Professional Documents
Culture Documents
C15:
6NZ 1-Up
C16:
7CZ 1Up
Combined Repair Times For
3406E, C-16, C-15
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COMP JOB MOD QTY Code Description
1059 000 GKO Exhaust Manifold, Comb Repair Time (Wrnt), Gasket Only
Notes: z If required, add code (1101-064) for broken exhaust manifold studs.
z Add code (1051-010) if R&I air cleaner housing is required.
z If manifold requires disassembly, add code (1059-017) to D&A the exhaust manifold.
Time Includes: CO CV MC SC
4.2 3.9 4.3 5.0
Labor Code Code Description
1059-074 Wash Exhaust Manifold 0.3 0.3 0.3 0.3
1059-010 Remove & Install Exhaust Manifold 3.4 3.1 3.5 4.2
1059-035 Troubleshoot Exhaust Manifold 0.5 0.5 0.5 0.5
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Labor Code Code Description
1157-074 Wash Flywheel Housing 0.7 0.5 0.5 0.5
1157-035 Troubleshoot Flywheel Housing 0.6 0.6 0.6 0.6
1157-010 Remove & Install Flywheel Housing 12.2 15.3 15.3 15.3
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1162-074 Wash Timing Gear Housing 0.7 0.5 0.5 0.5
1162-035 Troubleshoot Timing Gear Housing 0.6 0.6 0.6 0.6
1162-010 Remove & Install Timing Gear Housing 13.8 13.7 13.7 13.7
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COMP JOB MOD QTY Code Description
1202 000 WX Crankshaft, Comb Repair Time (Wrnt), With Named Component(S)
Notes: z If cam gear to idler gear adjustment is required, add (1212-025).
z If equipped with an oil pan plate or block stiffener (LADDER), add either code (1302-010-PH) or (1240-010).
z If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
z Add code (1216-082-LJ-S) for measuring liner projection.
z If head is machined/replaced, add codes (1101-063) and (1100-002).
z If equipped with jake brake or brakesaver, add (1119-010-ES-E) or (1155-010-ES).
z This code is to be claimed for engines with piston/rod damage and includes R&I only one cylinder pack (OTHER PISTONS REMAIN
INSTALLED).
z For test after repair, add one of the following codes: (1000-031-OX), (1000-031-CS) or (1202-030).
z Maneuver inoperative truck into shop.
z Add this code to the appropriate repair code, when required.
z For new/exchange engines, add (1000-002) to transfer components.
z Add code (1051-010) if R&I air cleaner housing is required.
z If equipped with brakesaver, add (1155-029-LI) for brakesaver lines.
z Time includes R&I oil pan/pump items except for CO. if R&I oil pan is required & has not been claimed as part of another segment,
add either (1304-010) or (1304-010-OX).
Time Includes: CO CV MC SC
32.5 34.3 35.1 37.1
Labor Code Code Description
7006-552 Tow Truck 0.6 0.6 0.6 0.6
1202-074 Wash Crankshaft 0.7 0.5 0.5 0.5
1202-035 Troubleshoot Crankshaft 1.2 1.2 1.2 1.2
1000-010 Remove & Install Engine 12.3 15.8 16.6 18.6
1202-010-WX Remove & Install Crankshaft, With Named Component(S) 16.0 14.5 14.5 14.5
1216-082-LJ-S Measure Cylinder Liner, Liner Projection, Set (All) 0.7 0.7 0.7 0.7
1202-030 Test After Repair Crankshaft 1.0 1.0 1.0 1.0
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1216-082-LJ-S Measure Cylinder Liner, Liner Projection, Set (All) 0.7 0.7 0.7 0.7
1239-030 Test After Repair Cylinder Pack 1.0 1.0 1.0 1.0
Time Includes: CO CV MC SC
2.1 1.7 1.7 1.7
Labor Code Code Description
1256-074 Wash Fuel Transfer Pump 0.5 0.3 0.3 0.3
1256-035 Troubleshoot Fuel Transfer Pump 0.6 0.6 0.6 0.6
1256-010 Remove & Install Fuel Transfer Pump 0.5 0.3 0.3 0.3
1256-030 Test After Repair Fuel Transfer Pump 0.5 0.5 0.5 0.5
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Labor Code Code Description
1290-074 Wash Unit Injector 0.7 0.3 0.3 0.3
1290-035 Troubleshoot Unit Injector 0.6 0.6 0.6 0.6
1290-010-S Remove & Install Unit Injector, Set (All) 3.0 2.7 3.0 3.6
1290-030 Test After Repair Unit Injector 0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
2.9 2.6 2.6 2.6
Labor Code Code Description
1355-074 Wash Thermostat/Water Temp Reg 0.5 0.3 0.3 0.3
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6 0.6 0.6
1355-010 Remove & Install Thermostat/Water Temp Reg 1.3 1.2 1.2 1.2
1355-030 Test After Repair Thermostat/Water Temp Reg 0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
2.4 2.1 2.1 2.1
Labor Code Code Description
1355-074 Wash Thermostat/Water Temp Reg 0.5 0.3 0.3 0.3
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1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6 0.6 0.6
1355-010 Remove & Install Thermostat/Water Temp Reg 1.3 1.2 1.2 1.2
Time Includes: CO CV MC SC
4.4 4.0 4.0 4.0
Labor Code Code Description
1361-074 Wash Water Pump 0.5 0.3 0.3 0.3
1361-035 Troubleshoot Water Pump 0.5 0.5 0.5 0.5
1361-010 Remove & Install Water Pump 3.1 2.9 2.9 2.9
1361-030 Test After Repair Water Pump 0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
4.1 3.7 3.7 3.7
Labor Code Code Description
1361-074 Wash Water Pump 0.5 0.3 0.3 0.3
1361-035 Troubleshoot Water Pump 0.5 0.5 0.5 0.5
1361-010 Remove & Install Water Pump 3.1 2.9 2.9 2.9
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SEGMENTED REPAIR TIMES FOR
3406E, C-16, C-15
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Remove Hood
Remove Seat Assembly
Remove Engine Enclosure
Remove Air Inlet, Aftercooler To Manifold
Remove Air Inlet, Filter To Turbocharger
Remove Air Inlet, Turbo To Aftercooler
Remove Bumper
Remove Radiator Hose, Upper
Remove Radiator, Support
Separate Alternator, Wiring Harness
Separate Heater Hose/Lines
Remove Expansion Tank
Remove Air Cleaner, Housing
Separate Refrigerant Compressor
Separate Refrigerant Condenser
Remove Radiator Hose, Lower
Remove Radiator
Separate Fuel Supply/Return Lines
Separate Engine, Wiring Harness
Remove Crankcase Breather, Tube
Separate Drive Shaft
Remove Drive Shaft, Bracket
Separate Exhaust Pipe, Turbocharger To Exhaust
Separate Transmission, Wiring Harness
Drain Engine Oil
Separate Steering Pump
Separate Engine, Hose(S)
Remove Engine Oil, Line(S)
Remove Engine Oil Pan
Remove Block Underframe
Remove Engine Oil Pump, Tube
Remove Engine Oil Pump
Remove Engine Oil, Filter
Separate Engine, Mounting
Separate Steering Oil Cooler, Line(S)
Separate Steering Oil Cooler
Remove Engine, Mounting
Remove Engine
Remove Transmission, Out F/Out Hull/Off Site
Install 7.3 9.5 10.0 11.3
Install Transmission, Out F/Out Hull/Off Site
Install Engine
Install Engine, Mounting
Connect Engine, Mounting
Connect Transmission, Wiring Harness
Install Drive Shaft, Bracket
Connect Drive Shaft
Install Engine Oil, Filter
Connect Engine, Wiring Harness
Connect Steering Oil Cooler
Connect Steering Oil Cooler, Line(S)
Connect Steering Pump
Install Crankcase Breather, Tube
Connect Exhaust Pipe, Turbocharger To Exhaust
Install Engine Oil Pump
Install Engine Oil Pump, Tube
Install Block Underframe
Install Engine Oil Pan
Install Engine Oil, Line(S)
Refill Engine Oil
Connect Alternator, Wiring Harness
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Connect Engine, Hose(S)
Connect Fuel Supply/Return Lines
Install Radiator
Install Radiator, Support
Install Radiator Hose, Upper
Connect Refrigerant Compressor
Connect Refrigerant Condenser
Install Radiator Hose, Lower
Install Expansion Tank
Connect Heater Hose/Lines
Install Air Cleaner, Housing
Connect Engine, Connector(S)
Refill Engine Cooling System
Install Fender, Inner
Install Air Inlet, Filter To Turbocharger
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Aftercooler To Manifold
Install Bumper
Install Hood
Connect Hood, Wiring Harness
Connect Hood, Connector(S)
Prime Fuel System
Connect Battery Cable
Install Engine Enclosure
Install Seat Assembly
Connect Engine Test Equipment
Lower Cab
Calibrate Eng Speed/Timing Sensor
Separate Engine Test Equipment
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Connect Fuel, Line(S)
Connect Engine Coolant, Line(S)
Separate Engine, Out F/Out Hull/Off Site
Move Engine
Time Includes: CO CV MC SC
0.9 0.9 0.9 0.9
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1000 072 Engine, Paint
Notes: z This time is for a complete painting of the engine as necessary, after a major repair.
