00 EMP101.00.00.

000RE

User Manual

EMP101.00.00.000RE
Pulse-4
Magnetic Imaging Defectoscope
01 EMP101.00.00.000RE

Contents

1. INTRODUCTION 3
1.1 User Manual scope 3
1.2 Personnel qualification requirements 3

2. TOOL DESCRIPTION AND OPERATION 4

2.1 Tool Identification 4
2.2 Tool applicability 4
2.3 Application area 4
2.4 Operating conditions 4
2.5 Specification 4
2.6 Pulse-4 components 6
2.7 Design and operation 9
2.8 Set of tools and accessories 9
2.9 Marking 9
2.10 Package and contents 9

3. SETTING UP PC TO WORK WITH TOOLS 11

3.1 Virtual port driver installation and system setup 11
3.2 INDIGO Suite Installation 11

4. PREPARING OF THE TOOL FOR OPERATION 12

4.1 Safety requirements 12
4.2 Visual inspection 12
4.3 First commissioning 12
4.4 Functionality test after tool start 15
4.5 Troubleshooting 17

5. LOGGING PROCEDURE 18
5.1 Pre-operational safety measures 18
5.2 Battery use 18
5.3 Cyclogram creating 18
5.4 Memory clearing 18
5.5 Logging equipment 18
5.6 Logging speed selection 19
02 EMP101.00.00.000RE

5.7 Logging procedure and data readout 19

5.8 Viewing of data files 20

6. MAINTENANCE, STORAGE AND TRANSPORTATION 22

6.1 General guidelines 22
6.2 Maintenance procedure 24
6.3 List of consumable materials 25
6.4 Storage rules 25
6.5 Transportation 25
03 EMP101.00.00.000RE

1. INTRODUCTION
1.1 User Manual scope
This Operating Manual provides instructions for tool commissioning, operation and
maintenance procedures.

1.2 Personnel qualification requirements

Using this tool, operators must have the following qualifications:

• Oilfield experience;
• Downhole tool operation experience;
• Knowledge of electrical safety and safety procedures during operations at oil wells;
• Bench tool skills;
• PC and Windows OS skills at advanced user’s level.
04 EMP101.00.00.000RE

2. TOOL DESCRIPTION AND

OPERATION
2.1 Tool Identification
Manufacturing documentation code number: EMP101.00.00.000 Magnetic Imaging
Tool Pulse-4 (hereinafter designated as "Tool”).

2.2 Tool applicability

The Magnetic Imaging Defectoscope Pulse-4 detects defects through tubing string
in second, third and fourth barriers of production casing in well completions with
surface casing. The defectoscope can detect and locate transverse and
longitudinal defects and well completion components, check downhole equipment
condition, and determine the deviation of the wall thickness from its nominal value
using a software application for defectoscopy data interpretation. The pipe under
inspection could be made of different types of alloy steel and stainless steel
including non-magnetic alloys.

2.3 Application area

Defectoscopy of metal pipes in oil-, water-, and gas wells

2.4 Operating conditions

The tool maintains its rated operation under the following operating conditions:

• ambient temperatures from -20°С to +150°С;

• in formation fluid, mineral and semi-synthetic oil at H2S concentrations up to 30%;
• pressure up to 100 MPa (14,503psi psi);
• vibration loads in the frequency range from 10 to 70 Hz and vibration acceleration
amplitude up to 35 m/sec2 (3.5g);
• mechanical shock loads at peak acceleration up to 150 m/sec2 (15 g) and
exposure time of 6-12 ms.

2.5 Specification
Parameter Parameter value

Operating temperature range From -20 to 150 °С (from -4 to 302°F)

Maximum ambient operating pressure 100 MPa (14,503 psi)

Maximum H2S content ≤30%*

Maximum thickness of a single joint under survey 20 mm (0.79 in.)

Maximum total thickness of two pipe joints under survey 30 mm (1.18 in.)

