CIN: U28909WB1981PTC034204

SUBJECT :

1. OBJECTIVE :
To chemically tread the used water in the plant before reusing /discharging .

2. SCOPE :
It covers the water used during picking wire drawing stress relieving and galvanizing.

3. RESPONSIBILITY :
The responsibility for successful implementation of this Work Instruction lies with the
ETP-INCHARGE.

4. APPROACH :

5. STEPS TO BE FOLLOWED :

STEP .1
At first MGMF -40 Vessel back wash started when NGS -6B vessel multiport value
service position and MGMF -40 vessel multiport value backwash position.
Backwash continue 20-25MM.

STEP .2
After backwash completed NGS-6B Vessel multiport value position of fast rinse
option and other hand MGMF-40 vessel multiport valve position on filter position
.it continues washing 20-25 min.

STEP .3
Regeneration start – (salt charged process) It take 100lit .water with proper mix-
up to 25 kg ionized salt .
This time NGS-6B vessel multiport value position of regeneration slow rinse option
and then salt charging start .
Document Status Authorized & Approved By : Issued & Controlled By :

Head (Works) Head (Q.A.)

 CIN: U28909WB1981PTC034204

STEP.4
After salt charging completed the value closed and wait 15-20min.

STEP .5
Then again NGS-6B vessel Multiport Valve position to Fast Rins option and
continue washing 15-20 min.

STEP .6
Finally NGS-6B Multiport Valve position of service option and then softwater
addition started.

5.4 WATER HARDNESS TEST:

1) At first 25ml water+Dust Reagent “A” mixed up

2) Then Reagent “B”-15 drop dozing and mixed up.

3) After dilution if colour is blue or sky, the hardness result should be “O”

4) If colour is pink, red,etc then dozing reagent “S” or reagent “R” one by one
drop, its colour should be matched blue or sky colour.

Calculated: Reagent “S” -1 drop = 2ppm

Reagent “R” -1 drop =5ppm

5.5 WATER TREATMENT:

1) At first 10000 lit effluent water loading to reaction tank through effluent
pump.

2)Then Ph neutralized start by using Hydrated Lime (pH Valve 8-9)

Document Status Authorized & Approved By : Issued & Controlled By :

Head (Works) Head (Q.A.)

 CIN: U28909WB1981PTC034204

3) After mixing completed, this mixing water transferred to settling tank from
reaction tank through pump.

4) Then water coming to filter bed from settling tank through settling pump.

5) And finally filter water coming from filter bed and goes to treated water tank.

6) When filter press jam by sludges then filter press clening starts. This process
continue.

Document Status Authorized & Approved By : Issued & Controlled By :

Head (Works) Head (Q.A.)