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Follow the instructions below to ensure optimum installation:

OPERATING INSTRUCTIONS 3. MOUNTING


1. Make sure that the seal surface seals correctly.
4. COMMISSIONING

PRESSURE TRANSMITTER DANGER Danger of death by electro- 2. Screw the device into the corresponding thread by hand. WARNING Before operating the device for
cution, pressure discharge or 3. Using a suitable torque wrench on the spanner flats, tighten the first time, check whether
SERIES
leaking media! the device into place. the device has been installed
23, PD-23, 25 properly.
The device must only be instal-
22M, 22S
led on systems when they are Install the device in such a way that it cannot be exposed WARNING The device may only be opera-
21C, 23C, 25C
not pressurised or connected to to any prohibited mechanical tension. This could have a ted by qualified personnel who
23SX, 23SXc, PD-23X, 33X, PD-33X
a power supply. negative effect on the zero point and/or the characteristic have read and under­stood the
35X, 35XHT, 35XHTT, 35XHTC
lines. operating instructions.
PD-39X, ­PRD-33X, 41X, PD-41X
21Y, 21PY, 23SY, 25Y, 25SY WARNING Danger of death in the event WARNING The device may only be ope-
M5HB, M8coolHB, 21PHB, 23SHB, 25SHB of incorrect installation! rated within the specifications.
3.4. ELECTRICAL INSTALLATION
21Zio, 23SZio The device must only be instal- See the technical data sheet or
and various other custom and application specific series Connect the device according to the electrical con­nections the agreed specifications.
led by specialist personnel who
on the label or the specification.
have read and understood the-
se operating instructions. Fol-
Preferably use a shielded multi-wire cable.
low the national standards and 5. TROUBLESHOOTING
safety regulations during the Common installation errors:
The device should be grounded via the pressure­
assembly and installation of the
connection. If this is not possible, ensure it is ade-­
device. DIFFERENT ZERO POINT SIGNAL
quately grounded via the plug or cable shield.
WARNING The device must not be used in Possible cause:
hazardous areas. Avoid potential differences between measuring and con- ● Diaphragm damaged
CONTACT nection points.The resulting ground loops can lead to a ● Ambient temperature too high / low
DANGER Danger of death in the event of defect of the pressure transmitter.
KELLER KELLER Gesellschaft incorrect use! Action:
Druckmesstechnik AG für Druckmesstechnik mbH For pressure transmitters with plugs, use only the mating ● Contact the manufacturer and, if necessary, replace the device
For oxygen applications, only the
St. Gallerstrasse 119 Schwarzwaldstrasse 17 plug supplied. ● Keep to the permitted temperatures given in the data sheet
pressure transmitters intended
CH-8404 Winterthur DE-79798 Jestetten
for this purpose and marked ac- SIGNAL SPAN DECLINES / IS TOO LOW
Tel. +41 52 235 25 25 Tel. +49 7745 9214 0 Suitable mating plugs are either included with the device
cordingly may be used.
info@keller-druck.com sales.eu@keller-druck.com or available as accessories. Possible cause:
You can find details of other international KELLER subsidiaries ● Mechanical overload
and agents at https://keller-druck.com/en/company/subsidiaries In the case of devices with a cable, prevent the cable from ● Abrasive / aggressive medium; corrosion on the diaphragm /
3.1. INSTALLATION AND SAFETY INFORMATION pressure connection
kinking.
Only operate the device within its technical performance Action:
1. GENERAL INFORMATION AND limits. You can find these on the label, in the data Make sure that reference pressure transmitters (PR­
● Contact the manufacturer
SAFETY INSTRUCTIONS sheet or in the specifications. The device must not be ope-­ versions) have adequate, dry ventilation.
These operating instructions contain important information rated for long periods in its overload range as this can­ CONSISTENT OUTPUT SIGNAL WHEN
­about using the device correctly. The quick guide for pressure damage it. PRESSURE CHANGES
transmitters enclosed will be sufficient for experienced specialist Possible cause:
The measuring medium must not be permitted to ice up. CONNECTION DIAGRAMS2-Leiter
personnel. Please read these operating instructions carefully ● Mechanical overload caused by overpressure
for a detailed explanation of how to install the device and put 2-wire / 4…20 mA
● Electrical fault
it into operation. Follow the safety information in these opera- Make sure that the material used for the selected pressure
ting instructions. You must also comply with national legislation, transmitter, including the associated seals, is suitable for +Vs Action:
standards and regulations. These operating instructions form an the medium to be measured.
P + ● Replace the device; if the fault occurs again, contact the
manufacturer
integral part of the device and must always be accessible to the
Avoid electrochemical voltage potentials.
relevant staff.
I OUT/GND
A -
NO OUTPUT SIGNAL
Do NOT use the device to perform safety functions. Possible cause:
Disclaimer ● No supply voltage
Do not remove the packaging and protective cap until ● Transmitters polarities reversed
KELLER accepts no liability in case of improper use, damage immediately before installation to avoid damaging the­ ● Broken cable
or modification to the device or failure to ­observe this manual. diaphragm and thread.
Action:
SUBJECT TO TECHNICAL ALTERATIONS! ● Check the supply voltage
In the case of pressure transmitters with a pressure range
> 60 bar, there may be some oil left in the pressure­ ● Check that the connection corresponds with the pin ­
connection from the calibration process. assignment
1.1. SYMBOLS USED ● Check the cable continuity
The output signal may be dependent on the installation SIGNAL SPAN FLUCTUATING
SYMBOL WARNING NATURE AND SOURCE OF
position. Always tighten the transmitter to the manufactu-­
THE DANGER 3-Leiter Possible cause:
rers’ instructions 3-wire / 0…10 V / 0,5…4,5 V / etc.
● Source of EMC interference nearby
Danger of death or injury to When installing the device on hydraulic systems, ensure (e.g. pump, frequency converter, etc.)
DANGER
staff. that the system is adequately ventilated. +Vs
P + OUT
+ Action:
● Remove the source of interference
Potentially hazardous situation Avoid damaging the cable sheath. ● Shield the source of interference properly
U
WARNING that could result in serious GND V
injuries or even death. Feed the cable output on pressure transmitters with cable -
into a dry terminal box.
6. SERVICING AND REPAIRS

