C15 ACERT® 2004 Technology TRG

September 2013
Labor Requirement Guide

C15 ACERT® 2004
BXS
MXS
JEP
TRB
KRA
NXS
B5R
Combined Repair Times For
C15 ACERT® 2004
COMP JOB MOD QTY Code Description

105H 000 High-Pressure Turbo, Comb Repair Time (Wrnt)
Notes: None
Time Includes: SC MC CV CO
4.7 4.7 4.7 5.1
Labor Code Code Description
1052-074 Wash Turbocharger 0.3 0.3 0.3 0.5
1052-030 Test After Repair Turbocharger 0.3 0.3 0.3 0.3
1052-035 Troubleshoot Turbocharger 0.6 0.6 0.6 0.6
105H-010 Remove & Install High-Pressure Turbo 3.5 3.5 3.5 3.7

105H 000 GKO High-Pressure Turbo, Comb Repair Time (Wrnt), Gasket Only
Notes: None
4.4 4.4 4.4 4.8
105H-010 Remove & Install High-Pressure Turbo 3.5 3.5 3.5 3.7

105L 000 Low-Pressure Turbocharger, Comb Repair Time (Wrnt)
Notes: None
3.9 3.9 3.9 4.1
1052-030 Test After Repair Turbocharger 0.3 0.3 0.3 0.3
105L-010 Remove & Install Low-Pressure Turbocharger 2.7 2.7 2.7 2.7

105L 000 GKO Low-Pressure Turbocharger, Comb Repair Time (Wrnt), Gasket Only
Notes: None
3.6 3.6 3.6 3.8
105L-010 Remove & Install Low-Pressure Turbocharger 2.7 2.7 2.7 2.7
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1059 000 Exhaust Manifold, Comb Repair Time (Wrnt)
Notes:  If manifold requires disassembly, add code (1059-017) to D&A the exhaust manifold.
 Add code (1051-010) if R&I air cleaner housing is required.
 If required, add code (1101-064) for broken exhaust manifold studs.
8.1 8.1 8.1 8.4
1059-010 Remove & Install Exhaust Manifold 7.0 7.0 7.0 7.1
1059-030 Test After Repair Exhaust Manifold 0.3 0.3 0.3 0.3
1059-035 Troubleshoot Exhaust Manifold 0.5 0.5 0.5 0.5
1059-074 Wash Exhaust Manifold 0.3 0.3 0.3 0.5

1059 000 GKO Exhaust Manifold, Comb Repair Time (Wrnt), Gasket Only
7.8 7.8 7.8 8.1
1059-010 Remove & Install Exhaust Manifold 7.0 7.0 7.0 7.1
1059-035 Troubleshoot Exhaust Manifold 0.5 0.5 0.5 0.5
1059-074 Wash Exhaust Manifold 0.3 0.3 0.3 0.5

1100 000 Cylinder Head Assembly, Comb Repair Time (Wrnt)
Notes:  If equipped with radiator bracket, add (1353-010-BK).
 If lines to A/C condenser require S&C, add code (1802-045-ES) for charging with refrigerant.
 This time includes measuring liner projection.
 If repair is performed in conjunction with timing gear housing (1162-010) or timing gear housing plate (1163-010), use instead (1100-
010-ES).
 If cylinder head is machined or replaced, add codes (1101-063) or (1100-002).
 If repairing BXS prefix engine, equipped with Jake Brake, add code (1119-010-ES-S) to adjust and R&I Jake Brake.
 If cylinder head is machined or replaced, add code (1212-025) for cam gear to idler gear adjustment.
 Add code (1912-025) for engine speed/timing sensor calibration.
21.0 21.0 21.0 21.3
1100-074 Wash Cylinder Head Assembly 0.5 0.5 0.5 0.7
1100-010 Remove & Install Cylinder Head Assembly 18.3 18.3 18.3 18.4
1100-030 Test After Repair Cylinder Head Assembly 1.0 1.0 1.0 1.0
1100-035 Troubleshoot Cylinder Head Assembly 1.2 1.2 1.2 1.2

1130 000 F Valve Actuator, Comb Repair Time (Wrnt), First One
Notes:  If required, add code (7263-010) to R&I engine enclosure, dog house, on SC Cab only.
 If required, add code (7312-010--) to R&I Seat Assembly, on SC Cab only.
2.9 2.9 2.9 3.3
1130-074 Wash Valve Actuator 0.3 0.3 0.3 0.5
1130-035 Troubleshoot Valve Actuator 0.6 0.6 0.6 0.6
1130-010-F Remove & Install Valve Actuator, First One 1.7 1.7 1.7 1.9
1130-030 Test After Repair Valve Actuator 0.3 0.3 0.3 0.3
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1130 000 S Valve Actuator, Comb Repair Time (Wrnt), Set (All)
Notes:  If required, add code (7263-010) to R&I engine enclosure, dog house, on SC Cab only.
3.4 3.4 3.4 3.8
1130-074 Wash Valve Actuator 0.3 0.3 0.3 0.5
1130-035 Troubleshoot Valve Actuator 0.6 0.6 0.6 0.6
1130-010-S Remove & Install Valve Actuator, Set (All) 2.2 2.2 2.2 2.4
1130-030 Test After Repair Valve Actuator 0.3 0.3 0.3 0.3

1157 000 Flywheel Housing, Comb Repair Time (Wrnt)
Notes:  If equipped with a frame brace, add (7050-010-BK) for R&I frame brace.
 If equipped with brakesaver, add (1155-010-ES) for R&I brakesaver.
 If equipped with a block stiffener (LADDER), add code (1240-010).
 If equipped with pto pump, add (1165-010) for R&I pto.
 If required, add code (1061-010) to R&I the exhaust pipe.
 For cab-overs equipped with a rear mounted battery box, add code (7257-010).
16.7 16.7 16.7 16.9
1157-074 Wash Flywheel Housing 0.5 0.5 0.5 0.7
1157-010 Remove & Install Flywheel Housing 15.3 15.3 15.3 15.3
1157-030 Test After Repair Flywheel Housing 0.3 0.3 0.3 0.3
1157-035 Troubleshoot Flywheel Housing 0.6 0.6 0.6 0.6

1157 000 GKO Flywheel Housing, Comb Repair Time (Wrnt), Gasket Only
16.4 16.4 16.4 16.6
1157-074 Wash Flywheel Housing 0.5 0.5 0.5 0.7
1157-010 Remove & Install Flywheel Housing 15.3 15.3 15.3 15.3
1157-035 Troubleshoot Flywheel Housing 0.6 0.6 0.6 0.6

1160 000 Crankshaft Front Seal, Comb Repair Time (Wrnt)
Notes:  If it is required to tilt the radiator use code (1353-029).
 If R&I fan drive is required, add code (1359-010).
 If R&I radiator is required, add code (1353-010).
3.2 3.2 3.2 3.6
1160-074 Wash Crankshaft Front Seal 0.3 0.3 0.3 0.5
1160-010 Remove & Install Crankshaft Front Seal 2.0 2.0 2.0 2.2
1160-035 Troubleshoot Crankshaft Front Seal 0.6 0.6 0.6 0.6
1160-030 Test After Repair Crankshaft Front Seal 0.3 0.3 0.3 0.3

1161 000 Crankshaft Rear Seal, Comb Repair Time (Wrnt)
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 If equipped with a rear mounted battery box, add code (7257-010) for cab-overs only.
10.7 10.7 10.7 10.9
1161-074 Wash Crankshaft Rear Seal 0.3 0.3 0.3 0.5
1161-030 Test After Repair Crankshaft Rear Seal 0.3 0.3 0.3 0.3
1161-010 Remove & Install Crankshaft Rear Seal 9.5 9.5 9.5 9.5
1161-035 Troubleshoot Crankshaft Rear Seal 0.6 0.6 0.6 0.6

1162 000 Timing Gear Housing, Comb Repair Time (Wrnt)
Notes:  If equipped with brakesaver, add (1155-010-LI) to R&I brakesaver lines.
 If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
 If this repair is performed in conjunction with cylinder pack R&I (1239-010), claim (1162-010-ES) instead.
 If equipped with a timing gear cover sound suppression panel, add code (1162-010-S1).
 Add code (1212-025) for cam gear to idler gear adjustment.
15.6 15.6 15.6 16.0
1162-074 Wash Timing Gear Housing 0.5 0.5 0.5 0.7
1162-010 Remove & Install Timing Gear Housing 14.2 14.2 14.2 14.4
1162-030 Test After Repair Timing Gear Housing 0.3 0.3 0.3 0.3
1162-035 Troubleshoot Timing Gear Housing 0.6 0.6 0.6 0.6

1162 000 GKO Timing Gear Housing, Comb Repair Time (Wrnt), Gasket Only
15.3 15.3 15.3 15.7
1162-074 Wash Timing Gear Housing 0.5 0.5 0.5 0.7
1162-010 Remove & Install Timing Gear Housing 14.2 14.2 14.2 14.4
1162-035 Troubleshoot Timing Gear Housing 0.6 0.6 0.6 0.6

1163 000 Timing Gear Housing Plate, Comb Repair Time (Wrnt)
Notes:  If equipped with a head-mounted radiator bracket, claim code (1353-010-BK).
 If equipped with brakesaver, add (1155-010-LI) to R&I brakesaver lines.
 If required, add code (1151-010-SD) to R&I front housing studs.
17.9 17.9 17.9 18.3
1163-030 Test After Repair Timing Gear Housing Plate 0.3 0.3 0.3 0.3
1163-035 Troubleshoot Timing Gear Housing Plate 0.6 0.6 0.6 0.6
1163-010 Remove & Install Timing Gear Housing Plate 16.5 16.5 16.5 16.7
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1163-074 Wash Timing Gear Housing Plate 0.5 0.5 0.5 0.7

1163 000 GKO Timing Gear Housing Plate, Comb Repair Time (Wrnt), Gasket Only
17.6 17.6 17.6 18.0
1163-035 Troubleshoot Timing Gear Housing Plate 0.6 0.6 0.6 0.6
1163-010 Remove & Install Timing Gear Housing Plate 16.5 16.5 16.5 16.7
1163-074 Wash Timing Gear Housing Plate 0.5 0.5 0.5 0.7

1202 000 Crankshaft, Comb Repair Time (Wrnt)
Notes:  For new/exchange engines, add (1000-002) to transfer components.
 If equipped with brakesaver, add (1155-029-LI) for brakesaver lines.
 Time includes R&I oil pan/pump items except for CO. if R&I oil pan is required & has not been claimed as part of another segment,
add either (1304-010) or (1304-010-OX).
 Maneuver inoperative truck into shop.
 If equipped with brakesaver, add code (1155-010-OX) for R&I brakesaver.
 Time is based on cylinder head & pistons remaining installed.
 For test after repair, add one of the following codes: (1000-031-OX), (1000-031-CS) or (1202-030).
33.7 33.7 33.7 34.0
1202-074 Wash Crankshaft 0.5 0.5 0.5 0.7
1000-010 Remove & Install Engine 18.7 18.7 18.7 18.8
1216-082-LJ-S Measure Cylinder Liner, Liner Projection, Set (All) 0.7 0.7 0.7 0.7
7006-552 Tow Truck 0.6 0.6 0.6 0.6
1202-010-OX Remove & Install Crankshaft, Out F/Out Hull/Off Site 11.0 11.0 11.0 11.0
1202-030 Test After Repair Crankshaft 1.0 1.0 1.0 1.0
1202-035 Troubleshoot Crankshaft 1.2 1.2 1.2 1.2

1202 000 WX Crankshaft, Comb Repair Time (Wrnt), With Named Component(S)
add either (1304-010) or (1304-010-OX).
 Maneuver inoperative truck into shop.
 If cam gear to idler gear adjustment is required, add (1212-025).
 If head is machined/replaced, add codes (1101-063) and (1100-002).
 This code is to be claimed for engines with piston/rod damage and includes R&I only one cylinder pack (OTHER PISTONS REMAIN
INSTALLED).
 If equipped with jake brake or brakesaver, add (1119-010-ES-E) or (1155-010-ES).
37.3 37.3 37.3 37.7
1202-074 Wash Crankshaft 0.5 0.5 0.5 0.7
1000-010 Remove & Install Engine 18.7 18.7 18.7 18.8
1216-082-LJ-S Measure Cylinder Liner, Liner Projection, Set (All) 0.7 0.7 0.7 0.7
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7006-552 Tow Truck 0.6 0.6 0.6 0.6
1202-010-WX Remove & Install Crankshaft, With Named Component(S) 14.6 14.6 14.6 14.7
1202-030 Test After Repair Crankshaft 1.0 1.0 1.0 1.0
1202-035 Troubleshoot Crankshaft 1.2 1.2 1.2 1.2

1210 000 Camshaft, Comb Repair Time (Wrnt)
 R&I camshaft for CO trucks is done from the rear of the engine.
 If required, add code (1234-010-BD) to R&I idler gear bearing.
11.8 11.8 11.8 12.1
1210-010 Remove & Install Camshaft 9.1 9.1 9.1 9.2
1210-074 Wash Camshaft 0.5 0.5 0.5 0.7
1210-030 Test After Repair Camshaft 1.0 1.0 1.0 1.0
1210-035 Troubleshoot Camshaft 1.2 1.2 1.2 1.2

1239 000 F Cylinder Pack, Comb Repair Time (Wrnt), First One
Notes:  If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
 This code includes measuring liner projection.
 If liner required replacement, add (1239-020- -E) or (1214-020- -F).
 This time does not include D&A of piston rings, piston and con-rod.
23.7 23.7 23.7 24.0
1239-074 Wash Cylinder Pack 0.5 0.5 0.5 0.7
1239-030 Test After Repair Cylinder Pack 1.0 1.0 1.0 1.0
1239-035 Troubleshoot Cylinder Pack 1.2 1.2 1.2 1.2
1239-010-F Remove & Install Cylinder Pack, First One 21.0 21.0 21.0 21.1

1239 000 S Cylinder Pack, Comb Repair Time (Wrnt), Set (All)
Notes:  If equipped with a block stiffener (LADDER), add code (1240-010).
27.7 27.7 27.7 28.0
1239-074 Wash Cylinder Pack 0.5 0.5 0.5 0.7
1239-030 Test After Repair Cylinder Pack 1.0 1.0 1.0 1.0
1239-035 Troubleshoot Cylinder Pack 1.2 1.2 1.2 1.2
1239-010-S Remove & Install Cylinder Pack, Set (All) 25.0 25.0 25.0 25.1
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1256 000 Fuel Transfer Pump, Comb Repair Time (Wrnt)
Notes: None
1.7 1.7 1.7 2.1
1256-074 Wash Fuel Transfer Pump 0.3 0.3 0.3 0.5
1256-010 Remove & Install Fuel Transfer Pump 0.3 0.3 0.3 0.5
1256-030 Test After Repair Fuel Transfer Pump 0.5 0.5 0.5 0.5
1256-035 Troubleshoot Fuel Transfer Pump 0.6 0.6 0.6 0.6

1290 000 F Unit Injector, Comb Repair Time (Wrnt), First One
Notes:  Claim this code when this procedure is performed as part of the troubleshooting process and for test after.
 If required, add code (1290-038-I3-A) if Unit Injector, Cylinder Cut-Out Test must be repeated.
 If equipped with a head-mounted radiator bracket, claim code (1353-010-BK).
 If equipped with jake brake, add code (1119-010-ES-S) to R&I jake brakes.
 If required, add this code if Unit Injector, Cylinder Cut-Out Test must be repeated.
 If required, add code (7263-010) to R&I engine enclosure, dog house, on SC Cab only.
3.0 3.0 3.0 3.4
1290-074 Wash Unit Injector 0.3 0.3 0.3 0.5
1290-038-I3-S Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All) 0.5 0.5 0.5 0.5
1290-010-F Remove & Install Unit Injector, First One 1.7 1.7 1.7 1.9
1290-038-I3-A Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional 0.5 0.5 0.5 0.5

1290 000 S Unit Injector, Comb Repair Time (Wrnt), Set (All)
 Claim this code when this procedure is performed as part of the troubleshooting process and for test after.
 If required, add this code if Unit Injector, Cylinder Cut-Out Test must be repeated.
5.2 5.2 5.2 5.6
1290-074 Wash Unit Injector 0.3 0.3 0.3 0.5
1290-010-S Remove & Install Unit Injector, Set (All) 3.9 3.9 3.9 4.1
1290-038-I3-S Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All) 0.5 0.5 0.5 0.5
1290-038-I3-A Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional 0.5 0.5 0.5 0.5

1302 000 Engine Oil Pan, Comb Repair Time (Wrnt)
Notes:  Claim this code when this procedure is performed as part of the troubleshooting process.
 If equipped with an underframe crossmember, add (7050-010-BK) or (7050-010-S4) depending on application to R&I crossmember.
3.1 3.1 3.1 3.3
1302-074 Wash Engine Oil Pan 0.3 0.3 0.3 0.5
1302-010 Remove & Install Engine Oil Pan 2.0 2.0 2.0 2.0
1302-030 Test After Repair Engine Oil Pan 0.3 0.3 0.3 0.3
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1302-035 Troubleshoot Engine Oil Pan 0.5 0.5 0.5 0.5

1302 000 GKO Engine Oil Pan, Comb Repair Time (Wrnt), Gasket Only
2.8 2.8 2.8 3.0
1302-074 Wash Engine Oil Pan 0.3 0.3 0.3 0.5
1302-010 Remove & Install Engine Oil Pan 2.0 2.0 2.0 2.0
1302-035 Troubleshoot Engine Oil Pan 0.5 0.5 0.5 0.5

1355 000 Thermostat/Water Temp Reg, Comb Repair Time (Wrnt)
Notes: None
2.7 2.7 2.7 3.1
1355-074 Wash Thermostat/Water Temp Reg 0.3 0.3 0.3 0.5
1355-010 Remove & Install Thermostat/Water Temp Reg 1.3 1.3 1.3 1.5
1355-030 Test After Repair Thermostat/Water Temp Reg 0.5 0.5 0.5 0.5
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6 0.6 0.6

1355 000 GKO Thermostat/Water Temp Reg, Comb Repair Time (Wrnt), Gasket Only
Notes: None
2.2 2.2 2.2 2.6
1355-074 Wash Thermostat/Water Temp Reg 0.3 0.3 0.3 0.5
1355-010 Remove & Install Thermostat/Water Temp Reg 1.3 1.3 1.3 1.5
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6 0.6 0.6

1361 000 Water Pump, Comb Repair Time (Wrnt)
Notes:  If required, add code (105P-010-ES) for R&I Precooler, Excludes Some R&I.
3.4 3.4 3.4 3.8
1361-074 Wash Water Pump 0.3 0.3 0.3 0.5
1361-010 Remove & Install Water Pump 2.3 2.3 2.3 2.5
1361-030 Test After Repair Water Pump 0.3 0.3 0.3 0.3
1361-035 Troubleshoot Water Pump 0.5 0.5 0.5 0.5

1361 000 GKO Water Pump, Comb Repair Time (Wrnt), Gasket Only
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3.1 3.1 3.1 3.5
1361-074 Wash Water Pump 0.3 0.3 0.3 0.5
1361-010 Remove & Install Water Pump 2.3 2.3 2.3 2.5
1361-035 Troubleshoot Water Pump 0.5 0.5 0.5 0.5

1803 000 Air Compressor, Comb Repair Time (Wrnt)
Notes:  Add this code to code (1803-010), if the air compressor was replaced with an exchange compressor.
 Use this code for both 2 & 4 cylinder compressors.
 If air compressor is replaced, add code (1803-002) for transfer of air compressor components to an exchange compressor.
 If air compressor R&I was done in conjunction with another labor segment that includes R&I coolant, use instead code (1803-010-
ES).
3.2 3.2 3.2 3.6
1803-074 Wash Air Compressor 0.3 0.3 0.3 0.5
1803-002 Tfr Components To/From Air Compressor 0.4 0.4 0.4 0.4
1803-010-C2 Remove & Install Air Compressor, Two-Cylinder Type 1.6 1.6 1.6 1.8
1803-030 Test After Repair Air Compressor 0.3 0.3 0.3 0.3
1803-035 Troubleshoot Air Compressor 0.6 0.6 0.6 0.6
SEGMENTED REPAIR TIMES FOR

C15 ACERT® 2004

1000 002 Engine, Tfr Components To/From
 If equipped with brakesaver, add code (1155-002).
 If equipped with jake brake, add (1119-002--S) to transfer jake brake.
 Use this code for transferring peripheral accessory components and fittings from a removed engine to a new/exchange engine.
4.2 4.2 4.2 4.2
Tfr Components To/From 4.2 4.2 4.2 4.2

Load/Unload Engine, On Mating Component
Remove & Install Flywheel Clutch, Out F/Out Hull/Off Site
Remove & Install Flywheel, Bearing
Remove & Install Electric Starting Motor
Remove & Install Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Remove & Install Engine Mount, Rear
Remove & Install V-Belt(S)
Remove & Install Serpentine Belt
Remove & Install Refrigerant Compressor
Remove & Install Fan Drive
Remove & Install Alternator
Remove & Install Heater Hose/Lines, Fitting
Remove & Install Engine Cooling System, Sender
Remove & Install Fan, Switch(S)
Remove & Install Engine Oil Filler, Out F/Out Hull/Off Site
Remove & Install Eng Oil Level Ga/Dipstick, Out F/Out Hull/Off Site
Remove & Install Air Inlet, Elbow Fitting
Remove & Install Air Compressor, Fitting
Remove & Install Air Compressor Governor, Fitting
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Remove & Install Fuel Filter Housing/Base
Remove & Install Steering Pump, Cover
Remove & Install Eng Oil Pressure Sensor, Out F/Out Hull/Off Site
Separate & Connect Engine Test Equipment, Out F/Out Hull/Off Site

1000 010 Engine, Remove & Install
add either (1304-010) or (1304-010-OX).
18.7 18.7 18.7 18.8
Remove 7.3 7.3 7.3 7.4

Raise Cab
Remove Fender, Inner
Separate Battery Cable
Drain Engine Cooling System
Separate Hood, Connector(S)
Separate Hood, Wiring Harness
Remove Hood
Remove Seat Assembly
Remove Engine Enclosure
Remove Air Inlet, Aftercooler To Manifold
Remove Air Inlet, Filter To Turbocharger
Remove Air Inlet, Precooler To Aftercooler
Remove Bumper
Remove Radiator Hose, Upper
Remove Radiator, Support
Separate Alternator, Wiring Harness
Separate Heater Hose/Lines
Remove Expansion Tank
Separate Refrigerant Compressor
Separate Refrigerant Condenser
Remove Radiator Hose, Lower
Remove Radiator
Separate Fuel Supply/Return Lines
Separate Engine, Wiring Harness
Remove Crankcase Breather, Tube
Separate Drive Shaft
Remove Drive Shaft, Bracket
Separate Exhaust Pipe, Turbocharger To Exhaust
Separate Transmission, Wiring Harness
Drain Engine Oil
Separate Steering Pump
Separate Engine, Hose(S)
Remove Engine Oil, Line(S)
Remove Engine Oil Pan
Remove Block Underframe
Remove Engine Oil Pump, Tube
Remove Engine Oil Pump
Remove Engine Oil, Filter
Separate Engine, Mounting
Separate Steering Oil Cooler, Line(S)
Separate Steering Oil Cooler
Remove Engine, Mounting
Remove Engine
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Remove Transmission, Out F/Out Hull/Off Site
Install 11.4 11.4 11.4 11.4
Install Transmission, Out F/Out Hull/Off Site
Install Engine
Install Engine, Mounting
Connect Engine, Mounting
Connect Transmission, Wiring Harness
Install Drive Shaft, Bracket
Connect Drive Shaft
Install Engine Oil, Filter
Connect Engine, Wiring Harness
Connect Steering Oil Cooler
Connect Steering Oil Cooler, Line(S)
Connect Steering Pump
Install Crankcase Breather, Tube
Connect Exhaust Pipe, Turbocharger To Exhaust
Install Engine Oil Pump
Install Engine Oil Pump, Tube
Install Block Underframe
Install Engine Oil Pan
Install Engine Oil, Line(S)
Refill Engine Oil
Connect Alternator, Wiring Harness
Connect Engine, Hose(S)
Connect Fuel Supply/Return Lines
Install Radiator
Install Radiator, Support
Install Radiator Hose, Upper
Connect Refrigerant Compressor
Connect Refrigerant Condenser
Install Radiator Hose, Lower
Install Expansion Tank
Connect Heater Hose/Lines
Connect Engine, Connector(S)
Refill Engine Cooling System
Install Fender, Inner
Install Air Inlet, Filter To Turbocharger
Install Air Inlet, Precooler To Aftercooler
Install Air Inlet, Aftercooler To Manifold
Install Bumper
Install Hood
Connect Hood, Wiring Harness
Connect Hood, Connector(S)
Prime Fuel System
Connect Battery Cable
Install Engine Enclosure
Install Seat Assembly
Connect Engine Test Equipment
Lower Cab
Calibrate Eng Speed/Timing Sensor
Separate Engine Test Equipment

1000 031 CS Engine, Dynamometer Test, Chassis
Notes:  This test is used to verify the quality of a repair.
 This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
1.1 1.1 1.1 1.1
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Dynamometer Test 1.1 1.1 1.1 1.1
Dynamometer Test Engine, Chassis

1000 031 OX Engine, Dynamometer Test, Out F/Out Hull/Off Site
Notes:  This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
 This dyno test should only be performed in conjunction with a major repair, such as R&I crankshaft.
 To be eligible for this time the dealer technician performing the PAR “must be” PAR Certified.
5.0 5.0 5.0 5.0

Move Engine, With Dynamometer Test
Connect Engine, Out F/Out Hull/Off Site
Separate Engine Coolant, Line(S)
Separate Fuel, Line(S)
Connect Engine Test Equipment, Battery
Connect Auxiliary Power Unit
Dynamometer Test Engine, Out F/Out Hull/Off Site
Separate Auxiliary Power Unit
Separate Engine Test Equipment, Battery
Connect Fuel, Line(S)
Connect Engine Coolant, Line(S)
Separate Engine, Out F/Out Hull/Off Site
Move Engine

1000 031 P0 Engine, Dynamometer Test, Par Preliminary Inspect
Notes: None
0.9 0.9 0.9 0.9

Dynamometer Test Engine, Par Preliminary Inspect

1000 031 P1 Engine, Dynamometer Test, Par
Notes:  For cab-over trucks, add code (7301-009) twice, for raise & lower cab.
 If par rerun is required, add (1000-031-P2) or (1000-031-P3).
 Includes only the dyno test, evaluation & report prep. if timing & other checks are performed proir to dyno, add appropriate codes.
 This test not for diagnose engine problems, like engine miss, etc.
 To be eligible for this time, the dealer technician performing the PAR “must be” PAR Certified.
 If equipped with a PTO, Auxiliary Transmission, Transfer case or other non-typical accessories, add reasonable time to calculate the
number of accessories to be added to PAR. Use the Truck PAR Accessory Worksheet.
 A stationary regeneration commanded by Cat ET must be completed prior to running an EPA ’07 engine for a PAR test.
2.8 2.8 2.8 2.8

Dynamometer Test Engine, Par

1000 031 P2 Engine, Dynamometer Test, Par After Repair
Notes:
 Add this code to (1000-031-P1) for initial par dyno test.
Page 13 of 168
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 For CO trucks, add code (7301-009) to raise & lower cab.
0.8 0.8 0.8 0.8