Time Includes: CO CV MC SC
1.5 1.5 1.5 1.5
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
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Crack/Leak Test 0.2 0.2 0.2 0.2
Crack/Leak Test Air Induction & Exh Sys
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Install Air Inlet, Turbo To Aftercooler
Lower Cab
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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COMP JOB MOD QTY Code Description
1052 035 Turbocharger, Troubleshoot
Notes: None
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
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Remove Turbocharger Cartridge
Install 0.5 0.4 0.5 0.5
Install Turbocharger Cartridge
Install Turbo Compressor Housing
Install Turbocharger, Line(S)
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Filter To Turbocharger
Lower Cab
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
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1059 010 Exhaust Manifold, Remove & Install
Notes: z If manifold requires disassembly, add code (1059-017) to D&A the exhaust manifold.
z Add code (1051-010) if R&I air cleaner housing is required.
z If required, add code (1101-064) for broken exhaust manifold studs.
Time Includes: CO CV MC SC
3.4 3.1 3.5 4.2
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1059 017 Exhaust Manifold, Disassemble & Assemble
Notes: None
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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COMP JOB MOD QTY Code Description
1063 034 AA Aftercooler, Crack/Leak Test, Air To Air
Notes: z Claim this code when this procedure is performed as part of the troubleshooting process.
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.9 0.9 0.9 0.9
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Notes: None
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
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Remove Air Inlet, Aftercooler To Manifold
Remove Air Inlet, Filter To Turbocharger
Remove Air Inlet, Turbo To Aftercooler
Remove Air Cleaner, Housing
Drain Engine Cooling System
Separate Radiator Hose, Lower
Remove Radiator Hose, Upper
Remove Radiator, Support
Remove Expansion Tank
Separate Refrigerant Condenser
Time Flywheel, With Pin
Separate Heater Hose/Lines
Separate Alternator, Wiring Harness
Remove Seat Assembly
Remove Engine Enclosure
Separate Cylinder Head Assembly, Wiring Harness
Remove Valve Cover, Set (All)
Remove Rocker Arm, Set (All)
Separate Unit Injector, Wiring Harness, Set (All)
Remove Valve Cover Base
Remove Unit Injector, Set (All)
Remove Valve Bridge, Set (All)
Remove Turbocharger, Line(S)
Remove Turbo Compressor Housing
Separate Exhaust Pipe, Turbocharger To Exhaust
Remove Thermostat/Water Temp Reg
Remove Refrigerant Compressor, Bolt(S)
Separate Boost Pressure Sensor
Remove Eng Speed/Timing Sensor
Separate V-Belt(S)
Separate Serpentine Belt
Separate Fan Drive, Wiring Harness
Separate Fan Drive, Line(S)
Separate Fan Drive
Remove Air Compressor Governor
Remove Air Compressor, Line(S)
Separate Fuel Supply/Return Lines
Remove Cylinder Head Assembly, Bracket
Remove Timing Gear Housing Cover, Sound Suppression
Remove Timing Gear Housing Cover
Remove Camshaft Gear
Remove Camshaft Gear, Retainer
Remove Cylinder Head Assembly, Bolt(S), In Frame
Remove Cylinder Head Assembly, In Frame
Clean 1.4 1.4 1.4 1.4
Clean Cylinder Head Assembly
Clean Cylinder Block, Top End
Install 6.7 7.0 7.4 7.8
Install Cylinder Head Assembly, In Frame
Install Cylinder Head Assembly, Bolt(S), In Frame
Install Camshaft Gear, Retainer
Install Camshaft Gear
Install Timing Gear Housing Cover
Install Timing Gear Housing Cover, Sound Suppression
Install Cylinder Head Assembly, Bracket
Connect Fuel Supply/Return Lines
Install Air Compressor, Line(S)
Install Air Compressor Governor
Connect Fan Drive
Connect Fan Drive, Line(S)
Connect Fan Drive, Wiring Harness
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Connect Serpentine Belt
Connect V-Belt(S)
Install Eng Speed/Timing Sensor
Connect Boost Pressure Sensor
Install Refrigerant Compressor, Bolt(S)
Install Thermostat/Water Temp Reg
Connect Exhaust Pipe, Turbocharger To Exhaust
Install Turbo Compressor Housing
Install Turbocharger, Line(S)
Install Valve Bridge, Set (All)
Install Unit Injector, Set (All)
Install Valve Cover Base
Connect Unit Injector, Wiring Harness, Set (All)
Install Rocker Arm, Set (All)
Adjust Inlet/Exhaust Valve, Set (All)
Install Valve Cover, Set (All)
Connect Cylinder Head Assembly, Wiring Harness
Install Engine Enclosure
Install Seat Assembly
Connect Alternator, Wiring Harness
Connect Heater Hose/Lines
Install Expansion Tank
Install Radiator, Support
Install Radiator Hose, Upper
Refill Engine Cooling System
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Filter To Turbocharger
Install Air Inlet, Aftercooler To Manifold
Connect Battery Cable
Connect Refrigerant Condenser
Prime Fuel System
Connect Radiator Hose, Lower
Install Air Cleaner, Housing
Connect Hood, Connector(S)
Lower Cab
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Separate Boost Pressure Sensor
Remove Cylinder Head Assembly, Bolt(S)
Remove Cylinder Head Assembly, Excludes Some R&I
Remove Cylinder Head Assembly, Plate
Clean 1.4 1.4 1.4 1.4
Clean Cylinder Head Assembly
Clean Cylinder Block, Top End
Install 4.5 4.4 4.8 5.2
Install Cylinder Head Assembly, Plate
Install Cylinder Head Assembly, Excludes Some R&I
Install Cylinder Head Assembly, Bolt(S)
Connect Boost Pressure Sensor
Install Thermostat/Water Temp Reg
Connect Exhaust Pipe, Turbocharger To Exhaust
Install Turbo Compressor Housing
Install Turbocharger, Line(S)
Install Valve Bridge, Set (All)
Install Unit Injector, Set (All)
Install Valve Cover Base
Connect Unit Injector, Wiring Harness, Set (All)
Install Rocker Arm, Set (All)
Adjust Inlet/Exhaust Valve, Set (All)
Install Valve Cover, Set (All)
Connect Cylinder Head Assembly, Wiring Harness
Install Engine Enclosure
Install Seat Assembly
Connect Heater Hose/Lines, One Side
Install Air Cleaner, Housing
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Install 4.4 4.4 4.4 4.4
Install Cylinder Head Assembly, Plate
Install Cylinder Head Assembly, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Bolt(S), Set (All), Out Of Frame
Install Timing Gear Housing, Bracket
Install Turbo Compressor Housing, Out F/Out Hull/Off Site
Install Turbocharger, Line(S)
Connect Refrigerant Compressor, Bracket
Install Air Compressor, Line(S)
Install Camshaft, Retainer
Install Camshaft Gear, Out F/Out Hull/Off Site
Install Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Install Timing Gear Housing Cover, Out F/Out Hull/Off Site
Install Unit Injector, Out F/Out Hull/Off Site, Set (All)
Install Valve Cover Base, Out F/Out Hull/Off Site
Connect Unit Injector, Wiring Harness, Set (All)
Install Rocker Arm, Out F/Out Hull/Off Site, Set (All)
Install Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Adjust Inlet/Exhaust Valve, Out F/Out Hull/Off Site, Set (All)
Adjust Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Install Valve Cover, Out F/Out Hull/Off Site, Set (All)
Connect Cylinder Head Assembly, Wiring Harness, Remaining
Install Crankcase Breather, Tube
Time Includes: CO CV MC SC
1.0 1.0 1.0 1.0
Time Includes: CO CV MC SC
1.2 1.2 1.2 1.2
Time Includes: CO CV MC SC
0.7 0.5 0.5 0.5
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COMP JOB MOD QTY Code Description
1101 034 Cylinder Head (Bare), Crack/Leak Test
Notes: None
Time Includes: CO CV MC SC
1.4 1.4 1.4 1.4
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Notes: z Claim this code as an actual reasonable time.
z This code is used for broken exhaust manifold studs.
Time Includes: CO CV MC SC
0.0 0.0 0.0 0.0
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Remove & Install 0.3 0.3 0.3 0.3
Remove & Install Valve Spring, Each
Remove & Install Inlet/Exhaust Valve, Each
Remove & Install Valve Guide, Seal, Each
Check Valve Guide, Each
Check Inlet/Exhaust Valve, Each
Time Includes: CO CV MC SC
1.1 1.1 1.1 1.1
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Time Flywheel, With Pin
Remove Seat Assembly
Remove Engine Enclosure
Remove Valve Cover, Set (All)
Install 1.4 1.4 1.6 1.7
Adjust Inlet/Exhaust Valve, In Frame/In Hull/On Site, Set (All)
Install Valve Cover, Set (All)
Install Engine Enclosure
Install Seat Assembly
Install Air Cleaner, Housing
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Filter To Turbocharger
Lower Cab
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z If equipped, jake brake must be installed to adjust valves.
z If non-jake use this code anyway.
z Add code (1051-010) if R&I air cleaner housing is required.
z Time includes adjust valves, injectors & jake slaves.
