TITLE: DOC.

No: FO A Q 011

Revision History Details Date: 5th Sep 2011

DEPARTMENT: CLASSIFICATION:

QMS - Quality Assurance Form

Doc No. Doc Title

Enviromental aspect a
PR A F 450

REV Date Modification History Initiated By

A 7th sep 2013 Initial release Prabhakar

A 8th sep 2014 Initial release Prabhakar

B 4th sep 2015 Data reviewed Suresh

 DOC. No: FO A Q 011 Rev: F
Date: 5th Sep 2011 PAGE 1 of 1
CLASSIFICATION: REFERENCE:
Form

romental aspect and impact study

MR / Team Leader
1st Reviwer 2nd Reviwer Approved By
Approval release

Soundar Ramasubbu Durga Prasath -

Soundar Ramasubbu Durga Prasath -

Yunoos Ramasubbu Durga Prasath -

 Title

Environmental aspect and Im

Department
Facility
DEPARTMENT : Production, testing and warehouse.
Prepared by : Executive Plant:IDF-3
Approved by : Manager.
A - Quantity; B - Occurrence; C - Impact; D - Control; E - Wastage related to Y - Legally compliant;
R = A+B+C+D+E+F If R>20 = Significant "High"; If R=15-20 = Significance"Moderate";
Operational
Sr. Activity Environmental Aspect Condition/ Environmental Impact on
No. Interested
Party's Air Water Soil
concern
N/A/E/I
Removal of PCB from Generation of Carton waste N *
1
the Carton Box Generation of Plastic waste N *
2 Pasting of SL No Generation of paper waste N *
Generation of Solderpaste N *
Disposal of solder waste N *
Disposal of stencil cleaning
3 GP machine N *
cloth
Disposal of wiper paper N *
Generation of Cartridges N *
CP,XP & QP
Generation of noise &
machine ,VCD
4 Generation of fumes N
,DIP ,Radial,AOI and
TAB M/c
Generation of Carton waste N *
Loading Component Generation of Plastic waste N *
5
reel to the machine Generation of Paper waste N *
Generation of Empty IC stick N *
PCB Sent to Reflow
Machine/Post Reflow Process Emission N *
6 visual
inspection/Touch up
stage Oil waste (high temp oil) N *
Components Generation of Plastic waste N *
7 mounting on PCB at
Slide Line Generation of Carton waste N *
Generation of Carton waste N *
Component Generation of Plastic waste N *
8
Preparation Generation of Paper waste N *
Generation of Metal waste N *

9 Wave Machine Process Emission N *

Generation of Carton waste N *

10 Loading Solder Bar
Generation of Plastic waste N *
 Lead Dross Cleaning
11 Generation of Dross N *
( Wave process)

Loading Flux to the Chemical Waste N *

12
Wave Machine Generation of Plastic waste N *
Generation of Metal waste N *
13 Lead Cutting
Generation of Plastic waste N *
Generation of soldering tip N *
Generation of fumes and air
Manual Soldering emission (VOC and toxic N *
(Hand Soldering subtances)
14
using Solder wire with
Flux remover) Generation of soldering sponge N *
Generation of Solder wire N *
15 Cleaning of PCB Generation of chemical waste N *
Generation of Paper waste N *
16 ICT 1/2 Generation of noise N
Generation of Plastic waste N *
Grease waste N *
17 SCR/IGBT Greasing
Cartoon and paper wastes N *
Plastic waste N *

IPA Waste N *
Head sink cleaning
/Ultrasonic
18 Stentil cleaner waste N *
cleaning/Stencil
cleaning machine Stentil cleaner Paper waste N *
Paper waste N *
Plastic waste N *
Metal waste N *
19 PFC assembly Plastic waste N *
thermocol waste N *
Generation of Paper wastes N *
Generation of Plastic waste N *
20 Testing Testing of units N *
Generation of Metal waste N *
Consumption of power N *
Generation of Carton waste N *
Generation of Plastic waste N *
21 De- Panalizing
Generation of Paper waste N *
Generation of Metal waste N *
Generations of PCB waste N *
Generations of cotton waste N *
22 DEK operation
Generations of plastic waste N *
Generations of paper waste N *
Consumption of power N
Generations of PCB waste N *
23 X-Ray
23 X-Ray Generations of cotton waste N *
Generations of plastic waste N *
Generations of paper waste N *
Consumption of power N
Generation of Carton waste N *
24 Baking Oven
Generation of Plastic waste N *
Generation of paper waste N *