Dynamometer Test Engine, Par After Repair

1000 031 P3 Engine, Dynamometer Test, Par After Repair & Unhook
Notes:  Add this code to (1000-031-P1) for initial par dyno test.
 For CO trucks, add code (7301-009) to raise & lower cab.
2.4 2.4 2.4 2.4

Dynamometer Test Engine, Par After Repair & Unhook

1000 072 Engine, Paint
Notes:  This time is for a complete painting of the engine as necessary, after a major repair.
1.5 1.5 1.5 1.5
Paint 1.5 1.5 1.5 1.5

Paint Engine

1000 072 MN Engine, Paint, Minor
Notes:  For component touch-up after a minor repair.
 Use only if not already included & documented in service report.
0.2 0.2 0.2 0.2
Paint 0.2 0.2 0.2 0.2

Paint Engine, Minor

1000 074 Engine, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Engine

1000 074 MN Engine, Wash, Minor
Notes:  For CO trucks, add code (7301-009) to raise & lower cab.
 This time is for a localized washing of an engine around an individual component. it is not a complete engine wash.
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0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Engine, Minor

1000 530 Engine, Road Test
Notes:  This test is used to evaluate driver operating technique, or to evaluate a repair where a dyno is not available.
0.3 0.3 0.3 0.3
Road Test 0.3 0.3 0.3 0.3

Road Test Engine

105H 010 High-Pressure Turbo, Remove & Install
Notes: None
3.5 3.5 3.5 3.7
Remove 1.2 1.2 1.2 1.3

Raise Cab N/A
Remove Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo
Remove Exhaust Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo
Remove Low-Pressure Turbocharger, Drain Line
Remove Low-Pressure Turbocharger, Supply Line
Remove Low-Pressure Turbocharger
Remove Air Inlet, Hi-Press Turbo 2 Precoolr
Remove High-Pressure Turbo, Drain Line
Remove High-Pressure Turbo, Supply Line
Remove High-Pressure Turbo
Clean 0.4 0.4 0.4 0.4
Clean High-Pressure Turbo, Gasket
Clean Low-Pressure Turbocharger, Gasket
Clean Low-Pressure Turbocharger, Line(S)
Clean High-Pressure Turbo, Line(S)
Install 1.9 1.9 1.9 2.0
Install High-Pressure Turbo
Install High-Pressure Turbo, Drain Line
Install High-Pressure Turbo, Supply Line
Install Low-Pressure Turbocharger
Install Low-Pressure Turbocharger, Supply Line
Install Low-Pressure Turbocharger, Drain Line
Install Exhaust Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo
Install Air Inlet, Hi-Press Turbo 2 Precoolr
Install Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo
Lower Cab N/A N/A N/A
Page 15 of 168
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105H 030 High-Pressure Turbo, Test After Repair
Notes: None
0.3 0.3 0.3 0.3
Test After Repair 0.3 0.3 0.3 0.3

Test After Repair High-Pressure Turbo

105H 035 High-Pressure Turbo, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6
Troubleshoot 0.6 0.6 0.6 0.6

Troubleshoot High-Pressure Turbo

105H 074 High-Pressure Turbo, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash High-Pressure Turbo

105L 010 Low-Pressure Turbocharger, Remove & Install
Notes: None
2.7 2.7 2.7 2.7
Remove 1.0 1.0 1.0 1.0

Install 1.5 1.5 1.5 1.5
Page 16 of 168
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Clean 0.2 0.2 0.2 0.2

105L 030 Low-Pressure Turbocharger, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Low-Pressure Turbocharger

105L 035 Low-Pressure Turbocharger, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Low-Pressure Turbocharger

105L 074 Low-Pressure Turbocharger, Wash
Notes: None
0.3 0.3 0.3 0.3
Wash 0.3 0.3 0.3 0.3

Wash Low-Pressure Turbocharger

105P 010 Precooler, Remove & Install
Notes: None
2.2 2.2 2.2 2.2
Remove 1.0 1.0 1.0 1.0

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Remove High-Pressure Turbo, Housing
Remove Diverter Valve (Coolant), Coolant
Remove Precooler
Install 1.1 1.1 1.1 1.1
Install Precooler
Install Diverter Valve (Coolant), Coolant
Install High-Pressure Turbo, Housing
Clean 0.1 0.1 0.1 0.1
Clean Precooler

105P 010 ES Precooler, Remove & Install, Excludes Some R&I
Notes:  Use this code when the precooler removal is required for access to remove the water pump.
1.8 1.8 1.8 1.8
Remove 0.9 0.9 0.9 0.9

Remove Precooler
Clean 0.1 0.1 0.1 0.1
Clean Precooler
Install 0.8 0.8 0.8 0.8
Install Precooler

1050 034 Air Induction & Exh Sys, Crack/Leak Test
Notes:  Use this code when diagnosing engine performance problems.
0.2 0.2 0.2 0.2
Crack/Leak Test 0.2 0.2 0.2 0.2

Crack/Leak Test Air Induction & Exh Sys

1050 040 Air Induction & Exh Sys, Inspect
Notes:  This code is a combination of (1050-040) & (1050-034). it includes air filter R&I for inspection and inspecting the intake and exhaust
system components for damage and leaks with the engine running.
0.2 0.2 0.2 0.2
Inspect 0.2 0.2 0.2 0.2
Page 18 of 168
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Remove & Install Air Cleaner, Filter
Inspect Air Induction & Exh Sys, Tube
Inspect Air Cleaner, Filter
Inspect Exhaust Pipe

1051 010 Air Cleaner, Remove & Install
Notes:  This code excludes R&I air filter piping to turbo, and for CO trucks it also excludes R&I air filter breather piping.
 This code should be used in conjunction with another R&I code that includes R&I air inlet piping to filter housing.
0.5 0.5 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Remove Air Cleaner, Tube
Remove Air Cleaner, Housing
Install 0.3 0.3 0.3 0.3
Install Air Cleaner, Housing
Install Air Cleaner, Tube

1052 010 Turbocharger, Remove & Install
Notes:  If complete turbo was replaced with an exchange turbo, add code (1052-017) for diagnosing cause of failure.
2.7 2.7 2.7 2.7
Remove 1.0 1.0 1.0 1.0

Install 1.5 1.5 1.5 1.5
Clean 0.2 0.2 0.2 0.2

1052 010 LI Turbocharger, Remove & Install, Line(S)
Notes: None
Page 19 of 168
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0.9 0.9 0.9 0.9
Remove 0.3 0.3 0.3 0.3

Clean 0.1 0.1 0.1 0.1
Clean Turbocharger, Line(S)
Install 0.5 0.5 0.5 0.5

1052 010 OX Turbocharger, Remove & Install, Out F/Out Hull/Off Site
Notes:  If this code is used, do not also submit code (1100-002). or (1100-017).
 Claim this code with all (1100-010) and (1239-010) codes when R&I turbocharger is performed with the cylinder head out-of-frame.
0.4 0.4 0.4 0.4
Remove & Install 0.4 0.4 0.4 0.4

Remove & Install Turbocharger, Out F/Out Hull/Off Site

1052 017 Turbocharger, Disassemble & Assemble
Notes: None
0.2 0.2 0.2 0.2
Disassemble & Assemble 0.2 0.2 0.2 0.2

Disassemble & Assemble Turbocharger

1052 030 Turbocharger, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Turbocharger

1052 035 Turbocharger, Troubleshoot
Notes: None
Page 20 of 168
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0.6 0.6 0.6 0.6

Troubleshoot Turbocharger

1052 040 Turbocharger, Inspect
Notes:  If this code is used, do not also submit code (1052-082).
 Use this code when diagnosing engine performance problems.
0.2 0.2 0.2 0.2
Inspect 0.2 0.2 0.2 0.2

Inspect Turbocharger

1052 074 Turbocharger, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Turbocharger

1052 082 Turbocharger, Measure
Notes:  Includes R&I air inlet pipe elbow (FILTER TO TURBO), turbo compressor housing and dial indicator. inspect turbo shaft for end play,
side play and compressor wheel for damage.
 Use this code when diagnosing engine performance problems, do not also submit CODE(1052-040).
0.4 0.4 0.4 0.4
Measure 0.4 0.4 0.4 0.4

Measure Turbocharger

1058 082 PX Inlet Manifold, Measure, Pressure(S)
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Inlet Manifold, Pressure(S)

1059 010 Exhaust Manifold, Remove & Install
7.0 7.0 7.0 7.1
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Remove 2.3 2.3 2.3 2.4
Raise Cab
Separate Engine Cooling System, Hose(S)
Remove Thermostat/Water Temp Reg
Remove Precooler
Remove Engine Coolant, Valve
Remove Precooler, Bracket
Remove Exhaust Manifold
Remove Exhaust Manifold, Sleeve
Clean 0.9 0.9 0.9 0.9
Clean Thermostat/Water Temp Reg
Clean Exhaust Manifold
Clean Water Manifold
Clean Water Manifold, Gasket
Install 3.8 3.8 3.8 3.8
Install Exhaust Manifold, Sleeve
Install Exhaust Manifold
Install Thermostat/Water Temp Reg
Install Precooler, Bracket
Install Engine Coolant, Valve
Install Precooler
Install Engine Cooling System, Hose(S)
Lower Cab

1059 010 OX Exhaust Manifold, Remove & Install, Out F/Out Hull/Off Site
Notes:  If this code is used, do not also submit code (1100-002). or (1100-017).
 Claim this code with all (1100-010) and (1239-010) codes when R&I turbocharger is performed with the cylinder head out-of-frame.
Page 22 of 168
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0.7 0.7 0.7 0.7

Remove & Install Exhaust Manifold, Out F/Out Hull/Off Site

1059 017 Exhaust Manifold, Disassemble & Assemble
Notes: None
0.3 0.3 0.3 0.3

Disassemble & Assemble Exhaust Manifold

1059 030 Exhaust Manifold, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Exhaust Manifold

1059 035 Exhaust Manifold, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Exhaust Manifold

1059 074 Exhaust Manifold, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Exhaust Manifold

1061 010 Exhaust Pipe, Remove & Install
Notes:  Use this code in conjunction with repair time codes that require exhaust piping removal for engine component accessibility.
Page 23 of 168
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0.5 0.5 0.5 0.5
Remove 0.3 0.3 0.3 0.3

Remove Exhaust Pipe
Install 0.2 0.2 0.2 0.2
Install Exhaust Pipe

1063 034 AA Aftercooler, Crack/Leak Test, Air To Air
0.6 0.6 0.6 0.6

Crack/Leak Test Aftercooler, Air To Air

1064 010 AA Aftercooler Core, Remove & Install, Air To Air
Notes:  If aftercooler core is sandwiched between A/C condenser core & radiator, claim actual reasonable time for R&I aftercooler core.
 Time does not include cleaning core of oil, from a turbo line leak in the turbo compressor housing.
0.8 0.8 0.8 0.8
Remove 0.4 0.4 0.4 0.4

Separate Air Inlet, Filter To Turbocharger
Separate Air Inlet, Aftercooler To Manifold
Remove Air Inlet, Outside Air To Filter
Remove Radiator, Guard
Remove Aftercooler Core, Air To Air
Install 0.4 0.4 0.4 0.4
Install Aftercooler Core, Air To Air
Install Radiator, Guard
Install Air Inlet, Outside Air To Filter
Connect Air Inlet, Aftercooler To Manifold
Connect Air Inlet, Turbo To Aftercooler

1064 034 AA Aftercooler Core, Crack/Leak Test, Air To Air
Notes: None
0.6 0.6 0.6 0.6

Crack/Leak Test Aftercooler Core, Air To Air

1064 046 AA Aftercooler Core, Flush, Air To Air
Notes: None
Page 24 of 168
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0.9 0.9 0.9 0.9
Flush 0.9 0.9 0.9 0.9

Flush Aftercooler Core, Air To Air

1067 010 Exhaust Heat Shield, Remove & Install
Notes: None
0.5 0.5 0.5 0.5

Remove & Install Exhaust Heat Shield

1067 017 Exhaust Heat Shield, Disassemble & Assemble
Notes:  Add this code to code (1059-010) for R&I exhaust manifold.
 This code includes D&A exhaust manifold heat shield.
0.5 0.5 0.5 0.5

Disassemble & Assemble Exhaust Heat Shield

1100 002 Cylinder Head Assembly, Tfr Components To/From
Notes:  Add this code to repair codes that include R&I cylinder head, when replacing with an exchange cylinder head.
1.8 1.8 1.8 1.8

Remove & Install Exhaust Manifold
Remove & Install Exhaust Manifold, Stud(S)
Remove & Install Thermostat/Water Temp Reg
Remove & Install Lifting Eye/Bracket
Remove & Install Inlet Air Temp Sensor
Remove & Install Boost Pressure Sensor
Remove & Install Camshaft, Out F/Out Hull/Off Site
Unpack & Pack Cylinder Head Assembly
Steam Clean Cylinder Head Assembly
Paint Cylinder Head Assembly

1100 010 Cylinder Head Assembly, Remove & Install
 If repair is performed in conjunction with timing gear housing (1162-010) or timing gear housing plate (1163-010), use instead (1100-
010-ES).
Page 25 of 168
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18.3 18.3 18.3 18.4
Remove 5.9 5.9 5.9 6.0

Raise Cab
Separate Radiator Hose, Lower
Time Flywheel, With Pin
Separate Cylinder Head Assembly, Wiring Harness
Remove Valve Cover, Set (All)
Remove Valve Actuator, Set (All)
Remove Rocker Arm, Set (All)
Separate Unit Injector, Wiring Harness, Set (All)
Remove Valve Cover Base
Remove Unit Injector, Set (All)
Remove Valve Bridge, Set (All)
Remove Refrigerant Compressor, Bolt(S)
Separate Boost Pressure Sensor
Remove Eng Speed/Timing Sensor
Separate V-Belt(S)
Separate Serpentine Belt
Separate Fan Drive, Wiring Harness
Separate Fan Drive, Line(S)
Separate Fan Drive
Remove Air Compressor Governor
Remove Air Compressor, Line(S)
Remove Cylinder Head Assembly, Bracket
Remove Timing Gear Housing Cover, Sound Suppression
Remove Timing Gear Housing Cover
Remove Camshaft Gear
Remove Camshaft Gear, Retainer
Remove Cylinder Head Assembly, Bolt(S), In Frame
Remove Cylinder Head Assembly, In Frame
Measure 0.7 0.7 0.7 0.7
Install Meas & Ck Fixt M&A Tools
Page 26 of 168
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Measure Cylinder Liner, Liner Projection, Set (All)
Remove Meas & Ck Fixt M&A Tools
Clean 1.6 1.6 1.6 1.6
Clean Cylinder Head Assembly
Clean Cylinder Block, Top End
Install 10.1 10.1 10.1 10.1
Install Cylinder Head Assembly, In Frame
Install Cylinder Head Assembly, Bolt(S), In Frame
Install Camshaft Gear, Retainer
Install Camshaft Gear
Install Timing Gear Housing Cover
Install Timing Gear Housing Cover, Sound Suppression
Install Cylinder Head Assembly, Bracket
Install Air Compressor, Line(S)
Install Air Compressor Governor
Connect Fan Drive
Connect Fan Drive, Line(S)
Connect Fan Drive, Wiring Harness
Connect Serpentine Belt
Connect V-Belt(S)
Install Eng Speed/Timing Sensor
Connect Boost Pressure Sensor
Install Refrigerant Compressor, Bolt(S)
Install Valve Bridge, Set (All)
Install Unit Injector, Set (All)
Install Valve Cover Base
Connect Unit Injector, Wiring Harness, Set (All)
Install Rocker Arm, Set (All)
Install Valve Actuator, Set (All)
Adjust Inlet/Exhaust Valve, Set (All)
Adjust Valve Actuator, Set (All)
Install Valve Cover, Set (All)
Connect Cylinder Head Assembly, Wiring Harness
Prime Fuel System
Page 27 of 168
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Connect Radiator Hose, Lower
Lower Cab

1100 010 ES Cylinder Head Assembly, Remove & Install, Excludes Some R&I
Notes:  Use this code when repairs are performed in conjunction with a timing gear housing plate repair.
 Add code (1912-025--) for engine speed/timing sensor calibration.
 Add code (1912-025) for engine speed/timing calibration.
13.4 13.4 13.4 13.2
Remove 3.6 3.6 3.6 3.6

Separate Heater Hose/Lines, One Side
Remove Cylinder Head Assembly, Bolt(S)
Remove Cylinder Head Assembly, Excludes Some R&I
Remove Cylinder Head Assembly, Plate
Clean 1.6 1.6 1.6 1.6
Install 7.5 7.5 7.5 7.3
Install Cylinder Head Assembly, Plate
Install Cylinder Head Assembly, Excludes Some R&I
Install Cylinder Head Assembly, Bolt(S)
Page 28 of 168
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Connect Heater Hose/Lines, One Side
Measure 0.7 0.7 0.7 0.7

1100 010 OX Cylinder Head Assembly, Remove & Install, Out F/Out Hull/Off Site
Notes:  This time includes measuring liner projection.
 If equipped with jake brake, add (1119-010-ES-S) to R&I jake.
 If exchange head is used, add (1100-002) to transfer components.
7.3 7.3 7.3 7.3
Remove 2.2 2.2 2.2 2.2

Separate Cylinder Head Assembly, Wiring Harness, Remaining
Remove Valve Cover, Out F/Out Hull/Off Site, Set (All)
Remove Rocker Arm, Out F/Out Hull/Off Site, Set (All)
Remove Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Remove Valve Cover Base, Out F/Out Hull/Off Site
Remove Unit Injector, Out F/Out Hull/Off Site, Set (All)
Remove Timing Gear Housing Cover, Out F/Out Hull/Off Site
Remove Camshaft Gear, Out F/Out Hull/Off Site
Remove Camshaft, Retainer
Separate Refrigerant Compressor, Bracket
Remove Turbocharger, Line(S)
Remove Turbo Compressor Housing, Out F/Out Hull/Off Site
Remove Timing Gear Housing, Bracket
Remove Cylinder Head Assembly, Bolt(S), Set (All), Out Of Frame
Remove Cylinder Head Assembly, Out F/Out Hull/Off Site
Measure 0.7 0.7 0.7 0.7
Install 4.4 4.4 4.4 4.4
Page 29 of 168
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Install Cylinder Head Assembly, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Bolt(S), Set (All), Out Of Frame
Install Timing Gear Housing, Bracket
Install Turbo Compressor Housing, Out F/Out Hull/Off Site
Install Turbocharger, Line(S)
Connect Refrigerant Compressor, Bracket
Install Camshaft, Retainer
Install Camshaft Gear, Out F/Out Hull/Off Site
Install Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Install Timing Gear Housing Cover, Out F/Out Hull/Off Site
Install Unit Injector, Out F/Out Hull/Off Site, Set (All)
Install Valve Cover Base, Out F/Out Hull/Off Site
Install Rocker Arm, Out F/Out Hull/Off Site, Set (All)
Install Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Adjust Inlet/Exhaust Valve, Out F/Out Hull/Off Site, Set (All)
Adjust Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Install Valve Cover, Out F/Out Hull/Off Site, Set (All)
Connect Cylinder Head Assembly, Wiring Harness, Remaining

1100 030 Cylinder Head Assembly, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Cylinder Head Assembly

1100 035 Cylinder Head Assembly, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Cylinder Head Assembly

1100 074 Cylinder Head Assembly, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Cylinder Head Assembly
Page 30 of 168
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1101 034 Cylinder Head (Bare), Crack/Leak Test
Notes: None
1.4 1.4 1.4 1.4

Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)

1101 040 CK Cylinder Head (Bare), Inspect, Crack(S)
Notes:  Use this code when using magnaflux.
4.2 4.2 4.2 4.2

Remove & Install Exhaust Manifold
Remove & Install Exhaust Manifold, Stud(S)
Remove & Install Lifting Eye/Bracket
Remove & Install Boost Pressure Sensor
Unpack & Pack Cylinder Head Assembly
Steam Clean Cylinder Head Assembly
Paint Cylinder Head Assembly
Remove & Install Valve Spring, Set (All)
Remove & Install Inlet/Exhaust Valve, Set (All)
Remove & Install Valve Guide, Seal, Set (All)
Check Valve Guide, Set (All)
Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)

1101 063 Cylinder Head (Bare), Machine/Grind/Mill
Notes:  It is not necessary to remove the valves, when milling.
 When milling cylinder heads that are not disassembled for repair, add code (1100-002).
1.6 1.6 1.6 1.6
Machine/Grind/Mill 1.6 1.6 1.6 1.6

Machine/Grind/Mill Cylinder Head (Bare)

1101 064 Cylinder Head (Bare), Ream/Bore/Drill
Notes:  Claim this code as an actual reasonable time.
 This code is used for broken exhaust manifold studs.
Page 31 of 168
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0.0 0.0 0.0 0.0
Ream/Bore/Drill 0.0 0.0 0.0 0.0

Ream/Bore/Drill Cylinder Head (Bare)

1103 010 E Valve Seat/Insert, Remove & Install, Each
Notes:  Add this code to code (1100-001) for repairing the cylinder head for warranty.
 This code does not include R&I valves.
 Add code (1103-063-E) for machining valve seats.
0.1 0.1 0.1 0.1

Remove & Install Valve Seat/Insert, Each

1103 063 E Valve Seat/Insert, Machine/Grind/Mill, Each
Notes:  Use this code to grind (4) valve seats in (1) cylinder.
0.2 0.2 0.2 0.2
Machine/Grind/Mill 0.2 0.2 0.2 0.2

Machine/Grind/Mill Valve Seat/Insert, Each

1104 010 E Valve Guide, Remove & Install, Each
Notes:  This code does not include R&I valves.
0.1 0.1 0.1 0.1

Remove & Install Valve Guide, Each
Remove & Install Valve Guide, Seal, Each

1104 010 SA E Valve Guide, Remove & Install, Seal, Each
Notes:  Claim this code once for each cylinder.
 This code does not include R&I valves or valve guides.
0.2 0.2 0.2 0.2

Remove & Install Valve Spring, Each

1105 010 E Inlet/Exhaust Valve, Remove & Install, Each
Notes:  This time is for each cylinder and also includes checking the valves for straightness.
0.3 0.3 0.3 0.3
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Remove & Install Valve Spring, Each
Remove & Install Inlet/Exhaust Valve, Each
Check Valve Guide, Each
Check Inlet/Exhaust Valve, Each

1105 010 S Inlet/Exhaust Valve, Remove & Install, Set (All)
Notes:  This time is for all 6 cylinders and also includes checking the valves for straightness.
1.0 1.0 1.0 1.0

Remove & Install Valve Spring, Set (All)
Remove & Install Inlet/Exhaust Valve, Set (All)
Remove & Install Valve Guide, Seal, Set (All)
Check Valve Guide, Set (All)

1105 020 E Inlet/Exhaust Valve, Recondition, Each
Notes:  Claim this code once for each cylinder.
0.2 0.2 0.2 0.2
Recondition 0.2 0.2 0.2 0.2

Recondition Inlet/Exhaust Valve, Each

1105 020 S Inlet/Exhaust Valve, Recondition, Set (All)
Notes: None
1.1 1.1 1.1 1.1

Recondition Inlet/Exhaust Valve, Set (All)

1105 025 S Inlet/Exhaust Valve, Adjust, Set (All)
Notes:  For CV or CO equipped with an under-hood air cleaner that must be removed for access, claim (1051-010).
 If equipped with a head-mounted radiator bracket, claim code (1353-010-BK).
 Claim code (7312-010--) to R&I Seat Assembly, if required, on SC Cab only.
2.8 2.8 2.8 3.0
Remove 1.0 1.0 1.0 1.1

Raise Cab
Page 33 of 168
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Install 1.8 1.8 1.8 1.9
Lower Cab

1105 025 ES A Inlet/Exhaust Valve, Adjust, Excludes Some R&I, Each Additional
Notes:  This code excludes R&I air inlet piping, air filter housing, dog house & valve covers.
0.2 0.2 0.2 0.2
Adjust 0.2 0.2 0.2 0.2

Adjust Inlet/Exhaust Valve, Excludes Some R&I, Each Additional

1105 025 FR Inlet/Exhaust Valve, Adjust, Front
 Claim code (1051-010) if R&I air cleaner housing is required.
 Time includes adjust valves, injectors, actuators & brake slaves.
1.6 1.6 1.6 1.9
Remove 0.6 0.6 0.6 0.8

Raise Cab
Separate Crankcase Breather, Tube
Remove Valve Cover, Front
Adjust 0.5 0.5 0.5 0.5
Adjust Inlet/Exhaust Valve, Front
Adjust Unit Injector, Front
Install 0.5 0.5 0.5 0.6
Install Valve Cover, Front
Connect Crankcase Breather, Tube
Lower Cab

1105 025 RE Inlet/Exhaust Valve, Adjust, Rear
Notes:  For adjust set or all vavles, use code (1105-025- -S).
 If equipped, jake brake must be installed to adjust valves.
Page 34 of 168
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 If non-jake use this code anyway.
 Time includes adjust valves, injectors & jake slaves.
 Claim code (7312-010--) to R&I Seat Assembly, if required, on SC Cab only.
1.6 1.6 1.6 1.9
Remove 0.6 0.6 0.6 0.8

Raise Cab
Separate Refrigerant, Line(S)
Remove Valve Cover, Rear
Install 1.0 1.0 1.0 1.1
Adjust Inlet/Exhaust Valve, Rear
Adjust Unit Injector, Rear
Install Valve Cover, Rear
Connect Refrigerant, Line(S)
Lower Cab

1107 010 A Valve Cover, Remove & Install, Each Additional
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Valve Cover, Each Additional

1107 010 F Valve Cover, Remove & Install, First One
 If required, add code (7263-010) to R&I engine enclosure for short conventionals only.
 If required, add code (7312-010) to R&I passenger side seat assembly for short conventionals only.
0.8 0.8 0.8 1.0
Remove 0.4 0.4 0.4 0.5

Raise Cab
Remove Valve Cover, First One
Install 0.4 0.4 0.4 0.5
Install Valve Cover, First One
Lower Cab
Page 35 of 168
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1107 010 S Valve Cover, Remove & Install, Set (All)
1.8 1.8 1.8 1.8

Lift, Block & Lower Cab
Remove & Install Air Inlet, Filter To Turbocharger
Remove & Install Air Inlet, Turbo To Aftercooler
Remove & Install Air Cleaner, Housing
Remove & Install Valve Cover, In Frame/In Hull/On Site, Set (All)
Remove & Install Seat Assembly
Remove & Install Engine Enclosure

1107 030 Valve Cover, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Valve Cover

1107 035 Valve Cover, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Valve Cover

1107 074 Valve Cover, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Valve Cover

1119 002 S Jake Brake, Tfr Components To/From, Set (All)
Notes:  Use this code for transferring the 349a jake brake components in-frame.
 Claim this code only for BXS serial numbered engine repairs, if equipped with Jake Brake.
0.9 0.9 0.9 0.9
Page 36 of 168
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Tfr Components To/From Jake Brake, Set (All)

1119 010 ES E Jake Brake, Remove & Install, Excludes Some R&I, Each
Notes:  Claim this code in conjunction with any repair requiring R&I of rocker arms.
 This code excludes R&I valve covers, air piping, etc., for access to jake brakes.
0.2 0.2 0.2 0.2

Remove & Install Jake Brake, Excludes Some R&I, Each
Adjust Jake Brake, Excludes Some R&I, Each