Maximum total thickness of three or four pipe joints under

63.5 mm (2.5 in.)
survey
05 EMP101.00.00.000RE

±20%
Wall thickness measurement error: third barrier in the
(±0.094 in or ±2.4 mm for 340 mm (13 3/8 in.) casing
presence of the fourth one (production casing)
with 12 mm wall thickness)

Fourth barrier measurement thickness error (production ±30%

casing) (±0.14 in or ±3.6 mm for 512 mm (20 in.) casing with
12 mm wall thickness)

Pipe OD range 7 - 20 in

Point density in logarithmic scale (points per decade) 8 / 16 / 32

Max number of decay points 36 / 68 / 128

Standard density 32

Standard number of points 66

Sensor excitation current 300 – 1600 mA

Standard excitation current 1000 mA

Tool measure point:

• W/o centralisers RC-3 TEYAN033.00.000 464 mm (1.52 ft)
• With RC-3 centralisers TEYAN033.00.000 1121 mm (3.67 ft)

Power supply voltage 12 - 18 V

Operating time on one battery pack 48** hours

Recommended logging speed 2-6 m/min (6.6 – 19.7 ft/min)

Maximum working compression 6 139 kgf (13,530 lb)

Maximum working tension 9 000 kgf (20,000 lb)

Outside diameter 48 mm (1.89 in.)

Body material Titanium

Tool length:
• W/o battery pack Indigo TEYAN067.00.000 1421 mm (4.64 ft)
• with TEYAN 067.00.000 battery pack 2033 mm (6.64 ft)
• with TEYAN 067.00.000 battery pack and 3337 mm (10.91 ft)
RC-3 TEYAN 033.00.000*** centralisers
(2 pcs)

Tool weight:
• w/o battery pack Indigo TEYAN067.00.000 10.1 kg (22.04 lb)
• with TEYAN 067.00.000 battery pack 13.7 kg (30.1 lb)
• with TEYAN 067.00.000 battery pack and RC- 23.9 kg (52.6 lb)
3 TEYAN 033.00.000*** centralisers (2 pcs)

Mean lifetime 5 (2*) years

* In wells with H2S concentration up to 30%, if TFE/P (Aflas) Black Duro O-Rings
are installed.

** The minimum parameter value is given. If all battery storage requirements are
observed and ambient operating temperature is close to the nominal (above 100 °С),
operating time is extended to 70 hours.

*** Centraliser RC-3 TEYAN033.00.000 is not included in the delivery package and
is supplied under a separate order.

All materials used in the external parts meet the requirements of NACE TM 0177-
2005 and NACE TM 0284-2011.
06 EMP101.00.00.000RE

2.6 Pulse-4 components

Electronics module
Sensor

Fig.1. Pulse-4 – General View

07 EMP101.00.00.000RE

Fig.2. Pulse-4 – Dimensional Drawing

08 EMP101.00.00.000RE

Fig.3. Pulse-4 – Dimensional Drawing with centralisers

09 EMP101.00.00.000RE

2.7 Design and operation

The function of the tool is to record signal decay in the time domain in receiver
induction coils after emitting a magnetic pulse along the pipe under survey. Ring
currents induced in the pipe body generate an EMF in receiver coils. Signal decay
characteristics are defined by pipe defects, such as longitudinal fractures or wall
thickness reduction due to corrosion because such defects create additional
resistance in an induction current circuit.

Pulse-4 has one magnetic induction sensor with the length optimized to detect
defects in the third and fourth barriers. The tool is equipped with a magnetic field
detector, accelerometer, and an internal low-accuracy temperature sensor.

Power supply is provided through the common single-line Indigo bus which also
serves as a data exchange link. BAT05.00.00.000 Indigo BAT battery pack
combined with the toolstring is used as a memory-mode power source, to which
BAT05.20.00.000 Indigo Modem Adapter is connected to provide communication
with PC (See Fig. 4). When the tool is in maintenance the USB adapter provides
power supply to the toolstring from an additional AC/DC power supply.