Generation of Carton waste N *

PEM
25 inserter/Component Generation of Plastic waste N *
Preparation Generation of Paper waste N *
Generation of Empty IC stick N *

Generations of PCB waste N *

Slide line visual
26 Generations of cotton waste N *
Inspection
Generations of plastic waste N *
Generations of paper waste N *

Generations of PCB waste N *

Post wave
27 inspection / Touch up
process Generations of cotton waste N *
Generations of plastic waste N *
Generations of paper waste N *
Generation of Paper wastes N *
Generation of Plastic waste N *
28 Silicon PFT testing Testing of units N *
Generation of Metal waste N *
Consumption of power N *
Generation of Thermo coal
N *
waste
Generations of plastic waste N *
29 Hipot testing
Generation of metal waste N *
Consumption of power N
Generations of paper waste N *

Generations of Glouse N *

30 PCBA Burn in Tester. Generations of PCB waste N *

Generations of plastic waste N *
Generations of paper waste N *

Generations of PCB waste N *

QUASAR Checking &
31
Inspection Generations of cotton waste N *
Generations of plastic waste N *
Generations of paper waste N *
Warehouse Generation of Carton and paper
N *
Activity(Packing) wastes
a.Transportation Oil leakage N *
32 b.Emission Pollution N *
32
c.Material loading
Cartoon and paper wastes N *
and unloading
d.Packing Plastic waste N *
Generation of Thermo coal
N *
waste
Generations of plastic waste N *
33 Build line Generation of metal waste N *
Consumption of power N
Generations of paper waste N *
Generations of Glouse N *
Generation of Thermo coal
N *
waste
Generations of plastic waste N *
34 Sub assembly 1 &2 Generation of metal waste N *
Consumption of power N
Generations of paper waste N *
Generations of Glouse N *
Generation of Thermo coal
N *
waste
Generations of plastic waste N *
35 Finishing 1 &2 Generation of metal waste N *
Consumption of power N
Generations of paper waste N *
Generations of Glouse N *
Generation of Thermo coal
N *
waste
36 Inpection / Packing Generations of plastic waste N *
Generations of paper waste N *
Generations of Glouse N *
Generations of PCB waste N *
Generations of plastic waste N *
37 PCBA Preparation
Generations of paper waste N *
Generations of Glouse N *
Consumption of power N

Conformal spary Consumption of chemical N *

38
coating machine

Consumptions of Air N *
Generations of PCB waste N *
Generations of PCB waste N *
UV Inspection & Generations of cotton waste N *
39
Packing Generations of plastic waste N *
Generations of paper waste N *
 DOC. No.: PR A F 450 REV.

l aspect and Impact study DATE: 4-Sep-15 PAGE:

CLASSIFICATION: NA REFERENCE:
Facility Form

Y - Legally compliant; N - Legally Non Compliant; NA - Not Applicable

icance"Moderate"; If R<15 = Significance "Low"

nvironmental Impact on Waste Generated

Factor rating
Noise Resource Solid Liquid Gas
Depletion A B C D E
* 3 3 5 2 1
* 2 3 4 3 1
* 2 3 2 2 1
* 3 2 3 4 4
2 4 4 3 4
2 3 4 3 3
2 3 4 4 3
* 3 3 4 4 2

* 4 4 4 3 3

* 2 3 3 2 1
* 1 2 2 2 1
* 3 3 5 2 1
* 2 3 4 3 1

* 3 4 4 4 3

* 2 3 2 1 2
* 3 2 4 3 1
* 3 2 4 3 2
* 3 3 5 2 1
* 1 2 2 2 1
* 2 3 4 3 1
* 2 3 2 2 1