Time Includes: CO CV MC SC
1.2 1.0 1.3 1.7
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
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Lower Cab
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.7 0.3 0.3 0.3
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3406E, C-16, C-15 Page 32 of 136
Notes: z Use this code for transferring the 349A jake brake components in-frame.
Time Includes: CO CV MC SC
0.9 0.9 0.9 0.9
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Time Includes: CO CV MC SC
0.2 0.2 0.2 0.3
Time Includes: CO CV MC SC
1.5 1.5 1.5 1.5
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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Replace 0.3 0.3 0.3 0.3
Separate & Connect Jake Brake, Solenoid Valve, Each
Remove, Clean & Install Jake Brake, Solenoid Valve, Each
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
Time Includes: CO CV MC SC
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0.2 0.2 0.2 0.2
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
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COMP JOB MOD QTY Code Description
1119 510 Q7 E Jake Brake, Replace, Slave Piston/Spring, Each
Notes: None
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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Connect Unit Injector, Wiring Harness, Set (All)
Install Valve Cover, Set (All)
Install Engine Enclosure
Install Seat Assembly
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Filter To Turbocharger
Install Air Cleaner, Housing
Install Air Inlet, Aftercooler To Manifold
Connect Battery Cable
Lower Cab
Page 38 of 141
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Install Air Cleaner, Housing
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Filter To Turbocharger
Lower Cab
Page 39 of 141
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COMP JOB MOD QTY Code Description
1123 010 RE Rocker Arm, Remove & Install, Rear
Notes: z If equipped with a head-mounted radiator bracket, claim code (1353-010-BK).
z If equipped with jake brake, add code (1119-010-ES-E) to R&I jake brake.
Time Includes: CO CV MC SC
1.3 1.1 1.4 2.1
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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COMP JOB MOD QTY Code Description
1123 035 Rocker Arm, Troubleshoot
Notes: None
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.7 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.7 0.7 0.7 0.7
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Page 41 of 141
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Separate & Connect 0.5 0.5 0.5 0.5
Separate Engine Front Support
Lift, Block & Lower Engine
Connect Engine Front Support
Page 42 of 141
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Connect Brakesaver, Line(S)
Install Brakesaver
Refill Engine Oil
Install Flywheel
Install Flywheel Clutch
Install Transmission
Install Transmission, Bracket
Install Brake Air Tank
Install TC/Trans Oil Cooler
Install Fuel Tank, Bracket
Connect Transmission Control
Connect Flywheel Clutch Control
Connect Transmission, Wiring Harness
Connect Transmission, Line(S)
Connect Brake Air Tank, Line(S)
Connect Fuel Tank, Line(S)
Connect Drive Shaft
Adjust Flywheel Clutch
Page 43 of 141
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Remove Brakesaver Control Valve, Line(S)
Remove Brakesaver Control Valve, Elbow Fitting
Remove Brakesaver Control Valve, Out F/Out Hull/Off Site
Remove Brakesaver, Out F/Out Hull/Off Site
Install 3.1 3.1 3.1 3.1
Install Brakesaver, Out F/Out Hull/Off Site
Install Brakesaver Control Valve, Out F/Out Hull/Off Site
Install Brakesaver Control Valve, Elbow Fitting
Install Brakesaver Control Valve, Line(S)
Install Brakesaver, Tube
Install Brakesaver, Line(S)
Time Includes: CO CV MC SC
1.9 1.9 1.9 1.9
Page 44 of 141
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Remove Transmission, Bracket
Remove Transmission
Remove Flywheel Clutch
Remove Flywheel
Install 3.5 5.7 5.7 5.7
Install Flywheel
Install Flywheel Clutch
Install Transmission
Install Transmission, Bracket
Install Brake Air Tank
Install TC/Trans Oil Cooler
Install Fuel Tank, Bracket
Connect Transmission Control
Connect Flywheel Clutch Control
Connect Transmission, Wiring Harness
Connect Transmission, Line(S)
Connect Brake Air Tank, Line(S)
Connect Fuel Tank, Line(S)
Connect Drive Shaft
Adjust Flywheel Clutch
Page 45 of 141
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Clean Engine Oil Pan
Clean Flywheel Housing
Clean Cylinder Block, Rear
Install 6.2 8.3 8.3 8.3
Install Engine Oil, Plug(S)
Install Crankshaft Rear Seal
Install Flywheel Housing
Install Tachometer, Switch(S)
Install Electric Starting Motor
Install Engine Oil Pump
Install Engine Oil Pan
Refill Engine Oil
Install Flywheel
Install Flywheel Clutch
Install Transmission
Install Transmission, Bracket
Install TC/Trans Oil Cooler
Install Fuel Tank, Bracket
Install Brake Air Tank
Connect Electric Starting Motor, Wiring Harness
Connect Battery Cable
Connect Engine Mount, Rear
Connect Transmission Control
Connect Flywheel Clutch Control
Connect Transmission, Wiring Harness
Connect Transmission, Line(S)
Connect Fuel Tank, Line(S)
Connect Brake Air Tank, Line(S)
Connect Drive Shaft
Lower Truck
Adjust Flywheel Clutch
Page 46 of 141
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Remove Tachometer, Switch(S)
Remove Flywheel Housing, Excludes Some R&I
Remove Crankshaft Rear Seal
Remove Engine Oil, Plug(S)
Clean 0.9 0.9 0.9 0.9
Clean Flywheel Housing
Clean Cylinder Block, Rear
Install 5.4 7.5 7.5 7.5
Install Engine Oil, Plug(S)
Install Crankshaft Rear Seal
Install Flywheel Housing, Excludes Some R&I
Install Tachometer, Switch(S)
Install Electric Starting Motor
Install Flywheel
Install Flywheel Clutch
Install Transmission
Install Transmission, Bracket
Install TC/Trans Oil Cooler
Install Fuel Tank, Bracket
Install Brake Air Tank
Connect Electric Starting Motor, Wiring Harness
Connect Battery Cable
Connect Engine Mount, Rear
Connect Transmission Control
Connect Flywheel Clutch Control
Connect Transmission, Wiring Harness
Connect Transmission, Line(S)
Connect Fuel Tank, Line(S)
Connect Brake Air Tank, Line(S)
Connect Drive Shaft
Lower Engine
Adjust Flywheel Clutch
Page 47 of 141
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COMP JOB MOD QTY Code Description
1157 030 Flywheel Housing, Test After Repair
Notes: None
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.7 0.5 0.5 0.5
Time Includes: CO CV MC SC
2.1 2.1 2.1 2.1
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Connect Brakesaver Control Valve, Line(S)
Time Includes: CO CV MC SC
0.9 0.9 0.9 0.9
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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Test After Repair 0.3 0.3 0.3 0.3
Test After Repair Crankshaft Front Seal
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
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Install TC/Trans Oil Cooler
Install Fuel Tank, Bracket
Connect Transmission Control
Connect Flywheel Clutch Control
Connect Transmission, Wiring Harness
Connect Transmission, Line(S)
Connect Fuel Tank, Line(S)
Connect Drive Shaft
Adjust Flywheel Clutch
Install Brake Air Tank
Connect Brake Air Tank, Line(S)
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
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Remove 4.6 4.5 4.5 4.5
Raise Cab
Time Flywheel, With Pin
Separate Battery Cable
Separate Hood, Connector(S)
Drain Engine Cooling System
Drain Engine Oil
Remove Air Inlet, Turbo To Aftercooler
Remove Air Inlet, Aftercooler To Manifold
Remove Air Inlet, Filter To Turbocharger
Separate Alternator, Wiring Harness
Separate Steering Hydraulic Tank
Separate Radiator Hose, Lower
Remove Radiator Hose, Upper
Separate Refrigerant Condenser
Separate Refrigerant Compressor
Separate Radiator, Support
Remove Expansion Tank
Remove Radiator
Remove Radiator Hose, Lower
Separate Fuel Supply/Return Lines
Remove V-Belt(S)
Remove Serpentine Belt
Separate Fan Drive, Wiring Harness
Separate Fan Drive, Line(S)
Remove Fan Drive