The tool can record data both in memory and wireline modes, transferring data to
surface station and simultaneously saving data to internal memory

2.8 Set of tools and accessories

To prepare the tool to work, the following equipment is required:
• Pipe spanner for OD 48 mm;
• Open end wrench 41;
• Molykote 55 O-Ring Grease;
• Copper Paste thread compound;
• IBM PC-compatible computer with any version of Windows XP, Windows Vista,
Windows 7 - 10 installed;
Other accessories and consumables are included in the tool package.

2.9 Marking
Company and tool name are engraved on the protective titanium housing. Serial
number is deposited on the tool head with a laser.

2.10 Package and contents

• Tools is packed in an aluminium box as per the packing drawing.
• Threaded connections should be protected with caps.
• Spare O-rings must be packed in sealed polyethylene bags as per GOST 10354-
82 separately for each type and size.
• Accompanying documents must be packed in a sealed polyethylene package as
per GOST 10354-82.
• The tool should be accompanied by a packing sheet containing the following
information:
— Packing list number;
— Module code and number;
— Inspector's and packer's signatures;
— Packing date.
10 EMP101.00.00.000RE

Package contents:
Item Designation Qty

Magnetic Imaging Defectoscope Pulse-4 EMP101.00.00.000 1 pcs.

Certificate EMP101.00.00.000PS 1 pcs.

User Manual EMP101.00.00.000RE 1 pcs.

Lock washer EMP101.00.00.018 2 pcs.

Protective ring EMP101.00.00.011-01 2 pcs.

Protective ring KZ 212-27-HT 1 pcs.

Magnetic field indicator TEYAN058.50.000 1 pcs.

O-Ring 2-211 FKM/FPM/ Viton Duro 90 - 6 pcs.

O-Ring 3.6 x 36 FKM/FPM/ Viton Duro 90 - 6 pcs.

To prevent any damage to the tools, they should be transported in shipping

containers only
11 EMP101.00.00.000RE

3. SETTING UP PC TO WORK WITH

TOOLS

INDIGO Suite software intended to support Indigo type tool product line (Pulse,
Navigator, Hex, PT, Chorus etc.) and some other tools that are not part of this
product line (DMPT, SMPT, Micro-T).

The procedures described below are to be performed on a new PC only and will not
be required to be repeated in future.

3.1 Virtual port driver installation and system setup

Pulse-4 is connected to PC trough a USB adapter which creates a virtual COM port
interface. This interface is supported by FTDI driver:
(http://www.ftdichip.com/Drivers/VCP.htm).

To install the driver:

• Download zip file containing the latest driver version for Windows.
• Extract file contents into a separate directory.
• Connect BAT05.20.00.000 Indigo Modem Adapter to PC USB port. An icon and
a “new hardware found” message will appear in the alert window.
• If the driver has not been previously installed on your PC, you will be offered to
find this driver in Internet or install the driver from a designated location. Select
installation from a designated location and click the folder that contains archive
files. If the driver is already installed this step will be skipped. The system can
also find the driver in Internet all by itself without any additional prompts.
• The OS service will finalize driver installation and put out a message in the
notification area showing the name and number of a new COM port. Remember
this number. Every time a new adapter is connected, a new virtual port will be
created.
• In case no message showing the port number appears, go to Start => Control
panel => Device manager => Ports (COM & LPT) menu and double-click to open
the list and adjust port settings. USB serial port (COM xx) should be on the list.
If the port number is under 16, you can leave it as it is, otherwise, change it for
a smaller number. To do so: Double-click to select this port line and Port
Properties window will appear. Select Port Settings, click More button, change
COM port number in the list for any available number less than 16, and click OK
to close the windows.