* 2 4 3 4 4

* 2 3 4 3 1
* 3 3 5 2 1
 * 3 4 3 3 4

* 3 3 5 2 1
* 3 3 5 2 1
* 2 3 4 3 1
* 3 4 3 3 2
* 4 3 4 3 4

3 4 3 2 4

3 4 2 4 3
* 2 4 3 4 4
* 2 3 4 3 1
* 4 4 5 3 3
* 2 4 3 4 5
* 2 3 4 3 1
* 3 4 3 3 4
* 3 3 4 2 1
* 2 3 4 3 1

* 3 2 3 3 4

* 3 2 4 3 4
* 3 4 3 2 4
* 2 3 2 3 1
* 2 3 3 3 1
* 2 3 4 3 1
* 2 3 2 3 1
* 2 3 4 3 1
* 2 3 4 3 1
* 2 3 2 3 1
* 2 3 3 3 1
* 2 3 3 3 1
* 3 3 4 4 4
* 3 3 5 2 1
* 1 2 2 2 1
* 2 3 4 3 1
* 2 3 2 2 1
* 3 4 4 2 1
* 2 3 1 3 1
* 2 3 4 3 1
* 2 3 3 2 3
* 2 3 5 2 1
* 3 3 5 2 1
 * 2 3 1 3 1
* 2 3 4 3 1
* 2 3 3 2 3
* 2 3 5 2 1
* 3 3 5 2 1
* 2 3 4 3 1
* 2 3 2 2 1

* 2 3 3 2 1

* 1 2 2 2 1
* 3 3 5 2 1
* 2 3 4 3 1

* 3 3 5 2 1

* 2 3 1 3 1
* 2 3 4 3 1
* 2 3 3 2 3

* 3 3 5 2 1

* 2 3 1 3 1
* 2 3 4 3 1
* 2 3 3 2 3
* 2 3 4 3 1
* 2 3 2 3 1
* 2 3 3 3 1
* 2 3 3 3 1
* 3 3 4 4 4
* 2 3 4 3 1
* 2 3 4 3 1
* 3 4 4 3 2
* 2 3 5 2 1
* 4 1 2 3 3

* 2 3 4 3 1

* 3 3 4 2 1
* 2 3 4 3 1
* 2 2 3 3 3

* 3 3 5 2 1

* 2 3 1 3 1
* 2 3 4 3 1
* 2 3 3 2 3
* 2 3 2 3 1

* 2 3 3 3 1
* 2 3 3 3 1
 * 2 3 2 3 1

* 2 3 3 3 1

* 1 2 2 2 1
* 3 4 4 3 2
* 3 4 4 3 2
* 2 3 5 2 1
* 4 1 2 3 3
* 3 1 4 3 2

* 3 3 2 2 1
* 2 3 4 3 1
* 2 3 4 3 1
* 2 5 3 1 1
* 4 1 2 3 3
* 2 3 4 3 1

* 3 3 5 2 1
* 2 3 4 3 1
* 3 4 4 3 2
* 2 3 5 2 1
* 1 2 5 3 3
* 2 3 4 3 1

* 2 3 4 3 1
* 2 3 4 3 1
* 2 2 3 3 1
* 2 3 4 3 1
* 3 3 5 2 1
* 2 3 4 3 1
* 2 2 3 3 3
* 2 3 4 3 1
* 2 3 5 2 1

* 3 3 4 3 4

2 3 5 2 1
* 3 3 5 2 1
* 3 3 5 2 1
* 2 3 1 3 1
* 2 3 4 3 1
* 2 3 3 2 3
 C

1 of 1

Total Is It significant
Legal
Rating (R>20)
Control Method
14 N Low
13 N Low
10 N Low
1. Designated red painted bins for waste collection
16 N moderate
2. Cartridge shall be closed before disposed.
17 N moderate 3. Waste paste will be collected by approved vendor
periodically for disposal.
15 N moderate
4. Government Approved / Accrediated Disposal Agent
16 N moderate 5. Disposed in accordance with all applicable federal, state
and local
16 N moderate
environmental regulation.
1. Converted from Vacuum suction to Air ventury
18 Y moderate 2. Controled the Noise level < 80 db
3. Provide Ear plug to the operators