NOTE Tips and information for users. Avoid excessive tensile loads on the cable connections. 6.1. MAINTENANCE
KELLER products require no maintenance and, if used in accor-
dance with the specifications, are fault free.
When installing the device outdoors or in another damp environ-
ment, note the following points:
1.2. INTENDED USE ● Make sure that no moisture can penetrate inside the device. 6.2. RECALIBRATION
● Pressure transmitters are used to convert a pressure ● The protection classes for plugs given in the data sheet only Depending on the conditions where the device is used, its zero
IO-Link
into a standardised electrical signal. apply in combination with a suitable, correctly installed mating IO-Link point or amplification may change over time, causing an in­
● Pressure transmitters in the various series referred to plug / female connector. correct output signal.
have been developed for relative, absolute or differential­ ● Make sure that liquid does not accumulate on any seal­
PC
pressure applications depending on their type. surfaces near the connector pins. We recommend that highly accurate devices with an accuracy of
● Make sure that the device is suitable for your correspon­ding­ ● Install the device where it is protected from direct sunlight. PLC < 0,1 %FS are periodically recalibrated or have their zero point
application. Please get in touch with your direct sales contact Otherwise, the maximum ambient temperature permitted risks adjusted.
if you are unsure of any­thing. being exceeded. BUS
● Please refer to the relevant data sheet and agreed specifica-
tions for information about the pressure transmitter’s features. IO-Link Master Gateway 6.3. RETURNS
● The technical specifications listed in the data sheet are only 3.2. OXYGEN APPLICATIONS
Before returning a device for recalibration or repair, it must be
binding insofar as no other agreements have been made. Note the following points: thoroughly cleaned and securely packaged. For faulty devices,
max. 20m
● The gases or liquids used as measuring media must be com-­ ● The pressure transmitter must be suitable for use with oxygen. use the KELLER returns form and describe the fault in as much
patible with the materials specified in the data sheet that come ● Make sure the pressure and temperature ­thresholds permit­- detail as possible.
into contact with the media. ted are not exceeded.
● Do not unpack the device until immediately before installation. P1 P2 P3 If your device has come into contact with harmful substan-
● Avoid skin contact with the device to prevent fingerprints and ces, you must state this on the returns form.
DANGER In the event of incorrect use!
grease residues forming.
● We recommend wearing suitable safety gloves. If you return a device without mentioning contact with harmful
substances and our repair department suspects that this is the
1.3. STAFF QUALIFICATIONS case, the device will not be repaired until the facts have been
3.3. MECHANICAL INSTALLATION established.
The product must only be assembled, installed, put into opera- RS485
tion, operated, maintained, taken out of operation and disposed RS485
of by technically trained staff. 7. DISPOSAL
+Vs

To dispose of the device, either return it to the supplier or dis-


max. 1200 m
R Bias

2. PRODUCT IDENTIFICATION RS4854A (+) pose of it in a professional manner in accordance with Directive
2012/19/EU. Never allow it to enter household waste.
Master R Term R Term
SWISS MADE Example of a pressure connection RS4854B (-)

Type PR-21Y 1: GND 8. WARRANTY TERMS


R Bias
Range -1…30 bar 2: +OUT max. 14 m
The warranty is limited to 12 months from the date of delivery.
Output 0…10 V 3: +Vs
Before installation, make sure that the seal surfaces on GND
KELLER guarantees that the products are free of manufacturing
Supply 8…32 VDC P/N 222155.0279 15/22 +Vs +Vs +Vs
the device and the measuring point are clean and­ and material defects and that they comply with the specifications
Example of label undamaged. confirmed in writing.
Slave Slave ... Slave
Node 1 Node 2 Node n
The label and the specifications on the product serve to identify
Make sure that the seal is intact and sitting correctly in its
it. Both the laser-engraved or adhesive label contain typically the GND GND GND
groove. Check that the seal specifications correspond with­ 9. EU DECLARATION OF CONFORMITY
following information:
the environment in which it will be used. The device supplied complies with the legal requirements. The
● Product number relevant directives and harmonised standards are listed in the
Make sure that you do not damage the diaphragm. EU Declaration of Conformity applicable to the product. You can
● Type designation
Flush connections must be handled with ­ special find the EU Declarations of Conformity by the relevant product at
● Pressure range Please see the relevant communication protocol for additional
care. Even small deformations can lead to an i­ncorrect www.keller-druck.com.
● Output signal information.
measurement result.
● Supply voltage
● Electrical connections
Use suitable tools for installing the device.
● Production date COMMUNICATION PROTOCOLS
Tighten the pressure transmitter with the appropriate You can find links to these via the relevant product on the Subject to technical alterations.
Products with a serial number display this on the metal housing. KELLER website at www.keller-druck.com.
­torque. 450565.0122, Version 3/2024

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