, fluxremains active longer. Reduction of the spray at the wire entering area. Shortimmersion times. Improved wetting and drying. Low temperature fluxing. Flux bath heating not required, can be used at room temperature. Lower concentration and consumption compared to conventional zinc-ammonium chloride based fluxes. White powder compound ZINC ASH REDUCER aan Cae a PAGAL Our dedicated Research and Development department has ingeniously formulated an era eRe ae RU aol Lae ReL edie AM PALA oh Lol Cece ale) [echo an impressive 40% to 45% reduction in zinc ash formation within wire galvanizing plants. SU eae RUC CUS CORT LC ener Cae a compound is applied by sprinkling it onto the molten zinc in the kettle at a rate of approximately poset gece BU Ua emu tue MELE eet CrP ce et UL oe ce) Reda bath. This ensures that there is no carryover of the compound along with the galvanized articles. CIRM E CUCU an RUC ERInne ecccem ele Ma nmcee atte CITT UCR Seman Cue Te oe Re) eC Lema Alu oa Lolo meal Lele te) at the start of each shift after ash removal, at a rate of about 10-15 kg per shift. Notably, the Ellie Palen oe eee eee eee oa Celie CUCL cleo ash formation while facilitating controlled coating application. Seeicen eae eee ci uncae Pee Cal Ai telco te oer lly Cece Masato Ca aoe ace os Sm are MeN em MacMall meet Sie le lke cell eerieLEAD ASH REDUCER PREVENTING LEAD ASH FORMATION AND HEAT LOSS The Lead Ash Reducer serves as an essential top layer for Lead Tanks, acting as a reliable shield against lead ash formation and heat loss. KEY ADVANTAGES: * Oxidation Prevention and Heat Loss Mitigation : This effective solution is commonly employed to counteract lead oxidation and prevent heat loss. By doing so, it contributes to substantial production cost savings. * Outstanding Thermal Insulation : The Lead Ash Reducer boasts exceptional thermal insulation characteristics, enhancing its efficacy in conserving heat. Its particles are remarkably lightweight, adding to its performance. + Impressive Temperature Tolerance : Capable of withstanding temperatures up to 1260°C, the Lead Ash Reducer excels even under high heat conditions. + Lead Ash Formation Reduction : With the ability to reduce lead ash formation by an impressive 40% to 70%, this product significantly contributes to a cleaner and more efficient operational environment. Choose the Lead Ash Reducer to optimize your lead tank operations. By preventing ash formation and heat loss, this solution ensures a cost-effective production process while providing outstanding thermal insulation. Trust in its reliable performance to enhance both operational efficiency and cost savings. LEAD CARRYOVER REDUCER ENHANCING WIRE PLANT EFFICIENCY The Lead Carryover Reducer stands as a cornerstone in various hot dip wire plants, catering seamlessly to both round and flat (strip) profile wires. + Effective Exit Point Treatment : Positioned at the exit point of the lead bath, this reducer expertly serves asa hard wiping agent, ensuringa comprehensive cleaning effect. * Controlled Smoldering : With its controlled and gradual smoldering process, the Lead Carryover Reducer offers a slow burn that produces minimal smoke. Its performance surpasses that of hard coke, establishingitas a superior choice. * Optimized Consumption : The consumption rate of Lead Carryover Reducer is remarkably economical, measuring under one-third of conventional hard coke. This translates to significant cost savings. * Enhanced Wire Surface Quality : Wires emerging from the bed of Lead Carryover Reducer boast a distinct advantage—cleaner and shinier surfaces compared to those treated with hard coke or sand. * Choose the Lead Carryover Reducer for an efficient, cost-effective, and quality-enhancing solution in your wire plant operations. Trust in its performance to optimize wiping, minimize consumption, and deliver superior wire surface outcomes.CERACOAT CERAMIC BASED COATING Ceramic Innovation : Ceracoat presents a cutting-edge ceramic-based coating solution, meticulously designed for supreme performance. Silicon and Water Fusion : Crafted with a silicon and water fusion, this coating exhibits remarkable versatility, allowing application on metallic and refractory surfaces with ease. Ease of Application : Ceracoat simplifies the application process. It's a ready-to- use coating, eliminating the need for primers. If necessary, a simple water dilution is all that's required. Ensure proper stirring before application. Drying Process : Once applied, the coated surface is left to air-dry. For expedited drying, a mild heating using a blow lamp can be employed. For double coating, ensure the initial coat is thoroughly dried before proceeding. Storage Recommendations : Store Ceracoat in a cool, dry place, away from heat sources, to maintain its integrity. Safety Assurance : Inert, non-toxic, and non-hazardous, Ceracoat prioritizes safety and environmental well-being. Packaging Details : Available in a convenient 30 kg. drum container, Ceracoat is packaged to suit various needs. Impressive Coverage : Experience extensive coverage with approximately 2 sq.m. per kg, ensuring cost-effective application. PROCESS OF APPLICATION ORCC ee CCU ery Rn ua Ta eee Be blasted surface for optimal results Oe eeu eu eter tein ei using conventional methods—a regular Pe Rae Re Ie geo eCURmeC CON ar Meg eet MEUM Ree eee Ree etree Coed Teen ce Nad PemeBe ageeur ac ol era ute AN TolUE: 14g) Oe a eae clmetarr Camm tics Ee eee Rel ea enter gcse Oona aoa seiet Ee aacea) Re eee Onur ROE Seu ne tae MC ae ee Re er ec Os ae [eee eee N cel cen eM EN (artis el elle 9 Reem ec Mm Rng re ew Arc ea eco eco eC a DTS e Mets -# heer ate netaS OMe er Ce aa mecca tec horas Galv. Pot and other metalic items dipped into liquid zinc to avoid zinc pick-up, decrease bath EMER Raut Tank Ceca Cee oer RCTs Rte cu eC Retr ee eM icc ACU tr aee tC Tela ua Led ocle fee te-l ala Leo Cee en Rticet cracHEMICALS 9 : 46, Golden Palace, Opp. Maa Vihar Colony, Near Tejpur Gadbadi, A.B. Road, INDORE - 452012 ESE VL Seen Pale 47a OMcrepeU CN Roun Raa eens Rea