11 N Low
8 N Low
14 N Low
13 N Low
1. There is NO other Technology associated to the solder
paste reflow =>considered like a BAT
18 Y moderate
2. Exhaust / Ventilation above the oven exits with Activated
Carbon Filter
10 N Low
13 N Low
14 N Low
14 N Low
8 N Low
13 N Low
10 N Low

Implement 100% VOC free WATER based flux (1. PPEs

2. Closed and Airtight Cabin
17 Y moderate
3. Exhaust / Ventilation above the oven exits with Activated
Carbon Filter

13 N Low
14 N Low
 1. PPEs - Aspiration Control ( Isolated Breating Facility )
2. Closed and Airtight Cabin
17 Y High 3. Exhaust / Ventilation above the oven exits with Activated
Carbon Filter, We are sending for recycle and dross
reduction project also has been implemented.

14 N Low
14 N Low
13 N Low
15 N moderate
18 Y moderate

16 N moderate
Migrate to Auto wave Soldering Process wherever Possibel
Thru DFBA & Implementing Selective Wave Pallets
16 N moderate
17 N moderate
13 N Low
19 N moderate
1. Pic & Place Process is under Closed Hood.
18 moderate
2. Noise level < 80db
13 N Low
1. Closed enclosure has been made. 2. Exhaust
17 Y moderate
system has been provided.
13 N Low
13 N Low

1. Manual Cleaning with PPEs.

15 Y moderate 2. Introduced AXAREL 1600 which is a suitable alternative
to ozone depleting substances and other materials with
high environmental impact.
16 Y moderate 3. It is a RoHS Compliant Cleaning Agent
16 Y moderate
11 N Low
12 N Low
13 N Low
11 N Low
13 N Low
13 N Low
11 N Low
12 N Low
12 N Low
18 N moderate Reduce energy consumption through EMP
14 N Low
8 N Low
13 N Low
10 N Low
14 N Low
10 NA Low
13 N Low
13 N Low
13 N Low
14 N Low
10 NA Low
13 N Low
13 N Low
13 N Low
14 N Low
13 N Low
10 N Low

11 N Low

8 N Low
14 N Low
13 N Low

14 N Low

10 NA Low
13 N Low
13 N Low

14 N Low

10 NA Low
13 N Low
13 N Low
13 N Low
11 N Low
12 N Low
12 N Low
18 N moderate Reduce energy consumption through EMP
13 N Low
13 N Low
16 N moderate
13 N Low
13 N Low

13 N Low

13 N Low
13 N Low
13 N Low

14 N Low

10 NA Low
13 N Low
13 N Low
11 N Low

12 N Low
12 N Low
11 N Low

12 N Low

8 N Low
16 N moderate
16 N moderate
13 N Low
13 N Low
13 N Low

11 N Low
13 N Low
13 N Low
12 NA Low
13 N Low
13 N Low

14 N Low
13 N Low
16 N moderate
13 N Low
14 N Low
13 N Low

13 N Low
13 N Low
11 N Low
13 N Low
14 N Low
13 N Low
13 N Low
13 N Low
13 N Low

1. Coating @ Closed Hood

2. PPEs - Aspiration Control ( Isolated Breating Facility )
3. Waste are considered like hazardous (specialized
company for the treatment)
17 N moderate
4. Exhaust / Ventilation above the oven exits with Activated
Carbon Filter 5. Auto spary introduced and
Curing by UV on closed hood 6.
Automated conveyor lines