1119 010 ES S Jake Brake, Remove & Install, Excludes Some R&I, Set (All)
Notes:  Claim this code in conjunction with any repair requiring R&I of rocker arms.
 This code excludes R&I valve covers, air piping, etc., for access to jake brakes.
0.6 0.6 0.6 0.6

Remove & Install Jake Brake, Excludes Some R&I, Set (All)
Adjust Jake Brake, Excludes Some R&I, Set (All)

1119 010 MS E Jake Brake, Remove & Install, For Specified Model(S), Each
Notes:  For R&I standard 346d jake brake, use instead code (1119-010- -E).
 If required, add code (7301-029-MT) to S&C cab mounts for rear jake brake.
 This code is for 349a jake brakes.
1.0 1.0 1.0 1.0

Remove & Install Valve Cover Base, Extension, Each
Remove & Install Jake Brake, For Specified Model(S), Each
Adjust Jake Brake, For Specified Model(S), Each

1119 014 PG E Jake Brake, Replace Gasket/Reseal, Plug(S), Each
Notes:  This is an out-of-frame repair and excludes R&I valve cover and jake brake.
0.1 0.1 0.1 0.1
Replace Gasket/Reseal 0.1 0.1 0.1 0.1

Replace Gasket/Reseal Jake Brake, Plug(S), Each

1119 025 ES S Jake Brake, Adjust, Excludes Some R&I, Set (All)
Notes:
 Claim this code when this procedure is performed as part of the troubleshooting process.
Page 37 of 168
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0.3 0.3 0.3 0.3
Adjust 0.3 0.3 0.3 0.3

Adjust Jake Brake, Excludes Some R&I, Set (All)

1119 046 HG E Jake Brake, Flush, Housing, Each
Notes:  Claim this code only for BXS serial numbered engine repairs, if equipped with Jake Brake.
1.5 1.5 1.5 1.5
Flush 1.5 1.5 1.5 1.5

Flush Jake Brake, Housing, Each

1119 510 A7 A Jake Brake, Replace, D-Lash/Pwr Lash Adj Screw, Each Additional
0.1 0.1 0.1 0.1
Replace 0.1 0.1 0.1 0.1

Remove Jake Brake, D-Lash/Pwr Lash Adj Screw, Each Additional
Clean Jake Brake, D-Lash/Pwr Lash Adj Screw, Each Additional
Inspect Jake Brake, D-Lash/Pwr Lash Adj Screw, Each Additional
Install Jake Brake, D-Lash/Pwr Lash Adj Screw, Each Additional
Adjust Jake Brake, D-Lash/Pwr Lash Adj Screw, Each Additional

1119 510 A7 F Jake Brake, Replace, D-Lash/Pwr Lash Adj Screw, First One
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Remove Jake Brake, D-Lash/Pwr Lash Adj Screw, First One
Clean Jake Brake, D-Lash/Pwr Lash Adj Screw, First One
Inspect Jake Brake, D-Lash/Pwr Lash Adj Screw, First One
Install Jake Brake, D-Lash/Pwr Lash Adj Screw, First One
Adjust Jake Brake, D-Lash/Pwr Lash Adj Screw, First One

1119 510 JV E Jake Brake, Replace, Solenoid Valve, Each
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Separate & Connect Jake Brake, Solenoid Valve, Each
Remove, Clean & Install Jake Brake, Solenoid Valve, Each
Page 38 of 168
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1119 510 JZ Jake Brake, Replace, Clutch Switch
Notes:  Location of switch varies by oem, not always jake components.
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Separate & Connect Throttle, Linkage
Replace Jake Brake, Clutch Switch
Adjust Jake Brake, Clutch Switch

1119 510 M5 E Jake Brake, Replace, Master Piston/Spring, Each
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Replace Jake Brake, Master Piston/Spring, Each

1119 510 QF Jake Brake, Replace, Fuel Pump Switch
Notes:  Not always a jake component.
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Replace Jake Brake, Fuel Pump Switch

1119 510 Q4 A Jake Brake, Replace, Control Valve/Springs, Each Additional
0.1 0.1 0.1 0.1
Replace 0.1 0.1 0.1 0.1

Remove, Clean & Install Jake Brake, Control Valve/Springs, Each Additional

1119 510 Q4 F Jake Brake, Replace, Control Valve/Springs, First One
0.2 0.2 0.2 0.2
Replace 0.2 0.2 0.2 0.2

Remove, Clean & Install Jake Brake, Control Valve/Springs, First One

1119 510 Q4 S Jake Brake, Replace, Control Valve/Springs, Set (All)
0.5 0.5 0.5 0.5
Page 39 of 168
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Replace 0.5 0.5 0.5 0.5
Remove, Clean & Install Jake Brake, Control Valve/Springs, Set (All)

1119 510 Q5 E Jake Brake, Replace, Dly Pstn/Spg (Jake 349a), Each
0.6 0.6 0.6 0.6
Replace 0.6 0.6 0.6 0.6

Remove & Install Jake Brake, Dly Pstn/Spg (Jake 349a), Each
Clean Jake Brake, Dly Pstn/Spg (Jake 349a), Each
Adjust Jake Brake, Dly Pstn/Spg (Jake 349a), Each

1119 510 Q6 A Jake Brake, Replace, Trigr Vlv/Spg (Jake 349a), Each Additional
0.4 0.4 0.4 0.4
Replace 0.4 0.4 0.4 0.4

Remove & Install Jake Brake, Trigr Vlv/Spg (Jake 349a), Each Additional
Clean Jake Brake, Trigr Vlv/Spg (Jake 349a), Each Additional
Adjust Jake Brake, Trigr Vlv/Spg (Jake 349a), Each Additional

1119 510 Q6 F Jake Brake, Replace, Trigr Vlv/Spg (Jake 349a), First One
0.5 0.5 0.5 0.5
Replace 0.5 0.5 0.5 0.5

Remove & Install Jake Brake, Trigr Vlv/Spg (Jake 349a), First One
Clean Jake Brake, Trigr Vlv/Spg (Jake 349a), First One
Adjust Jake Brake, Trigr Vlv/Spg (Jake 349a), First One

1119 510 Q7 E Jake Brake, Replace, Slave Piston/Spring, Each
0.4 0.4 0.4 0.4
Replace 0.4 0.4 0.4 0.4

Replace Jake Brake, Slave Piston/Spring, Each

1119 510 SD E Jake Brake, Replace, Stud(S), Each
0.1 0.1 0.1 0.1
Page 40 of 168
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Replace 0.1 0.1 0.1 0.1
Replace Jake Brake, Stud(S), Each

1119 510 Z4 E Jake Brake, Replace, Spacer(S), Each
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Remove & Install Jake Brake, Spacer(S), Each

1120 010 Valve Cover Base, Remove & Install
3.6 3.6 3.6 3.7
Remove 1.2 1.2 1.2 1.3

Raise Cab
Install 2.4 2.4 2.4 2.4
Lower Cab

1123 010 S Rocker Arm, Remove & Install, Set (All)
3.3 3.3 3.3 3.4
Remove 1.2 1.2 1.2 1.3
Page 41 of 168
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Page 41 of 161
Raise Cab
Install 2.1 2.1 2.1 2.1
Lower Cab

1123 010 CE Rocker Arm, Remove & Install, Center
 If equipped with jake brake, add code (1119-010-ES-E) to R&I jake brake.
1.5 1.5 1.5 1.7
Remove 0.7 0.7 0.7 0.8

Raise Cab
Remove Valve Cover, Center
Remove Valve Actuator, Each
Remove Rocker Arm, Center
Install 0.8 0.8 0.8 0.9
Install Rocker Arm, Center
Adjust Inlet/Exhaust Valve, Center
Install Valve Actuator, Each
Install Valve Cover, Center
Lower Cab

1123 010 ES E Rocker Arm, Remove & Install, Excludes Some R&I, Each
Notes:  This code excludes R&I air inlet piping, air filter housing, valve covers and jake brake if so equipped.
0.8 0.8 0.8 0.8
Remove 0.3 0.3 0.3 0.3

Page 42 of 168
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Remove Rocker Arm, Excludes Some R&I, Each
Install 0.5 0.5 0.5 0.5
Install Rocker Arm, Excludes Some R&I, Each
Adjust Inlet/Exhaust Valve, Each

1123 010 ES S Rocker Arm, Remove & Install, Excludes Some R&I, Set (All)
Notes:  This code excludes R&I air inlet piping, air filter housing, valve covers and jake brake if so equipped.
1.8 1.8 1.8 1.8
Remove 0.5 0.5 0.5 0.5

Remove Rocker Arm, Excludes Some R&I, Set (All)
Install 1.3 1.3 1.3 1.3
Install Rocker Arm, Excludes Some R&I, Set (All)

1123 010 FR Rocker Arm, Remove & Install, Front
1.5 1.5 1.5 1.7
Remove 0.7 0.7 0.7 0.8

Raise Cab
Remove Valve Cover, Front
Remove Rocker Arm, Front
Install 0.8 0.8 0.8 0.9
Install Rocker Arm, Front
Adjust Inlet/Exhaust Valve, Front
Install Valve Cover, Front
Lower Cab

1123 010 RE Rocker Arm, Remove & Install, Rear
2.4 2.4 2.4 2.6
Page 43 of 168
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Remove 1.1 1.1 1.1 1.3
Raise Cab
Remove Valve Cover, Rear
Remove Rocker Arm, Rear
Install 1.3 1.3 1.3 1.3
Install Rocker Arm, Rear
Adjust Inlet/Exhaust Valve, Rear
Install Valve Cover, Rear
Lower Cab

1123 017 E Rocker Arm, Disassemble & Assemble, Each
Notes: None
0.1 0.1 0.1 0.1

Disassemble Rocker Arm, Each
Clean & Inspect Rocker Arm, Each
Assemble Rocker Arm, Each

1123 030 Rocker Arm, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Rocker Arm

1123 035 Rocker Arm, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6
Page 44 of 168
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Troubleshoot Rocker Arm

1123 074 Rocker Arm, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Rocker Arm

1130 010 Valve Actuator, Remove & Install
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Valve Actuator

1130 010 A Valve Actuator, Remove & Install, Each Additional
Notes: None
0.7 0.7 0.7 0.7
Remove 0.2 0.2 0.2 0.2

Remove Valve Cover, Each
Install 0.5 0.5 0.5 0.5
Adjust Inlet/Exhaust Valve, Pair
Install Valve Cover, Each

1130 010 F Valve Actuator, Remove & Install, First One
Notes:  If required, add code (7312-010--) to R&I Seat Assembly, on SC Cab only.
1.7 1.7 1.7 1.9
Remove 0.6 0.6 0.6 0.7

Raise Cab
Page 45 of 168
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Remove Valve Cover, Each
Install 1.1 1.1 1.1 1.2
Adjust Inlet/Exhaust Valve, Pair
Install Valve Cover, Each
Lower Cab

1130 010 S Valve Actuator, Remove & Install, Set (All)
Notes:  If repairing BXS prefix engine, equipped with Jake Brake, add code (1119-010-ES-S) to adjust and R&I Jake Brake.
2.2 2.2 2.2 2.4
Remove 0.7 0.7 0.7 0.8

Raise Cab
Install 1.5 1.5 1.5 1.6
Lower Cab

1130 010 PXS Valve Actuator, Remove & Install, Pressure Sensor
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Valve Actuator, Pressure Sensor

1130 030 Valve Actuator, Test After Repair
Notes:
None
Page 46 of 168
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0.3 0.3 0.3 0.3

Test After Repair Valve Actuator

1130 035 Valve Actuator, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Valve Actuator

1130 064 Valve Actuator, Ream/Bore/Drill
Notes:  This code is used for broken actuator studs, claim this as actual reasonable time.
 This code is used for broken actuator studs, claim this as actual reasonable time.
0.0 0.0 0.0 0.0

Ream/Bore/Drill Valve Actuator

1130 074 Valve Actuator, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Valve Actuator

1151 010 SD Front Cover/Housing, Remove & Install, Stud(S)
Notes:  Claim this code when required.
0.6 0.6 0.6 0.6

Remove Front Cover/Housing, Stud(S)
Install Front Cover/Housing, Stud(S)

1152 029 RE Engine Mount, Separate & Connect, Rear
Notes:
None
Page 47 of 168
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0.7 0.7 0.7 0.7
Separate & Connect 0.7 0.7 0.7 0.7

Separate Engine Mount, Rear
Lift, Block & Lower Engine
Connect Engine Mount, Rear

1153 029 Engine Front Support, Separate & Connect
Notes: None
0.5 0.5 0.5 0.5

Separate Engine Front Support
Lift, Block & Lower Engine
Connect Engine Front Support

1155 002 Brakesaver, Tfr Components To/From
Notes:  Add this code to (1000-002) for transferring other accessory engine components and fittings.
 Use this code for transferring the brakesaver components from a removed engine to a remanufactured engine.
11.2 11.2 11.2 11.2

Remove & Install Brakesaver, Line(S)
Remove & Install Engine Oil Pan
Remove & Install Engine Oil, Line(S)
Remove & Install Brakesaver Control Valve
Remove & Install Brakesaver Control Valve, Seal
Remove & Install Engine Oil Pump
Remove & Install Engine Oil Cooler
Remove & Install Brakesaver
Remove & Install Flywheel
Remove & Install Flywheel Housing, Out F/Out Hull/Off Site
Remove & Install Crankshaft Rear Seal
Remove & Install Brakesaver, Seal
Inspect Brakesaver Control Valve, Gear
Polish Brakesaver Control Valve, Wear Surface

1155 010 Brakesaver, Remove & Install
Notes:  If brakesaver R&I was done in conjunction with R&I flywheel, rear seal or flywheel housing, use instead code (1155-010-ES).
 If equipped with a frame bracket, add (7050-010-BK) for R&I frame bracket.
 If equipped with a pto pump, add (1165-010) for R&I pto.
 Replacement of any worn clutch parts, is the customers expense.
11.0 11.0 11.0 11.0
Remove 4.2 4.2 4.2 4.2
Page 48 of 168
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Separate Fuel Tank, Line(S)
Separate Brake Air Tank, Line(S)
Separate Transmission, Line(S)
Separate Transmission Control
Separate Flywheel Clutch Control
Remove Fuel Tank, Bracket
Remove TC/Trans Oil Cooler
Remove Brake Air Tank
Remove Transmission, Bracket
Remove Transmission
Remove Flywheel Clutch
Remove Flywheel
Drain Engine Oil
Separate Brakesaver, Line(S)
Remove Brakesaver
Install 6.8 6.8 6.8 6.8
Connect Brakesaver, Line(S)
Install Brakesaver
Refill Engine Oil
Install Flywheel
Install Flywheel Clutch
Install Transmission
Install Transmission, Bracket
Install Brake Air Tank
Install TC/Trans Oil Cooler
Install Fuel Tank, Bracket
Connect Transmission Control
Connect Flywheel Clutch Control
Connect Transmission, Line(S)
Connect Brake Air Tank, Line(S)
Connect Fuel Tank, Line(S)
Connect Drive Shaft
Adjust Flywheel Clutch

1155 010 ES Brakesaver, Remove & Install, Excludes Some R&I
Notes:  This code excludes R&I transmission and clutch assembly.
 Use this code in conjunction with R&I flywheel, rear seal or flywheel housing.
 If required, add code (1348-044) for drain & fill engine oil.
3.2 3.2 3.2 3.2
Remove 1.6 1.6 1.6 1.6

Separate Brakesaver, Line(S)
Remove Brakesaver, Excludes Some R&I
Install 1.6 1.6 1.6 1.6
Install Brakesaver, Excludes Some R&I
Connect Brakesaver, Line(S)

1155 010 LI Brakesaver, Remove & Install, Line(S)
Notes:  Add this code to repairs on engines equipped with brakesavers that include R&I the oil pan.
 This time is the additional time required to R&I oil pan on engines equipped with brakesavers.
2.5 2.5 2.5 2.5
Page 49 of 168
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Remove & Install Brakesaver, Line(S)
Remove & Install Brakesaver Control Valve
Remove & Install Brakesaver Control Valve, Seal
Inspect Brakesaver Control Valve
Clean Brakesaver Control Valve, Wear Surface

1155 010 OX Brakesaver, Remove & Install, Out F/Out Hull/Off Site
Notes:  This time is to be used in conjunction with disassembly of engine out-of-frame for R&I crankshaft, short block or cylinder block.
5.3 5.3 5.3 5.3
Remove 2.2 2.2 2.2 2.2

Remove Brakesaver, Line(S)
Remove Brakesaver, Tube
Remove Brakesaver Control Valve, Line(S)
Remove Brakesaver Control Valve, Elbow Fitting
Remove Brakesaver Control Valve, Out F/Out Hull/Off Site
Remove Brakesaver, Out F/Out Hull/Off Site
Install 3.1 3.1 3.1 3.1
Install Brakesaver, Out F/Out Hull/Off Site
Install Brakesaver Control Valve, Out F/Out Hull/Off Site
Install Brakesaver Control Valve, Elbow Fitting
Install Brakesaver Control Valve, Line(S)
Install Brakesaver, Tube
Install Brakesaver, Line(S)

1155 017 Brakesaver, Disassemble & Assemble
Notes: None
1.9 1.9 1.9 1.9
Disassemble 1.2 1.2 1.2 1.2

Disassemble Brakesaver
Clean & Inspect Brakesaver
Assemble 0.7 0.7 0.7 0.7
Install Brakesaver, Seal
Assemble Brakesaver

1155 029 LI Brakesaver, Separate & Connect, Line(S)
Notes:  Add this code to code (1000-010) for R&I brakesaver engines.
0.3 0.3 0.3 0.3

Separate & Connect Brakesaver, Line(S)
Page 50 of 168
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1156 010 Flywheel, Remove & Install
Notes:  If equipped with a frame bracket, add (7050-010-BK) for R&I frame bracket.
 If equipped with power take-off pump, add code (1165-010).
 Time does not include replacement of any worn clutch parts, which is the customer s labor expense.
9.1 9.1 9.1 9.1
Remove 3.4 3.4 3.4 3.4

Remove Transmission
Remove Flywheel
Install 5.7 5.7 5.7 5.7
Install Flywheel
Connect Drive Shaft

1157 010 Flywheel Housing, Remove & Install
15.3 15.3 15.3 15.3
Remove 5.3 5.3 5.3 5.3

Lift & Block Truck
Page 51 of 168
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Separate Electric Starting Motor, Wiring Harness
Remove Transmission
Remove Flywheel
Drain Engine Oil
Remove Electric Starting Motor
Remove Tachometer, Switch(S)
Remove Flywheel Housing
Remove Crankshaft Rear Seal
Remove Engine Oil, Plug(S)
Clean 1.7 1.7 1.7 1.7
Clean Engine Oil Pan
Clean Flywheel Housing
Clean Cylinder Block, Rear
Install 8.3 8.3 8.3 8.3
Install Engine Oil, Plug(S)
Install Crankshaft Rear Seal
Install Flywheel Housing
Install Tachometer, Switch(S)
Install Electric Starting Motor
Refill Engine Oil
Install Flywheel
Connect Electric Starting Motor, Wiring Harness
Connect Drive Shaft
Lower Truck

1157 010 ES Flywheel Housing, Remove & Install, Excludes Some R&I
Notes:  Use this code in conjunction with a front timing gear housing repair (1162-010).
 Excludes R&I oil pan time.
13.4 13.4 13.4 13.4
Remove 5.0 5.0 5.0 5.0
Page 52 of 168
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Lift & Block Truck
Remove Transmission
Remove Flywheel
Remove Flywheel Housing, Excludes Some R&I
Remove Crankshaft Rear Seal
Remove Engine Oil, Plug(S)
Clean 0.9 0.9 0.9 0.9
Clean Flywheel Housing
Clean Cylinder Block, Rear
Install 7.5 7.5 7.5 7.5
Install Engine Oil, Plug(S)
Install Crankshaft Rear Seal
Install Flywheel Housing, Excludes Some R&I
Install Flywheel
Connect Drive Shaft
Lower Engine

1157 010 OX Flywheel Housing, Remove & Install, Out F/Out Hull/Off Site
Notes:  If equipped with brakesaver, add (1155-010-ES) for R&I brakesaver.
3.1 3.1 3.1 3.1
Page 53 of 168
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Remove 1.0 1.0 1.0 1.0
Remove Flywheel Clutch, Out F/Out Hull/Off Site
Remove Flywheel, Out F/Out Hull/Off Site
Remove Flywheel Housing, Out F/Out Hull/Off Site
Remove Crankshaft Rear Seal, Out F/Out Hull/Off Site
Clean 0.7 0.7 0.7 0.7
Clean Flywheel Housing, Out F/Out Hull/Off Site
Clean Cylinder Block, Rear, Out Of Frame
Install 1.4 1.4 1.4 1.4
Install Crankshaft Rear Seal, Out F/Out Hull/Off Site
Install Flywheel Housing, Out F/Out Hull/Off Site
Install Flywheel, Out F/Out Hull/Off Site
Install Flywheel Clutch, Out F/Out Hull/Off Site

1157 030 Flywheel Housing, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Flywheel Housing

1157 035 Flywheel Housing, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Flywheel Housing

1157 074 Flywheel Housing, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Flywheel Housing

1159 010 Brakesaver Control Valve, Remove & Install
Notes:
None
Page 54 of 168
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2.1 2.1 2.1 2.1
Remove 0.9 0.9 0.9 0.9

Separate Brakesaver Control Valve, Line(S)
Separate Brakesaver Control Valve, Wiring Harness
Remove Engine Oil & Filter
Remove Brakesaver, With Named Component(S)
Remove Brakesaver, Elbow Fitting
Remove Brakesaver Control Valve, Line(S)
Remove Brakesaver Control Valve
Install 1.2 1.2 1.2 1.2
Install Brakesaver Control Valve
Install Brakesaver Control Valve, Elbow Fitting
Install Brakesaver Control Valve, Line(S)
Install Brakesaver, With Named Component(S)
Install Engine Oil & Filter
Connect Brakesaver Control Valve, Wiring Harness
Connect Brakesaver Control Valve, Line(S)

1159 017 Brakesaver Control Valve, Disassemble & Assemble
Notes: None
0.9 0.9 0.9 0.9

Disassemble Brakesaver Control Valve
Clean & Inspect Brakesaver Control Valve
Install Brakesaver Control Valve, Seal
Assemble Brakesaver Control Valve

1160 010 Crankshaft Front Seal, Remove & Install
2.0 2.0 2.0 2.2
Remove 0.9 0.9 0.9 1.0

Raise Cab
Remove Serpentine Belt
Remove V-Belt(S)
Remove Fan
Remove Crankshaft Damper/Pulley
Raise Engine
Remove Engine Mount, Front
Remove Crankshaft Front Seal
Clean Crankshaft Front Seal, Housing
Install 1.1 1.1 1.1 1.2
Install Crankshaft Front Seal
Install Engine Mount, Front
Page 55 of 168
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Lower Engine
Install Crankshaft Damper/Pulley
Install Fan
Install Serpentine Belt
Install V-Belt(S)
Adjust V-Belt(S)
Lower Cab

1160 030 Crankshaft Front Seal, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Crankshaft Front Seal

1160 035 Crankshaft Front Seal, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Crankshaft Front Seal

1160 074 Crankshaft Front Seal, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Crankshaft Front Seal

1161 010 Crankshaft Rear Seal, Remove & Install
9.5 9.5 9.5 9.5
Remove 3.6 3.6 3.6 3.6

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Remove Transmission
Remove Flywheel
Remove Crankshaft Rear Seal, In Frame/In Hull/On Site
Install 5.9 5.9 5.9 5.9
Install Crankshaft Rear Seal, In Frame/In Hull/On Site
Install Flywheel
Connect Drive Shaft

1161 030 Crankshaft Rear Seal, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Crankshaft Rear Seal

1161 035 Crankshaft Rear Seal, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Crankshaft Rear Seal

1161 074 Crankshaft Rear Seal, Wash
Notes: None
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0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Crankshaft Rear Seal

1162 010 Timing Gear Housing, Remove & Install
14.2 14.2 14.2 14.4
Remove 4.8 4.8 4.8 4.9

Raise Cab
Drain Engine Oil
Separate Steering Hydraulic Tank
Separate Radiator, Support
Remove Radiator
Remove V-Belt(S)
Remove Fan Drive
Separate Fuel Transfer Pump
Remove Alternator, Bracket
Separate TC/Trans Oil Cooler, Line(S)
Separate TC/Trans Oil Cooler
Separate Coolant Conditioner, Filter
Remove Engine Oil Filler
Raise Engine
Page 58 of 168
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Remove Air Compressor
Remove Timing Gear Housing, In Frame
Clean 2.0 2.0 2.0 2.0
Clean Timing Gear Housing Plate, One Side
Clean Timing Gear Housing
Clean Air Compressor
Clean Timing Gear Housing Cover
Install 7.4 7.4 7.4 7.5
Install Timing Gear Housing, In Frame
Install Air Compressor
Adjust Timing/Accessory Gears
Adjust Camshaft Gear
Lower Engine
Install Engine Oil Filler
Connect TC/Trans Oil Cooler
Connect TC/Trans Oil Cooler, Line(S)
Install Alternator, Bracket
Connect Fuel Transfer Pump
Install Fan Drive
Install V-Belt(S)
Install Radiator
Connect Steering Hydraulic Tank
Refill Engine Oil
Prime Fuel System
Page 59 of 168
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Lower Cab

1162 010 ES Timing Gear Housing, Remove & Install, Excludes Some R&I
Notes:  Claim this code in conjunction with cylinder packs (1239-010--S) when the two repairs are performed AT the same time.
5.6 5.6 5.6 5.6
Remove 2.0 2.0 2.0 2.0

Remove Air Compressor, Excludes Some R&I
Raise Engine
Remove Timing Gear Housing, Excludes Some R&I
Clean 1.1 1.1 1.1 1.1
Clean Timing Gear Housing Plate, One Side
Install 2.5 2.5 2.5 2.5
Install Timing Gear Housing, Excludes Some R&I
Lower Engine
Connect Coolant Conditioner, Filter
Install Air Compressor, Excludes Some R&I

1162 010 OX Timing Gear Housing, Remove & Install, Out F/Out Hull/Off Site
Notes:
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4.0 4.0 4.0 4.0
Remove 1.2 1.2 1.2 1.2

Remove V-Belt(S)
Remove Fan Drive, Out F/Out Hull/Off Site
Separate Steering Pump, Out F/Out Hull/Off Site
Remove Crankshaft Damper/Pulley, Out F/Out Hull/Off Site
Remove Crankshaft Front Seal, Out F/Out Hull/Off Site
Remove Timing Gear Housing Cover, Out F/Out Hull/Off Site
Remove Camshaft Gear, Out F/Out Hull/Off Site
Remove Timing Gear Housing, Out F/Out Hull/Off Site
Clean 0.2 0.2 0.2 0.2
Clean Timing Gear Housing, Out F/Out Hull/Off Site
Install 2.6 2.6 2.6 2.6
Install Timing Gear Housing, Out F/Out Hull/Off Site
Install Camshaft Gear, Out F/Out Hull/Off Site
Install Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Install Crankshaft Front Seal, Out F/Out Hull/Off Site
Install Timing Gear Housing Cover, Out F/Out Hull/Off Site
Connect Steering Pump, Out F/Out Hull/Off Site
Install Crankshaft Damper/Pulley, Out F/Out Hull/Off Site
Install Fan Drive, Out F/Out Hull/Off Site
Install V-Belt(S)

1162 010 S1 Timing Gear Housing, Remove & Install, Sound Suppression
Notes: None
0.2 0.2 0.2 0.2