3.2 INDIGO Suite Installation

INDIGO Suite installation procedure has no specific features and can be executed
by clicking setup.exe and following the setup instructions.
12 EMP101.00.00.000RE

4. PREPARING OF THE TOOL FOR

OPERATION
This Section describes the initial tool inspection and testing procedures using
INDIGO Suite application. Only basic operations with the tool to be performed in the
process of logging are described in this Manual.

4.1 Safety requirements

Listed below are the regulatory safety documents adopted in TGT and to be followed
during operations:

• Interbranch rules on labor (occupational) safety in operation of electricity

generating equipment: POT R М–016 –2001, RD 153–34.0–03.150–00 in effect
since 01.07.2001;
• Regulations for Operation of Consumer Electrical Installations, in effect since
01.07.2003;
• Collection of standard instructions on work safety in fitting and assembly
operations: RD 153-34.0-03.299-2001, in effect since 01.01.2002;
• Russian Federation Fire Safety Regulations: PPB-01-03 in effect since
30.06.2003;
• Work Safety Regulations during Personal Computers and Video-Display
Terminals Operations;
• Occupational Safety Regulations for TGT Prime OJSC personnel while staying
on the Company premises;
Operations must be performed in compliance with requirements of the above
regulations. This particular type of work does not adversely affect humans or the
environment.

4.2 Visual inspection

After the tool has been taken out of the shipping container, it needs to be visually
inspected for any damages. The surfaces should be free from dents. Remove plastic
protective caps from the tool. Check visually if rubber O-rings are in place and make
sure they are in good condition. Rubber rings should not have any shears, burrs, or
cuts. Replace rings, if necessary. Any through-holes or fractures are considered as
unacceptable defects. If any defects have been found, a decision about further tool
serviceability will be made by the manufacturer. Deformation (bending) of body parts
or thread connections makes the tool unfit for any further use in logging operations.

4.3 First commissioning

Once INDIGO Suite is installed, it should to be checked, configured. The tool should
be connected to PC via BAT05.20.00.000 Indigo Modem Adapter. Sequence of
actions:
13 EMP101.00.00.000RE

• Attach battery module (with batteries removed) to the tool. Tool body should not
touch any metal parts; use insulating pads, if necessary.
• Connect Indigo Modem Adapter to battery module connector and AC/DC power
supply unit to appropriate slot on the adapter. Connect USB cable from PC to
adapter. Green LED should light up on adapter. The tool can be connected to
the PC also using TEYAN067.33.000 Connector from the opposite end of the
tool.

Fig. 4. Connection of Indigo Modem Adapter

• Run INDIGO Suite. Main window will open, and the software will find all the tools
connected to PC, download current tasks from them and display this information
(Fig. 5):
14 EMP101.00.00.000RE

4
2

3 4
5
6

Fig. 5. Indigo Suite main window

The window includes the following indicators and control elements:

1
Scan button – allows to repeat identification of the tools connected

2
Tool details and status: tool name [serial number] [status]

Possible status:

— READY – tool is properly programmed and ready to start a work;

— WORK – the tool is executing prescribed cyclogram;
— IDLE – tool was stopped, and recorded data are stored in tool memory;
— Not Available – tool does not respond to the Indigo Suite requests
(connection lost)
3
Editable fields for cyclogram logging programming and status update. Provides
intervals setup. The following tools are available:

— - add new interval;

— - delete interval;

— - clear all intervals;

— - update status of the tool.
4
Tool on/off checkbox. Defines on/off mode of the tool in appropriate interval.
15 EMP101.00.00.000RE

5
System log field. Displays the list of actions performed. Also, this log is saved
into file in log directory.

6
Test button. Starts automatic test that perform checking proper operation of
the tool.

• Perform functionality test of the tool. Click Test button. During the test the tool
must be outside of pipes and far away from metal structures (not less than 1 m).
Powerful sources of the electromagnetic interferences also can impact on the
test results. The test will take 120 seconds. Progress bar is displayed in the lower
left corner of the window. Test results will appear in a new window (Fig. 6) and
a new file containing the report will be created. Click View->Open Logs Directory
and go to TEST_REPORTS directory to find and open this file

Fig. 6. Test results window

This test is performed before and after each work when the tool has not started and
once it has been stopped.