Separate Fuel Transfer Pump
Remove Alternator, Bracket
Separate Steering Pump
Separate TC/Trans Oil Cooler, Line(S)
Separate TC/Trans Oil Cooler
Separate Coolant Conditioner, Filter
Remove Engine Oil Filler
Remove Engine Oil Pan
Remove Engine Oil Pump, Tube
Raise Engine
Remove Engine Mount, Front
Remove Crankshaft Damper/Pulley
Remove Crankshaft Front Seal
Remove Timing Gear Housing Cover
Remove Eng Speed/Timing Sensor
Remove Camshaft Gear, Retainer
Remove Camshaft Gear
Remove Air Compressor, Line(S)
Remove Air Compressor
Remove Timing Gear Housing, Bracket
Remove Timing Gear Housing, In Frame
Clean 2.0 2.0 2.0 2.0
Clean Timing Gear Housing Plate, One Side
Clean Timing Gear Housing
Clean Engine Oil Pan
Clean Air Compressor
Clean Timing Gear Housing Cover
Install 7.2 7.2 7.2 7.2
Install Timing Gear Housing, In Frame
Install Timing Gear Housing, Bracket
Install Air Compressor
Install Air Compressor, Line(S)
Install Camshaft Gear
Install Camshaft Gear, Retainer
Adjust Timing/Accessory Gears
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Adjust Camshaft Gear
Install Eng Speed/Timing Sensor
Install Crankshaft Front Seal
Install Engine Mount, Front
Lower Engine
Install Timing Gear Housing Cover
Install Engine Oil Filler
Install Engine Oil Pump, Tube
Install Engine Oil Pan
Connect TC/Trans Oil Cooler
Connect TC/Trans Oil Cooler, Line(S)
Connect Steering Pump
Install Alternator, Bracket
Connect Fuel Transfer Pump
Install Crankshaft Damper/Pulley
Install Radiator, Support
Install Fan Drive
Connect Fan Drive, Line(S)
Connect Fan Drive, Wiring Harness
Install Serpentine Belt
Install V-Belt(S)
Connect Fuel Supply/Return Lines
Install Radiator
Connect Steering Hydraulic Tank
Install Expansion Tank
Connect Refrigerant Compressor, Bracket
Connect Refrigerant Condenser
Install Radiator Hose, Upper
Install Radiator Hose, Lower
Connect Radiator Hose, Lower
Connect Alternator, Wiring Harness
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Aftercooler To Manifold
Install Air Inlet, Filter To Turbocharger
Refill Engine Oil
Refill Engine Cooling System
Connect Battery Cable
Connect Hood, Connector(S)
Prime Fuel System
Lower Cab
Page 53 of 141
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Remove Engine Oil Filler
Raise Engine
Remove Engine Mount, Front
Remove Crankshaft Damper/Pulley
Remove Crankshaft Front Seal
Remove Timing Gear Housing, Bracket
Remove Timing Gear Housing, Excludes Some R&I
Clean 1.1 1.1 1.1 1.1
Clean Timing Gear Housing Plate, One Side
Clean Timing Gear Housing
Clean Timing Gear Housing Cover
Clean Air Compressor
Install 2.5 2.5 2.5 2.5
Install Timing Gear Housing, Excludes Some R&I
Install Timing Gear Housing, Bracket
Install Crankshaft Front Seal
Install Engine Mount, Front
Lower Engine
Install Engine Oil Filler
Connect Coolant Conditioner, Filter
Connect TC/Trans Oil Cooler
Connect TC/Trans Oil Cooler, Line(S)
Connect Refrigerant Compressor
Install Air Compressor, Excludes Some R&I
Connect Steering Pump
Install Alternator, Bracket
Connect Fuel Transfer Pump
Install Crankshaft Damper/Pulley
Connect Steering Hydraulic Tank
Install Radiator Hose, Lower
Page 54 of 141
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Clean Timing Gear Housing, Out F/Out Hull/Off Site
Install 2.7 2.3 2.3 2.3
Install Timing Gear Housing, Out F/Out Hull/Off Site
Install Timing Gear Housing, Bracket
Install Air Compressor, Line(S)
Install Camshaft Gear, Out F/Out Hull/Off Site
Install Camshaft Gear, Retainer
Install Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Install Crankshaft Front Seal, Out F/Out Hull/Off Site
Install Engine Mount, Front
Install Timing Gear Housing Cover, Out F/Out Hull/Off Site
Install Engine Oil Pan
Connect Steering Pump, Out F/Out Hull/Off Site
Install Alternator, Bracket
Connect Fuel Transfer Pump
Install Crankshaft Damper/Pulley, Out F/Out Hull/Off Site
Install Fan Drive, Out F/Out Hull/Off Site
Connect Fan Drive, Line(S)
Install Serpentine Belt
Install V-Belt(S)
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Page 55 of 141
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COMP JOB MOD QTY Code Description
1162 074 Timing Gear Housing, Wash
Notes: None
Time Includes: CO CV MC SC
0.7 0.5 0.5 0.5
Page 56 of 141
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Remove Crankshaft Front Seal
Remove Timing Gear Housing Cover
Remove Eng Speed/Timing Sensor
Remove Camshaft Gear, Retainer
Remove Camshaft Gear
Remove Air Compressor, Line(S)
Remove Air Compressor
Remove Timing Gear Housing, Bracket
Remove Timing Gear Housing
Remove Water Pump
Remove Timing/Accessory Gears
Remove Timing Gear Housing Plate
Clean 2.6 2.6 2.6 2.6
Clean Timing Gear Housing Plate
Clean Timing Gear Housing
Clean Engine Oil Pan
Clean Air Compressor
Clean Cylinder Block, Front
Clean Timing Gear Housing Cover
Install 7.8 8.6 8.6 8.6
Install Timing Gear Housing Plate
Install Water Pump
Install Timing/Accessory Gears
Install Timing Gear Housing
Install Timing Gear Housing, Bracket
Install Air Compressor
Install Air Compressor, Line(S)
Install Camshaft Gear
Install Camshaft Gear, Retainer
Adjust Timing/Accessory Gears
Adjust Camshaft Gear
Install Eng Speed/Timing Sensor
Install Crankshaft Front Seal
Install Engine Mount, Front
Lower Engine
Install Timing Gear Housing Cover
Install Engine Oil Filler
Install Engine Oil Pump, Tube
Install Engine Oil Pan
Connect TC/Trans Oil Cooler
Connect TC/Trans Oil Cooler, Line(S)
Connect Coolant Conditioner, Filter
Connect Steering Pump
Install Alternator, Bracket
Connect Fuel Transfer Pump
Install Crankshaft Damper/Pulley
Install Radiator, Support
Install Fan Drive
Connect Fan Drive, Line(S)
Install Serpentine Belt
Install V-Belt(S)
Connect Fuel Supply/Return Lines
Install Radiator
Connect Steering Hydraulic Tank
Install Expansion Tank
Connect Refrigerant Compressor, Bracket
Connect Refrigerant Condenser
Install Radiator Hose, Upper
Install Radiator Hose, Lower
Connect Radiator Hose, Lower
Connect Alternator, Wiring Harness
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Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Aftercooler To Manifold
Install Air Inlet, Filter To Turbocharger
Refill Engine Oil
Refill Engine Cooling System
Connect Battery Cable
Prime Fuel System
Connect Hood, Connector(S)
Lower Cab
Page 58 of 141
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Install Crankshaft Damper/Pulley
Connect Steering Hydraulic Tank
Connect Refrigerant Compressor, Bracket
Install Radiator Hose, Lower
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.7 0.5 0.5 0.5
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Connect Eng Power Takeoff Drive, Line(S)
Connect Eng Power Takeoff Drive, Wiring Harness
Connect Drive Shaft
Time Includes: CO CV MC SC
2.0 1.8 1.8 1.8
Page 60 of 141
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Remove Timing Gear Housing Cover
Remove Timing Gear Housing Cover, Seal
Clean 0.1 0.1 0.1 0.1
Clean Timing Gear Housing Cover
Install 1.2 1.1 1.1 1.1
Install Timing Gear Housing Cover, Seal
Install Timing Gear Housing Cover
Install Timing Gear Housing Cover, Sound Suppression
Install V-Belt(S)
Install Serpentine Belt
Tighten Fan Drive
Connect Fan Drive, Line(S)
Lower Cab
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
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17.2 15.7 15.7 15.7
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COMP JOB MOD QTY Code Description
1201 010 Cylinder Block, Remove & Install
Notes: z If cam gear to idler gear adjustment is required, add (1212-025).
z If equipped with brakesaver, add code (1155-010-OX) for R&I brakesaver.
z If equipped with jake brake, add code (1119-010-ES-S) to R&I jake brakes.
z If equipped with an oil pan plate or block stiffener (LADDER), add either code (1302-010-PH) or (1240-010).
z If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
z If exchange head is used, add code (1100-002) to transfer components.
z Add code (1216-082-LJ-S) for measuring liner projection.
z If piston/rod/liner are reconditioned/honed, add appropriate code (1214, 1218, OR 1216).