Remove Timing Gear Housing, Sound Suppression
Install Timing Gear Housing, Sound Suppression
Page 61 of 168
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1162 030 Timing Gear Housing, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Timing Gear Housing

1162 035 Timing Gear Housing, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Timing Gear Housing

1162 074 Timing Gear Housing, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Timing Gear Housing

1163 010 Timing Gear Housing Plate, Remove & Install
 If this repair is performed in conjunction with cylinder pack R&I (1239-010--S), claim (1163-010-ES) instead.
16.5 16.5 16.5 16.7
Remove 5.4 5.4 5.4 5.5

Raise Cab
Drain Engine Oil
Page 62 of 168
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Remove Radiator
Remove V-Belt(S)
Remove Fan Drive
Raise Engine
Remove Air Compressor
Remove Timing Gear Housing
Remove Water Pump
Remove Timing/Accessory Gears
Remove Timing Gear Housing Plate
Clean 2.6 2.6 2.6 2.6
Clean Timing Gear Housing Plate
Clean Cylinder Block, Front
Install 8.5 8.5 8.5 8.6
Install Timing Gear Housing Plate
Install Water Pump
Install Timing/Accessory Gears
Install Timing Gear Housing
Install Air Compressor
Adjust Timing/Accessory Gears
Page 63 of 168
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Lower Engine
Install Fan Drive
Install V-Belt(S)
Install Radiator
Refill Engine Oil
Prime Fuel System
Lower Cab

1163 010 ES Timing Gear Housing Plate, Remove & Install, Excludes Some R&I
Notes:  Claim this code in conjunction with cylinder packs (1239-010--S) when the two repairs are performed AT the same time.
7.6 7.6 7.6 7.6
Remove 2.4 2.4 2.4 2.4

Raise Engine
Page 64 of 168
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Remove Timing Gear Housing, Excludes Some R&I
Remove Water Pump
Remove Timing/Accessory Gears
Remove Timing Gear Housing Plate, Excludes Some R&I
Clean 1.9 1.9 1.9 1.9
Clean Timing Gear Housing Plate, In Frame
Clean Cylinder Block, Front
Install 3.3 3.3 3.3 3.3
Install Timing Gear Housing Plate, Excludes Some R&I
Install Water Pump
Install Timing/Accessory Gears
Install Timing Gear Housing, Excludes Some R&I
Lower Engine

1163 030 Timing Gear Housing Plate, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Timing Gear Housing Plate

1163 035 Timing Gear Housing Plate, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Timing Gear Housing Plate
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1163 074 Timing Gear Housing Plate, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Timing Gear Housing Plate

1165 010 Eng Power Takeoff Drive, Remove & Install
Notes:  Use this code for engines with pto s when performing rear housing and related repairs.
1.7 1.7 1.7 1.7
Remove 0.8 0.8 0.8 0.8

Separate Eng Power Takeoff Drive, Wiring Harness
Separate Eng Power Takeoff Drive, Line(S)
Drain Transmission, Oil
Remove Eng Power Takeoff Drive
Clean Eng Power Takeoff Drive
Install 0.9 0.9 0.9 0.9
Install Eng Power Takeoff Drive
Refill Transmission, Oil
Connect Eng Power Takeoff Drive, Line(S)
Connect Eng Power Takeoff Drive, Wiring Harness
Connect Drive Shaft

1165 010 HG Eng Power Takeoff Drive, Remove & Install, Housing
Notes:  Use this code for rear seal cover, (BEHIND FLYWHEEL HOUSING) oil leak repairs.
15.5 15.5 15.5 15.5
Remove 6.1 6.1 6.1 6.1

Remove Transmission
Remove Flywheel
Remove Eng Power Takeoff Drive, Housing
Install 9.4 9.4 9.4 9.4
Install Eng Power Takeoff Drive, Housing
Install Flywheel
Page 66 of 168
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Connect Drive Shaft

1166 010 Timing Gear Housing Cover, Remove & Install
Notes: None
1.8 1.8 1.8 2.0
Remove 0.6 0.6 0.6 0.7

Raise Cab
Remove V-Belt(S)
Loosen Fan Drive
Remove Timing Gear Housing Cover, Seal
Clean 0.1 0.1 0.1 0.1
Install 1.1 1.1 1.1 1.2
Install Timing Gear Housing Cover, Seal
Install V-Belt(S)
Tighten Fan Drive
Lower Cab

1166 030 Timing Gear Housing Cover, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Timing Gear Housing Cover

1166 035 Timing Gear Housing Cover, Troubleshoot
Notes: None
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0.6 0.6 0.6 0.6

Troubleshoot Timing Gear Housing Cover

1166 074 Timing Gear Housing Cover, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Timing Gear Housing Cover

1200 002 Short Block, Tfr Components To/From
Notes:  If cam gear to idler gear adjustment is required, add (1212-025).
 If exchange head is used, add (1100-002) to transfer components.
 Add code (1216-082-LJ-S) for measuring liner projection.
 If equipped with jake or brakesaver, add (1119-010-ES-S) or (1155-010-OX).
15.8 15.8 15.8 15.9

Separate & Connect Air Compressor, Line(S)
Remove & Install Engine Oil Cooler, Tube
Remove & Install Eng Oil Filter Hsg/Base
Remove & Install Turbocharger, Line(S)
Remove & Install Turbocharger
Remove & Install Crankcase Breather, Tube
Remove & Install Refrigerant Compressor, Bracket
Remove & Install Crankshaft Damper/Pulley
Remove & Install Engine Mount, Front
Remove & Install Thermostat/Water Temp Reg, Housing
Remove & Install Thermostat/Water Temp Reg, Manifold
Remove & Install Water Pump
Remove & Install Air Compressor
Remove & Install Timing Gear Housing Plate, Bracket
Remove & Install Timing Gear Housing Cover
Remove & Install Eng Speed/Timing Sensor
Remove & Install Crankshaft Front Seal
Remove & Install Timing Gear Housing
Remove & Install Valve Cover, Set (All)
Separate & Connect Unit Injector, Set (All)
Remove & Install Valve Cover Base
Remove & Install Rocker Shaft Assembly, Set (All)
Page 68 of 168
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Remove & Install Valve Bridge, Set (All)
Remove & Install Unit Injector, Set (All)
Remove & Install Cylinder Head Assembly, Bolt(S), Set (All)
Remove & Install Cylinder Head Assembly
Remove & Install Cylinder Head Assembly, Plate
Remove & Install Timing/Accessory Gears
Remove & Install Camshaft Gear
Remove & Install Timing Gear Housing Plate
Remove & Install Fuel Transfer Pump
Remove & Install Fuel Supply/Return Lines
Remove & Install Eng Electronic Cont Mod, Wiring Harness
Remove & Install Eng Electronic Cont Mod
Separate & Connect Electric Starting Motor
Remove & Install Flywheel Clutch
Remove & Install Engine Oil Filter
Remove & Install Engine Oil Pan, Out F/Out Hull/Off Site
Remove & Install Engine Oil Pump, Tube
Remove & Install Short Block, Sound Suppression, Both Sides
Wash Short Block

1201 010 Cylinder Block, Remove & Install
Notes:  If cam gear to idler gear adjustment is required, add (1212-025).
 If equipped with brakesaver, add code (1155-010-OX) for R&I brakesaver.
 If exchange head is used, add code (1100-002) to transfer components.
 Add code (1216-082-LJ-S) for measuring liner projection.
 If piston/rod/liner are reconditioned/honed, add appropriate code (1214, 1218, OR 1216).
 Add code (1000-010) for R&I engine.
21.7 21.7 21.7 21.7
Remove & Install 21.7 21.7 21.7 21.7

Remove & Install Turbocharger, Line(S)
Remove & Install Turbocharger
Remove & Install Thermostat/Water Temp Reg, Housing
Remove & Install Thermostat/Water Temp Reg, Manifold
Page 69 of 168
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Remove & Install Fuel Supply/Return Lines
Remove & Install Eng Electronic Cont Mod, Wiring Harness
Remove & Install Eng Electronic Cont Mod
Separate & Connect Electric Starting Motor
Remove & Install Piston Cooling Jet, Set (All)
Remove & Install Piston & Connecting Rod, Set (All)
Remove & Install Connecting Rod Bearing, Set (All)
Remove & Install Cylinder Liner, Set (All)
Remove & Install Cylinder Liner, Seal, Set (All)
Remove & Install Crankshaft Main Bearing, Set (All)
Remove & Install Crankshaft
Disassemble & Assemble Piston, Set (All)
Remove & Install Piston Rings, Set (All)
Remove & Install Short Block, Sound Suppression, Both Sides
Wash Cylinder Block

1201 014 PG E Cylinder Block, Replace Gasket/Reseal, Plug(S), Each
Notes: None
0.3 0.3 0.3 0.3
Replace Gasket/Reseal 0.3 0.3 0.3 0.3

Replace Gasket/Reseal Cylinder Block, Plug(S), Each
Page 70 of 168
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1201 082 PX Cylinder Block, Measure, Pressure(S)
 Using the 8t2700 blow-by meter.
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Cylinder Block, Pressure(S)

1202 010 OX Crankshaft, Remove & Install, Out F/Out Hull/Off Site
Notes:  If equipped with brakesaver, add code (1155-010-OX) for R&I brakesaver.
 Time is based on cylinder head & pistons remaining installed.
11.0 11.0 11.0 11.0
Remove & Install 11.0 11.0 11.0 11.0

Remove & Install Engine Oil Cooler, Out F/Out Hull/Off Site
Remove & Install Crankshaft, Out F/Out Hull/Off Site
Unpack & Pack Crankshaft
Wash Cylinder Block, Out F/Out Hull/Off Site

1202 010 WX Crankshaft, Remove & Install, With Named Component(S)
Notes:
 If cam gear to idler gear adjustment is required, add (1212-025).
 If head is machined/replaced, add codes (1101-063) and (1100-002).
 This code is to be claimed for engines with piston/rod damage and includes R&I only one cylinder pack (OTHER PISTONS REMAIN
Page 71 of 168
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INSTALLED).
 If equipped with jake brake or brakesaver, add (1119-010-ES-E) or (1155-010-ES).
14.6 14.6 14.6 14.7
Remove & Install 14.6 14.6 14.6 14.7

Remove & Install Piston Cooling Jet, First One
Remove & Install Cylinder Pack, First One
Remove & Install Cylinder Liner, Seal, First One
Remove & Install Crankshaft
Wash Cylinder Block

1202 030 Crankshaft, Test After Repair
Notes:
None
Page 72 of 168
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1.0 1.0 1.0 1.0

Test After Repair Crankshaft

1202 035 Crankshaft, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Crankshaft

1202 074 Crankshaft, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Crankshaft

1203 010 A Crankshaft Main Bearing, Remove & Install, Each Additional
Notes:  This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod/piston or cylinder
pack.
 This time is for either replacement or inspection of main bearing.
0.3 0.3 0.3 0.3
Remove 0.2 0.2 0.2 0.2

Rotate Crankshaft, Each Additional
Remove Crankshaft Main Bearing, Each Additional
Identify Crankshaft Main Bearing, Each Additional
Install 0.1 0.1 0.1 0.1
Install Crankshaft Main Bearing, Each Additional

1203 010 F Crankshaft Main Bearing, Remove & Install, First One
Notes:  If equipped with an underframe crossmember, add (7050-010-BK) to R&I crossmember.
 If main bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code (1203-
010- -A).
2.9 2.9 2.9 2.9
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Remove 1.7 1.7 1.7 1.7
Drain Engine Oil
Remove Engine Oil, Sensor
Rotate Crankshaft, First One
Remove Crankshaft Main Bearing, First One
Identify Crankshaft Main Bearing, First One
Install 1.2 1.2 1.2 1.2
Install Crankshaft Main Bearing, First One
Check Crankshaft, End Play
Install Engine Oil, Sensor
Refill Engine Oil

1203 010 S Crankshaft Main Bearing, Remove & Install, Set (All)
 If main bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code (1203-
010-ES-S).
 This time is for either replacement or inspection of main bearings.
4.8 4.8 4.8 4.8
Remove 2.8 2.8 2.8 2.8

Drain Engine Oil
Rotate Crankshaft, Set (All)
Remove Crankshaft Main Bearing, Set (All)
Remove Crankshaft Thrust Plate
Identify Crankshaft Main Bearing, Set (All)
Install 2.0 2.0 2.0 2.0
Install Crankshaft Main Bearing, Set (All)
Install Crankshaft Thrust Plate
Refill Engine Oil

1203 010 ES E Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Each
Notes:  This code excludes R&I engine oil, oil pan, suction bell and oil pump.
 This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod/piston or cylinder
pack.
Page 74 of 168
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0.3 0.3 0.3 0.3
Remove 0.2 0.2 0.2 0.2

Remove Crankshaft Main Bearing, Excludes Some R&I, Each
Identify Crankshaft Main Bearing, Each Additional
Install 0.1 0.1 0.1 0.1
Install Crankshaft Main Bearing, Excludes Some R&I, Each

1203 010 ES S Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Set (All)
Notes:  This code excludes R&I oil, oil pan, suction bell & oil pump.
 This code should be used in conjunction with another repair that includes R&I oil pan & pump, such as R&I rod/piston or cylinder
packs.
 This time is for either replacement or inspection of main bearings.
2.1 2.1 2.1 2.1
Remove 1.2 1.2 1.2 1.2

Remove Crankshaft Main Bearing, Excludes Some R&I, Set (All)
Identify Crankshaft Main Bearing, Set (All)
Install 0.9 0.9 0.9 0.9
Install Crankshaft Main Bearing, Excludes Some R&I, Set (All)

1205 010 Crankshaft Damper/Pulley, Remove & Install
0.8 0.8 0.8 1.0
Remove 0.2 0.2 0.2 0.3

Raise Cab
Separate V-Belt(S)
Install 0.6 0.6 0.6 0.7
Connect V-Belt(S)
Adjust Serpentine Belt
Adjust V-Belt(S)
Lower Cab

1210 010 Camshaft, Remove & Install
Notes:
 If equipped with radiator bracket, add (1353-010-BK).
 R&I camshaft for CO trucks is done from the rear of the engine.
 If required, add code (1234-010-BD) to R&I idler gear bearing.
Page 75 of 168
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9.1 9.1 9.1 9.2
Remove 3.0 3.0 3.0 3.1

Raise Cab
Remove Radiator
Separate V-Belt(S)
Separate Fan Drive
Remove Camshaft
Package Camshaft
Install 6.1 6.1 6.1 6.1
Unpack Camshaft
Inspect Camshaft
Install Camshaft
Connect Fan Drive
Connect V-Belt(S)
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Install Radiator
Prime Fuel System
Lower Cab

1210 010 ES Camshaft, Remove & Install, Excludes Some R&I
Notes:  Claim this code in conjunction with (1162-010) when the two repairs are performed AT the same time.
 This code excludes duplicate labor.
4.1 4.5 4.1 4.0
Remove 1.1 1.3 1.1 1.1

Remove Valve Actuator, Set (All) N/A N/A N/A
Remove Camshaft, Excludes Some R&I
Package Camshaft
Install 3.0 3.2 3.0 2.9
Unpack Camshaft
Inspect Camshaft
Install Camshaft, Excludes Some R&I
Install Valve Actuator, Set (All) N/A N/A N/A

1210 010 XE Camshaft, Remove & Install, Off Engine
Notes:  Claim this code for R&I camshaft when cylinder head is off engine on a bench.
0.7 0.7 0.7 0.7
Remove 0.3 0.3 0.3 0.3

Remove Camshaft, Off Engine
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Package Camshaft
Install 0.4 0.4 0.4 0.4
Unpack Camshaft
Inspect Camshaft, Off Engine
Install Camshaft, Off Engine

1210 030 Camshaft, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Camshaft

1210 035 Camshaft, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Camshaft

1210 074 Camshaft, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Camshaft

1211 010 A Camshaft Bearing, Remove & Install, Each Additional
Notes:  If cam bearings require replacement, add this code to R&I camshaft or R&I cylinder head.
 This code does not include R&I camshaft.
0.3 0.3 0.3 0.3

Remove & Install Camshaft Bearing, Each Additional

1211 010 F Camshaft Bearing, Remove & Install, First One
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0.9 0.9 0.9 0.9

Remove & Install Camshaft Bearing, First One

1211 010 S Camshaft Bearing, Remove & Install, Set (All)
2.3 2.3 2.3 2.3

Remove & Install Camshaft Bearing, Set (All)

1212 010 Camshaft Gear, Remove & Install
Notes:  If cam to idler gear adjustment is required, add (1212-025).
2.0 2.0 2.0 2.2
Remove 0.8 0.8 0.8 0.9

Raise Cab
Loosen Fan Drive
Install 1.2 1.2 1.2 1.3
Tighten Fan Drive
Lower Cab

1212 025 Camshaft Gear, Adjust
Notes: None
0.6 0.6 0.6 0.6
Adjust 0.6 0.6 0.6 0.6

Install Dial Ind&Cntc Pnt M&A Tls
Remove Dial Ind&Cntc Pnt M&A Tls
Torque Camshaft Gear
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1214 020 A Piston, Recondition, Each Additional
Notes: None
0.2 0.2 0.2 0.2

Remove Piston Rings, Each Additional
Wash Piston, Each Additional
Recondition Piston, Each Additional
Check Piston Rings, Groove, Each Additional
Clean & Inspect Piston, Each Additional

1214 020 F Piston, Recondition, First One
Notes: None
0.4 0.4 0.4 0.4

Remove Piston Rings, First One
Wash Piston, First One
Recondition Piston, First One
Check Piston Rings, Groove, First One
Clean & Inspect Piston, First One

1214 020 S Piston, Recondition, Set (All)
Notes: None
1.4 1.4 1.4 1.6

Remove Piston Rings, Set (All)
Wash Piston, Set (All)
Recondition Piston, Set (All)
Check Piston Rings, Groove, Set (All)
Clean & Inspect Piston, Set (All)

1216 020 FH E Cylinder Liner, Recondition, Flex Hone, Each
Notes: None
0.3 0.3 0.3 0.3

Inspect Cylinder Liner, Flex Hone, Each
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Measure Cylinder Liner, Flex Hone, Each
Recondition Cylinder Liner, Flex Hone, Each
Wash Cylinder Liner, Flex Hone, Each
Lubricate Cylinder Liner, Flex Hone, Each

1216 020 FH S Cylinder Liner, Recondition, Flex Hone, Set (All)
Notes: None
1.4 1.4 1.4 1.4

Inspect Cylinder Liner, Flex Hone, Set (All)
Measure Cylinder Liner, Flex Hone, Set (All)
Recondition Cylinder Liner, Flex Hone, Set (All)
Wash Cylinder Liner, Flex Hone, Set (All)
Lubricate Cylinder Liner, Flex Hone, Set (All)

1216 020 HH E Cylinder Liner, Recondition, Hard Hone, Each
Notes: None
0.5 0.5 0.5 0.5

Inspect Cylinder Liner, Hard Hone, Each
Measure Cylinder Liner, Hard Hone, Each
Recondition Cylinder Liner, Hard Hone, Each
Wash Cylinder Liner, Hard Hone, Each
Lubricate Cylinder Liner, Hard Hone, Each

1216 020 HH S Cylinder Liner, Recondition, Hard Hone, Set (All)
Notes: None
3.2 3.2 3.2 3.4

Inspect Cylinder Liner, Hard Hone, Set (All)
Measure Cylinder Liner, Hard Hone, Set (All)
Recondition Cylinder Liner, Hard Hone, Set (All)
Wash Cylinder Liner, Hard Hone, Set (All)
Lubricate Cylinder Liner, Hard Hone, Set (All)

1216 082 LJ S Cylinder Liner, Measure, Liner Projection, Set (All)
Notes:
None
Page 81 of 168
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0.7 0.7 0.7 0.7
Measure 0.7 0.7 0.7 0.7


1216 571 S Cylinder Liner, Clean & Inspect, Set (All)
Notes:  Claim this code with (1239-010- -S) when cylinder packs are cleaned and re-used.
0.7 0.7 0.7 0.7
Clean & Inspect 0.7 0.7 0.7 0.7

Clean & Inspect Cylinder Liner, Set (All)

1217 012 A Liner Seat/Insert, Install, Each Additional
Notes:  Counterboring one cylinder does not require R&I liner of adjacent cylinder(S) on either side, when using Caterpillar service tooling.
0.7 0.7 0.7 0.7
Install 0.7 0.7 0.7 0.7

Install Liner Seat/Insert, Each Additional

1217 012 F Liner Seat/Insert, Install, First One
1.4 1.4 1.4 1.4
Install 1.4 1.4 1.4 1.4

Install Liner Seat/Insert, First One

1217 012 S Liner Seat/Insert, Install, Set (All)
4.6 4.6 4.6 4.6
Install 4.6 4.6 4.6 4.6

Install Liner Seat/Insert, Set (All)

1218 020 MJ A Connecting Rod, Recondition, Major, Each Additional
Notes: None
0.7 0.7 0.7 0.7
Page 82 of 168
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Page 82 of 161

Recondition Connecting Rod, Major, Each Additional

1218 020 MJ F Connecting Rod, Recondition, Major, First One
Notes:  If con-rods required only measure check, use code (1218-082- -F).
 Major recondition includes measure/check rods, plus machining.
1.4 1.4 1.4 1.4

Recondition Connecting Rod, Major, First One

1218 020 MJ S Connecting Rod, Recondition, Major, Set (All)
Notes:  If con-rods require only measure/check, use code (1218-082- -S), instead.
 Major recondition includes measure/check rods and machining.
4.9 4.9 4.9 4.9

Recondition Connecting Rod, Major, Set (All)

1218 020 MN A Connecting Rod, Recondition, Minor, Each Additional
Notes: None
0.3 0.3 0.3 0.3

Recondition Connecting Rod, Minor, Each Additional

1218 020 MN F Connecting Rod, Recondition, Minor, First One
Notes:  If con-rods require only measure/check, use code (1218-082- -F), instead.
 Minor recondition includes measure/check rods and machining.
0.9 0.9 0.9 0.9

Recondition Connecting Rod, Minor, First One

1218 020 MN S Connecting Rod, Recondition, Minor, Set (All)
Notes:  If con-rods require only measure/check, use code (1218-082- -S), instead.
 Minor recondition includes measure/check rods and machining.
2.4 2.4 2.4 2.4

Recondition Connecting Rod, Minor, Set (All)
Page 83 of 168
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1218 082 A Connecting Rod, Measure, Each Additional
Notes: None
0.2 0.2 0.2 0.2
Measure 0.2 0.2 0.2 0.2

Polish Bearings, Each Additional
Install Bearings, Each Additional
Measure Crankshaft, Each Additional
Polish Crankshaft, Each Additional
Measure Connecting Rod, Each Additional

1218 082 F Connecting Rod, Measure, First One
Notes:  Cleaning con-rod is included in R&I con-rod/piston time.
 If pin bore and/or crank journal bore require machining, use instead, either (1218-020-MN-F) or (1218-020-MJ-F).
0.5 0.5 0.5 0.5
Measure 0.5 0.5 0.5 0.5

Polish Bearings, First One
Install Bearings, First One
Measure Crankshaft, First One
Polish Crankshaft, First One
Measure Connecting Rod, First One

1218 082 S Connecting Rod, Measure, Set (All)
Notes:  Cleaning con-rod is included in R&I of con-rod/piston time.
 If pin bore and/or crank journal bore require machining, use instead, either code (1218-020-MN-S) or (1218-020-MJ-S).
1.5 1.5 1.5 1.5
Measure 1.5 1.5 1.5 1.5

Polish Bearings, Set (All)
Install Bearings, Set (All)
Measure Crankshaft, Set (All)
Polish Crankshaft, Set (All)
Measure Connecting Rod, Set (All)

1219 010 A Connecting Rod Bearing, Remove & Install, Each Additional
Notes: None
0.3 0.3 0.3 0.3
Remove 0.2 0.2 0.2 0.2

Remove Connecting Rod Bearing, Each Additional
Page 84 of 168
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Identify Connecting Rod Bearing, Each Additional
Install 0.1 0.1 0.1 0.1
Install Connecting Rod Bearing, Each Additional

1219 010 F Connecting Rod Bearing, Remove & Install, First One
Notes:  If connecting rod bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code
(1219-010- -A).
 If equipped with an underframe crossmember, add (7050-010-BK) to R&I crossmember.
 This time is for either replacement or inspection of connecting rod bearing.
2.9 2.9 2.9 2.9
Remove 1.7 1.7 1.7 1.7

Drain Engine Oil
Remove Connecting Rod Bearing, First One
Identify Connecting Rod Bearing, First One
Install 1.2 1.2 1.2 1.2
Install Connecting Rod Bearing, First One
Refill Engine Oil

1219 010 S Connecting Rod Bearing, Remove & Install, Set (All)
Notes:  If connecting rod bearing R&I was done in conjunction with another labor segment that includes R&I oil pan/pump, use instead, code
(1219-010- -A).
 If equipped with an underframe crossmember, add (7050-010-BK) to R&I crossmember.
 This time is for either replacement or inspection of connecting rod bearing.
4.3 4.3 4.3 4.3
Remove 2.8 2.8 2.8 2.8

Drain Engine Oil
Remove Connecting Rod Bearing, Set (All)
Identify Connecting Rod Bearing, Set (All)
Install 1.5 1.5 1.5 1.5
Page 85 of 168
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Install Connecting Rod Bearing, Set (All)
Refill Engine Oil

1223 040 IT S Cylinder Block Cylinder, Inspect, Using Borescope, Set (All)
 Time includes inspecting all six cylinders with bore-o-scope through injector tip hole - (INCLUDES ROTATING THE CRANKSHAFT).
0.6 0.6 0.6 0.6
Inspect 0.6 0.6 0.6 0.6

Inspect Cylinder Block Cylinder, Using Borescope, Set (All)

1223 082 E Cylinder Block Cylinder, Measure, Each
Notes:  Use dial bore to check and record roundness, size and taper for each liner or cylinder.
0.1 0.1 0.1 0.1
Measure 0.1 0.1 0.1 0.1

Measure Cylinder Block Cylinder, Each

1230 010 A Ckshft Main & Rod Brg, Remove & Install, Each Additional
Notes: None
0.6 0.6 0.6 0.6
Remove 0.3 0.3 0.3 0.3

Remove Crankshaft Main Bearing, Each Additional
Identify Ckshft Main & Rod Brg, Each Additional
Install 0.3 0.3 0.3 0.3
Install Crankshaft Main Bearing, Each Additional

1230 010 F Ckshft Main & Rod Brg, Remove & Install, First One
3.4 3.4 3.4 3.4
Page 86 of 168
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Remove 2.0 2.0 2.0 2.0
Drain Engine Oil
Remove Ckshft Main & Rod Brg, First One
Identify Ckshft Main & Rod Brg, First One
Install 1.4 1.4 1.4 1.4
Install Ckshft Main & Rod Brg, First One
Refill Engine Oil

1230 010 S Ckshft Main & Rod Brg, Remove & Install, Set (All)
6.4 6.4 6.4 6.4
Remove 3.7 3.7 3.7 3.7

Drain Engine Oil
Remove Ckshft Main & Rod Brg, Set (All)
Identify Ckshft Main & Rod Brg, Set (All)
Install 2.7 2.7 2.7 2.7
Install Ckshft Main & Rod Brg, Set (All)
Refill Engine Oil

1234 010 BD Idler Gear, Remove & Install, Bearing
Notes: None
Page 87 of 168
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0.4 0.4 0.4 0.4