4.4 Functionality test after tool start

This test is to be performed in two situations:

• At well site, when the tool is switched on and is ready to be run in the well;
• After the tool has been pulled out of the well to make sure that it is at work state.
16 EMP101.00.00.000RE

The test is performed using a magnetic field indicator. The magnetic field indicator
(MFI) is designed for visual and acoustic monitoring of Pulse tools operation.

The MFI is powered from a 12V alkaline battery, type 23AE. Below is the procedure
of using the MFI:
3 2 1

• Check the MFI itself and its battery by

pushing button 1 (Fig. 7). In normal
condition MFI emits continuous sound
and indicator LED 2 lights up.

Fig.7. Magnetic field indicator

20
0 1000

Fig. 8. Sensor area of the tool

• For testing of the tool, take the MFI to the sensor area (Fig. 8) and push button
3. If the tool operates properly, MFI emits discontinuous sound and LED blinking
with frequency of excitation generation (once per 2 seconds)
17 EMP101.00.00.000RE

4.5 Troubleshooting
Make sure that, prior to testing, all tool hardware and software interfaces was
properly installed and configured, batteries checked, and external magnetic field
sources eliminated.

Problem description Probable cause Actions required

1 Check:
- USB port and adapter cable for
Green LED does not light up when
USB port, cable or adapter failure damages
USB adapter is connected to PC
- Electronic components for short-
circuiting

2 Virtual COM port number is above

Perform port number setup
16

Disconnect and reconnect USB port

No information about connected cable; if “unidentified hardware
Adapter of FTDI driver malfunction
tools is displayed at programm start found” message comes up, reboot
or when Scan button is clicked PC

Adapter failure Check by replacement with other

FDTI driver has not been installed

Check and reinstall
correctly

3 Power failure, damaged cable or

Check voltage at central connector,
poor cable contact between adapter
check cable for damage
and tool
No response from tool for more
than 10 sec, red LED on adapter Disconnect power supply, wait 3-5
Tool controller hang-up
flashes on and off sec and then connect again

If red LED is not blinking at all,

Replace adapter
adapter is failed

4 low battery/power supply voltage Replace battery or connect tool to

Invalid sensor amperage values are power unit
shown during cyclic test Electronic PCB fault, Circuit of Tests and maintenance in lab
primary winding fault conditions required

5 Try to eliminate an impact from

Test not passed due to dynamic Tested tool is exposed to
powerful interference-generating
range and Amp/Tau parameters interference
equipment
18 EMP101.00.00.000RE

5. LOGGING PROCEDURE
This Section describes Pulse-4 preparation and logging procedure. Preparation
procedure is to be carried out prior to logging at well site, after task and targets have
been defined.

5.1 Pre-operational safety measures

TOI R-112-07-95 Standard Labour Safety Instructions for Operations Conducted at
Pump Stations of Oil Product Supply Companies must be followed during tool
operation (Russia).

In other countries local rules and safety requirements shall be identified and met
prior to any well operations.

To prevent tool failure, it should be run only in wells with known maximum
temperatures and pressures. Working parameters should not exceed tool ratings.

5.2 Battery use

A new battery package is required for each measurement run of the total duration
up to 48 hours at working temperatures under 150 oC. One pack of five ER-32615
cells should be used

Standard cell pack are supplied as 5-cell batteries enclosed in a common polymer
tube. The battery is installed into the module so that its positive contact faces the
connectors and is clamped on the negative side with a spring-mounted clip.