Time Includes: CO CV MC SC
23.1 21.6 21.6 21.6
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Remove & Install Flywheel Housing, Out F/Out Hull/Off Site
Remove & Install Crankshaft Rear Seal
Remove & Install Engine Oil Filter
Remove & Install Engine Oil Pan, Out F/Out Hull/Off Site
Remove & Install Engine Oil Pump, Tube
Remove & Install Engine Oil Pump
Remove & Install Piston Cooling Jet, Set (All)
Remove & Install Piston & Connecting Rod, Set (All)
Remove & Install Connecting Rod Bearing, Set (All)
Remove & Install Cylinder Liner, Set (All)
Remove & Install Cylinder Liner, Seal, Set (All)
Remove & Install Crankshaft Main Bearing, Set (All)
Remove & Install Crankshaft
Disassemble & Assemble Piston, Set (All)
Remove & Install Piston Rings, Set (All)
Drain Engine Cooling System
Remove & Install Short Block, Sound Suppression, Both Sides
Adjust Inlet/Exhaust Valve, Set (All)
Wash Cylinder Block
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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Remove & Install Fan Drive
Remove & Install Refrigerant Compressor, Bracket
Remove & Install Crankshaft Damper/Pulley
Remove & Install Engine Mount, Front
Remove & Install Water Pump
Remove & Install Air Compressor
Remove & Install Timing Gear Housing Cover
Remove & Install Eng Speed/Timing Sensor
Remove & Install Crankshaft Front Seal
Remove & Install Timing Gear Housing
Remove & Install Timing/Accessory Gears
Remove & Install Camshaft Gear
Remove & Install Timing Gear Housing Plate
Remove & Install Flywheel Clutch
Remove & Install Flywheel
Remove & Install Flywheel Housing, Out F/Out Hull/Off Site
Remove & Install Crankshaft Rear Seal
Remove & Install Engine Oil Filter
Remove & Install Engine Oil Pan, Out F/Out Hull/Off Site
Remove & Install Engine Oil Pump, Tube
Remove & Install Engine Oil Pump
Remove & Install Connecting Rod Bearing, Set (All)
Remove & Install Crankshaft Main Bearing, Set (All)
Remove & Install Crankshaft, Out F/Out Hull/Off Site
Unpack & Pack Crankshaft
Wash Cylinder Block, Out F/Out Hull/Off Site
Page 65 of 141
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Remove & Install Fuel Filter Housing/Base
Remove & Install Valve Cover, Set (All)
Separate & Connect Unit Injector, Set (All)
Remove & Install Valve Cover Base
Remove & Install Rocker Shaft Assembly, Set (All)
Remove & Install Valve Bridge, Set (All)
Remove & Install Unit Injector, Set (All)
Remove & Install Cylinder Head Assembly, Bolt(S), Set (All)
Remove & Install Cylinder Head Assembly
Remove & Install Cylinder Head Assembly, Plate
Remove & Install Timing/Accessory Gears
Remove & Install Camshaft Gear
Remove & Install Timing Gear Housing Plate
Remove & Install Fuel Transfer Pump
Remove & Install Flywheel Clutch
Remove & Install Flywheel
Remove & Install Flywheel Housing, Out F/Out Hull/Off Site
Remove & Install Crankshaft Rear Seal
Remove & Install Engine Oil Pan, Out F/Out Hull/Off Site
Remove & Install Engine Oil Pump, Tube
Remove & Install Engine Oil Pump
Remove & Install Piston Cooling Jet, First One
Remove & Install Cylinder Pack, First One
Remove & Install Connecting Rod Bearing, Set (All)
Remove & Install Cylinder Liner, Seal, First One
Remove & Install Crankshaft Main Bearing, Set (All)
Remove & Install Crankshaft
Adjust Inlet/Exhaust Valve, Set (All)
Wash Cylinder Block
Time Includes: CO CV MC SC
1.0 1.0 1.0 1.0
Time Includes: CO CV MC SC
1.2 1.2 1.2 1.2
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Time Includes: CO CV MC SC
0.7 0.5 0.5 0.5
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z If equipped with brakesaver, add (1155-010-LI) to R&I brakesaver lines.
z If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
z If main bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code (1203-
010-ES-S).
z This time is for either replacement or inspection of main bearings.
z If equipped with an oil pan plate or block stiffener (LADDER), add either code (1302-010-PH) or (1240-010).
Time Includes: CO CV MC SC
4.8 4.8 4.8 4.8
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Install Crankshaft Main Bearing, Excludes Some R&I, Set (All)
Install Crankshaft Thrust Plate
Check Crankshaft, End Play
Page 69 of 141
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Remove Eng Speed/Timing Sensor
Separate V-Belt(S)
Separate Serpentine Belt
Separate Fan Drive, Wiring Harness
Separate Fan Drive, Line(S)
Separate Fan Drive
Remove Timing Gear Housing Cover, Sound Suppression
Remove Timing Gear Housing Cover
Remove Camshaft Gear
Remove Camshaft Gear, Retainer
Remove Camshaft
Package Camshaft
Install 3.7 5.1 5.3 5.6
Unpack Camshaft
Inspect Camshaft
Install Camshaft
Install Camshaft Gear, Retainer
Install Camshaft Gear
Install Timing Gear Housing Cover
Install Timing Gear Housing Cover, Sound Suppression
Connect Fan Drive
Connect Fan Drive, Line(S)
Connect Fan Drive, Wiring Harness
Connect Serpentine Belt
Connect V-Belt(S)
Install Eng Speed/Timing Sensor
Install Unit Injector, Set (All)
Connect Unit Injector, Wiring Harness, Set (All)
Install Rocker Arm, Set (All)
Adjust Inlet/Exhaust Valve, Set (All)
Install Valve Cover, Set (All)
Install Engine Enclosure
Install Seat Assembly
Install Radiator
Connect Refrigerant Condenser
Install Expansion Tank
Install Radiator, Support
Install Radiator Hose, Upper
Connect Radiator Hose, Lower
Refill Engine Cooling System
Install Air Cleaner, Housing
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Filter To Turbocharger
Install Air Inlet, Aftercooler To Manifold
Connect Battery Cable
Prime Fuel System
Connect Hood, Connector(S)
Lower Cab
Page 70 of 141
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Remove Seat Assembly
Remove Engine Enclosure
Remove Valve Cover, Set (All)
Remove Rocker Arm, Set (All)
Separate Unit Injector, Wiring Harness, Set (All)
Remove Unit Injector, Set (All)
Remove Camshaft, Excludes Some R&I
Package Camshaft
Install 2.2 2.2 2.3 2.7
Unpack Camshaft
Inspect Camshaft
Install Camshaft, Excludes Some R&I
Install Unit Injector, Set (All)
Connect Unit Injector, Wiring Harness, Set (All)
Install Rocker Arm, Set (All)
Adjust Inlet/Exhaust Valve, Set (All)
Install Valve Cover, Set (All)
Install Engine Enclosure
Install Seat Assembly
Install Air Inlet, Filter To Turbocharger
Install Air Cleaner, Housing
Time Includes: CO CV MC SC
1.0 1.0 1.0 1.0
Time Includes: CO CV MC SC
1.2 1.2 1.2 1.2
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Troubleshoot Camshaft
Time Includes: CO CV MC SC
0.7 0.5 0.5 0.5
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Remove Eng Speed/Timing Sensor
Loosen Fan Drive
Remove Timing Gear Housing Cover, Sound Suppression
Remove Timing Gear Housing Cover
Remove Camshaft Gear
Remove Camshaft Gear, Retainer
Install 1.3 1.2 1.2 1.2
Install Camshaft Gear, Retainer
Install Camshaft Gear
Install Timing Gear Housing Cover
Install Timing Gear Housing Cover, Sound Suppression
Tighten Fan Drive
Install Eng Speed/Timing Sensor
Install Air Inlet, Aftercooler To Manifold
Lower Cab
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
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Recondition Piston, First One
Check Piston Rings, Groove, First One
Clean & Inspect Piston, First One
Time Includes: CO CV MC SC
1.6 1.4 1.4 1.4
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
1.4 1.4 1.4 1.4
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Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
3.4 3.2 3.2 3.2
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COMP JOB MOD QTY Code Description
1217 012 F Liner Seat/Insert, Install, First One
Notes: z Counterboring one cylinder does not require R&I liner of adjacent cylinder(S) on either side, when using Caterpillar service tooling.
Time Includes: CO CV MC SC
1.4 1.4 1.4 1.4
Time Includes: CO CV MC SC
0.7 0.7 0.7 0.7
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Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
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COMP JOB MOD QTY Code Description
1218 082 S Connecting Rod, Measure, Set (All)
Notes: z Cleaning con-rod is included in R&I of con-rod/piston time.
z If pin bore and/or crank journal bore require machining, use instead, either code (1218-020-MN-S) or (1218-020-MJ-S).
Time Includes: CO CV MC SC
1.5 1.5 1.5 1.5
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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Install Engine Oil Pan
Install Engine Oil, Sensor
Refill Engine Oil
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COMP JOB MOD QTY Code Description
1230 010 A Ckshft Main & Rod Brg, Remove & Install, Each Additional
Notes: None
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
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Drain Engine Oil
Remove Engine Oil, Sensor
Remove Engine Oil Pan
Remove Engine Oil Pump, Tube
Remove Engine Oil Filler
Remove Engine Oil Pump
Rotate Crankshaft, Set (All)
Remove Ckshft Main & Rod Brg, Set (All)
Remove Crankshaft Thrust Plate
Identify Ckshft Main & Rod Brg, Set (All)
Clean Engine Oil Pan
Install 2.7 2.7 2.7 2.7
Install Ckshft Main & Rod Brg, Set (All)
Install Crankshaft Thrust Plate
Check Crankshaft, End Play
Install Engine Oil Pump
Install Engine Oil Filler
Install Engine Oil Pump, Tube
Install Engine Oil Pan
Install Engine Oil, Sensor
Refill Engine Oil
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
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z If liner required replacement, add (1239-020- -E) or (1214-020- -F).
z This time does not include D&A of piston rings, piston and con-rod.
z If cylinder head is machined or replaced, add codes (1101-063) or (1100-002).
z If equipped with jake brake or brakesaver, add (1119-010-ES-S) or (1155-010-LI).
z If cylinder head is machined or replaced, add code (1212-025) for cam gear to idler gear adjustment.