Remove & Install Idler Gear, Bearing

1239 010 A Cylinder Pack, Remove & Install, Each Additional
Notes:  This time does not include D&A of piston rings, piston and con-rod.
0.7 0.7 0.7 0.7
Remove 0.3 0.3 0.3 0.3

Remove Piston Cooling Jet, Each Additional
Remove Cylinder Pack, Each Additional
Package Cylinder Pack, Each Additional
Install 0.4 0.4 0.4 0.4
Unpack Cylinder Pack, Each Additional
Install Cylinder Pack, Each Additional
Install Piston Cooling Jet, Each Additional

1239 010 F Cylinder Pack, Remove & Install, First One
21.0 21.0 21.0 21.1
Remove 6.4 6.4 6.4 6.5

Raise Cab
Drain Engine Oil
Remove Radiator
Page 88 of 168
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Separate V-Belt(S)
Separate Fan Drive
Remove Cylinder Head Assembly
Remove Piston Cooling Jet, First One
Remove Cylinder Pack, First One
Package Cylinder Pack, First One
Clean 2.6 2.6 2.6 2.6
Clean Cylinder Liner, Bore, First One
Install 12.0 12.0 12.0 12.0
Unpack Cylinder Pack, First One
Identify Cylinder Pack, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Pack, First One
Install Piston Cooling Jet, First One
Install Cylinder Head Assembly
Page 89 of 168
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Connect Fan Drive
Connect V-Belt(S)
Install Radiator
Refill Engine Oil
Prime Fuel System
Lower Cab
Page 90 of 168
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1239 010 S Cylinder Pack, Remove & Install, Set (All)
Notes:  If equipped with a block stiffener (LADDER), add code (1240-010).
25.0 25.0 25.0 25.1
Remove 7.9 7.9 7.9 8.0

Raise Cab
Drain Engine Oil
Remove Radiator
Separate V-Belt(S)
Separate Fan Drive
Page 91 of 168
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Remove Cylinder Head Assembly
Remove Piston Cooling Jet, Set (All)
Remove Cylinder Pack, Set (All)
Package Cylinder Pack, Set (All)
Clean 3.3 3.3 3.3 3.3
Clean Cylinder Liner, Bore, Set (All)
Install 13.8 13.8 13.8 13.8
Unpack Cylinder Pack, Set (All)
Identify Cylinder Pack, Set (All)
Install Cylinder Liner, Seal, Set (All)
Install Cylinder Pack, Set (All)
Install Piston Cooling Jet, Set (All)
Install Cylinder Head Assembly
Connect Fan Drive
Connect V-Belt(S)
Install Turbo Compressor Housing
Page 92 of 168
8/28/2013
Install Radiator
Refill Engine Oil
Prime Fuel System
Lower Cab

1239 010 ES S Cylinder Pack, Remove & Install, Excludes Some R&I, Set (All)
Notes:  This code is for R&I cylinder packs only.
3.5 3.5 3.5 3.5

Remove & Install Cylinder Pack, Excludes Some R&I, Set (All)

1239 010 OX A Cylinder Pack, Remove & Install, Out F/Out Hull/Off Site, Each Additional
Notes: None
0.6 0.6 0.6 0.6

Remove & Install Cylinder Pack, Out F/Out Hull/Off Site, Each Additional

1239 010 OX F Cylinder Pack, Remove & Install, Out F/Out Hull/Off Site, First One
Page 93 of 168
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 If equipped with jake brake, add (1119-010-ES-S) to R&I jake brake.
12.1 12.1 12.1 12.1
Remove 3.6 3.6 3.6 3.6

Separate Cylinder Head Assembly, Wiring Harness, Out Of Frame
Separate V-Belt(S)
Separate Fan Drive
Remove Cylinder Head Assembly, Bolt(S), Set (All)
Remove Engine Oil Pump, Out F/Out Hull/Off Site
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Remove Cylinder Pack, Out F/Out Hull/Off Site, First One
Remove Connecting Rod Bearing, Out F/Out Hull/Off Site, First One
Remove Cylinder Liner, Seal, First One
Package Cylinder Pack, Out F/Out Hull/Off Site, First One
Clean 1.6 1.6 1.6 1.6
Clean Cylinder Liner, Bore, First One
Install 6.9 6.9 6.9 6.9
Unpack Cylinder Pack, Out F/Out Hull/Off Site, First One
Identify Cylinder Pack, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Pack, Out F/Out Hull/Off Site, First One
Install Connecting Rod Bearing, Out F/Out Hull/Off Site, First One
Measure Cylinder Liner, Liner Projection, Set (All), Out Of Frame
Install Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Install Engine Oil Pump, Out F/Out Hull/Off Site
Page 94 of 168
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Install Cylinder Head Assembly, Bolt(S), Set (All)
Connect Fan Drive
Connect V-Belt(S)
Connect Cylinder Head Assembly, Wiring Harness, Out Of Frame

1239 010 OX S Cylinder Pack, Remove & Install, Out F/Out Hull/Off Site, Set (All)
15.4 15.4 15.4 15.4
Remove 4.9 4.9 4.9 4.9

Separate Cylinder Head Assembly, Wiring Harness, Out Of Frame
Remove Thermostat/Water Temp Reg, Out F/Out Hull/Off Site
Separate V-Belt(S)
Separate Fan Drive
Page 95 of 168
8/28/2013
Remove Cylinder Head Assembly, Bolt(S), Set (All)
Remove Engine Oil Pump, Out F/Out Hull/Off Site
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All)
Remove Cylinder Pack, Out F/Out Hull/Off Site, Set (All)
Remove Connecting Rod Bearing, Out F/Out Hull/Off Site, Set (All)
Remove Cylinder Liner, Seal, Set (All)
Package Cylinder Pack, Set (All)
Clean 2.2 2.2 2.2 2.2
Clean Cylinder Liner, Bore, Set (All)
Install 8.3 8.3 8.3 8.3
Unpack Cylinder Pack, Set (All)
Identify Cylinder Pack, Set (All)
Install Cylinder Liner, Seal, Set (All)
Install Cylinder Pack, Out F/Out Hull/Off Site, Set (All)
Install Connecting Rod Bearing, Out F/Out Hull/Off Site, Set (All)
Measure Cylinder Liner, Liner Projection, Set (All), Out Of Frame
Install Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All)
Install Engine Oil Pump, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Bolt(S), Set (All)
Connect Fan Drive
Connect V-Belt(S)
Connect Cylinder Head Assembly, Wiring Harness, Out Of Frame
Page 96 of 168
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1239 020 E Cylinder Pack, Recondition, Each
Notes: None
0.6 0.6 0.6 0.6

Remove Piston & Connecting Rod, Each
Disassemble Piston & Connecting Rod, Each
Remove Piston Rings, Each
Clean Piston, Each
Hone Cylinder Liner, Each
Assemble Piston & Connecting Rod, Each
Install Piston Rings, Each
Install Piston & Connecting Rod, Each

1239 020 S Cylinder Pack, Recondition, Set (All)
Notes: None
3.4 3.4 3.4 3.4

Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)
Disassemble Piston & Connecting Rod, Set (All)
Remove Piston Rings, Set (All)
Clean Piston, Set (All)
Hone Cylinder Liner, Set (All)
Assemble Piston & Connecting Rod, Set (All)
Install Piston Rings, Set (All)
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)

1239 030 Cylinder Pack, Test After Repair
Notes: None
1.0 1.0 1.0 1.0

Test After Repair Cylinder Pack

1239 035 Cylinder Pack, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2
Page 97 of 168
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Troubleshoot Cylinder Pack

1239 074 Cylinder Pack, Wash
Notes: None
0.5 0.5 0.5 0.7
Wash 0.5 0.5 0.5 0.7

Wash Cylinder Pack

1240 010 Block Underframe, Remove & Install
Notes:  This is the block stiffener (LADDER) found on most 3406e engines.
0.3 0.3 0.3 0.3

Remove & Install Block Underframe

1250 046 Fuel System, Flush
Notes:  Claim this code when an engine component failure has contaminated the fuel. (IE.
 Coolant in fuel from a defective injector sleeve.( FUEL TANK IS NOT INCLUDED.
0.5 0.5 0.5 0.5
Flush 0.5 0.5 0.5 0.5

Flush Fuel System

1250 082 PX Fuel System, Measure, Pressure(S)
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Fuel System, Pressure(S)

1256 010 Fuel Transfer Pump, Remove & Install
Notes: None
0.3 0.3 0.3 0.5
Remove 0.1 0.1 0.1 0.2

Raise Cab
Separate Fuel Transfer Pump, Line(S)
Remove Fuel Transfer Pump
Page 98 of 168
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Install 0.2 0.2 0.2 0.3
Install Fuel Transfer Pump
Connect Fuel Transfer Pump, Line(S)
Lower Cab

1256 030 Fuel Transfer Pump, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Fuel Transfer Pump

1256 035 Fuel Transfer Pump, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Fuel Transfer Pump

1256 074 Fuel Transfer Pump, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Fuel Transfer Pump

1258 010 Fuel Priming Pump, Remove & Install
Notes: None
0.1 0.1 0.1 0.1

Remove Fuel Priming Pump
Install Fuel Priming Pump

1258 030 Fuel Priming Pump, Test After Repair
Notes: None
Page 99 of 168
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0.3 0.3 0.3 0.3

Test After Repair Fuel Priming Pump

1258 035 Fuel Priming Pump, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Fuel Priming Pump

1258 040 CV Fuel Priming Pump, Inspect, Check Valve
Notes: None
0.2 0.2 0.2 0.2
Inspect 0.2 0.2 0.2 0.2

Inspect Fuel Priming Pump, Check Valve

1258 074 Fuel Priming Pump, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Fuel Priming Pump

1261 010 Fuel Filter, Remove & Install
Notes: None
0.1 0.1 0.1 0.1

Remove Fuel Filter
Install Fuel Filter
Page 100 of 168
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1262 010 Fuel Filter Housing/Base, Remove & Install
Notes: None
0.4 0.4 0.4 0.4
Remove 0.2 0.2 0.2 0.2

Separate Fuel, Line(S), Limited Quantity
Remove Fuel Filter
Remove Fuel Filter Housing/Base
Install 0.2 0.2 0.2 0.2
Install Fuel Filter Housing/Base
Install Fuel Filter
Connect Fuel, Line(S), Limited Quantity

1273 044 Fuel Tank, Drain & Refill
Notes:  Claim this code as an actual reasonable time.
 Claim this code when an engine component failure has contaminated the fuel.
 Claim this code as an actual/reasonable time.
0.0 0.0 0.0 0.0
Drain & Refill 0.0 0.0 0.0 0.0

Drain & Refill Fuel Tank

1274 010 Fuel Supply/Return Lines, Remove & Install
Notes: None
0.4 0.4 0.4 0.4

Remove Fuel Supply/Return Lines
Install Fuel Supply/Return Lines

1274 042 Fuel Supply/Return Lines, Inspect & Maintain
Notes:  This code is a visual inspection of the fuel lines for cracks and/or leaks.
0.1 0.1 0.1 0.1
Inspect & Maintain 0.1 0.1 0.1 0.1

Inspect Fuel Supply/Return Lines
Page 101 of 168
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1280 038 PX Fuel, Diagnostic Test, Pressure(S)
Notes:  This code does not include time to isolate and repair problem.
 This code is for procedure number 113 in the truck performance diagnostic guide.
0.3 0.3 0.3 0.3
Diagnostic Test 0.3 0.3 0.3 0.3

Diagnostic Test Fuel, Pressure(S)

1280 082 Fuel, Measure
Notes:  Do not use this code with codes (1000-031-P1, P2 OR P3) for dyno test, since this check is included in par dyno test.
0.2 0.2 0.2 0.2
Measure 0.2 0.2 0.2 0.2

Measure Fuel

1290 010 A Unit Injector, Remove & Install, Each Additional
Notes: None
0.8 0.8 0.8 0.8
Remove 0.3 0.3 0.3 0.3

Remove Valve Cover, Each Additional
Remove Rocker Arm, Each Additional
Separate Unit Injector, Wiring Harness, Each Additional
Remove Unit Injector, Each Additional
Install 0.5 0.5 0.5 0.5
Install Unit Injector, Each Additional
Connect Unit Injector, Wiring Harness, Each Additional
Install Rocker Arm, Each Additional
Adjust Inlet/Exhaust Valve, Each
Install Valve Cover, Each Additional

1290 010 F Unit Injector, Remove & Install, First One
1.7 1.7 1.7 1.9
Remove 0.7 0.7 0.7 0.8

Raise Cab
Page 102 of 168
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Remove Valve Cover, First One
Remove Rocker Arm, First One
Separate Unit Injector, Wiring Harness, First One
Remove Unit Injector, First One
Install 1.0 1.0 1.0 1.1
Install Unit Injector, First One
Connect Unit Injector, Wiring Harness, First One
Install Rocker Arm, First One
Adjust Inlet/Exhaust Valve, First One
Install Valve Cover, First One
Calibrate Unit Injector, First One
Prime Fuel System, Limited Quantity
Lower Cab

1290 010 S Unit Injector, Remove & Install, Set (All)
3.9 3.9 3.9 4.1
Remove 1.1 1.1 1.1 1.2

Raise Cab
Install 2.8 2.8 2.8 2.9
Calibrate Unit Injector, Set (All)
Prime Fuel System
Lower Cab
Page 103 of 168
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1290 010 ES A Unit Injector, Remove & Install, Excludes Some R&I, Each Additional
Notes:  This code applies to each additional under the same valve cover.
0.2 0.2 0.2 0.2

Remove & Install Unit Injector, Excludes Some R&I, Each Additional

1290 030 Unit Injector, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Unit Injector

1290 035 Unit Injector, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Unit Injector

1290 038 I3 A Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Each Additional
Notes:  If required, add this code if Unit Injector, Cylinder Cut-Out Test must be repeated.
0.5 0.5 0.5 0.5

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional

1290 038 I3 S Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Set (All)
Notes:  Claim this code when this procedure is performed as part of the troubleshooting process and for test after.
0.5 0.5 0.5 0.5

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All)

1290 074 Unit Injector, Wash
Page 104 of 168
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Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Unit Injector

1290 079 WW S Unit Injector, Torque, Wiring Harness, Set (All)
Notes: None
0.3 0.3 0.3 0.3
Torque 0.3 0.3 0.3 0.3

Torque Unit Injector, Wiring Harness, Set (All)

1290 081 OD S Unit Injector, Test, Solenoid, Set (All)
0.5 0.5 0.5 0.5
Test 0.5 0.5 0.5 0.5

Test Unit Injector, Solenoid, Set (All)

1302 010 Engine Oil Pan, Remove & Install
2.0 2.0 2.0 2.0

Lift, Block & Lower Truck
Drain & Refill Engine Oil
Remove & Install Engine Oil Pan, In Frame/In Hull/On Site

1302 010 S1 Engine Oil Pan, Remove & Install, Sound Suppression
Notes:  If required, add this code to (1302-010).
0.3 0.3 0.3 0.3

Remove & Install Engine Oil Pan, Sound Suppression
Page 105 of 168
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1302 030 Engine Oil Pan, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Engine Oil Pan

1302 035 Engine Oil Pan, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Engine Oil Pan

1302 064 Engine Oil Pan, Ream/Bore/Drill
Notes:  This time is to elongate bolt holes to accommodate thicker rear housing gasket, includes oil pan plate.
0.6 0.6 0.6 0.6

Ream/Bore/Drill Engine Oil Pan

1302 074 Engine Oil Pan, Wash
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Engine Oil Pan

1304 002 Engine Oil Pump, Tfr Components To/From
Notes: None
0.2 0.2 0.2 0.2

Tfr Components To/From Engine Oil Pump
Page 106 of 168
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1304 010 Engine Oil Pump, Remove & Install
 If frame brace must be removed to remove oil pan, add (7050-010-BK).
2.4 2.4 2.4 2.4
Remove 0.5 0.5 0.5 0.5

Lift & Block Truck
Drain Engine Oil
Remove Engine Oil Pump, In Frame/In Hull/On Site
Clean 1.1 1.1 1.1 1.1
Clean Engine Oil Pump
Install 0.8 0.8 0.8 0.8
Install Engine Oil Pump, In Frame/In Hull/On Site
Refill Engine Oil
Lower Truck

1304 010 OX Engine Oil Pump, Remove & Install, Out F/Out Hull/Off Site
 This time excludes R&I oil/filter, inspecting oil pump and some cleaning.
 Use this code for R&I oil pan and pump on an exchange engine when the work is done out of frame.
0.3 0.3 0.3 0.3

Remove & Install Engine Oil Pump, Out F/Out Hull/Off Site

1304 010 TU Engine Oil Pump, Remove & Install, Tube
Notes:  Claim this code to R&I the oil suction bell and tube assembly.
 This code excludes R&I oil and oil pan.
0.3 0.3 0.3 0.3


1304 040 Engine Oil Pump, Inspect
Notes: None
0.2 0.2 0.2 0.2
Inspect 0.2 0.2 0.2 0.2

Inspect Engine Oil Pump
Page 107 of 168
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1306 010 Eng Oil Filter Hsg/Base, Remove & Install
Notes: None
7.2 7.2 7.2 7.4
Remove 2.3 2.3 2.3 2.4

Raise Cab
Remove Precooler
Remove Engine Oil Cooler, Bonnet
Remove Engine Oil Cooler, In Frame/In Hull/On Site
Remove Eng Oil Filter Hsg/Base
Clean 1.4 1.4 1.4 1.4
Clean Eng Oil Filter Hsg/Base
Clean Engine Oil Cooler, Bonnet
Clean Engine Oil Cooler
Clean Engine Oil Cooler, Tube
Install 3.5 3.5 3.5 3.6
Install Eng Oil Filter Hsg/Base
Install Engine Oil Cooler, In Frame/In Hull/On Site
Install Engine Oil Cooler, Bonnet
Install Precooler
Lower Cab

1306 017 Eng Oil Filter Hsg/Base, Disassemble & Assemble
Notes: None
Page 108 of 168
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0.6 0.6 0.6 0.6

Disassemble Eng Oil Filter Hsg/Base, Bypass Valve
Clean & Inspect Eng Oil Filter Hsg/Base, Bypass Valve
Assemble 0.3 0.3 0.3 0.3
Assemble Eng Oil Filter Hsg/Base, Bypass Valve

1308 010 KY Engine Oil Filter, Remove & Install, Canister-Type
Notes: None
0.3 0.3 0.3 0.3

Remove & Install Engine Oil Filter, Canister-Type

1308 010 NN Engine Oil Filter, Remove & Install, Spin-On Type
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Engine Oil Filter, Spin-On Type

1308 507 Engine Oil Filter, Cut & Analyze
Notes: None
0.3 0.3 0.3 0.3
Cut & Analyze 0.3 0.3 0.3 0.3

Cut & Analyze Engine Oil Filter

1316 010 Engine Oil Filler, Remove & Install
Notes:  For CO claim additional time depending on tube configuration.
0.4 0.4 0.4 0.4

Remove & Install Engine Oil Filler
Page 109 of 168
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1317 010 Crankcase Breather, Remove & Install
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Crankcase Breather

1317 010 ZL Crankcase Breather, Remove & Install, Left Side
Notes:  This code is for cylinder block mounted breathers (FUMES DISPOSAL).
1.0 1.0 1.0 1.0

Remove & Install Crankcase Breather, Left Side

1318 010 Engine Oil & Filter, Remove & Install
Notes:  If equipped with an auxiliary or canister type filter, add appropriate code.
0.5 0.5 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Drain Engine, Oil
Install 0.3 0.3 0.3 0.3
Refill Engine, Oil

1318 010 AF Engine Oil & Filter, Remove & Install, Auxiliary Filter
Notes:  If so equipped, add this code to code (1318-010) for R&I engine oil and filters, or to any code that includes R&I engine oil and filters.
0.4 0.4 0.4 0.4

Remove & Install Engine Oil & Filter, Auxiliary Filter

1326 010 Eng Oil Level Ga/Dipstick, Remove & Install
Notes:  For CO claim additional time depending on tube configuration.
0.4 0.4 0.4 0.4

Remove & Install Eng Oil Level Ga/Dipstick
Page 110 of 168
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1326 025 Eng Oil Level Ga/Dipstick, Adjust
Notes:  Use this code to calibrate dipstick.
0.9 0.9 0.9 0.9
Adjust 0.9 0.9 0.9 0.9

Adjust Eng Oil Level Ga/Dipstick

1331 010 A Piston Cooling Jet, Remove & Install, Each Additional
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Piston Cooling Jet, Each Additional

1331 010 F Piston Cooling Jet, Remove & Install, First One
 If equipped with block underframe, add (1240-010).
2.5 2.5 2.5 2.5
Remove 1.5 1.5 1.5 1.5

Drain Engine Oil
Remove Piston Cooling Jet, First One
Install 1.0 1.0 1.0 1.0
Install Piston Cooling Jet, First One
Refill Engine Oil

1331 010 S Piston Cooling Jet, Remove & Install, Set (All)
 If equipped with block underframe, add (1240-010).
2.9 2.9 2.9 2.9
Remove 1.6 1.6 1.6 1.6
Page 111 of 168
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Drain Engine Oil
Remove Piston Cooling Jet, Set (All)
Install 1.3 1.3 1.3 1.3
Install Piston Cooling Jet, Set (All)
Refill Engine Oil

1331 081 S Piston Cooling Jet, Test, Set (All)
Notes: None
0.3 0.3 0.3 0.3
Test 0.3 0.3 0.3 0.3

Test Piston Cooling Jet, Set (All)

1348 008 SM Engine Oil, Take & Analyze S-O-S From, Sample
Notes: None
0.2 0.2 0.2 0.2
Take & Analyze S-O-S From 0.2 0.2 0.2 0.2

Take & Analyze S-O-S From Engine Oil, Sample

1348 044 Engine Oil, Drain & Refill
Notes:  This code does not include R&I oil filters.
0.4 0.4 0.4 0.4
Drain & Refill 0.4 0.4 0.4 0.4

Drain & Refill Engine Oil

1348 082 PX Engine Oil, Measure, Pressure(S)
0.3 0.3 0.3 0.3
Page 112 of 168
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Measure 0.3 0.3 0.3 0.3
Measure Engine Oil, Pressure(S)

135D 010 CLT Diverter Valve (Coolant), Remove & Install, Coolant
Notes: None
0.7 0.7 0.7 0.7
Remove 0.2 0.2 0.2 0.2

Drain Engine Cooling System N/A
Drain Engine Cooling System, Coolant N/A N/A N/A
Clean 0.1 0.1 0.1 0.1
Clean Diverter Valve (Coolant), Coolant
Install 0.4 0.4 0.4 0.4
Refill Engine Cooling System N/A
Refill Engine Cooling System, Coolant N/A N/A N/A

1350 034 Engine Cooling System, Crack/Leak Test
0.3 0.3 0.3 0.3

Crack/Leak Test Engine Cooling System

1350 038 Q3 Engine Cooling System, Diagnostic Test, Using Bottle Test
0.5 0.5 0.5 0.5

Diagnostic Test Engine Cooling System, Using Bottle Test

1350 046 Engine Cooling System, Flush
Notes:  Do not use this code in conjunction with any repair code that includes drain & refill coolant, instead use code (1350-046-ES).
1.7 1.7 1.7 1.7
Flush 1.7 1.7 1.7 1.7

Flush Engine Cooling System

1350 046 ES Engine Cooling System, Flush, Excludes Some R&I
Notes:  This code does not include draining old antifreeze and refilling with new antifreeze.
 Use this code in conjunction with a repair code that includes drain & refill engine coolant, such as R&I water pump.
Page 113 of 168
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1.3 1.3 1.3 1.3
Flush 1.3 1.3 1.3 1.3

Flush Engine Cooling System, Excludes Some R&I

1350 046 WD Engine Cooling System, Flush, With Dynamometer Test
Notes:  For dealers using a dyno for this process in conjunction with the test after repair dyno run, claim time below.
0.6 0.6 0.6 0.6
Flush 0.6 0.6 0.6 0.6

Flush Engine Cooling System, With Dynamometer Test

1352 010 HG Coolant Conditioner, Remove & Install, Housing
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Remove Coolant Conditioner, Filter
Remove Coolant Conditioner, Housing
Install 0.1 0.1 0.1 0.1
Install Coolant Conditioner, Housing
Install Coolant Conditioner, Filter

1352 010 NN Coolant Conditioner, Remove & Install, Spin-On Type
Notes: None
0.1 0.1 0.1 0.1

Remove & Install Coolant Conditioner, Spin-On Type

1353 010 Radiator, Remove & Install
Notes:  If lines to A/C condenser require S&C, add code (1802-045-ES) for charging with refrigerant.
3.2 3.2 3.2 3.4
Remove 1.4 1.4 1.4 1.5

Raise Cab
Separate Low Liq Lvl Switch/Sensor, Wiring Harness
Page 114 of 168
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Separate Radiator, Wiring Harness
Remove Fan
Remove Radiator
Install 1.8 1.8 1.8 1.9
Install Radiator
Install Fan
Connect Radiator, Support
Connect Radiator, Wiring Harness
Connect Low Liq Lvl Switch/Sensor, Wiring Harness
Lower Cab

1353 010 BK Radiator, Remove & Install, Bracket
Notes:  This code is for R&I radiator support bracket that is mounted above the valve covers on some trucks.
0.3 0.3 0.3 0.3

Remove & Install Radiator, Bracket

1353 029 Radiator, Separate & Connect
Notes:  If lines to A/C condenser require S&C, add code (1802-045-ES) for charging with refrigerant.
 Use this code if access for front of engine repairs is gained by tilting radiator instead of removing it.
1.5 1.5 1.5 1.7
Separate 0.6 0.6 0.6 0.7

Raise Cab
Separate Low Liq Lvl Switch/Sensor, Wiring Harness
Separate Radiator, Support, One Side
Separate Radiator, Wiring Harness
Separate Air Inlet, Turbo To Aftercooler, One Side
Separate Air Inlet, Aftercooler To Manifold, One Side
Separate Radiator Hose, Upper
Remove Fan
Tilt Radiator
Connect 0.9 0.9 0.9 1.0
Align Radiator
Page 115 of 168
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Install Fan
Connect Radiator Hose, Upper
Connect Air Inlet, Aftercooler To Manifold, One Side
Connect Air Inlet, Turbo To Aftercooler, One Side
Connect Radiator, Support, One Side
Connect Radiator, Wiring Harness
Connect Low Liq Lvl Switch/Sensor, Wiring Harness
Lower Cab

1353 046 OX Radiator, Flush, Out F/Out Hull/Off Site
Notes: None
0.6 0.6 0.6 0.6
Flush 0.6 0.6 0.6 0.6

Flush Radiator, Out F/Out Hull/Off Site

1355 010 Thermostat/Water Temp Reg, Remove & Install
Notes: None
1.3 1.3 1.3 1.5
Remove 0.5 0.5 0.5 0.6

Raise Cab
Remove Engine Cooling System, Hose(S)
Clean 0.1 0.1 0.1 0.1
Install 0.7 0.7 0.7 0.8
Lower Cab

1355 010 HG Thermostat/Water Temp Reg, Remove & Install, Housing
Notes: None
1.6 1.6 1.6 1.8
Page 116 of 168
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Remove 0.6 0.6 0.6 0.7
Raise Cab
Remove Engine Cooling System, Hose(S)
Remove Thermostat/Water Temp Reg, Housing
Clean 0.2 0.2 0.2 0.2
Clean Water Manifold, Gasket
Install 0.8 0.8 0.8 0.9
Install Thermostat/Water Temp Reg, Housing
Lower Cab