5.3 Cyclogram creating

Connect adapter to the tool and AC/DC power supply unit to adapter connector.
Connect USB cable from PC to adapter connector. Green LED should light up on
adapter. Cyclogram (measurement task) may include many intervals (their quantity
and duration are limited by tool memory capacity). On each interval, data are
recorded under a standard tool scenario. At Indigo Suite program start, the task is
downloaded from tool memory and displayed in the main window. The task can also
be downloaded by clicking Download (Cyclogram group – Fig. 5).

For more efficient memory and battery use or job specifics, the measurement task
can be divided into several intervals with pauses between them. To add a new
interval, click button. If On/Off box is unchecked a for this interval, a pause
corresponding to Duration set value will be held, otherwise, measurement will
continue for the specified duration period.

5.4 Memory clearing

There are no special actions to initiate memory clearing. Memory will be cleared
when a new task(cyclogram) is written into the tool and clearing operation progress
bar will be shown.

5.5 Logging equipment

The following typical list of items is used in the Pulse logging process:

5.5.1 Pulse-4 tool checked and prepared as it is described in 5.2-5.3.

5.5.2 Battery module with cells installed.
5.5.3 Centralisers with crossovers required for connection to battery module
and tool. Centraliser plugs.
19 EMP101.00.00.000RE

5.5.4 Logging unit with a control device for running the tool into the wellbore
at specified speed.
5.5.5 Depth panel (gauge) with time correlation function.
5.5.6 Laptop PC with INDIGO Suite installed and adaptor connected.

5.6 Logging speed selection

It is essential to maintain a stable logging speed during Pulse survey. The logging
speed during data acquisition depends on logging conditions, magnetisation of the
environment and centralisation of the tool.

Local casing/tubing magnetization associated with different technical-related factors

may cause a major problem during data interpretation. In this case, the problem
intervals should be marked off by operators during the main logging run. In order to
mitigate these factors, it is recommended to run control repeat logging passes within
the problem intervals at different speeds, for instance, at a speed twice lower than
the main logging speed. In this case, the anomalies caused by magnetised sections
of casing will change sharply in amplitude (as the speed drops, the amplitude will
attenuate) in contrast to the anomalies associated with some defects that do not
change in amplitude.

5.7 Logging procedure and data readout

Sequence of operations:

5.7.1 Perform tool string assembly with battery module and centralisers;
5.7.2 Connect the tool (toolstring) to adapter;
5.7.3 Start INDIGO Suite. Tool information and current task (cyclogram)
stored in the memory will be displayed in the main window;
5.7.4 Create (edit) a cyclogram required (see 5.3);
5.7.5 Write cyclogram into the tool – click Program button (Cyclogram group
– Fig. 5);
5.7.6 Perform tool functionality test (see 4.3);
5.7.7 Click Start button to run cyclogram execution. System log field will
show a message that the tool has been successful synchronised at
current time and tool start time will be displayed;
5.7.8 Disconnect adapter cable from the tool (toolstring);
5.7.9 Check the tool is work using a magnetic field indicator (see 4.4);
5.7.10 Perform well logging operations including RIH and POOH;
5.7.11 After tool pulling out connect the tool (toolstring) to adapter;
5.7.12 Start INDIGO Suite and check current tool status. If the tools status is
displayed as “Not Available”, perform scan tool one more time by
clicking Scan button on the toolbar. If the status does not change, it
would mean that a failure has occurred. In this case, reconnect BAT
module or use another adapter (or connection wires set) and then try
to connect one more time. If the status reads as “Work”, stop tool by
clicking Stop button (it might take a few seconds) and the status
should change to “Idle”;
5.7.13 Start data readout from tool memory by clicking Download button.
Select a folder where *.DR5 data file is to be saved. Adapter LED
should be blinking red and data download progress bar displayed in
the bottom part of the window. After the readout has finished, data
20 EMP101.00.00.000RE

conversion is started. Once the data conversion is complete, a log

panels window will open (Fig. 9):

Fig. 9. Log panels window

5.7.14 Make sure that data are complete and have acceptable quality (see
Viewing Data Files section);
5.7.15 Read out logging data from depth panel (gauge).