Time Includes: CO CV MC SC
15.6 16.3 17.0 17.8
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Remove Piston Cooling Jet, First One
Remove Cylinder Pack, First One
Package Cylinder Pack, First One
Clean 2.4 2.4 2.4 2.4
Clean Cylinder Head Assembly
Clean Cylinder Block, Top End
Clean Engine Oil Pan
Clean Cylinder Liner, Bore, First One
Install 8.6 9.1 9.5 9.9
Unpack Cylinder Pack, First One
Identify Cylinder Pack, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Pack, First One
Measure Cylinder Liner, Liner Projection, Set (All)
Install Piston Cooling Jet, First One
Install Block Underframe
Install Engine Oil Pump
Install Engine Oil Pan
Install Cylinder Head Assembly, Plate
Install Cylinder Head Assembly
Install Cylinder Head Assembly, Bolt(S)
Install Camshaft Gear, Retainer
Install Camshaft Gear
Install Timing Gear Housing Cover
Install Timing Gear Housing Cover, Sound Suppression
Install Cylinder Head Assembly, Bracket
Connect Fuel Supply/Return Lines
Install Air Compressor, Line(S)
Install Air Compressor Governor
Connect Fan Drive
Connect Fan Drive, Line(S)
Connect Fan Drive, Wiring Harness
Connect Serpentine Belt
Connect V-Belt(S)
Install Eng Speed/Timing Sensor
Connect Boost Pressure Sensor
Install Refrigerant Compressor, Bolt(S)
Install Thermostat/Water Temp Reg
Connect Exhaust Pipe, Turbocharger To Exhaust
Install Turbo Compressor Housing
Install Turbocharger, Line(S)
Install Valve Bridge, Set (All)
Install Unit Injector, Set (All)
Install Valve Cover Base
Connect Unit Injector, Wiring Harness, Set (All)
Install Rocker Arm, Set (All)
Adjust Inlet/Exhaust Valve, Set (All)
Install Valve Cover, Set (All)
Connect Cylinder Head Assembly, Wiring Harness
Install Engine Enclosure
Install Seat Assembly
Connect Alternator, Wiring Harness
Connect Heater Hose/Lines
Install Radiator
Connect Refrigerant Condenser
Install Expansion Tank
Install Radiator, Support
Install Radiator Hose, Upper
Connect Radiator Hose, Lower
Refill Engine Oil
Refill Engine Cooling System
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Install Air Cleaner, Housing
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Filter To Turbocharger
Install Air Inlet, Aftercooler To Manifold
Connect Battery Cable
Connect Hood, Connector(S)
Prime Fuel System
Lower Cab
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Separate Fan Drive, Line(S)
Separate Fan Drive
Remove Air Compressor Governor
Remove Air Compressor, Line(S)
Separate Fuel Supply/Return Lines
Remove Cylinder Head Assembly, Bracket
Remove Timing Gear Housing Cover, Sound Suppression
Remove Timing Gear Housing Cover
Remove Camshaft Gear
Remove Camshaft Gear, Retainer
Remove Cylinder Head Assembly, Bolt(S)
Remove Cylinder Head Assembly
Remove Cylinder Head Assembly, Plate
Remove Engine Oil Pan
Remove Engine Oil Pump
Remove Block Underframe
Remove Piston Cooling Jet, Set (All)
Remove Cylinder Pack, Set (All)
Package Cylinder Pack, Set (All)
Clean 3.0 3.0 3.0 3.0
Clean Cylinder Head Assembly
Clean Cylinder Block, Top End
Clean Engine Oil Pan
Clean Cylinder Liner, Bore, Set (All)
Install 10.0 10.6 11.0 11.4
Unpack Cylinder Pack, Set (All)
Identify Cylinder Pack, Set (All)
Install Cylinder Liner, Seal, Set (All)
Install Cylinder Pack, Set (All)
Measure Cylinder Liner, Liner Projection, Set (All)
Install Piston Cooling Jet, Set (All)
Install Block Underframe
Install Engine Oil Pump
Install Engine Oil Pan
Install Cylinder Head Assembly, Plate
Install Cylinder Head Assembly
Install Cylinder Head Assembly, Bolt(S)
Install Camshaft Gear, Retainer
Install Camshaft Gear
Install Timing Gear Housing Cover
Install Timing Gear Housing Cover, Sound Suppression
Install Cylinder Head Assembly, Bracket
Connect Fuel Supply/Return Lines
Install Air Compressor, Line(S)
Install Air Compressor Governor
Connect Fan Drive
Connect Fan Drive, Line(S)
Connect Fan Drive, Wiring Harness
Connect Serpentine Belt
Connect V-Belt(S)
Install Eng Speed/Timing Sensor
Connect Boost Pressure Sensor
Install Refrigerant Compressor, Bolt(S)
Install Thermostat/Water Temp Reg
Connect Exhaust Pipe, Turbocharger To Exhaust
Install Turbo Compressor Housing
Install Turbocharger, Line(S)
Install Valve Bridge, Set (All)
Install Unit Injector, Set (All)
Install Valve Cover Base
Connect Unit Injector, Wiring Harness, Set (All)
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Install Rocker Arm, Set (All)
Adjust Inlet/Exhaust Valve, Set (All)
Install Valve Cover, Set (All)
Connect Cylinder Head Assembly, Wiring Harness
Install Engine Enclosure
Install Seat Assembly
Connect Alternator, Wiring Harness
Connect Heater Hose/Lines
Install Radiator
Connect Refrigerant Condenser
Install Expansion Tank
Install Radiator, Support
Install Radiator Hose, Upper
Connect Radiator Hose, Lower
Refill Engine Oil
Refill Engine Cooling System
Install Air Cleaner, Housing
Install Air Inlet, Turbo To Aftercooler
Install Air Inlet, Filter To Turbocharger
Install Air Inlet, Aftercooler To Manifold
Connect Battery Cable
Connect Hood, Connector(S)
Prime Fuel System
Lower Cab
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
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Remove 3.6 3.4 3.4 3.4
Time Flywheel, With Pin
Separate Cylinder Head Assembly, Wiring Harness, Out Of Frame
Remove Valve Cover, Set (All)
Remove Rocker Arm, Set (All)
Separate Unit Injector, Wiring Harness, Set (All)
Remove Valve Cover Base
Remove Unit Injector, Set (All)
Remove Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Remove Turbocharger, Line(S)
Remove Turbo Compressor Housing
Remove Thermostat/Water Temp Reg
Remove Refrigerant Compressor, Bolt(S)
Remove Eng Speed/Timing Sensor
Separate V-Belt(S)
Separate Serpentine Belt
Separate Fan Drive
Remove Air Compressor Governor
Remove Air Compressor, Line(S)
Separate Fuel Supply/Return Lines
Remove Cylinder Head Assembly, Bracket
Remove Timing Gear Housing Cover, Sound Suppression
Remove Timing Gear Housing Cover
Remove Camshaft Gear
Remove Camshaft Gear, Retainer
Remove Cylinder Head Assembly, Bolt(S), Set (All)
Remove Cylinder Head Assembly, Out F/Out Hull/Off Site
Remove Cylinder Head Assembly, Plate
Remove Engine Oil Pan
Remove Engine Oil Pump, Out F/Out Hull/Off Site
Remove Block Underframe
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Remove Cylinder Pack, Out F/Out Hull/Off Site, First One
Remove Connecting Rod Bearing, Out F/Out Hull/Off Site, First One
Remove Cylinder Liner, Seal, First One
Package Cylinder Pack, Out F/Out Hull/Off Site, First One
Clean 1.6 1.6 1.6 1.6
Clean Cylinder Block, Top End
Clean Cylinder Head Assembly
Clean Cylinder Liner, Bore, First One
Install 6.7 6.3 6.3 6.3
Unpack Cylinder Pack, Out F/Out Hull/Off Site, First One
Identify Cylinder Pack, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Pack, Out F/Out Hull/Off Site, First One
Install Connecting Rod Bearing, Out F/Out Hull/Off Site, First One
Measure Cylinder Liner, Liner Projection, Set (All), Out Of Frame
Install Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Install Block Underframe
Install Engine Oil Pump, Out F/Out Hull/Off Site
Install Engine Oil Pan
Install Cylinder Head Assembly, Plate
Install Cylinder Head Assembly, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Bolt(S), Set (All)
Install Camshaft Gear, Retainer
Install Camshaft Gear
Install Timing Gear Housing Cover
Install Timing Gear Housing Cover, Sound Suppression
Install Cylinder Head Assembly, Bracket
Connect Fuel Supply/Return Lines
Install Air Compressor, Line(S)
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Install Air Compressor Governor
Connect Fan Drive
Connect Serpentine Belt
Connect V-Belt(S)
Install Eng Speed/Timing Sensor
Install Refrigerant Compressor, Bolt(S)
Install Thermostat/Water Temp Reg
Install Turbo Compressor Housing
Install Turbocharger, Line(S)
Install Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Install Unit Injector, Set (All)
Install Valve Cover Base
Connect Unit Injector, Wiring Harness, Set (All)
Install Rocker Arm, Set (All)
Adjust Inlet/Exhaust Valve, Set (All)
Install Valve Cover, Set (All)
Connect Cylinder Head Assembly, Wiring Harness, Out Of Frame
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Remove Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All)
Remove Cylinder Pack, Out F/Out Hull/Off Site, Set (All)
Remove Connecting Rod Bearing, Out F/Out Hull/Off Site, Set (All)
Remove Cylinder Liner, Seal, Set (All)
Package Cylinder Pack, Set (All)
Clean 2.2 2.2 2.2 2.2
Clean Cylinder Head Assembly
Clean Cylinder Block, Top End
Clean Cylinder Liner, Bore, Set (All)
Install 8.1 7.6 7.6 7.6
Unpack Cylinder Pack, Set (All)
Identify Cylinder Pack, Set (All)
Install Cylinder Liner, Seal, Set (All)
Install Cylinder Pack, Out F/Out Hull/Off Site, Set (All)
Install Connecting Rod Bearing, Out F/Out Hull/Off Site, Set (All)
Measure Cylinder Liner, Liner Projection, Set (All), Out Of Frame
Install Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All)
Install Block Underframe
Install Engine Oil Pump, Out F/Out Hull/Off Site
Install Engine Oil Pan
Install Cylinder Head Assembly, Plate
Install Cylinder Head Assembly, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Bolt(S), Set (All)
Install Camshaft Gear, Retainer
Install Camshaft Gear
Install Timing Gear Housing Cover
Install Timing Gear Housing Cover, Sound Suppression
Install Cylinder Head Assembly, Bracket
Connect Fuel Supply/Return Lines
Install Air Compressor, Line(S)
Install Air Compressor Governor
Connect Fan Drive
Connect Serpentine Belt
Connect V-Belt(S)