13 N Low
14 N Low
14 N Low
10 NA Low
13 N Low
13 N Low
 Improvemen
Skill Process Technique

PCB Assembly Screen Printing RoHS Solder Paste

Printing

PCB Assembly Screen Printing Non-RoHS Solder Paste

Printing

PCB Assembly Screen Printing Waste Disposal

PCB Assembly Stencil Cleaning Auto Stencil Cleaning with

Cleaning Agent

PCB Assembly Stencil Cleaning Manual Stencil Cleaning

with Agent
PCB Assembly PCB Misprint Cleaning Ultrasonic Cleaning with
IPAs

PCB Assembly PCB Misprint Cleaning Used IPA Disposal

PCB Assembly Pic & Place SMDs & IC Placers under

CP, XP & NXT Machines

PCB Assembly SMT Soldering Reflow Soldering

PCB Assembly Manual Soldering Hand Soldering using

Process Solder wire with Flux
remover (Rohs)

PCB Assembly Manual Soldering Hand Soldering using

Process Solder wire with Flux
remover

PCB Assembly Manual Soldering Waste Disposal :

Process

PCB Assembly X-ray Inspection X-ray Inspecion

PCB Assembly AI insertion DIP Insertion

PCB Assembly AI insertion Radial Mounting

PCBA Assembly AI insertion VCD Mounting

PCBA Assembly THT Soldering Non-RoHS Wave

Soldering

PCBA Assembly THT Soldering RoHS Wave Soldeing

PCBA Assembly THT Soldering Wave Soldering Fluxing -

Alcohol based Flux

PCBA Assembly THT Soldering Wave Soldering Fluxing -

Water based Flux

PCBA Assembly Conformal Coating Spray

Process
PCBA Assembly Conformal Coating Cleaning & Waste
Process Disposal
 Improvements identified
Potential impacts Restriction/ Conditions for use

1. Solder paste is hazardous and toxic
material
2. Odur nuisance
1. Solder paste is hazardous and toxic
materia
2. Lead is forbidden by RoHS
1. Solder Paste Cartridge Kept inside the
Container
2. Solder Printing Under Closed Controlled
Environment
3. Printer Kept CLOSED during printing
1. Solder Paste Cartridge Kept inside the
Container
2. Solder Printing Under Closed Controlled
Environment
3. Printer Kept CLOSED during printing

1. Solder Paste
2. Cleaning Cloth 1. Designated red painted bins for waste
3. Wiper Paper collection
4. Solder Paste Cartridge 2. Cartridge shall be closed before disposed.
3. Waste paste will be collected by approved
vendor periodically for disposal.
4. Government Approved / Accrediated
Disposal Agent
5. Disposed in accordance with all applicable
federal, state and local
environmental regulation.

Air emissions from Cleaning Agent
1. Auto Cleaning under Closed Enviroment
2. Introduced AXAREL 1600 which is a
suitable alternative to ozone depleting
substances and other materials with high
environmental impact.
3. 3. It is a RoHS Compliant Cleaning Agent

1. Odor Nuisances 1. Manual Cleaning with PPEs.

2. Air emissions from Cleaning Agent
Ethonal
2. Introduced AXAREL 1600 which is a
suitable alternative to ozone depleting
substances and other materials with high
environmental impact.
3. It is a RoHS Compliant Cleaning Agent
VOC emissions 1. Use PPEs
2. Cleaning Under Closed Environment3.
3. Less number of boards / shift

1. Air emissions 1. Designated red painted bins for waste

2. Emissions to Soil collection
2. Waste paste will be collected by approved
vendor periodically for disposal.
3. Government Approved / Accrediated
Disposal Agent
4 Disposed in accordance with all applicable
federal, state and local
environmental regulation.