1355 030 Thermostat/Water Temp Reg, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Thermostat/Water Temp Reg

1355 035 Thermostat/Water Temp Reg, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Thermostat/Water Temp Reg

1355 038 Thermostat/Water Temp Reg, Diagnostic Test
Notes: None
0.3 0.3 0.3 0.3

Diagnostic Test Thermostat/Water Temp Reg
Page 117 of 168
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1355 074 Thermostat/Water Temp Reg, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Thermostat/Water Temp Reg

1356 082 VF Fan, Measure, Speed
0.3 0.3 0.3 0.3
Measure 0.3 0.3 0.3 0.3

Measure Fan, Speed

1357 010 V-Belt(S), Remove & Install
Notes: None
0.3 0.3 0.3 0.3

Adjust V-Belt(S)

1357 010 S V-Belt(S), Remove & Install, Set (All)
Notes: None
0.6 0.6 0.6 0.6
Remove 0.1 0.1 0.1 0.1

Remove V-Belt(S), Set (All)
Install 0.5 0.5 0.5 0.5
Install V-Belt(S), Set (All)
Adjust V-Belt(S)

1358 010 Belt Tensioner, Remove & Install
Notes:  For dealers using a dyno for this process in conjunction with the test after repair dyno run, claim time below.
0.7 0.7 0.7 0.7
Remove 0.3 0.3 0.3 0.3

Page 118 of 168
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Remove Belt Tensioner
Install 0.4 0.4 0.4 0.4
Install Belt Tensioner

1359 010 Fan Drive, Remove & Install
Notes: None
1.4 1.4 1.4 1.4
Remove 0.4 0.4 0.4 0.4

Remove Fan
Remove V-Belt(S)
Remove Refrigerant Compressor, Bracket
Remove Fan Drive
Install 1.0 1.0 1.0 1.0
Install Fan Drive
Install Refrigerant Compressor, Bracket
Install V-Belt(S)
Install Fan

1359 010 ES Fan Drive, Remove & Install, Excludes Some R&I
Notes:  Excludes R&I and adjust fan belts.
0.5 0.5 0.5 0.5

Remove & Install Exhaust Manifold, Excludes Some R&I N/A N/A
Remove & Install Fan Drive, Excludes Some R&I N/A N/A

1361 010 Water Pump, Remove & Install
2.3 2.3 2.3 2.5
Remove 0.8 0.8 0.8 0.9

Raise Cab
Remove V-Belt(S)
Separate Coolant Conditioner, Hose(S)
Separate Engine Cooling System, Hose(S)
Remove Water Pump, Elbow Fitting
Page 119 of 168
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Remove Water Pump, Cover
Remove Water Pump
Clean 0.2 0.2 0.2 0.2
Clean Water Pump
Install 1.3 1.3 1.3 1.4
Install Water Pump
Install Water Pump, Cover
Install Water Pump, Elbow Fitting
Connect Engine Cooling System, Hose(S)
Connect Coolant Conditioner, Hose(S)
Install V-Belt(S)
Lower Cab

1361 030 Water Pump, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Water Pump

1361 035 Water Pump, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5

Troubleshoot Water Pump

1361 074 Water Pump, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Water Pump

1361 535 PX Water Pump, Check, Pressure(S)
 If no repair is necessary, claim code (1395-044) to drain & refill coolant.
Page 120 of 168
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0.3 0.3 0.3 0.3
Check 0.3 0.3 0.3 0.3

Check Water Pump, Pressure(S)

1378 010 Engine Oil Cooler, Remove & Install
Notes:  If oil cooler R&I was done in conjunction with another labor segment that includes R&I cylinder head, use instead code (1378-010-
ES).
 If oil was contaminated and cooler replaced, add (1348-044) for R&I engine oil, unless bearings were checked which includes R&I
engine oil.
4.3 4.3 4.3 4.5
Remove 1.6 1.6 1.6 1.7

Raise Cab
Remove Precooler
Remove Engine Oil Cooler, Bonnet
Remove Engine Oil Cooler, In Frame/In Hull/On Site
Clean 0.8 0.8 0.8 0.8
Clean Turbocharger, Gasket
Clean Engine Oil Cooler
Clean Engine Oil Cooler, Bonnet
Install 1.9 1.9 1.9 2.0
Install Engine Oil Cooler, In Frame/In Hull/On Site
Install Engine Oil Cooler, Bonnet
Install Precooler
Lower Cab

1378 010 ES Engine Oil Cooler, Remove & Install, Excludes Some R&I
Notes:  This code excludes R&I coolant and turbocharger.
 Use this code in conjunction with repair codes that include R&I cylinder head.
2.2 2.2 2.2 2.2
Remove 0.9 0.9 0.9 0.9

Remove Precooler
Page 121 of 168
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Disassemble Engine Coolant, Tube
Remove Engine Oil Cooler, Excludes Some R&I
Clean 0.2 0.2 0.2 0.2
Install 1.1 1.1 1.1 1.1
Install Engine Oil Cooler, Excludes Some R&I
Assemble Engine Coolant, Tube
Install Precooler

1378 030 Engine Oil Cooler, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Engine Oil Cooler

1378 034 Engine Oil Cooler, Crack/Leak Test
Notes: None
0.6 0.6 0.6 0.6

Crack/Leak Test Engine Oil Cooler

1378 035 Engine Oil Cooler, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Engine Oil Cooler

1378 074 Engine Oil Cooler, Wash
Notes: None
0.3 0.3 0.3 0.5
Page 122 of 168
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Wash 0.3 0.3 0.3 0.5
Wash Engine Oil Cooler

1382 034 Radiator Cap, Crack/Leak Test
0.2 0.2 0.2 0.2

Crack/Leak Test Radiator Cap

1395 044 Engine Coolant, Drain & Refill
Notes:  Claim this code if not already included in repair.
 Drain & refill is performed while doing other work.
0.4 0.4 0.4 0.4
Drain & Refill 0.4 0.4 0.4 0.4

Drain & Refill Engine Coolant

1395 081 Engine Coolant, Test
Notes:  Claim this code to test coolant concentration and conditioner levels.
0.2 0.2 0.2 0.2
Test 0.2 0.2 0.2 0.2

Test Engine Coolant

1395 082 TA Engine Coolant, Measure, Temperature(S)
 This test is performed with an infra-red gun with the engine already heated.
0.2 0.2 0.2 0.2
Measure 0.2 0.2 0.2 0.2

Measure Engine Coolant, Temperature(S)

1397 010 Serpentine Belt, Remove & Install
Notes: None
0.6 0.6 0.6 0.6
Remove 0.1 0.1 0.1 0.1

Separate V-Belt(S)
Page 123 of 168
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Install 0.5 0.5 0.5 0.5
Connect V-Belt(S)
Adjust V-Belt(S)

1397 025 Serpentine Belt, Adjust
Notes: None
0.2 0.2 0.2 0.2
Adjust 0.2 0.2 0.2 0.2


1400 038 VO Electric System, Diagnostic Test, Using Voltmeter
 This code may only be claimed once per job.
0.2 0.2 0.2 0.2

Diagnostic Test Electric System, Using Voltmeter

1401 038 G3 Battery, Diagnostic Test, Using Battery Load Test
 This code does not include charging.
0.2 0.2 0.2 0.2

Diagnostic Test Battery, Using Battery Load Test

1405 010 Alternator, Remove & Install
Notes:  For warranty repairs, use this code only if the failed alternator is a Caterpillar alternator.
0.9 0.9 0.9 0.9
Remove 0.4 0.4 0.4 0.4

Separate V-Belt(S)
Remove Alternator
Install 0.5 0.5 0.5 0.5
Install Alternator
Connect V-Belt(S)
Adjust V-Belt(S)
Page 124 of 168
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1405 010 BK Alternator, Remove & Install, Bracket
Notes:  The bracket must be replaced to claim this code.
 This is the additional time to R&I a bracket after the alternator is removed.
0.2 0.2 0.2 0.2

Remove & Install Alternator, Bracket

1408 010 EM Wiring Harness, Remove & Install, Externally Mounted
Notes: None
0.9 0.9 0.9 1.1
Remove 0.5 0.5 0.5 0.6

Raise Cab
Separate Eng Electronic Cont Mod, Connector(S)
Separate Unit Injector, Connector(S)
Remove Wiring Harness, Externally Mounted
Install 0.4 0.4 0.4 0.5
Install Wiring Harness, Externally Mounted
Connect Unit Injector, Connector(S)
Connect Eng Electronic Cont Mod, Connector(S)
Lower Cab

1408 010 IC Wiring Harness, Remove & Install, Internal Component(S)
3.9 3.9 3.9 4.0
Remove 1.4 1.4 1.4 1.5

Raise Cab
Separate Crankcase Breather, Tube
Separate Unit Injector, Wiring Harness
Remove Wiring Harness, Internal Component(S)
Install 2.5 2.5 2.5 2.5
Page 125 of 168
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Install Wiring Harness, Internal Component(S)
Connect Unit Injector, Wiring Harness
Connect Crankcase Breather, Tube
Lower Cab

1408 010 SA Wiring Harness, Remove & Install, Seal
Notes:  Claim this code when replacing the receptacle or seal AT the valve cover base where the internal and external harnesses plug in.
 This time does not include R&I valve cover.
0.3 0.3 0.3 0.3

Remove & Install Wiring Harness, Seal

1408 510 C4 Wiring Harness, Replace, 3-Pin Connector
Notes: None
0.1 0.1 0.1 0.1
Replace 0.1 0.1 0.1 0.1

Replace Wiring Harness, 3-Pin Connector

Notes: None
0.4 0.4 0.4 0.4
Replace 0.4 0.4 0.4 0.4


Notes: None
Page 126 of 168
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1.1 1.1 1.1 1.1
Replace 1.1 1.1 1.1 1.1


1408 510 C7P Wiring Harness, Replace, 70-Pin Connector
Notes: None
1.6 1.6 1.6 1.6
Replace 1.6 1.6 1.6 1.6


1408 510 SA Wiring Harness, Replace, Seal
Notes:  Claim this code when replacing the receptacle or seal AT the valve cover base where the internal and external harnesses plug in.
 This time does not include R&I valve cover.
0.3 0.3 0.3 0.3
Replace 0.3 0.3 0.3 0.3

Replace Wiring Harness, Seal

1453 010 Electric Starting Motor, Remove & Install
Notes:  For warranty repairs, use this code only if the failed starter is a Caterpillar starter.
1.0 1.0 1.0 1.0
Remove 0.5 0.5 0.5 0.5

Install 0.5 0.5 0.5 0.5

1713 010 A Unit Injector Sleeve, Remove & Install, Each Additional
Notes: None
0.3 0.3 0.3 0.3

Remove Unit Injector Sleeve, Each Additional
Clean Unit Injector Sleeve, Bore, Each Additional
Install Unit Injector Sleeve, Seal, Each Additional
Install Unit Injector Sleeve, Each Additional
Page 127 of 168
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1713 010 F Unit Injector Sleeve, Remove & Install, First One
Notes:  Claim also code (1290-010- -F) for R&I injector.
 If required, add code(S) 1350-046, OR 1350-046-ES, AND 1250-046.
0.5 0.5 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Remove Unit Injector Sleeve, First One
Install 0.3 0.3 0.3 0.3
Clean Unit Injector Sleeve, Bore, First One
Install Unit Injector Sleeve, Seal, First One
Install Unit Injector Sleeve, First One

1713 010 S Unit Injector Sleeve, Remove & Install, Set (All)
Notes:  Claim also code (1290-010- -S) to R&I injectors.
 If required, add code(S) 1350-046, OR 1350-046-ES, AND 1250-046.
1.9 1.9 1.9 1.9
Remove 0.8 0.8 0.8 0.8

Remove Unit Injector Sleeve, Set (All)
Remove Unit Injector Sleeve, Seal, Set (All)
Install 1.1 1.1 1.1 1.1
Clean Unit Injector Sleeve, Bore, Set (All)
Install Unit Injector Sleeve, Seal, Set (All)
Install Unit Injector Sleeve, Set (All)

1713 010 XE S Unit Injector Sleeve, Remove & Install, Off Engine, Set (All)
Notes:  This code may be claimed in conjunction with codes (1100-010) or (1239-010--S).
0.7 0.7 0.7 0.7

Remove Unit Injector Sleeve, Off Engine, Set (All)
Install Unit Injector Sleeve, Off Engine, Set (All)

1802 010 Refrigerant Compressor, Remove & Install
Notes: None
1.5 1.5 1.5 1.5
Remove 0.6 0.6 0.6 0.6

Recover Refrigerant
Separate V-Belt(S)
Remove Refrigerant Compressor
Install 0.9 0.9 0.9 0.9
Install Refrigerant Compressor
Connect V-Belt(S)
Page 128 of 168
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Adjust V-Belt(S)
Charge Refrigerant Compressor

1802 029 Refrigerant Compressor, Separate & Connect
Notes:  Time is based on leaving the lines attached to compressor, so the refrigerant compressor is not totally removed from the truck.
0.5 0.5 0.5 0.5
Separate 0.2 0.2 0.2 0.2

Separate V-Belt(S)
Connect 0.3 0.3 0.3 0.3
Connect V-Belt(S)

1802 045 ES Refrigerant Compressor, Charge, Excludes Some R&I
Notes:  This time does not include time required to remove moisture from system by pulling a vacuum, which is normally done while doing
other work.
0.6 0.6 0.6 0.6
Charge 0.6 0.6 0.6 0.6

Connect Pres & Vac Eqp M&A Tools
Connect Charging Equipment
Charge Refrigerant Compressor
Separate Charging Equipment
Separate Pres & Vac Eqp M&A Tools

1803 002 Air Compressor, Tfr Components To/From
Notes:  Add code (1803-010-C2) or (1803-010-D4), if the air compressor was replaced with an exchange compressor.
 Use this code for both 2 & 4 cylinder compressors.
0.4 0.4 0.4 0.4

Tfr Components To/From Air Compressor

1803 002 D4 Air Compressor, Tfr Components To/From, 4-Cylinder
Notes: None
0.5 0.5 0.5 0.5

Tfr Components To/From Air Compressor, 4-Cylinder

1803 010 CV Air Compressor, Remove & Install, Check Valve
Page 129 of 168
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Notes: None
0.1 0.1 0.1 0.1

Remove & Install Air Compressor, Check Valve

1803 010 C2 Air Compressor, Remove & Install, Two-Cylinder Type
Notes:  If air compressor is replaced, add code (1803-002) for transfer of air compressor components to an exchange compressor.
ES).
1.6 1.6 1.6 1.8
Remove 0.7 0.7 0.7 0.8

Raise Cab
Separate Air Compressor, Line(S)
Separate Air Compressor, Supply
Separate Air Compressor Governor
Remove Air Compressor, Bracket
Remove Air Compressor, Two-Cylinder Type
Install 0.9 0.9 0.9 1.0
Install Air Compressor, Two-Cylinder Type
Install Air Compressor, Bracket
Connect Air Compressor Governor
Connect Air Compressor, Supply
Connect Air Compressor, Line(S)
Lower Cab

1803 010 D4 Air Compressor, Remove & Install, 4-Cylinder
ES).
2.0 2.0 2.0 2.2
Remove 0.9 0.9 0.9 1.0

Raise Cab
Separate Air Compressor, Supply
Separate Air Compressor Governor
Remove Air Compressor, Bracket
Remove Air Compressor, 4-Cylinder
Install 1.1 1.1 1.1 1.2
Install Air Compressor, 4-Cylinder
Install Air Compressor, Bracket
Connect Air Compressor Governor
Connect Air Compressor, Supply
Lower Cab
Page 130 of 168
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1803 010 ES Air Compressor, Remove & Install, Excludes Some R&I
 This code excludes drain & refill engine coolant and raise & lower cab.
 Use this code in conjunction with another R&I code that includes drain & refill engine coolant.
1.0 1.0 1.0 1.0
Remove 0.4 0.4 0.4 0.4

Remove Fuel Manifold
Remove Air Compressor, Excludes Some R&I
Install 0.6 0.6 0.6 0.6
Install Air Compressor, Excludes Some R&I
Install Fuel Manifold

1803 010 LI Air Compressor, Remove & Install, Line(S)
Notes: None
0.2 0.2 0.2 0.2


1803 010 QV Air Compressor, Remove & Install, Pressure Control Valve
Notes: None
0.5 0.5 0.5 0.5

Remove & Install Air Compressor, Pressure Control Valve

1803 030 Air Compressor, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Air Compressor
Page 131 of 168
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1803 035 Air Compressor, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Air Compressor

1803 074 Air Compressor, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Air Compressor

1805 029 Refrigerant Condenser, Separate & Connect
Notes:  Time is based on leaving the lines attached to condensor, so the refrigerant condenser is not totally removed from the truck.
0.5 0.5 0.5 0.5

Separate & Connect Refrigerant Condenser

1900 002 Eng Electronic Cont Sys, Tfr Components To/From
Notes:  This code only includes R&I ecm, wiring harness & sensors when stripping engine down to bare block or short block.
1.1 1.1 1.1 1.1

Separate Eng Electronic Cont Sys, Wiring Harness
Remove Fuel Supply/Return Lines
Remove Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Remove Eng Electronic Cont Sys, Sensor
Install Eng Electronic Cont Sys, Sensor
Install Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Install Fuel Supply/Return Lines
Connect Eng Electronic Cont Sys, Wiring Harness

1901 010 Eng Electronic Cont Mod, Remove & Install
Notes:  If existing personality module is re-used, add (1902-010-OX).
1.8 1.8 1.8 2.0
Remove 0.6 0.6 0.6 0.7

Raise Cab
Page 132 of 168
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Separate Wiring Harness, 40-Pin Connector
Remove Eng Electronic Cont Mod
Install 1.2 1.2 1.2 1.3
Install Eng Electronic Cont Mod
Connect Wiring Harness, 40-Pin Connector
Prime Fuel System
Reprogram Eng Electronic Cont Mod, In Frame/In Hull/On Site
Lower Cab

1901 025 V3 Eng Electronic Cont Mod, Adjust, Full Load/Torque Setting
 This time includes obtaining the password.
0.5 0.5 0.5 0.5
Adjust 0.5 0.5 0.5 0.5

Adjust Eng Electronic Cont Mod, Full Load/Torque Setting

1901 030 Eng Electronic Cont Mod, Test After Repair
Notes: None
0.5 0.5 0.5 0.5

Test After Repair Eng Electronic Cont Mod

1901 035 Eng Electronic Cont Mod, Troubleshoot
Notes: None
1.2 1.2 1.2 1.2

Troubleshoot Eng Electronic Cont Mod

1901 074 Eng Electronic Cont Mod, Wash
Notes:  This code applies for 1998 and earlier models only.
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5
Page 133 of 168
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Wash Eng Electronic Cont Mod

1901 081 E3 Eng Electronic Cont Mod, Test, Using Test Ecm
1.0 1.0 1.0 1.0
Test 1.0 1.0 1.0 1.0

Test Eng Electronic Cont Mod, Using Test Ecm

1901 554 XW Eng Electronic Cont Mod, Obtain, Password(S)
0.2 0.2 0.2 0.2
Obtain 0.2 0.2 0.2 0.2

Obtain Eng Electronic Cont Mod, Password(S)

1901 591 Eng Electronic Cont Mod, Reprogram
Notes: None
0.5 0.5 0.5 0.5
Reprogram 0.5 0.5 0.5 0.5

Reprogram Eng Electronic Cont Mod

1906 010 Water Temperature Sensor, Remove & Install
Notes:  Requires special socket 9v5103 (1 1/16" W/CUTOUT).
0.6 0.6 0.6 0.6
Remove 0.2 0.2 0.2 0.2

Separate Water Temperature Sensor, Wiring Harness
Remove Water Temperature Sensor
Install 0.4 0.4 0.4 0.4
Install Water Temperature Sensor
Connect Water Temperature Sensor, Wiring Harness

1907 010 OJ Engine Speed Sensor, Remove & Install, Output
Notes: None
Page 134 of 168
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0.1 0.1 0.1 0.1
Remove 0.0 0.0 0.0 0.0

Remove Engine Speed Sensor, Output
Install 0.1 0.1 0.1 0.1
Install Engine Speed Sensor, Output

1912 010 Eng Speed/Timing Sensor, Remove & Install
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Eng Speed/Timing Sensor, In Frame/In Hull/On Site

1912 025 Eng Speed/Timing Sensor, Adjust
Notes: None
0.5 0.5 0.5 0.5
Adjust 0.5 0.5 0.5 0.5

Adjust Eng Speed/Timing Sensor

1912 030 Eng Speed/Timing Sensor, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Eng Speed/Timing Sensor

1912 035 Eng Speed/Timing Sensor, Troubleshoot
Notes: None
0.6 0.6 0.6 0.6

Troubleshoot Eng Speed/Timing Sensor
Page 135 of 168
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1912 074 Eng Speed/Timing Sensor, Wash
Notes: None
0.3 0.3 0.3 0.5
Wash 0.3 0.3 0.3 0.5

Wash Eng Speed/Timing Sensor

1913 010 Throttle Position Sensor, Remove & Install
Notes: None
0.9 0.9 0.9 0.9
Remove 0.3 0.3 0.3 0.3

Remove Steering Column, Panel
Separate Throttle Position Sensor, Wiring Harness
Remove Throttle Position Sensor
Install 0.6 0.6 0.6 0.6
Install Throttle Position Sensor
Connect Throttle Position Sensor, Wiring Harness
Install Steering Column, Panel

1917 010 Boost Pressure Sensor, Remove & Install
Notes: None
0.2 0.2 0.2 0.2

Remove & Install Boost Pressure Sensor, In Frame/In Hull/On Site

1917 081 Boost Pressure Sensor, Test
Notes:  Claim this code for testing boost sensors, including those in transducers.
0.3 0.3 0.3 0.3
Test 0.3 0.3 0.3 0.3

Test Boost Pressure Sensor

1921 010 Inlet Air Temp Sensor, Remove & Install
Notes: None
Page 136 of 168
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0.1 0.1 0.1 0.1


1922 010 Fuel Temperature Sensor, Remove & Install
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Remove Fuel Temperature Sensor
Install 0.1 0.1 0.1 0.1
Install Fuel Temperature Sensor

1923 010 Atmospheric Press Sensor, Remove & Install
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Remove Fuel Filter
Remove Atmospheric Press Sensor
Install 0.1 0.1 0.1 0.1
Install Atmospheric Press Sensor
Install Fuel Filter

1924 010 Eng Oil Pressure Sensor, Remove & Install
Notes: None
0.4 0.4 0.4 0.4

Remove Eng Oil Pressure Sensor
Install Eng Oil Pressure Sensor

3001 029 Trans & Torque Converter, Separate & Connect
Notes: None
Page 137 of 168
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3.9 3.9 3.9 3.9
Separate 1.8 1.8 1.8 1.8

Install Lifting Eye/Bracket, Transmission
Install Floor Stands/Jacks & Att, Transmission
Install Floor Stands/Jacks & Att, From Transmission
Lift, Block & Lower Trans & Torque Converter
Lift & Block Trans & Torque Converter
Turn/Reposition Transmission
Separate Automatic Transmission, Wiring Harness
Separate Transmission Oil Filter, Screen
Remove Transmission Oil, Pan
Remove Transmission Oil Pump, Tube
Remove Transmission Oil Pump, Bolt(S)
Remove Transmission Oil Pump
Remove Torque Converter, Plug(S)
Raise Torque Converter
Clean 0.2 0.2 0.2 0.2
Clean Transmission Oil, Pan
Connect 1.9 1.9 1.9 1.9
Lower Torque Converter
Install Torque Converter, Plug(S)
Install Transmission Oil Pump
Install Transmission Oil Pump, Bolt(S)
Install Transmission Oil Pump, Tube
Install Transmission Oil, Pan
Install Transmission Oil Filter, Screen
Connect Automatic Transmission, Wiring Harness
Remove Floor Stands/Jacks & Att, Transmission
Remove Floor Stands/Jacks & Att, From Transmission
Remove Lifting Eye/Bracket, Transmission

3001 074 Trans & Torque Converter, Wash
Notes: None
0.6 0.6 0.6 0.6
Wash 0.6 0.6 0.6 0.6

Wash Trans & Torque Converter

3009 010 Automatic Transmission, Remove & Install
Notes:  If the transmission was replaced, add code (3030-013-PKG) for the time it takes to band the transmission for exchange.
 Cab-Type Cab Over (CO) time includes garbage truck.
 If required, add code (4272-010) for R&I Brake Air Tank.
15.8 15.8 15.8 15.8
Remove 8.1 8.1 8.1 8.1

Move Truck
Turn/Reposition Floor Stands/Jacks & Att
Raise Truck
Drain Transmission Oil
Page 138 of 168
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Remove Frame
Remove Elec/Hyd Pump Gp & Att
Remove Transmission Lines/Hoses, Externally Mounted
Remove Transmission Mount, Rear
Remove Trans Oil Lvl Ga/Dipstick
Remove Flexible Coupling, Bolt(S)
Remove Transmission Mount, Bolt(S)
Separate Wiring Harness, Connector(S)
Remove Transmission
Remove Power Takeoff Drive, Engine Out Of Frame
Remove & Install Power Takeoff Drive, Cover
Remove & Install Coolant Hose/Lines, Fitting, Both
Install Power Takeoff Drive, Engine Out Of Frame
Ream/Bore/Drill Flywheel Housing, Bolt Hole
Install 7.7 7.7 7.7 7.7
Install Flexible Coupling
Move Transmission
Connect Wiring Harness, Connector(S)
Install Transmission Mount, Bolt(S)
Install Flexible Coupling, Bolt(S)
Install Elec/Hyd Pump Gp & Att, Bracket
Install Elec/Hyd Pump Gp & Att
Ream/Bore/Drill Transmission Mount, Bolt(S)
Install Trans Oil Lvl Ga/Dipstick
Install Coolant Hose/Lines
Install Transmission Mount, Rear
Lift & Block Floor Stands/Jacks & Att, Drive Shaft
Connect Drive Shaft
Install Frame
Install Transmission Lines/Hoses, Externally Mounted
Refill Transmission Oil

3030 013 PKG Transmission, Replace With Exchange, Package
Notes:  If the transmission was replaced, add this code to (3009-010) for the time it takes to band the transmission for exchange.
0.4 0.4 0.4 0.4
Package 0.4 0.4 0.4 0.4

Package Transmission
Move Transmission

3030 017 Transmission, Disassemble & Assemble
Notes: None
16.9 16.9 16.9 16.9
Steam Clean 0.5 0.5 0.5 0.5

