Design of Hybrid Wastewater Treatment Plant for treating 100 CTPD of Industrial Wastewater

Group Members: M. Mubeen (2020-CH-273), Wasiq Ayyaz (2020-CH-287), M. Faizan (2020-CH-271), M. Bilal (2019-CH-273)
Group # 15 | Supervisor: Dr. Ch. Haider Ali | Field Supervisor: Muhammad Kashif (ENGRO Fertilizer)
Department of Chemical, Polymer & Composite Materials Engineering Department, UET Lahore. New Campus.

ABSTRACT METHODOLOGY RESULTS SOCIO-ECONOMIC ASPECTS

Table 1.1 Results 1. Economic Feasibility
The project aims to design a hybrid wastewater treatment The methodology of the project consist of 3 Main steps Parameters Units INLET OUTLET
plant for treating industrial wastewater while maintaining 1- Wastewater Treatment by Hybridized methods Flow CTPD 100 97 2. Environmental Impacts
TSS mg/L 321 112

Water
Ecology, Energy and Agronomy by maximizing sludge The combination of VSS mg/L 241 114 3. Energy Positive Cycle
BOD mg/L 395 125
recovery for biogas production[1]. Efficient extraction and - B,P,C COD mg/L 750 195
4. Job Creation
treatment methods are employed to generate biogas for - C,B,P Total Alkalinity mgCaCO3/L 343 113 5. Local Economic Impact
pH - 7 7
powering operations, while secondary sludge is converted - P,B,C 6. Clean effluents
into bio-fertilizer [2]. Key focuses include Efficiency , Name Pressure Inlet Pressure Outlet Work Produced
Turbine 1 34 kW
CONCLUSION

CH&PP
Cost-effectiveness and Low environmental impact. This Turbine 2 26 kW

approach demonstrates the viability of utilizing wastewater In conclusion, The successful design and
Name Temperature (Inlet) Temperature (Outlet) Heat Duty
sludge as a renewable energy source while promoting Figure 1: Overall Methodology Heat Exchanger 20 Deg C implementation of a hybrid wastewater treatment
41 Deg C

sustainability in waste water management. 2- Recover maximum sludge from the Wastewater treatment Parameters Units INLET OUTLET
plant integrating biogas production and Combined

Keywords: Wastewater Treatment, Biogas Production,
Renewable Energy, Bio-fertilizer, Sustainability.
PROJECT OBJECTIVES
1. The designing a Hybrid waste water treatment
plant to Bring the values of BOD, TSS, TDS,
Hydrocarbons, fecal coliform within the limits given
in the PEQS for Liquid Industrial Effluents.
2. The HWWTP will enhances Sustainability by
optimizing resource use, reducing environmental
impact, and promoting responsible water reuse and
energy recover
3. To explore the opportunity for Business
because it addresses a growing market demand for
cost-effective, compliant, and sustainable
wastewater treatment & Energy production solutions.
BACKGROUND
We surveys across various Chemical Process
Industries, it's evident that their Effluent Treatment
Plants (ETPs) are often seen as burdensome. To
address this, we wanted a self-sustaining ET plant
model that generates surplus energy and introduces a
Biofertilizer plant for added revenue. Aligned SDGs
RESEARCH POSTER PRESENTATION TEMPLATE © 2019
By integration of these techniques the sludge recovery, Storage
and Utilization will take place
3- Effective Digestion process using UASB Digestor to produce
maximum biogas [3] (CH4, CO2)
4- Energy Production with 70-75% Efficiency using New
Technology. (Combined Heat & Power Plant) (Cogeneration)
*B= Biological; P= Physical; C= Chemical
PROCESS FLOW DIAGRAM
Bio Fertilizer
Mass (Sludge) Kg 57000 0 Heat and Power (CHP) generation represent a
Phosphoric Acid kg 570 0
Nitrogen Compounds kg 1710 0 pivotal step towards sustainable industrial practices
Potassium Chloride kg 855 0 [4]. Meeting all effluent discharge standards while
Bio-Fertilizer kg 0 60135
The HWWTP able to bring the value of desired liquid effluent simultaneously producing renewable biogas for
parameters & Combined Heat and Power Plant was able to produce 55 energy generation demonstrates the efficacy of
kW Net Energy and Heated water with Overall efficiency of 68%. integrated systems in environmental protection and
*CH&PP : Combined Heat and Power Plant resource recovery. The project not only ensures
*HWWTP : Hybrid Wastewater Treatment Plant compliance with regulatory requirements but also
contributes to energy independence, greenhouse
gas mitigation, and nutrient recycling through the
production of biofertilizer. Moving forward, such
rounded approaches are vital for addressing the dual
challenges of wastewater management and energy
sustainability, flooring the way for a greener and
more resilient future.
REFERENCES
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Water Treatment and Sewage-Sludge Management with Power
Production as Bioenergy with Carbon Capture System: A Review.
Processes 2022, 10, 788. doi.org/10.3390/pr10040788
2. Chowdhury, S.D., Bandyopadhyay, R., & Bhunia, P. Reutilization of
sludge as fertilizer. 2022 doi.org/10.1016/B978-0-323-90178-
9.00060-3
3. Mikael Lantz. The economic performance of combined heat and
power from biogas produced from manure in Sweden – A
comparison of different CHP technologies. , 98(none), (2012) 0
doi:10.1016/j.apenergy.2012.04.015
4. Tee, Pei Fang; Abdullah, Mohammad Omar; Tan, Ivy Ai Wei; Rashid,
Nur Khairunnisa Abdul; Amin, Mohamed Afizal Mohamed; Nolasco-
Hipolito, Cirilo; Bujang, Kopli. Review on hybrid energy systems for
wastewater treatment and bio-energy production. Renewable and
Sustainable Energy Reviews, (2016). 54(), 235–

www.PosterPresentations.com
Figure 2: Process Flow Diagram 246.doi:10.1016/j.rser.2015.10.011