Design of Hybrid Wastewater Treatment Plant for treating 100 CTPD of Industrial Wastewater

Group Members: M. Mubeen (2020-CH-273), Wasiq Ayyaz (2020-CH-287), M. Faizan (2020-CH-271), M. Bilal (2019-CH-273)
Group # 15 | Supervisor: Dr. Ch. Haider Ali | Field Supervisor: Muhammad Kashif (ENGRO Fertilizers)
Department of Chemical, Polymer & Composite Materials Engineering Department, UET Lahore. New Campus.
ABSTRACT METHODOLOGY RESULTS SOCIO-ECONOMIC ASPECTS
Table 1.1 Results
The project aims to design a hybrid wastewater treatment The methodology of the project consist of 4 main steps Parameters Units INLET OUTLET 1. Economic Feasibility
plant for treating industrial wastewater while maintaining 1- Wastewater Treatment by Hybridized methods Flow CTPD 100 97 2. Environmental Impacts
TSS mg/L 321 79

Water
Ecology, Energy and Agronomy by maximizing sludge The combination of VSS mg/L 241 114 3. Energy Positive Cycle
recovery for biogas production[1]. Efficient extraction and - B,P,C BOD mg/L 395 125 4. Job Creation
treatment methods are employed to generate biogas for - C,B,P COD mg/L 750 195
Total Alkalinity mgCaCO3/L 343 113
5. Local Economic Impact
powering operations, while secondary sludge is converted - P,C,B pH - 7 7 6. Clean effluents
into bio-fertilizer [2]. Key focuses include Efficiency , Name Units Inlet Outlet
Biogas CONCLUSION

CCPP
Cost-effectiveness and Low environmental impact. This m3/day 3500 -
Turbine 1 MW/day - 8.4
approach demonstrates the viability of utilizing wastewater Turbine 2 MW/day
In conclusion, The successful design and
- 3.6
sludge as a renewable energy source while promoting Figure 1: Overall Methodology Heat Exchanger Deg C implementation of a hybrid wastewater treatment
25 55
sustainability in waste water management. 2- Recover maximum sludge from the Wastewater treatment Parameters Units plant integrating biogas production and Combined
INLET OUTLET

Keywords: Wastewater Treatment, Biogas Production,
Renewable Energy, Bio-fertilizer, Sustainability.
PROJECT OBJECTIVES
1. The designing a Hybrid waste water treatment
plant to Bring the values of BOD, TSS, TDS,
Hydrocarbons & fecal coliform within the limits given
in the PEQS for Liquid Industrial Effluents.
2. The HWWTP will enhances Sustainability by
optimizing resource use, reducing environmental
impact, and promoting responsible water reuse and
energy recover
3. To explore the opportunity for Business
because it addresses a growing market demand for
cost-effective, compliant, and sustainable waste
water treatment & Energy production solutions.
BACKGROUND
We researched & surveyed across various Process
Industries, it's evident that their ETPs are often seen
as burdensome. To address this, we wanted a self-
sustaining ETP model that generates surplus energy
and introduces a Biofertilizer plant for added
revenue. Aligned SDGs
RESEARCH POSTER PRESENTATION TEMPLATE © 2019
By integration of these techniques the sludge recovery, Storage
and Utilization will take place
3- Effective Digestion [3] process using UASB Digestor to
produce maximum biogas (CH4, CO2) for Energy Production
using CCPP
4- Conversion of secondary sludge to value added biofertilizer.
*B= Biological; P= Physical; C= Chemical
*CTPD : Cubic Ton Per Day. PROCESS FLOW DIAGRAM
Bio Fertilizer
Mass (Sludge) Kg 57000 -
Phosphate kg
Heat and Power (CHP) generation represent a
1710 -
Nitrogen Compounds kg pivotal step towards sustainable industrial practices
570 -
Potassium Sulfate kg [4]. Meeting all effluent discharge standards while
855 -
Bio-Fertilizer
kg
The HWWTP able to bring the value of desired liquid effluent
- 60135
simultaneously producing renewable biogas for
parameters & Combined Heat and Power Plant was able to produce 12 energy generation demonstrates the efficacy of
MW Net Energy and Heated water with Overall efficiency of 66%. integrated systems in environmental protection and
*CCPP : Combined Cycle Power Plant resource recovery. The project not only ensures
*HWWTP : Hybrid Wastewater Treatment Plant compliance with regulatory requirements but also
contributes to energy independence, greenhouse
gas mitigation, and nutrient recycling through the
production of biofertilizer. Moving forward, such
rounded approaches are vital for addressing the dual
challenges of wastewater management and energy
sustainability, flooring the way for a greener and
more resilient future.
REFERENCES
1. Poblete, I. B. S., Araujo, O. d. Q. F., & de Medeiros, J. L. Sewage-
Water Treatment and Sewage-Sludge Management with Power
Production as Bioenergy with Carbon Capture System: A Review.
Processes 2022, 10, 788. doi.org/10.3390/pr10040788
2. Chowdhury, S.D., Bandyopadhyay, R., & Bhunia, P. Reutilization of
sludge as fertilizer. 2022 doi.org/10.1016/B978-0-323-90178-
9.00060-3
3. Mikael Lantz. The economic performance of combined heat and
power from biogas produced from manure in Sweden – A
comparison of different CHP technologies. , 98(none), (2012) 0
doi:10.1016/j.apenergy.2012.04.015
4. Tee, Pei Fang; Abdullah, Mohammad Omar; Tan, Ivy Ai Wei; Rashid,
Nur Khairunnisa Abdul; Amin, Mohamed Afizal Mohamed; Nolasco-
Hipolito, Cirilo; Bujang, Kopli. Review on hybrid energy systems for
wastewater treatment and bio-energy production. Renewable and
Sustainable Energy Reviews, (2016). 54(), 235–

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Figure 2: Process Flow Diagram 246.doi:10.1016/j.rser.2015.10.011