Steam Clean Transmission
Remove Modulating Valve, Guard
Page 139 of 168
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Separate Automatic Transmission, Wiring Harness
Remove Modulating Valve, Set (All)
Remove Transmission Speed Sensor, Both
Remove TC Speed Sensor, Output
Separate Trans Electronic Control, Wiring Harness
Remove Trans Electronic Control
Remove Transmission Oil, Magnetic Screen
Remove Transmission Oil Pump, Housing
Remove Trans Oil Filter Base
Remove Torque Converter, Housing
Disassemble Transmission Oil Pump, Bolt(S)
Separate Transmission Oil Pump
Inspect Transmission Oil Pump
Remove Transmission Shaft, Input
Remove Transmission Clutch, Seal
Disassemble Transmission Clutch, Clutch One
Remove Transmission Clutch Plate, Retainer
Remove Transmission Clutch, Spring
Remove Trans Clutch Piston, Clutch One
Compress Transmission Clutch Plate
Remove Transmission Clutch, Hub
Remove Trans Crr Thrs Dsc/Plate, Clutch Two
Remove Transmission Clutch, Hub, First One
Remove Pump Drive, Bolt(S)
Remove Pump Drive, Manifold
Remove Pump Drive, Shield
Remove Pump Drive
Separate Pump Drive
Remove Trans Flow Control Valve
Remove TC Relief Valve, Inlet
Disassemble Transmission Clutch, Carrier
Remove Manifold/Metering Valve
Disassemble TC Relief Valve, Outlet
Disassemble Charge & Main Relief Vlv
Disassemble Transmission Oil Filter, Switch(S)
Remove Transmission Clutch, Manifold
Remove Transmission Clutch, Clutch Three
Remove Transmission Planetary, Planetary Set One
Remove Trans Clutch Piston, Clutch Three
Disassemble Transmission Planetary, Planetary Set One
Remove Idler Yoke
Remove Trans Clutch Housing, Rear
Remove Trans Clutch Piston, Clutch Five
Remove Trans Clutch Piston, Rear
Remove Transmission Planetary, Planetary Set Three
Disassemble Transmission Planetary, Planetary Set Three
Remove Transmission Clutch, Clutch Five
Remove Transmission Planetary, Planetary Set Two
Remove Transmission Shaft
Disassemble Transmission Planetary, Planetary Set Two
Page 140 of 168
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Disassemble Transmission Shaft, Bolt(S)
Remove Transmission Clutch, Bolt(S)
Remove Transmission Planetary, Ring Gear
Remove Trans Clutch Piston, Clutch Four
Clean 0.9 0.9 0.9 0.9
Clean Transmission Oil Pump
Replace Gasket/Reseal Transmission Oil, Pan
Clean Transmission Oil, Magnetic Screen
Clean Trans Oil Filter Base
Replace Gasket/Reseal Transmission Case
Assemble 8.5 8.5 8.5 8.5
Install Trans Clutch Piston
Install Transmission Planetary, Ring Gear
Install Transmission Clutch, Clutch Four
Install Trans Crr Thrs Dsc/Plate, Clutch Four
Assemble Transmission Planetary, Planetary Set Two
Install Transmission Planetary, Planetary Set Two
Install Transmission Shaft
Install Transmission Clutch, Clutch Five
Install Trans Clutch Piston, Clutch Five
Assemble Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Rear
Install Trans Clutch Housing, Rear
Torque Trans Clutch Housing, Bolt(S)
Install Idler Yoke, Output
Install Trans Oil Filter Base
Remove Clutch Plate, Dowel
Install Trans Clutch Piston, Clutch Three
Assemble Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One, Each Section
Install Transmission Clutch, Clutch Three
Install Transmission Clutch, Manifold
Connect Pump Drive
Install TC Relief Valve, Inlet
Install Pump Drive, Manifold
Install Trans Flow Control Valve
Install Pump Drive
Install Pump Drive, Shield
Install Pump Drive, Bolt(S)
Install Transmission Clutch, Hub, First One
Torque Transmission Clutch, Hub
Install Transmission Clutch, Hub
Install Transmission Clutch, Clutch Two
Install Transmission Clutch, Retainer
Assemble Transmission Clutch, Clutch One
Install Transmission Shaft, Input
Install Torque Converter, Housing
Assemble Transmission Oil Pump
Connect Transmission Oil Pump
Assemble Transmission Oil Pump, Bolt(S)
Install Transmission Oil Pump, Housing
Install Transmission Oil, Magnetic Screen
Page 141 of 168
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Assemble Transmission Oil Filter, Switch(S)
Assemble Charge & Main Relief Vlv
Assemble TC Relief Valve, Outlet
Install Manifold/Metering Valve
Install Trans Electronic Control
Connect Trans Electronic Control, Wiring Harness
Install TC Speed Sensor, Output
Install Transmission Speed Sensor, Both
Install Modulating Valve, Set (All)
Diagnostic Test Trans Clutch Piston
Install Modulating Valve, Guard
Connect Automatic Transmission, Wiring Harness

3030 070 Transmission, Clean
Notes:  This is the cleaning of the exterior of the transmission prior to the disassemble procedure. This code is only claimable if the
transmission is removed for disassembly.
 If required, add code (3030-070-ZR-) for clean after repair.
0.5 0.5 0.5 0.5
Clean 0.5 0.5 0.5 0.5

Clean Transmission

3030 070 ZR Transmission, Clean, After Repair
Notes:  This is for cleaning the transmission after a rebuild. This code is only claimable if the transmission was removed from vehicle and
reinstalled after repaired.
 If required, add code (3030-070--) for cleaning prior to disassembly.
0.5 0.5 0.5 0.5
Clean 0.5 0.5 0.5 0.5

Remove & Install Modulating Valve, Guard
Clean Transmission, Minor

3030 072 Transmission, Paint
Notes:  This is for the painting of the complete transmission after overhaul.
0.7 0.7 0.7 0.7
Paint 0.7 0.7 0.7 0.7

Paint Transmission

3030 074 Transmission, Wash
Notes:  This is the washing of the exterior of the transmission, prior to the disassembly or removal of a component, while the transmission is
still in the vehicle.
0.3 0.3 0.3 0.3
Page 142 of 168
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Wash 0.3 0.3 0.3 0.3
Wash Transmission

3030 075 Transmission, Package
Notes: None
0.4 0.4 0.4 0.4
Package 0.4 0.4 0.4 0.4

Package Transmission
Move Transmission

3030 524 Transmission, Calibrate
Notes: None
1.0 1.0 1.0 1.0
Calibrate 1.0 1.0 1.0 1.0

Calibrate Transmission

3066 010 Transmission Oil Pump, Remove & Install
Notes: None
3.3 3.3 3.3 3.3
Remove 1.3 1.3 1.3 1.3

Clean 0.5 0.5 0.5 0.5
Clean Transmission Oil Pump
Install 1.5 1.5 1.5 1.5
Page 143 of 168
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3066 017 Transmission Oil Pump, Disassemble & Assemble
Notes: None
0.3 0.3 0.3 0.3

Disassemble Transmission Oil Pump, Bolt(S)
Separate Transmission Oil Pump
Inspect Transmission Oil Pump
Assemble 0.2 0.2 0.2 0.2
Assemble Transmission Oil Pump
Connect Transmission Oil Pump
Assemble Transmission Oil Pump, Bolt(S)

3068 010 Trans Oil Filter Base, Remove & Install
Notes: None
0.3 0.3 0.3 0.3
Remove 0.1 0.1 0.1 0.1

Remove Trans Oil Filter Base
Install 0.2 0.2 0.2 0.2

3080 010 NJ Transmission Oil, Remove & Install, Pan
Notes: None
2.6 2.6 2.6 2.6
Remove 1.1 1.1 1.1 1.1

Clean 0.3 0.3 0.3 0.3
Install 1.2 1.2 1.2 1.2

3080 010 NJ R Transmission Oil, Remove & Install, Pan, Remaining
Notes:  Claim this code only if Transmission has Retarder
3.1 3.1 3.1 3.1
Page 144 of 168
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Remove 1.3 1.3 1.3 1.3
Remove Retarder Control Valve
Clean 0.3 0.3 0.3 0.3
Install 1.5 1.5 1.5 1.5
Install Retarder Control Valve

3080 044 Transmission Oil, Drain & Refill
Notes: None
0.9 0.9 0.9 0.9
Drain & Refill 0.9 0.9 0.9 0.9


3081 010 NS Trans Oil Lvl Ga/Dipstick, Remove & Install, Sensor
Notes: None
2.7 2.7 2.7 2.7
Remove 1.1 1.1 1.1 1.1

Remove Trans Oil Lvl Ga/Dipstick, Sensor
Clean 0.3 0.3 0.3 0.3
Install 1.3 1.3 1.3 1.3
Install Trans Oil Lvl Ga/Dipstick, Sensor

3101 010 Torque Converter, Remove & Install
Notes:
None
Page 145 of 168
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17.1 17.1 17.1 17.1
Remove 8.8 8.8 8.8 8.8

Move Truck
Raise Truck
Remove Frame
Remove Transmission
Install Floor Stands/Jacks & Att, Transmission, Each Additional
Install 8.3 8.3 8.3 8.3
Move Transmission
Install Elec/Hyd Pump Gp & Att
Connect Drive Shaft
Install Frame

3101 017 Torque Converter, Disassemble & Assemble
Page 146 of 168
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Notes: None
1.5 1.5 1.5 1.5

Remove Torque Converter, Coupling
Disassemble Torque Converter Clutch
Remove Torque Conv Turbine Wheel
Disassemble Torque Converter Stator
Remove Torque Converter Impeller
Disassemble Torque Converter Impeller
Inspect Torque Converter
Assemble 1.0 1.0 1.0 1.0
Assemble Torque Converter Impeller
Torque Torque Converter Impeller
Assemble Torque Converter Stator
Install Torque Conv Turbine Wheel
Assemble Torque Converter Clutch
Install Torque Converter, Coupling

3108 010 Pump Drive, Remove & Install
Notes: None
21.0 21.0 21.0 21.0
Remove 10.5 10.5 10.5 10.5

Move Truck
Raise Truck
Remove Frame
Remove Transmission
Page 147 of 168
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Remove Pump Drive
Steam Clean 0.5 0.5 0.5 0.5
Clean Transmission Oil Pump, Bolt(S)
Install 10.0 10.0 10.0 10.0
Install Pump Drive
Install Torque Converter
Move Transmission
Install Elec/Hyd Pump Gp & Att, Bolt(S)
Connect Drive Shaft
Install Frame

3108 017 Pump Drive, Disassemble & Assemble
Notes: None
Page 148 of 168
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22.6 22.6 22.6 22.6
Remove 10.5 10.5 10.5 10.5

Move Truck
Raise Truck
Remove Frame
Remove Transmission
Remove Pump Drive
Remove Pump Drive, Carrier
Disassemble Pump Drive, Carrier
Disassemble Pump Drive, Gear
Assemble 0.9 0.9 0.9 0.9
Assemble Pump Drive, Carrier
Compress Pump Drive, Gear
Assemble Pump Drive, Gear
Torque Pump Drive, Gear
Steam Clean 0.5 0.5 0.5 0.5
Clean Transmission Oil Pump, Bolt(S)
Install 10.0 10.0 10.0 10.0
Install Pump Drive
Page 149 of 168
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Install Torque Converter
Move Transmission
Install Elec/Hyd Pump Gp & Att, Bolt(S)
Connect Drive Shaft
Install Frame

3120 010 Retarder, Remove & Install
Notes: None
1.1 1.1 1.1 1.1
Remove 0.6 0.6 0.6 0.6

Remove Retarder, Bearing
Remove Transmission Case, Stud(S)
Install 0.5 0.5 0.5 0.5
Install Transmission Case, Stud(S)
Install Transmission Case, Gasket
Install Retarder
Install Transmission Shaft, Bearing
Install Transmission Shaft, Seal

3120 017 Retarder, Disassemble & Assemble
Notes: None
0.4 0.4 0.4 0.4
Page 150 of 168
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Remove Retarder, Bolt(S)
Remove Retarder, Rotor
Remove Retarder
Assemble 0.3 0.3 0.3 0.3
Install Retarder
Install Retarder, Rotor
Install Retarder, Bolt(S)

3123 010 Retarder Control Valve, Remove & Install
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Remove Retarder Control Valve
Install 0.1 0.1 0.1 0.1
Install Retarder Control Valve

3123 017 Retarder Control Valve, Disassemble & Assemble
Notes: None
0.6 0.6 0.6 0.6

Disassemble Retarder Control Valve
Assemble 0.4 0.4 0.4 0.4
Assemble Retarder Control Valve

3133 010 IL TC Relief Valve, Remove & Install, Inlet
Notes:  Also claim code (3108-010) for the time it takes to R&I Pump Drive.
0.3 0.3 0.3 0.3
Remove 0.1 0.1 0.1 0.1

Remove TC Relief Valve, Inlet
Install 0.2 0.2 0.2 0.2
Install TC Relief Valve

3139 010 E Modulating Valve, Remove & Install, Each
Notes:  Add code (3030-524) for Calibrate Transmission, if a new Electronic Clutch Pressure Control (ECPC) Valve is installed.
0.3 0.3 0.3 0.3
Page 151 of 168
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Remove 0.1 0.1 0.1 0.1
Remove Modulating Valve, Transmission
Install 0.2 0.2 0.2 0.2
Install Modulating Valve, Transmission

3139 010 S Modulating Valve, Remove & Install, Set (All)
Notes:  Add code (3030-524) for Calibrate Transmission, if a new Electronic Clutch Pressure Control (ECPC) Valve is installed.
0.8 0.8 0.8 0.8
Remove 0.3 0.3 0.3 0.3

Remove Modulating Valve, Set (All)
Install 0.5 0.5 0.5 0.5
Install Modulating Valve, Set (All)

3139 010 GD Modulating Valve, Remove & Install, Guard
Notes: None
0.3 0.3 0.3 0.3
Clean and Remove 0.2 0.2 0.2 0.2

Install 0.1 0.1 0.1 0.1

3141 010 OJ TC Speed Sensor, Remove & Install, Output
Notes: None
0.1 0.1 0.1 0.1


3160 017 Transmission Planetary, Disassemble & Assemble
Notes: None
9.1 9.1 9.1 9.1
Page 152 of 168
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Remove Transmission Shaft, Input
Remove Transmission Clutch, Seal
Disassemble Transmission Clutch, Clutch One
Remove Transmission Clutch Plate, Retainer
Remove Transmission Clutch, Spring
Remove Trans Clutch Piston, Clutch One
Compress Transmission Clutch Plate
Remove Transmission Clutch, Hub
Remove Trans Crr Thrs Dsc/Plate, Clutch Two
Remove Transmission Clutch, Hub, First One
Disassemble Transmission Clutch, Carrier
Remove Transmission Clutch, Manifold
Remove Transmission Clutch, Clutch Three
Remove Transmission Planetary, Planetary Set One
Remove Trans Clutch Piston, Clutch Three
Disassemble Transmission Planetary, Planetary Set One
Remove Idler Yoke
Remove Trans Clutch Housing, Rear
Remove Trans Clutch Piston, Clutch Five
Remove Transmission Planetary, Planetary Set Three
Disassemble Transmission Planetary, Planetary Set Three
Remove Trans Clutch Piston, Rear
Remove Transmission Clutch, Clutch Five
Remove Transmission Planetary, Planetary Set Two
Remove Transmission Shaft
Disassemble Transmission Planetary, Planetary Set Two
Disassemble Transmission Shaft, Bolt(S)
Remove Transmission Clutch, Bolt(S)
Remove Trans Clutch Piston, Clutch Four
Remove Transmission Planetary, Ring Gear
Inspect Transmission Clutch, Set (All)
Inspect Transmission Planetary
Inspect Trans, Tfr Gears & Rtrdr
Assemble 4.4 4.4 4.4 4.4
Install Trans Clutch Piston
Install Transmission Planetary, Ring Gear
Install Transmission Clutch, Clutch Four
Install Trans Crr Thrs Dsc/Plate, Clutch Four
Assemble Transmission Planetary, Planetary Set Two
Install Transmission Planetary, Planetary Set Two
Install Transmission Shaft
Install Transmission Clutch, Clutch Five
Install Trans Clutch Piston, Clutch Five
Assemble Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Rear
Install Trans Clutch Housing, Rear
Torque Trans Clutch Housing, Bolt(S)
Install Idler Yoke, Output
Diagnostic Test Trans Clutch Piston
Remove Clutch Plate, Dowel
Install Trans Clutch Piston, Clutch Three
Assemble Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One, Each Section
Install Transmission Clutch, Clutch Three
Page 153 of 168
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Install Transmission Clutch, Manifold
Install Transmission Clutch, Hub, First One
Torque Transmission Clutch, Hub
Install Transmission Clutch, Hub
Install Transmission Clutch, Clutch Two
Install Transmission Clutch, Retainer
Assemble Transmission Clutch, Clutch One
Install Transmission Shaft, Input

3160 074 Transmission Planetary, Wash
Notes: None
0.6 0.6 0.6 0.6
Wash 0.6 0.6 0.6 0.6

Wash Trans & Torque Converter

3168 010 OX Trans Electronic Control, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.4 0.4 0.4 0.4
Remove 0.2 0.2 0.2 0.2

Remove Trans Electronic Control
Install 0.2 0.2 0.2 0.2
Install Trans Electronic Control

3168 554 NQ Trans Electronic Control, Obtain, Parameters/Diagnostics
Notes: None
0.5 0.5 0.5 0.5
Obtain 0.5 0.5 0.5 0.5

Obtain Trans Electronic Control, Parameters/Diagnostics
Load Trans Electronic Control, Parameters/Diagnostics
Remove Trans Electronic Control, Bypass

3175 010 OJ E Transmission Speed Sensor, Remove & Install, Output, Each
Notes:
None
Page 154 of 168
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0.1 0.1 0.1 0.1
Remove 0.0 0.0 0.0 0.0

Remove Transmission Speed Sensor, Each
Install 0.1 0.1 0.1 0.1
Install Transmission Speed Sensor, Each

3175 010 OJ O Transmission Speed Sensor, Remove & Install, Output, Both
Notes: None
0.2 0.2 0.2 0.2
Remove 0.1 0.1 0.1 0.1

Remove Transmission Speed Sensor, Both
Install 0.1 0.1 0.1 0.1
Install Transmission Speed Sensor, Both

3202 010 Trans Flow Control Valve, Remove & Install
Notes: None
0.3 0.3 0.3 0.3
Remove 0.1 0.1 0.1 0.1

Remove Trans Flow Control Valve
Install 0.2 0.2 0.2 0.2
Install Trans Flow Control Valve

3206 010 Manifold/Metering Valve, Remove & Install
Notes:  AKA: Control Manifold
0.4 0.4 0.4 0.4
Remove 0.2 0.2 0.2 0.2

Install 0.2 0.2 0.2 0.2

3206 017 Manifold/Metering Valve, Disassemble & Assemble
Notes: None
Page 155 of 168
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Page 155 of 161
0.5 0.5 0.5 0.5

Remove TC Relief Valve, Oil
Remove Charge & Main Relief Vlv
Remove Transmission Oil Filter, Bypass Valve
Assemble 0.3 0.3 0.3 0.3
Install Transmission Oil Filter, Bypass Valve
Install Charge & Main Relief Vlv
Install TC Relief Valve, Outlet

3253 012 Drive Shaft, Install
Notes:  Use this code if the truck was towed by an older style tow truck which lifted the stalled truck by its front axle.
0.6 0.6 0.6 0.6
Install 0.6 0.6 0.6 0.6

Install Drive Shaft

3278 012 Drive Axle, Install
Notes:  Use this code if the axle shaft was removed for towing.
0.6 0.6 0.6 0.6
Install 0.6 0.6 0.6 0.6

Install Drive Axle

4272 010 Brake Air Tank, Remove & Install
Notes:  Use this code in conjunction with repair time codes that include R&I transmission.
1.0 1.0 1.0 1.0
Remove 0.5 0.5 0.5 0.5

Remove Brake Air Tank, Drain
Remove Brake Air Tank, Bracket
Install 0.5 0.5 0.5 0.5
Install Brake Air Tank, Bracket
Install Brake Air Tank, Drain

4272 010 A Brake Air Tank, Remove & Install, Each Additional
Notes: None
0.4 0.4 0.4 0.4
Page 156 of 168
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Remove Brake Air Tank, Each Additional
Install Brake Air Tank, Each Additional

4272 046 E Brake Air Tank, Flush, Each
Notes:  If required, claim this code when the air system is contaminated from an air compressor failure.
 Time includes R&I fittings, flush with solvent and blow out or drain.
0.4 0.4 0.4 0.4
Flush 0.4 0.4 0.4 0.4

Flush Brake Air Tank, Each

4285 010 Air Dryer, Remove & Install
 This code may also be claimed if the air dryer must be removed for access to a component to be repaired.
0.7 0.7 0.7 0.7

Remove & Install Air Dryer

4285 017 Air Dryer, Disassemble & Assemble
 Time includes D&A, clean and replace dessicant.
0.7 0.7 0.7 0.7

Disassemble & Assemble Air Dryer

4300 029 Steering System, Separate & Connect
Notes:  Oil lines to the steering system remain attached, so the oil reservoir is not totally removed from the truck.
0.3 0.3 0.3 0.3

Separate & Connect Steering System

4306 010 PD Steering Pump, Remove & Install, Pump Drive
Notes: None
0.5 0.5 0.5 0.5
Remove 0.2 0.2 0.2 0.2

Page 157 of 168
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Remove Steering Pump, Pump Drive
Install 0.3 0.3 0.3 0.3
Install Steering Pump, Pump Drive

4306 029 Steering Pump, Separate & Connect
Notes:  Pump oil lines remain attached to the pump.
 So the steering pump is not totally removed frome the truck.
0.3 0.3 0.3 0.3

Separate & Connect Steering Pump

7006 552 Truck, Tow
Notes:  Maneuver inoperative truck into shop.
0.6 0.6 0.6 0.6
Tow 0.6 0.6 0.6 0.6

Tow Truck

7050 010 BK Frame, Remove & Install, Bracket
Notes:  For conventional (CV) Freightliner - 120 trucks, add this code to code (1157-010) for R&I flywheel housing.
 For conventional (CV) Freightliner 120 trucks, add this code to code (1157-010) for R&I flywheel housing.
0.0 0.0 1.9 0.0
Remove 0.0 0.0 1.9 0.0

Remove & Install Frame, Bracket

7050 010 S4 Frame, Remove & Install, Support
Notes:  Add this code when an underframe brace must be removed for access to items beneath the truck for such repairs as R&I engine or
flywheel housing.
0.3 0.3 0.3 0.3

Remove & Install Frame, Support

7151 010 Crankcase Guard, Remove & Install
Notes:  Use this code for trucks equipped with a skid pan that must be removed for repair access on the underside of the vehicle.
0.7 0.7 0.7 0.7
Remove 0.7 0.7 0.7 0.7

Remove & Install Crankcase Guard
Page 158 of 168
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7156 012 Bumper, Install
Notes:  Do not use this code in conjunction with repair codes that include R&I front bumper.
 Use this code if the truck was towed by an older style tow truck which lifted the stalled truck by its front axle.
0.3 0.3 0.3 0.3
Install 0.3 0.3 0.3 0.3

Install Bumper

7251 010 Hood, Remove & Install
Notes: None
0.7 0.7 0.7 0.7
Remove 0.3 0.3 0.3 0.3

Separate Hood, Wiring Harness
Remove Hood, Assembled
Install 0.4 0.4 0.4 0.4
Install Hood, Assembled
Connect Hood, Wiring Harness

7252 010 S Fender, Remove & Install, Set (All)
Notes: None
0.4 0.4 0.4 0.0

Remove & Install Fender, Set (All) N/A

7252 010 IN Fender, Remove & Install, Inner
Notes: None
0.0 0.0 0.2 0.0

Remove & Install Fender, Inner, Each N/A N/A N/A

7252 010 IN E Fender, Remove & Install, Inner, Each
Notes:  Claim this code for freightliner century class trucks.
 Claim this code once or twice depending on the repair.
Page 159 of 168
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0.2 0.2 0.2 0.0

Remove & Install Fender, Inner, Each N/A

7257 010 Battery Box/Support, Remove & Install
Notes:  For cab-over trucks, add this code to codes that include R&I transmission.
0.0 0.0 0.0 1.9
Remove 0.0 0.0 0.0 1.9

Remove & Install Battery Box/Support

7263 010 Engine Enclosure, Remove & Install
Notes: None
0.4 0.4 0.4 0.4

Remove & Install Engine Enclosure

7263 010 ES Engine Enclosure, Remove & Install, Excludes Some R&I
Notes:  Claim this code for the additional labor required in removing the engine enclosure in ford & western star short conventional trucks
only. (USE WHEN R&I SEAT & ENGINE ENCLOSURE IS ALREADY INCLUDED IN THE SEGMENTED REPAIR TIME).
1.0 0.0 0.0 0.0

Remove & Install Engine Enclosure, Excludes Some R&I N/A N/A N/A

7263 010 MS Engine Enclosure, Remove & Install, For Specified Model(S)
Notes:  Includes R&I seat assembly.
 This code is for ford & western star short conventionals.
1.4 0.0 0.0 0.0

Remove & Install Engine Enclosure, For Specified Model(S) N/A N/A N/A

7267 010 SI Body Panel, Remove & Install, Side
Notes:  If required, claim this code to R&I side body panel or fairing to access bolts underneath cab to R&I seat.
0.5 0.5 0.5 0.5
Page 160 of 168
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Remove & Install Body Panel, Side

7301 009 Cab, Lift, Block & Lower
Notes:  All appropriate repair time segments in this trg, include raise & lower cab-over cabs to the safety lock position.
 Claim this code one additional time for each repair that requires the cab to be raised to the break-over position.
 This code can be used more than once if required by the sequence of tests or repairs.
0.0 0.0 0.0 0.2
Lift, Block & Lower 0.0 0.0 0.0 0.2

Lift, Block & Lower Cab

7301 029 MT Cab, Separate & Connect, Mounting
Notes: None
0.7 0.7 0.7 0.7

Separate & Connect Cab, Mounting

7312 010 Seat Assembly, Remove & Install
Notes:  This code is to be claimed for passenger seats only.
0.2 0.2 0.2 0.2

Remove & Install Seat Assembly

7490 030 Electronic Mon Sys/Panel, Test After Repair
Notes: None
0.3 0.3 0.3 0.3

Test After Repair Electronic Mon Sys/Panel

7490 035 Electronic Mon Sys/Panel, Troubleshoot
Notes: None
0.5 0.5 0.5 0.5
Page 161 of 168
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Troubleshoot Electronic Mon Sys/Panel

7490 038 Electronic Mon Sys/Panel, Diagnostic Test
Notes: None
0.2 0.2 0.2 0.2

Diagnostic Test Electronic Mon Sys/Panel
Page 162 of 168
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Index of Repair Times
Part or Component Failure Page Part or Component Failure Page
A BRAKESAVER CONTROL VALVE