Install Eng Speed/Timing Sensor
Install Refrigerant Compressor, Bolt(S)
Install Thermostat/Water Temp Reg
Install Turbo Compressor Housing
Install Turbocharger, Line(S)
Install Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Install Unit Injector, Set (All)
Install Valve Cover Base
Connect Unit Injector, Wiring Harness, Set (All)
Install Rocker Arm, Set (All)
Adjust Inlet/Exhaust Valve, Set (All)
Install Valve Cover, Set (All)
Connect Cylinder Head Assembly, Wiring Harness, Out Of Frame
Time Includes: CO CV MC SC
0.8 0.8 0.8 0.8
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Time Includes: CO CV MC SC
3.4 3.4 3.4 3.4
Time Includes: CO CV MC SC
1.0 1.0 1.0 1.0
Time Includes: CO CV MC SC
1.2 1.2 1.2 1.2
Time Includes: CO CV MC SC
0.7 0.5 0.5 0.5
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Wash 0.7 0.5 0.5 0.5
Wash Cylinder Pack
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
None
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Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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1258 035 Fuel Priming Pump, Troubleshoot
Notes: None
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
Time Includes: CO CV MC SC
0.7 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
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Remove 0.2 0.2 0.2 0.2
Separate Fuel, Line(S), Limited Quantity
Remove Fuel Filter
Remove Fuel Priming Pump
Remove Fuel Filter Housing/Base
Install 0.2 0.2 0.2 0.2
Install Fuel Filter Housing/Base
Install Fuel Priming Pump
Install Fuel Filter
Connect Fuel, Line(S), Limited Quantity
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
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COMP JOB MOD QTY Code Description
1280 082 Fuel, Measure
Notes: z Do not use this code with codes (1000-031-P1, P2 or P3) for dyno test, since this check is included in par dyno test.
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
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Connect Battery Cable
Calibrate Unit Injector, First One
Prime Fuel System, Limited Quantity
Lower Cab
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Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.7 0.3 0.3 0.3
Time Includes: CO CV MC SC
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0.3 0.3 0.3 0.3
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1302 030 Engine Oil Pan, Test After Repair
Notes: None
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
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Notes: z If equipped with brakesaver, add (1155-010-LI) to R&I brakesaver lines.
z If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
z If frame brace must be removed to remove oil pan, add (7050-010-BK).
z If equipped with an oil pan plate or block stiffener (LADDER), add either code (1302-010-PH) or (1240-010).
z If frame brace must be removed to remove oil pan, add (7050-010-BK-).
Time Includes: CO CV MC SC
2.6 2.4 2.4 2.4
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
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COMP JOB MOD QTY Code Description
1306 010 Eng Oil Filter Hsg/Base, Remove & Install
Notes: None
Time Includes: CO CV MC SC
2.5 2.3 2.3 2.5
Time Includes: CO CV MC SC
3.3 3.1 3.1 3.6
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Refill Engine Oil
Refill Engine Cooling System
Install Air Inlet, Turbo To Aftercooler
Lower Cab
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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1316 010 Engine Oil Filler, Remove & Install
Notes: z For CO claim additional time depending on tube configuration.
Time Includes: CO CV MC SC
0.2 0.4 0.4 0.4
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
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Notes: z For CO claim additional time depending on tube configuration.
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
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COMP JOB MOD QTY Code Description
1331 010 S Piston Cooling Jet, Remove & Install, Set (All)
Notes: z If equipped with an underframe crossmember, add (7050-010-BK) to R&I crossmember.
z If equipped with block underframe, add (1240-010).
z If equipped with brakesaver, add (1155-010-LI) to R&I brakesaver lines.
z If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
z If equipped with an oil pan plate or block stiffener (LADDER), add either code (1302-010-PH) or (1240-010).
Time Includes: CO CV MC SC
2.9 2.9 2.9 2.9
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
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Drain & Refill Engine Oil
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Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
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Install Fan
Install Radiator Hose, Lower
Install Radiator Hose, Upper
Install Air Inlet, Aftercooler To Manifold
Install Air Inlet, Turbo To Aftercooler
Connect Refrigerant Condenser
Connect TC/Trans Oil Cooler
Connect Radiator, Support
Connect Hood, Connector(S)
Connect Radiator, Wiring Harness
Connect Steering Hydraulic Tank
Connect Low Liq Lvl Switch/Sensor, Wiring Harness
Refill Engine Cooling System
Lower Cab
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Lower Cab
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
1.3 1.2 1.2 1.2
Time Includes: CO CV MC SC
1.8 1.6 1.6 1.6
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Clean Water Manifold, Gasket
Install 0.9 0.8 0.8 0.8
Install Thermostat/Water Temp Reg, Housing
Install Thermostat/Water Temp Reg
Connect Radiator Hose, Upper
Install Engine Cooling System, Hose(S)
Install Air Inlet, Filter To Turbocharger
Refill Engine Cooling System
Lower Cab
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
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COMP JOB MOD QTY Code Description
1356 082 VF Fan, Measure, Speed
Notes: z Claim this code when this procedure is performed as part of the troubleshooting process.
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.7 0.7 0.7 0.7
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Notes: None
Time Includes: CO CV MC SC
1.6 1.6 1.6 1.6
Time Includes: CO CV MC SC
3.1 2.9 2.9 2.9
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Install Water Pump
Install Water Pump, Cover
Install Water Pump, Elbow Fitting
Install Thermostat/Water Temp Reg
Connect Engine Cooling System, Hose(S)
Connect Heater Hose/Lines
Connect Coolant Conditioner, Hose(S)
Connect Alternator, Bracket
Install V-Belt(S)
Install Air Inlet, Filter To Turbocharger
Connect Radiator Hose, Lower
Refill Engine Cooling System
Lower Cab
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
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Check Water Pump, Pressure(S)
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COMP JOB MOD QTY Code Description
1378 010 WB Engine Oil Cooler, Remove & Install, Engine With Brakesaver
Notes: z If oil cooler R&I was done in conjunction with another labor segment that includes R&I cylinder head, use instead code (1378-010-
ES).
z If oil was contaminated and cooler replaced, add (1348-044) for R&I engine oil, unless bearings were checked which includes R&I
engine oil.
Time Includes: CO CV MC SC
3.0 2.8 3.7 3.8
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
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Notes: None
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
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Notes: z Claim this code to test coolant concentration and conditioner levels.
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
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3406E, C-16, C-15 Page 117 of 136
Time Includes: CO CV MC SC
0.9 0.8 0.9 0.9
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Connect Unit Injector, Connector(S)
Connect Eng Electronic Cont Mod, Connector(S)
Lower Cab
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Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
Time Includes: CO CV MC SC
0.9 0.9 0.9 1.1
Time Includes: CO CV MC SC
1.4 1.4 1.4 1.6
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1.0 1.0 1.0 1.0
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
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COMP JOB MOD QTY Code Description
1713 010 XE S Unit Injector Sleeve, Remove & Install, Off Engine, Set (All)
Notes: z This code may be claimed in conjunction with code (1100-010).
Time Includes: CO CV MC SC
0.7 0.7 0.7 0.7
Time Includes: CO CV MC SC
1.5 1.5 1.5 1.5
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COMP JOB MOD QTY Code Description
1803 002 Air Compressor, Tfr Components To/From
Notes: z Add this code to code (1803-010-C2) or (1803-010-D4), if the air compressor was replaced with an exchange compressor.
z Use this code for both 2 & 4 cylinder compressors.
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
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Lower Cab
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
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COMP JOB MOD QTY Code Description
1803 010 QV Air Compressor, Remove & Install, Pressure Control Valve
Notes: None
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
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COMP JOB MOD QTY Code Description
1900 002 Eng Electronic Cont Sys, Tfr Components To/From
Notes: z This code only includes R&I ECM, wiring harness & sensors when stripping engine down to bare block or short block.
