Design of Hybrid Wastewater Treatment Plant for treating 100 CTPD of Industrial Wastewater

Group Members: M. Mubeen (2020-CH-273), Wasiq Ayyaz (2020-CH-287), M. Faizan (2020-CH-271), M. Bilal (2019-CH-273)
UET
Lahore
Group # 15 | Supervisor: Dr. Ch. Haider Ali | Field Supervisor: Muhammad Kashif (ENGRO Fertilizer)
ABSTRACT METHODOLOGY RESULTS SOCIO-ECONOMIC ASPECTS
The project aims to design a hybrid wastewater treatment The methodology of the project consist of 3 Main steps Parameters Units INLET OUTLET
1. Economic Feasibility
Flow CTPD 100 97
plant for treating industrial wastewater while maintaining 1- Wastewater Treatment by Hybridized methods TSS mg/L 321 112 2. Environmental Impacts

Water
Ecology, Energy and Agronomy by maximizing sludge The combination of VSS mg/L 241 114
BOD mg/L 395 125 3. Energy Positive Cycle
recovery for biogas production. Efficient extraction and • B,P,C COD mg/L 750 195
4. Job Creation
treatment methods are employed to generate biogas for • C,B,P Total Alkalinity mgCaCO3/L 343 113

• P,B,C
pH - 7 7
5. Local Economic Impact
powering operations, while secondary sludge is converted Name Pressure Inlet Pressure Outlet Work Produced 6. Clean effluents
into bio-fertilizer (NPK). Key focuses include Efficiency Turbine 1 34 kW

CH&PP
, Cost-effectiveness and Low environmental impact. This Turbine 2 26 kW CONCLUSION
approach demonstrates the viability of utilizing Name Temperature (Inlet) Temperature (Outlet) Heat Duty In conclusion, the successful design and
Heat Exchanger 20 Deg C 41 Deg C
wastewater sludge as a renewable energy source while implementation of a hybrid wastewater treatment
promoting sustainability in wastewater management. 2- Recover maximum sludge from the Wastewater treatment Parameters Units INLET OUTLET plant integrating biogas production and Combined

Fertilizer
By integration of these techniques the sludge recovery, Storage Mass (Sludge) Kg 57000 67800
Heat and Power (CHP) generation represent a

Keywords: Wastewater Treatment, Biogas Production,
Renewable Energy, Bio-fertilizer, Sustainability.
PROJECT OBJECTIVES
1. The designing a Hybrid waste water treatment
plant to Bring the values of BOD, TSS, TDS,
Hydrocarbons, fecal coliform within the limits given
in the PEQS for Liquid Industrial Effluents.
2. The HWWTP will enhances Sustainability by
optimizing resource use, reducing environmental
impact, and promoting responsible water reuse and
energy recover
3. To explore the opportunity for Business
because it addresses a growing market demand for
cost-effective, compliant, and sustainable
wastewater treatment & Energy production solutions.
BACKGROUND
After surveying multiple Chemical Process Industries
majority of them have a view about there ETP that its just
a burden on there Industry. So we came up with an idea to
run the plant by its own energy which runs the plant as
well as gives additional energy as well, With additional
revenue stream by the setup of a Biofertilizer plant.
Aligned SDGs
RESEARCH POSTER PRESENTATION TEMPLATE © 2019
www.PosterPresentations.com
and Utilization will take place
3- Effective Digestion process using UASB Digestor to produce
maximum biogas (CH4, CO2)
4- Energy Production with 70-75% Efficiency using New
Technology. (Combined Heat & Power Plant) (Cogeneration)
*B= Biological; P= Physical; C= Chemical
PROCESS FLOW DIAGRAM
Bio
Phosphoric Acid kg
Nitrogen Compounds kg
pivotal step towards sustainable industrial practices.
Potassium Chloride kg
Meeting stringent effluent standards while
The HWWTP able to bring the value of desired liquid effluent
simultaneously producing renewable biogas for
parameters & Combined Heat and Power Plant was able to produce 55
kW Net Energy and Heated water with Overall efficiency of 68%. energy generation demonstrates the efficacy of
integrated systems in environmental protection and
*CH&PP : Combined Heat and Power Plant
resource recovery. The project not only ensures
*HWWTP : Hybrid Wastewater Treatment Plant
compliance with regulatory requirements but also
contributes to energy independence, greenhouse
gas mitigation, and nutrient recycling through the
production of biofertilizer. Moving forward, such
holistic approaches are imperative for addressing
the dual challenges of wastewater management and
energy sustainability, paving the way for a greener
and more resilient future.
REFERENCES
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Water Treatment and Sewage-Sludge Management with Power
Production as Bioenergy with Carbon Capture System: A Review.
Processes 2022, 10, 788. https://doi.org/10.3390/pr10040788
• Chowdhury, S.D., Bandyopadhyay, R., & Bhunia, P. Reutilization of
sludge as fertilizer. 2022 doi.org/10.1016/B978-0-323-90178-
9.00060-3
• Mikael Lantz (2012). The economic performance of combined heat
and power from biogas produced from manure in Sweden – A
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Nur Khairunnisa Abdul; Amin, Mohamed Afizal Mohamed; Nolasco-
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