AFTERCOOLER Disassemble & Assemble………………………………. 55
Crack/Leak Test – (Air To Air)...…..........................…...... 24 Remove & Install………………………...…………...…… 54
AFTERCOOLER CORE BUMPER
Crack/Leak Test – (Air To Air)............................…........... 24 Install……………………………………...……………..... 159
Flush – (Air To Air)........................................……............. 24 C
Remove & Install – (Air To Air)……………...…………..... 24 CAB
AIR CLEANER Lift, Block & Lower ……………………………………... 161
Remove & Install………………...………...……………... 19 Separate & Connect - (Mounting).................................... 161
AIR COMPRESSOR CAMSHAFT
Combined Repair Time……………................................... 10 Combined Repair Time………………………………….... 7
Remove & Install - Check Valve…………….......…........ 129 Remove & Install………………………………………... 75
Remove & Install - (Excludes Some R & I)………........ 131 Remove & Install - (Excludes Some R & I)………...... 77
Remove & Install - Line(s)…….…………….......…......... 131 Remove & Install - (Off Engine)..............................…..... 77
Remove & Install - Pressure Control Valve……..….....… 131 Test After Repair………………………………………..... 78
Remove & Install - 4-Cylinder……..….....………………. 130 Troubleshoot…………………………………………....... 78
Remove & Install - Two-Cylinder Type……..….....……. 130 Wash………………………………………………..……. 78
Test After Repair......................................................…...... 131 CAMSHAFT BEARING
Transfer Components To/From.........................…............ 129 Remove & Install – (Each Additional)....................…...... 78
Transfer Components To/From - 4-Cylinder..................... 129 Remove & Install – (First One)..................................…... 78
Troubleshoot........................................................….......... 132 Remove & Install – (Set [All])........................................... 79
Wash....................................................................……...... 132 CAMSHAFT GEAR
AIR DRYER Adjust..........................................................................…… 79
Disassemble & Assemble……………………………….. 157 Remove & Install.............................................................. 79
Remove & Install………………………………..………… 157 CONNECTING ROD
AIR INDUCTION & EXHAUST SYSTEM Measure - (Each Additional).......................................... 84
Crack/Leak Test………………………………………….. 18 Measure - (First One)....................................................... 84
Inspect……………………………………………………... 18 Measure - (Set [All])......................................................... 84
ALTERNATOR Recondition - (Major) - (Each Additional)...................... 82
Remove & Install...……………………………………..... 124 Recondition - (Major) - (First One).................................. 83
Remove & Install - (Bracket)……...…………….………. 125 Recondition - (Major) - (Set [All]).................................. 83
ATMOSPHERIC PRESSURE SENSOR Recondition - (Minor) - (Each Additional)...................... 83
Remove & Install…………………………………...……… 137 Recondition - (Minor) - (First One)............................ 83
AUTOMATIC TRANSMISSION Recondition - (Minor) - (Set [All])..................................... 83
Remove & Install...……………………………………..... 138 CONNECTING ROD BEARING
B Remove & Install - (Each Additional)............................... 84
BATTERY Remove & Install - (First One)......................................... 85
Diagnostic Test - (Using Battery Load Test)………........ 124 Remove & Install - (Set [All])........................................... 85
BATTERY BOX/SUPPORT COOLANT CONDITIONER
Remove & Install ………………………………………….. 160 Remove & Install - (Housing)........................................... 114
BELT TENSIONER Remove & Install - (Spin-on Type)..........................….. 114
Remove & Install……………………………………..... 118 CRANKCASE BREATHER
BLOCK UNDERFRAME Remove & Install……………………………………….. 110
Remove & Install ………………………………………….. 98 Remove & Install - (Left Side)……………………………. 110
BODY PANEL CRANKCASE GUARD
Remove & Install - (Side)………………………………. 160 Remove & Install……………………………………….. 158
BOOST PRESSURE SENSOR CRANKSHAFT
Remove & Install...………………………...…………......... 136 Combined Repair Time.................................................... 6
Test............................................................................….... 136 Combined Repair Time - (With Named Components).. 6
BRAKE AIR TANK Remove & Install - Out F/Out Hull/Off Site……………… 71
Flush - (Each)………………………………...………...... 157 Remove & Install - (With Named Components)............. 71
Remove & Install………………………...…………...…… 156 Test After Repair.............................................................. 72
Remove & Install - (Each Additional)………………… 156 Troubleshoot.................................................................... 73
BRAKESAVER Wash................................................................................ 73
Disassemble & Assemble………………………….…... 50 CRANKSHAFT DAMPER/PULLEY
Remove & Install………………………...…………...…… 48 Remove & Install.............................................................. 75
Remove & Install – (Excludes Some R & I)………...... 49
Remove & Install - (Out F/Out Hull/Off Site)………….…. 50
Remove & Install – (Lines)………………………………. 49
Separate & Connect - (Lines).................………….........… 50
Transfer Components To/From.........................…............ 48
Page 163 of 168

CRANKSHAFT FRONT SEAL Test After Repair ………………………………………. 97

Combined Repair Time..................................................... 4 Troubleshoot …………………………………………… 97
Remove & Install............................................................... 55 Wash.....................................................................……... 98
Test After Repair............................................................... 56 D
Troubleshoot..................................................................... 56 DIVERTER VALVE (COOLANT)
Wash................................................................................. 56 Remove & Install.................................................…......... 113
CRANKSHAFT MAIN & ROD BEARING DRIVE AXLE
Remove & Install - (Each Additional)................................ 86 Install................................................................……......... 156
Remove & Install - (First One).......................................... 86 DRIVE SHAFT
Remove & Install - (Set [All]).............................….......... 87 Install...................................................................……...... 156
CRANKSHAFT MAIN BEARING E
Remove & Install - (Each Additional)..........…............... 73 ELECTRIC STARTING MOTOR
Remove & Install - (First One).........................…............ 73 Remove & Install.................................................…......... 127
Remove & Install - (Set [All])...............................…........ 74 ELECTRIC SYSTEM
Remove & Install - (Excludes Some R & I) – (Each)… 74 Diagnostic Test - (Using Voltmeter)............................. 124
Remove & Install - (Excludes Some R & I) – (Set [All]… 75 ELECTRONIC MONITORING SYSTEM/PANEL
CRANKSHAFT REAR SEAL Diagnostic Test ……………………............................. 162
Combined Repair Time......................................…......... 4 Test After Repair...............................................….......... 161
Remove & Install................................................….......... 56 Troubleshoot....................................................…............ 161
Test After Repair...............................................….......... 57 ENGINE
Troubleshoot....................................................…............ 57 Dynamometer Test – (Chassis).............................…...... 12
Wash..............................................................….............. 57 Dynamometer Test – (Out F/Out Hull/ Off Site).............. 13
CYLINDER BLOCK Dynamometer Test – (PAR)............................................ 13
Measure – (Pressure[s])....................................….......... 71 Dynamometer Test – (PAR After Repair)........................ 13
Remove & Install...................................................…........ 69 Dynamometer Test – (PAR After Repair And Unhook). 14
Replace Gasket/Reseal – (Plug[s]) – (Each)........…..... 70 Dynamometer Test – (PAR Preliminary Inspection)…… 13
CYLINDER BLOCK CYLINDER Paint................................................................…….......... 14
Inspect - (Using Borescope) - (Set [All])........…............ 86 Paint – (Minor).............................................……............. 14
Measure - (Each).................................................…......... 86 Remove & Install........................................…….............. 11
CYLINDER HEAD ASSEMBLY Road Test.................…………………………………….... 15
Combined Repair Time…………………………………… 3 Transfer Components To/From.............…...................... 10
Remove & Install…………………………………………. 25 Wash......................................................……................... 14
Remove & Install - Excludes Some R&I ……………….. 28 Wash, Minor.....................................................……......... 14
Remove & Install – (Out F/Out Hull/Off Site)..........…...… 29 ENGINE COOLANT
Test After Repair...................................................…......... 30 Drain & Refill.................................................................... 123
Transfer Components To/From………………………….. 25 Measure - (Temperature[s])............................................. 123
Troubleshoot........................................................….…..... 30 Test................................................................................... 123
Wash……………………………………………………… 30 ENGINE COOLING SYSTEM
CYLINDER HEAD (BARE) Crack/Leak Test..................................................….......... 113
Cylinder Head (bare) Crack/Leak Test…………………. 31 Diagnostic Test - (Using Bottle Test)............................ 113
Cylinder Head (bare) Inspect, Cracks………………….. 31 Flush.....................................................................…….... 113
Cylinder Head (bare) Machine/Grind/Mill………………. 31 Flush - (Excludes Some R & I)..................................... 113
Cylinder Head (bare) Ream/Bore/Drill…………………. 31 Flush - (With Dynamometer Test)……………………… 114
CYLINDER LINER ENGINE ELECTRONIC CONTROL MODULE
Recondition - Flex Hone, Each………………………….. 80 Adjust - (Full Load/Torque Setting)................................. 133
Recondition - Flex Hone, Set (All)……………………….. 81 Obtain - (Password[s])..................................................... 134
Recondition - Hard Hone, Each…………………………. 81 Remove & Install.............................................................. 132
Recondition - Hard Hone, Set (All)………………………. 81 Reprogram.......................................................………..... 134
Measure - Liner Projection, Set (All)…………………….. 81 Test - (Using Test ECM).....................................…….…. 134
Clean & Inspect - Set (All)………………………………… 82 Test After Repair………………………………………… 133
CYLINDER PACK Troubleshoot…………………………………………….. 133
Combined Repair Time - (First One)…………………….. 7 Wash............................................................................... 133
Combined Repair Time - (Set [All])…………………….. 7 ENGINE ELECTRONIC CONTROL SYSTEM
Remove & Install - (Each Additional) …………………. 88 Transfer Components To/From.................................... 132
Remove & Install - (First One) …………………………. 88 ENGINE ENCLOSURE
Remove & Install - Set (All) …………………………… 91 Remove & Install ……………………............................... 160
Remove & Install - Excludes Some R&I, Set (All) ….. 93 Remove & Install - (Excludes Some R&I)....................... 160
Remove & Install - Out F/Out Hull/Off Site, Ea Add'l 93 Remove & Install - (For Specific Models)........................ 160
Remove & Install - Out F/Out Hull/Off Site, First One…. 93 ENGINE FRONT SUPPORT
Remove & Install - Out F/Out Hull/Off Site, Set (All) … 95 Separate & Connect.................…………........................ 48
Recondition - Each ……………………………………… 97 ENGINE MOUNT
Recondition - Set (All) …………………………………… 97 Separate & Connect – (Rear).......................................... 47
Page 164 of 168

ENGINE OIL Test After Repair.................................................…........ 23

Drain & Refill..................................................................... 112 Troubleshoot.......................................................…........ 23
Measure - (Pressure[s])................................................... 112 Wash...................................................................…........ 23
Take & Analyze S O S From - (Sample).......................... 112 EXHAUST PIPE
ENGINE OIL COOLER Remove & Install................................……….................. 23
Crack/Leak Test............................................................ 122 F
Remove & Install............................................................... 121 FAN
Remove & Install - (Excludes Some R&I)..........…...… 121 Measure – (Speed)....................................................... 118
Test After Repair............................................................... 122 FAN DRIVE
Troubleshoot..................................................................... 122 Remove & Install........................................................... 119
Wash................................................................................. 122 Remove & Install - (Excludes Some R & I)……........... 119
ENGINE OIL FILLER FENDER
Remove & Install............................................................... 109 Remove & Install - (Inner)......................................... 159
ENGINE OIL FILTER HOUSING/BASE Remove & Install - (Inner) - (Each).............................. 159
Disassemble & Assemble……………………………….. 108 Remove & Install - (Set [All])........................................ 159
Remove & Install.............................................……........... 108 FLYWHEEL
ENGINE OIL FILTER Remove & Install........................................................... 51
Cut & Analyze.................................................….............. 109 FLYWHEEL HOUSING
Remove & Install - (Canister Type)………………….... 109 Combined Repair Time................................................. 4
Remove & Install - (Spin-On Type)............................... 109 Combined Repair Time – (Gasket Only Repair)........... 4
ENGINE OIL & FILTER Remove & Install........................................................... 51
Remove & Install........................................................... 110 Remove & Install - (Excludes Some R&I) ………… 52
Remove & Install - (Auxiliary Filter)………………….... 110 Remove & Install – (Out F/Out Hull/Off Site)................. 53
ENGINE OIL LEVEL GAUGE/DIPSTICK Test After Repair........................................................... 54
Adjust................................................................................ 111 Troubleshoot................................................................. 54
Remove & Install............................................................... 110 Wash............................................................................. 54
ENGINE OIL PAN FRAME
Combined Repair Time………………………………… 8 Remove & Install - (Bracket)…………………………….. 158
Combined Repair Time - (Gasket Only)……………… 9 Remove & Install - (Support).............................………... 158
Ream/Bore/Drill…………………………………………. 106 FRONT COVER/HOUSING
Remove & Install........................................................... 105 Remove & Install, Stud(s)……………………………….. 47
Remove & Install - (Sound Suppression)……………… 105 FUEL
Test After Repair........................................................... 106 Diagnostic Test – (Pressure[s])..................................... 102
Troubleshoot................................................................. 106 Measure.......................................................................... 102
Wash………………………………………………………. 106 FUEL FILTER
ENGINE OIL PUMP Remove & Install ..........................................………..… 100
Inspect………………………………………………....…. 107 FUEL FILTER HOUSING/BASE
Remove & Install………………………………………...… 107 Remove & Install........................................................... 101
Remove & Install - (Out F/Out Hull/Off Site)..........….. 107 FUEL PRIMING PUMP
Remove & Install - (Tube)……………………………. 107 Inspect – (Check Valve)................................................ 100
Transfer Components To/From........................................ 106 Remove & Install........................................................... 99
ENGINE OIL PRESSURE SENSOR Test After Repair........................................................... 99
Remove & Install………………………………………...... 137 Troubleshoot................................................................. 100
ENGINE POWER TAKEOFF DRIVE Wash............................................................................. 100
Remove & Install………………………………………...… 66 FUEL SUPPLY/RETURN LINES
Remove & Install – (Housing).......………………….….. 66 Inspect & Maintain......................................................... 101
ENGINE SPEED SENSOR Remove & Install........................................................... 101
Remove & Install - (Output)...................................... 134 FUEL SYSTEM
ENGINE SPEED/TIMING SENSOR Flush............................................................................. 98
Adjust................................................................................ 135 Measure – (Pressure[s])................................................ 98
Remove & Install.........................................................….. 135 FUEL TANK
Test After Repair.................................................…........ 135 Drain & Refill.................................................…............... 101
Troubleshoot.......................................................…........ 135 FUEL TEMPERATURE SENSOR
Wash...................................................................…........ 136 Remove & Install…………………………………………. 137
EXHAUST HEAT SHIELD FUEL TRANSFER PUMP
Disassemble & Assemble............................................... 25 Combined Repair Time................................................. 8
Remove & Install.............................................................. 25 Remove & Install........................................................... 98
EXHAUST MANIFOLD Test After Repair........................................................... 99
Combined Repair Time................................................... 3 Troubleshoot................................................................. 99
Combined Repair Time – (Gasket Only Repair)............. 3 Wash............................................................................. 99
Disassemble & Assemble....................................…....... 23
Remove & Install..................................................…....... 21
Remove & Install – (Out F/Out Hull/Off Site)......…......... 22
Page 165 of 168

H P
HOOD PISTON
Remove & Install........................................................... 159 Recondition - (Each Additional).................................... 80
I Recondition - (First One).............................................. 80
IDLER GEAR Recondition - (Set [All])................................................ 80
Remove & Install - (Bearing)......................................... 87 PISTON COOLING JET
INLET AIR TEMPERATURE SENSOR Remove & Install - (Each Additional)………………... 111
Remove & Install........................................................... 136 Remove & Install - (First One)………………………… 111
INLET MANIFOLD Remove & Install - (Set [All])………………………….. 111
Measure – (Pressure[s])................................................ 21 Test - (Set [All])...................................................…… 112
INLET/EXHAUST VALVE(S) PRECOOLER
Adjust – (Excludes Some R & I) – (Each Add't)…………… 34 Remove & Install............................................................ 17
Adjust – (Front)………………………………………….. 34 Remove & Install - Excludes Some R&I.......................... 18
Adjust – (Rear)………………………………………….. 34 PUMP DRIVE
Adjust – (Set [All])......................................................... 33 Disassemble & Assemble………………………………. 148
Recondition – (Each)…………………………………….. 33 Remove & Install....................................................... 147
Recondition – (Set [All])………………………………… 33 R
Remove & Install – (Each)............................................ 32 RADIATOR
Remove & Install – (Set [All])........................................ 33 Flush - (Out F/Out Hull/Off Site)...................................... 116
J Remove & Install........................................................... 114
JAKE BRAKE - BXS PREFIX ONLY Remove & Install - (Bracket)…………………………… 115
Adjust - (Excludes Some R&I)........................................... 37 Separate & Connect…………………………………….. 115
Flush - (Housing, Each)……………………………......... 38 RADIATOR CAP
Remove & Install - (Excludes Some R&I, Each)............. 37 Crack/Leak Test............................................................ 123
Remove & Install - (Excludes Some R&I, Set (All)) ……… 37 REFRIGERANT COMPRESSOR
Remove & Install - (For Specified Models, Each).......... 37 Charge - (Excludes Some R & I )…………………...….. 129
Replace - Clutch Switch.................................................... 39 Remove & Install........................................................... 128
Replace - Control Valve/Springs, Each Additional......... 39 Separate & Connect…………………………………….. 129
Replace - Control Valve/Springs, First One...................... 39 REFRIGERANT CONDENSER
Replace - Control Valve/Springs, Set (All)........................ 39 Separate & Connect...................................................... 132
Replace - D-lash/Pwr Lash Adjusting Screws, Each... 38 RETARDER
Replace - D-lash/Pwr Lash Adjusting Screws, First..... 38 Disassemble & Assemble………………………………. 150
Replace - Delay Piston/Spring (Jake 349a), Ea Add't...... 40 Remove & Install....................................................... 150
Replace - Fuel Pump Switch............................................. 39 RETARDER CONTROL VALVE
Replace - Master Piston/Spring, Each.............................. 39 Disassemble & Assemble………………………………. 151
Replace - Slave Piston/Spring, Each................................ 40 Remove & Install....................................................... 151
Replace - Solenoid Valve, Each…………………....…... 38 ROCKER ARM
Replace - Spacers, Each…………………………........... 41 Disassemble & Assemble - (Each)………………… 44
Replace - Studs, Each……............................................... 40 Remove & Install - (Center) ……………………………. 42
Replace - Trigger Valve/Spring (Jake 349a), Ea Add't..... 40 Remove & Install - (Front) ……………………………….. 43
Replace - Trigger Valve/Spring, First One.................. 40 Remove & Install - (Rear).....…………………..………... 43
Replace Gasket/Reseal - Plugs, Each............................ 37 Remove & Install - (Set [All])…………………………….. 41
Transfer Components To/From - Set (All)....................... 36 Remove & Install - (Excludes Some R & I) - (Each)… 42
L Remove & Install - (Excludes Some R & I) - (Set [All]) 43
LINER SEAT/INSERT Test After Repair………………………………….…........ 44
Install - (Each Additional)................................................ 82 Troubleshoot……………………………………….…..…. 44
Install - (First One)...............................................…........ 82 Wash……………………………………………………..... 45
Install - (Set [All])............................................................ 82 S
M SEAT ASSEMBLY
MANIFOLD/METERING VALVE Remove & Install ………….............................…............. 161
Disassemble & Assemble………………………………. 155 SERPENTINE BELT
Remove & Install....................................................... 155 Adjust ……………………………………………...…….. 124
MODULATING VALVE Remove & Install ………….............................…............. 123
Remove & Install - (Each)......................................... 151 SHORT BLOCK
Remove & Install - (Guard)........................................ 152 Transfer Components To/From....................…............... 68
Remove & Install - (Set, [All]).................................... 152 STEERING PUMP
O Remove & Install - (Pump Drive)………………………. 157
OIL PAN – (SEE ENGINE OIL PAN) Separate & Connect..................................…................... 158
OIL PUMP – (SEE ENGINE OIL PUMP) STEERING SYSTEM
Separate & Connect..................................…................... 157
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T TRANSMISSION OIL PUMP

THERMOSTAT/WATER TEMPERATURE REGULATOR Disassemble & Assemble………………………………. 144
Combined Repair Time................................................ 9 Remove & Install ……………………...………………… 143
Combined Repair Time - (Gasket Only)……………… 9 TRANSMISSION PLANETARY
Diagnostic Test............................................................. 117 Disassemble & Assemble………………………………. 152
Remove & Install........................................................... 116 Wash………………………………………………………. 154
Remove & Install - (Housing)....................................... 116 TRANSMISSION SPEED SENSOR
Test After Repair........................................................... 117 Remove & Install - (Output) - (Both) 155
Troubleshoot................................................................. 117 Remove & Install - (Output) - (Each) 154
Wash............................................................................. 118 TRANSMISSION & TORQUE CONVERTER
THROTTLE POSITION SENSOR Separate & Connect……………….……………………. 137
Remove & Install........................................................... 136 Wash…………………………………………………...… 138
TIMING GEAR HOUSING TRUCK
Combined Repair Time................................................. 5 Tow.......................................................................………. 158
Combined Repair Time - (Gasket Only Repair)........... 5 TURBOCHARGER
Combined Repair Time - (Housing Plate)............… 5 Combined Repair Time – (High Pressure).................... 2
Combined Repair Time - (Housing Plate Gasket Only) 6 Combined Repair Time – (Low Pressure)…………….. 2
Remove & Install........................................................... 58 Combined Repair Time – (High Press. Gasket Only).... 2
Remove & Install - (Excludes Some R & I)…………… 60 Combined Repair Time – (Low Press. Gasket Only).... 2
Remove & Install - (Out F/Out Hull/Off Site).................... 60 Disassemble & Assemble ……...………………………. 20
Remove & Install - (Sound Suppression)................... 61 Inspect.............................................................…............. 21
Test After Repair........................................................... 62 Measure..........................................................….............. 21
Troubleshoot................................................................. 62 Remove & Install – (High Pressure)................................ 15
Wash............................................................................. 62 Remove & Install – (Low Pressure)................................. 16
TIMING GEAR HOUSING COVER Remove & Install ………………. …………………….... 19
Remove & Install...............................................…............ 67 Remove & Install, Lines……. ……………………......... 19
Test After Repair………………………………………… 67 Remove & Install, Out of Frame……………………...... 20
Troubleshoot……………………………………………… 67 Test After Repair………………………………………… 20
Wash……………………………………………………… 68 Troubleshoot……………………………………………. 20
TIMING GEAR HOUSING PLATE Wash…………………………………………………… 21
Remove & Install………………………………………… 62 Test After Repair - (High Pressure) ……………………… 16
Remove & Install – (Excludes Some R & I)…………... 64 Troubleshoot - (High Pressure) …………………………… 16
Test After Repair………………………………………… 65 Wash - (High Pressure) …………………………………… 16
Troubleshoot…………………………………………….. 65 Test After Repair - (Low Pressure) ……………………… 17
Wash…………………………………………………...… 66 Troubleshoot - (Low Pressure) …………………………… 17
TORQUE CONVERTER Wash - (Low Pressure) …………………………………… 17
Disassemble & Assemble………………………………. 146 U
Remove & Install………………………………………… 145 UNIT INJECTOR
TORQUE CONVERTER RELIEF VALVE Combined Repair Time - (First One)........................... 8
Remove & Install - (Inlet)……………………………….. 151 Combined Repair Time - (Set [All]).............................. 8
TORQUE CONVERTER SPEED SENSOR Diagnostic Test - (Using Cyl. Cut-out Test) – (Each… 104
Remove & Install - (Output)……………………………… 152 Diagnostic Test - (Using Cyl. Cut-out Test) - (Set)… 104
TRANSMISSION Remove & Install - (Each Additional)..................…......... 102
Calibrate………………………………………………….. 143 Remove & Install - (First One).........................…............ 102
Clean………………………………………………………. 142 Remove & Install - (Set [All])..………………………….. 103
Clean - (After Repair)……………………………………. 142 Remove & Install - (Excl. Some R & I) - (Each Add'l). 104
Disassemble & Assemble………………………………. 139 Test – (Solenoid) - (Set [All])........................................ 105
Package………………………………………………….. 143 Test After Repair........................................................... 104
Paint………………………………………………………. 142 Torque - (Wiring Harness) - (Set [All])....................... 105
Replace With Exchange - (Package)…………………… 139 Troubleshoot................................................................. 104
Wash………………………………………………………. 142 Wash............................................................................. 104
TRANSMISSION ELECTRONIC CONTROL UNIT INJECTOR SLEEVE
Obtain - (Parameters/Diagnostics) 154 Remove & Install - (Each Additional)..................…......... 127
Remove & Install - (Out F/Out Hull/Off Site)................. 154 Remove & Install - (First One).........................…............ 128
TRANSMISSION OIL Remove & Install - (Set [All])..………………………….. 128
Drain & Refill……………………………………………… 145 Remove & Install - (Off Engine, Set-All)…………….. 128
Remove & Install - (Pan)……………………...………... 144 V
Remove & Install - (Pan) - (Remaining)…………………… 144 VALVE ACTUATOR
TRANSMISSION OIL FILTER BASE Combined Repair Time, First One………………………… 3
Remove & Install ……………………...………………… 144 Combined Repair Time, Set (All)………………………… 4
TRANSMISSION OIL LVL GAUGE/DIPSTICK Ream/Bore/Drill…………………………………..……… 47
Remove & Install - (Sensor) ……………………...……. 145
Page 167 of 168

Remove & Install………………………………………… 45 W

Remove & Install – (Each Additional)……………..……… 45 WATER PUMP
Remove & Install – (First One)………………………… 45 Combined Repair Time................................................. 9
Remove & Install – (Set [All])…………………………….. 46 Combined Repair Time –-(Gasket Only Repair)........... 9
Remove & Install - (Pressure Sensor)……………… 46 Check - (Pressure[s])................................................... 120
Test After Repair 46 Remove & Install........................................................... 119
Troubleshoot 47 Test After Repair........................................................... 120
Wash 47 Troubleshoot................................................................. 120
VALVE COVER Wash............................................................................. 120
Remove & Install – (Each Additional)………………… 35 WATER TEMPERATURE SENSOR
Remove & Install – (First One)………………………… 35 Remove & Install........................................................... 134
Remove & Install – (Set [All])…………………………….. 36 WIRING HARNESS
Test After Repair…………………………………………. 36 Remove & Install - (Externally Mounted)………….… 125
Troubleshoot……………………………………………… 36 Remove & Install - (Internal Component[s])................ 125
Wash……………………………………………………… 36 Remove & Install - (Seal)……………………………… 126
VALVE COVER BASE Replace - (3-pin Connector)....................................... 126
Remove & Install..................................................…......... 41 Replace - (12-pin Connector).............………….......... 126
VALVE GUIDE Replace - (40-pin Connector).........………….............. 126
Remove & Install – (Each)..............…............................. 32 Replace - (70-pin Connector)........…………............... 127
Remove & Install – Seal, (Each)..............…..................... 32 Replace - (Seal[s])...................................................... 127
VALVE SEAT/INSERT(S)
Remove & Install – (Each)..................…......................... 32
Machine/Grind/Mill………………………………………. 32
V-BELT(S)
Remove & Install ………………………………………….. 118
Remove & Install - Set (All) ……………………………….. 118
Page 168 of 168

C15 ACERT® 2004 Technology TRG

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September 2013

Labor Requirement Guide

COMP JOB MOD QTY Code Description

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SEGMENTED REPAIR TIMES FOR

COMP JOB MOD QTY Code Description

Tfr Components To/From 4.2 4.2 4.2 4.2

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Remove 7.3 7.3 7.3 7.4

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Dynamometer Test 5.0 5.0 5.0 5.0

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Dynamometer Test 0.9 0.9 0.9 0.9

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Dynamometer Test 2.8 2.8 2.8 2.8

COMP JOB MOD QTY Code Description

Dynamometer Test 0.8 0.8 0.8 0.8

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Dynamometer Test 2.4 2.4 2.4 2.4

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Paint 1.5 1.5 1.5 1.5

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Paint 0.2 0.2 0.2 0.2

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Wash 0.3 0.3 0.3 0.5

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Wash 0.3 0.3 0.3 0.5

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Road Test 0.3 0.3 0.3 0.3

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Remove 1.2 1.2 1.2 1.3

Test After Repair 0.3 0.3 0.3 0.3

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Troubleshoot 0.6 0.6 0.6 0.6