Time Includes: CO CV MC SC
1.1 1.1 1.1 1.1
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
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Test After Repair 0.5 0.5 0.5 0.5
Test After Repair Eng Electronic Cont Mod
Time Includes: CO CV MC SC
1.2 1.2 1.2 1.2
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
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Separate Engine Test Equipment
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
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COMP JOB MOD QTY Code Description
1912 025 Eng Speed/Timing Sensor, Adjust
Notes: None
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.5 0.3 0.3 0.3
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Calibrate Eng Speed/Timing Sensor
Separate Engine Test Equipment
Time Includes: CO CV MC SC
0.9 0.9 0.9 0.9
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
Time Includes: CO CV MC SC
0.1 0.1 0.1 0.1
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COMP JOB MOD QTY Code Description
1922 010 Fuel Temperature Sensor, Remove & Install
Notes: None
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
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Time Includes: CO CV MC SC
0.6 0.6 0.6 0.6
Time Includes: CO CV MC SC
0.4 0.4 0.4 0.4
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COMP JOB MOD QTY Code Description
4285 017 Air Dryer, Disassemble & Assemble
Notes: z If required, claim this code when the air system is contaminated from an air compressor failure.
z Time includes D&A, clean and replace dessicant.
Time Includes: CO CV MC SC
0.7 0.7 0.7 0.7
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
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COMP JOB MOD QTY Code Description
7050 010 BK Frame, Remove & Install, Bracket
Notes: z For conventional freightliner - 120 trucks, add this code to code (1157-010) for R&I flywheel housing.
Time Includes: CO CV MC SC
0.0 1.9 0.0 0.0
Time Includes: CO CV MC SC
0.0 0.7 0.7 0.7
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Connect Hood, Wiring Harness
Time Includes: CO CV MC SC
0.0 0.9 0.9 0.9
Time Includes: CO CV MC SC
0.0 0.0 0.0 0.4
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COMP JOB MOD QTY Code Description
7263 010 MS Engine Enclosure, Remove & Install, For Specified Model(S)
Notes: z Includes R&I seat assembly.
z This code is for Ford & Western Star short conventionals.
Time Includes: CO CV MC SC
0.0 0.0 0.0 1.4
Time Includes: CO CV MC SC
0.7 0.7 0.7 0.7
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Notes: None
Time Includes: CO CV MC SC
0.3 0.3 0.3 0.3
Time Includes: CO CV MC SC
0.5 0.5 0.5 0.5
Time Includes: CO CV MC SC
0.2 0.2 0.2 0.2
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Index of Repair Times
Cylinder Head Assembly-Wash 26 Engine Oil Filter Hsng/Base-R&I-Eng with Brakesaver 101
Cylinder Liner-Clean & Inspect-Set (All) 75 Engine Oil Filter-Cut & Analyze 102
Cylinder Liner-Measure-Liner Projection-Set (All) 75 Engine Oil Filter-Remove & Install-Canister-Type 102
Cylinder Liner-Recondition-Flex Hone-Each 74 Engine Oil Filter-Remove & Install-Spin-On Type 102
Cylinder Liner-Recondition-Flex Hone-Set (All) 74 Engine Oil Level Gauge/Dipstick-Adjust 104
Cylinder Liner-Recondition-Hard Hone-Each 74 Engine Oil Level Gauge/Dipstick-Remove & Install 103
Cylinder Liner-Recondition-Hard Hone-Set (All) 75 Engine Oil Pan-Combined Repair Time (Warranty) 8
Cylinder Pack-Comb Repair Time (Wrnt)-First One 6 Engine Oil Pan-CRT (Warranty)-Gasket Only 8
Cylinder Pack-Comb Repair Time (Wrnt)-Set (All) 7 Engine Oil Pan-Ream/Bore/Drill 99
Cylinder Pack-Recondition-Each 89 Engine Oil Pan-Remove & Install 98
Cylinder Pack-Recondition-Set (All) 90 Engine Oil Pan-Remove & Install-Plate 98
Cylinder Pack-Remove & Install-Each Additional 81 Engine Oil Pan-Remove & Install-Sound Suppression 98
Cylinder Pack-R&I-Excludes Some R&I-Set (All) 86 Engine Oil Pan-Test After Repair 99
Cylinder Pack-Remove & Install-First One 81 Engine Oil Pan-Troubleshoot 99
Cylinder Pack-R&I-Out Fr/Out Hull/Off Site-Each Addt 86 Engine Oil Pan-Wash 99
Cylinder Pack-R&I-Out Fr/Out Hull/Off Site-First One 86 Engine Oil Pressure Sensor-Remove & Install 131
Cylinder Pack-R&I-Out Fr/Out Of Hull/Off Site-Set (All) 88 Engine Oil Pump-Inspect 100
Cylinder Pack-Remove & Install-Set (All) 84 Engine Oil Pump-Remove & Install 99
Cylinder Pack-Test After Repair 90 Engine Oil Pump-R&I-Out of Fr/Out of Hull/Off Site 100
Cylinder Pack-Troubleshoot 90 Engine Oil Pump-Remove & Install-Tube 100
Cylinder Pack-Wash 90 Engine Oil Pump-Transfer Components To/From 99
D Engine Oil-Drain & Refill 105
Drive Axle-Install 131 Engine Oil-Measure-Pressure(s) 106
Drive Shaft-Install 131 Engine Oil-Take & Analyze S-O-S Sample From-Sample 105
E Engine Power Takeoff Drive-Remove & Install 59
Electric Starting Motor-Remove & Install 120 Engine Power Takeoff Drive-Remove & Install-Housing 60
Electric System-Diagnostic Test-Using Voltmeter 117 Engine Speed/Timing Sensor-Adjust 129
Electronic Monitoring System/Panel-Diagnostic Test 137 Engine Speed/Timing Sensor-Calibrate 129
Electronic Monitoring System/Panel-Test After Repair 136 Engine Speed/Timing Sensor-Remove & Install 128
Electronic Monitoring System/Panel-Troubleshoot 137 Engine Speed/Timing Sensor-Test After Repair 129
Engine Coolant-Drain & Refill 116 Engine Speed/Timing Sensor-Troubleshoot 129
Engine Coolant-Measure-Temperature(s) 117 Engine Speed/Timing Sensor-Wash 129
Engine Coolant-Test 116 Engine-Dynamometer Test-Chassis 12
Engine Cooling System-Crack/Leak Test 106 Engine-Dynamometer Test-Out Fr/Out Hull/Off Site 12
Engine Cooling System-Diagnostic Test-Use Bottle Test 106 Engine-Dynamometer Test-Par 13
g
Engine Cooling g System-Flush
y 106 g y
Engine-Dynamometer p
Test-Par After Repair 13
Engine Cooling System-Flush-Excludes Some R&I 106 Engine-Dynamometer Test-Par After Repair & Unhook 13
Engine Cooling System-Flush-With Dynamometer Test 106 Engine-Dynamometer Test-Par Preliminary Inspection 13
Engine Electronic Control Module-Adjust-Full L/T Setting 126 Engine-Paint 14
Engine Electronic Control Module-CRT (Warranty) 9 Engine-Paint-Minor 14
Engine Electronic Control Module-Obtain-Password(s) 127 Engine-Remove & Install 10
Engine Electronic Control Module-Remove & Install 126 Engine-Road Test 14
Engine Electronic Control Module-Reprogram 127 Engine-Transfer Components To/From 10
Engine Electronic Control Module-Test After Repair 126 Engine-Wash 14
Engine Electronic Control Module-Test-Using Test Ecm 127 Engine-Wash-Minor 14
Engine Electronic Control Module-Troubleshoot 127 Exhaust Heat Shield-Disassemble & Assemble 22
Engine Electronic Control Module-Wash 127 Exhaust Heat Shield-Remove & Install 21
Engine Electronic Control System-Tfr CompTo/From 126 Exhaust Manifold-Combined Repair Time (Warranty) 2
Engine Enclosure-Remove & Install 135 Exhaust Manifold-CRT (Warranty)-Gasket Only 3
Engine Enclosure-Remove & Install-Excludes Some R&I 135 Exhaust Manifold-Disassemble & Assemble 20
Engine Enclosure-R&I-For Specified Model(s) 136 Exhaust Manifold-Remove & Install 19
Engine Front Support-Separate & Connect 41 Exhaust Manifold-R&I-Out Fr/Out Hull/Off Site 19
Engine Mount-Separate & Connect-Rear 41 Exhaust Manifold-Test After Repair 20
Engine Oil & Filter-Remove & Install 103 Exhaust Manifold-Troubleshoot 20
Engine Oil & Filter-Remove & Install-Auxiliary Filter 103 Exhaust Manifold-Wash 20
Engine Oil Cooler-Crack/Leak Test 115 Exhaust Pipe-Remove & Install 20
Engine Oil Cooler-Remove & Install 114 F
Engine Oil Cooler-R&Install-Engine With Brakesaver 115 Fan Drive-Remove & Install 111
Engine Oil Cooler-Remove & Install-Excludes Some R&I 114 Fan Drive-Remove & Install-Excludes Some R&I 112
Engine Oil Cooler-Test After Repair 115 Fan-Measure-Speed 111
Engine Oil Cooler-Troubleshoot 116 Fender-Remove & Install-Inner-Each 135
Engine Oil Cooler-Wash 116 Fender-Remove & Install-Set (All) 135
Engine Oil Filler-Remove & Install 103 Flywheel Housing-Combined Repair Time (Warranty) 3
Engine Oil Filter Housing/Base-D&A 102
Engine Oil Filter Housing/Base-Remove & Install 101