5.8 Viewing of data files

Main purpose of viewing the data is to check their integrity and make sure there are
no visible logging mistakes.

5.8.1 Download logging data from tool memory or open relevant data file.
The data will be displayed in a new tab titled as Template (Fig. 10);

Fig. 10. Log data view

5.8.2 Check the following tool readings (logs):

21 EMP101.00.00.000RE

• Battery voltage (POWER SUPPLY VOLTAGE+/-) shall be not less than 12 V

by the end of recording time;
• Sensor current (VFAR CURRENT+/-) shall be within range 1000±10% mA;
• Accelerometer readings (SPEED DEVIATION+/-) shall be within ±600mV
range;
• Noise level of sensor readings (last time channel VFAR RESPONSE 65) on
downhole station shall be within 50 uV range;
• Readings of time channels (VFAR RESPONSE 0 - 65) shall be non-zero.
Appropriate channels shall contain features corresponding to collars for
appropriate metal barriers (See Pulse Processor Manual for the detailed
description of collar identification);
22 EMP101.00.00.000RE

6. MAINTENANCE, STORAGE AND

TRANSPORTATION
6.1 General guidelines
Greasing and maintenance routine are to be performed on a regular basis to keep
the tool in constant readiness for operation as described in the table below:

Operation Periodicity Comments

1. Laboratory type O-ring inspection Every time Pulse-4 is disassembled

and replacement and rings replaced if they are found
See Fig. 11.
to be worn out, damaged, or have
any other defects.

2. Field type O-ring replacement After each Pulse-4 run See Fig. 11

3. O-ring greasing Every time Pulse-4 is disassembled Molykote 55 O-Ring grease

4. Thread greasing Every time Pulse-4 is disassembled CRC Copper Paste

5. Tool washing and cleaning After each Pulse-4 run

6. Checking electric circuit parameters Prior to each Pulse-4 run

(Indigo Suite test)

One person (log engineer) is enough to work with Pulse-4 and periodic maintenance
is performed in logging company's workshop

In case of tool exposure to H2S, the following rings need to be replaced:

• O-Ring 2-211 (2 ea);

• O-Ring 3.6х32 (4 ea).
While in service, the tool housing and bronze parts will change colour (tarnish) due
to formation of sulphide film on their surface. Do not remove this film
23 EMP101.00.00.000RE

Fig. 11. Pulse-4 O-Ring arrangement

24 EMP101.00.00.000RE

6.2 Maintenance procedure

• Wash and clean the tool (after each tool run);
• Perform visual inspection. Check for dents and other physical damages on the
tool body;
• Disassemble the tool;
• Check for any defects on sealing surfaces and make sure that crossover,
head, and protective housing sizes are in conformance with those specified in
Fig. 12;

Fig. 12. Pulse-4 crossover, head and tool housing

— If at least one of the sizes shown in Fig. 12 is above the maximum or below
the minimum value, this part needs to be replaced.
— If at least one of the surfaces is damaged (scored or chipped), this part
needs to be replaced
• Replace field type O-rings;
25 EMP101.00.00.000RE

6.3 List of consumable materials

• Molykote 55 O-Ring Grease – 10 gr;
• CRC Copper Paste – 10 gr.

6.4 Storage rules

Tool is to be stored in a shipping box in which it has been delivered or in a dry and
ventilated storage room at temperatures from +1°С to +45°С and maximum relative
humidity 80% with no acid or alkali vapours or other corrosive mixtures in the
environment (L Group under GOST 15150-69).

While service, the tool must be securely fixed for transportation, or stored on a
special rack indoor.

6.5 Transportation
The defectoscope can be transported in package by any type of vehicle in
compliance with the shipping regulations established for the relevant transportation
service at the following ambient conditions:

• Temperature from -500 C to + 500 C

• relative humidity: 90% at +at 300 C
26 EMP101.00.00.000RE

www. tgtdiagnostics.com