1. Noise Pollution 1. Pic & Place Process is under Closed Hood.

2. It is a pollutant and a hazard to human 2. Noise level < 80db
health and hearing
1. Energy consumption 1. There is NO other Technology associated
2. Fumes (exits of the oven) => to the solder paste reflow =>considered like a
environmental and human toxicity BAT
2. Exhaust / Ventilation above the oven exits
with Activated Carbon Filter
1. Aspiration 1. PPEs
2. Fumes / Air Emission : VOCs and toxic 2. Dedicative Fume Extractor
substances 3. Smoke Absorber
4. Vigon EFM meets RoHS & WEEE
requirements
1. Aspiration 1. PPEs
2. Fumes / Air Emission : VOCs and toxic 2. Dedicative Fume Extractor
substances 3. Smoke Absorber
4. Vigon EFM meets RoHS & WEEE
requirements
Emissions to Soil :1. Solder Wick, 1. Designated red painted bins for waste
2. Solder wire, collection
3. Soldering Tip, 2. Waste paste will be collected by approved
4. Sponge vendor periodically for disposal.
3. Government Approved / Accrediated
Disposal Agent
4 Disposed in accordance with all applicable
federal, state and local environmental
regulation.

1. X-ray radiation harmful to human body 1. X-ray source is completely contained in a

Shielded Cabinet
2. Interlocked access door and panels
preventing accidental exposure
3. X-ray leakage < 1 micro Sv/hr
1. Noise Pollution 1. Converted from Vacuum suction to Air
2. It is a pollutant and a hazard to human ventury
health and hearing 2. Controled the Noise level < 80 db
3. Provide Ear plug to the operators
1. Noise Pollution 1. Air ventury based suction
2. It is a pollutant and a hazard to human 2. Control the Noise level < 80 db
health and hearing 3. Provide Ear plug to the operators
1. Noise Pollution 1. Control the Noise level < 80 db
2. It is a pollutant and a hazard to human 2. Provide Ear plug to the operators
health and hearing
Lead is forbidden by RoHS Improvments made to reduce the toxicity on
the humans and the environment :
1. PPEs - Aspiration Control ( Isolated
Breating Facility )
2. Closed and Airtight Cabin
3. Exhaust / Ventilation above the oven exits
with Activated Carbon Filter

1. Air emission Improvments made to reduce the toxicity on

the humans and the environment :
1. PPEs - Aspiration Control ( Isolated
Breating Facility )
2. Closed and Airtight Cabin
3. Exhaust / Ventilation above the oven exits
with Activated Carbon Filter

VOC emissions Improvements made to reduce the toxicity on

the humans and the environment :
1. PPEs
2. Closed and Airtight Cabin
3. Exhaust / Ventilation above the oven exits
with Activated Carbon Filter
VOC-free water-based 1. Introduced AIM 270WR Water based flux
2. Low-fuming and fast solvent evaporation
for a VOC-free flux.

Important VOCs emissions => As of Now there is no alternate technique.

photochemical ozone formation + human
toxicity
1. Coating @ Closed Hood
2. PPEs - Aspiration Control ( Isolated
Breating Facility )
3. Waste are considered like hazardous
(specialized company for the treatment)
4. Exhaust / Ventilation above the oven exits
with Activated Carbon Filter 5. Auto
spary introduced and Curing by UV on closed
hood 6.
Automated conveyor lines
1. Air / Fumes emissions Improvments made to reduce the toxicity on
2. Emissions to Soil the humans and the environment :
1. PPEs - Aspiration Control ( Isolated
Breating Facility )
2. Exhaust / Ventilation above the oven exits
with Activated Carbon Filter
3. Implemented Approved Disposal Method
4. Waste paste will be collected by approved
vendor periodically for disposal.
5. Waste are considered like hazardous
(specialized company for the treatment)
 Precautions /Phase-out actions Name contacts

1. Use of RoHS Solder Paste Raymond

2. RoHS Conversion on-going ( Corporate )
3.Provided PPE to the operators
1. Introduced AXAREL 1600 which is a Vijay
suitable alternative to ozone depleting
substances and other materials with
high environmental impact.
2.It is a RoHS Compliant Cleaning
Agent

Vijay

Migrate to Auto wave Soldering Process

wherever Possibel Thru DFBA &
Implementing Selective Wave Pallets

Migrate to Auto wave Soldering Process

wherever Possibel Thru DFBA &
Implementing Selective Wave Pallets
1. Implement RoHS Process Raymond
2. RoHS Conversion is On-going ( Corporate )

Implement 100% VOC free WATER Vijay

based flux